ZF Ecomid - 9S109 (1304 051 445) - Hino FM2P

SPARE PARTS CATALOGUE
CD-ROM 'ELCAT' 1/2004 07.05.2009
9 S 109
ZF parts list no.: 1304 051 445
customer: HINO MOTORS LTD.
ZF FRIEDRICHSHAFEN AG
ZF-ELCAT technical information sheet

parts list: 1304 051 445
item
A10
A14
A16
A20
F06
F10
F26
F34
F36
F38
F40
F46
F50
F52
F62
F64
F66
F68
F96
F98
G06
G10
G16
G26
G30
G32
CD 1/2004 07.05.2009
sheet 2
9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.
text
CUSTOMER:HINO
COUNTRY:J
CUST.SPEC.NO:
CODE:
33070-2112A
APPLICATION:SOUTH AFRICA
INSTAL.POSITION:HOR. LH *FLANGE MOUNTED*
RATIO:
10,24- 0,74 *SG
G10,24* 6,57* 4,78* 3,53* 2,61* 1,86*
G 1,35* 1,00* 0,74*
R 9,44
PLANET GEAR SET:I=3,530* 4 GEAR
CONTROL:REMOTE CONTROL*HORIZONTAL RH *H-H
GP:PLASTIC PIPING
POSITION DELETED
SEPARAT.CLUTCH: SYNCHRONIZED
INPUT SHAFT : L=320,0*SAE 10C 1 3/4INCH
JOURNAL:D=25 G7*SHAFT:D=44,00*BUSH:WITHOUT
REL.BRG.CARRIER:L= 170,0 D= 57,000 E8
SEALING CAP:WITH
OUTPUT :STANDARD BEARINGS
OUTP.FLANGE RA:OD=222 *BOLT= 4XM16X1,50X50
L=103,0*
GP HOUSING :HEXAGON SCREW
CONN.OF GEARSHIFT:
CONTROL SHAFT DIMENSION:A=248,0*
MEAS.POINT: SHIFTLEVER-LOCATION *
SET OF SPRINGS:LAYOUT Q1 *INSERTION:W074
PAWL STOP: SPRING FORCE RG= 60N
GEAR DETENT:SPRING FORCE NG+GG = 68N
BALL JOINT:HEXAGON NUT + GEARSHIFT JOINT "
SELECTION PATTERN:WII
SPEEDO-DRIVE:I= 1,545*PROTECTING CAP:WITH
EXTENSION
SWITCH: RG*CLOSING *SHIFT RAIL
PROTECTING CAP:WITH *
SWITCH: NG*OPENING *
mod. no.
1088B
6693B
ZF-ELCAT technical information sheet

parts list: 1304 051 445
item
G36
G50
G60
G64
G66
G74
G76
H50
H64
M00
M02
M14
M16
M18
M50
M58
M90
M92
M94
M96
M98
S02
S04
S06
S08
S10
S14
S18
CD 1/2004 07.05.2009
sheet 3
text
SWITCH: GP*CLOSING *
AUXILIARY UNITS:WITHOUT WSK *
AUXILIARY UNITS/ACCESSORIES
HEAT EXCHANGER:WITHOUT
*
G.BOX VENTING:BREATHER
RETARDER:WITHOUT
CLUTCH HOUSING:WITHOUT*MOUNTING:M18X1,5X 85
RELEASE SHAFT:BUSH LOOSE(RELEASE SHAFT)
SEAL:SCREW LOOSE(CLOSING COMPON.)
ELECTRONIC:
TRANSMITTER INPUT:WITHOUT
PROTECTING CAP:WITHOUT
DRAWING:
INSTALLATION:
1304 651 071
SECTION:
1304 051 410
SECTION:
1304 172 171
SECTION:
1304 149 012
ASSEMBLY INSTRUCTIONS:
ASSEMBLY:OIL FILL+OVERFLO *HOUSING LEFT
OIL CAPACITY:
AP. 8,50L
OIL GRADE ACC.TO ZF:TE-ML02
MASS :
APPRX. 170,0 KG
PAINT :DEEP-BLACK
*RAL9005 ZFN915W
PRESERVATION : KA2 T/KI2/ *ZFN 916
VEHICLE DATA 1:
MODEL:TRUCK
*FM2P
6X 4
MAX. G.V.M.
32*MAX. G.C.M.
50
R DYN:
508*
RA:
I= 5,85
HINO /P11C
*KW221/2150*N.M1080/1400
CLUTCH: DAIKIN
*430
mod. no.
1088B
ZF-ELCAT summary of figures

parts list:
1304 051 445
figure:list: 1304 051
062.01.01
HOUSING
parts
445 9 S 109 GEARBOX
/ SG*LL*ANGEFL*DW-WR
H-H / HINO MOTORS LTD.
figure
part no.
CD 1/2004 07.05.2009
CD 1/2004 07.05.2009
sheet 4
sheet 4
* depending on parts list no.
parts list:
figure:
1304 051 445

062.01.84

GEARBOX HOUSING
CD 1/2004 07.05.2009
sheet 5
parts list:
figure:
1304 051 445

062.01.90

CLOSING COMPON.
CD 1/2004 07.05.2009
sheet 6
CD 1/2004 07.05.2009
sheet 7
ZF-ELCAT parts list

parts list:
figure:
1304 051 445

062.01.01
062.01.84
062.01.90

GEARBOX HOUSING
GEARBOX HOUSING
CLOSING COMPON.
item
part no.
OCF
description
010 1304 301 331
1 HOUSING
012
2 SCREW PLUG
0636 304 048 H
2 SCREW PLUG
0634 801 044 R
2 SEALING RING
020
1 SEAL.COMPOUND
0666 791 001 RH
1 SEAL.COMPOUND
0666 791 002 RH
024
030
040
1304 201 057

1304 201 081 H
0736 010 180
050
070
080
100
0736 010 180

1304 301 269
0631 306 229 H
0736 303 005 RH
110
120
140
150
160
170
200
0736 301 022

0501 318 802
1304 305 043
1304 305 030
0735 358 192
0630 502 022
H
H
H
H
H
0736 305 052 H

0634 801 321 R
210
0736 305 016 RH
220
230
240
0730 365 147 RH

0730 365 195
0731 101 047 H
0501 202 797 R
mod. no. mod. intr.

1088B
1 SEAL.COMPOUND
1
1
3
3
14
14
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
4
1
1
PIPE
HOUSING
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
PIPE
CYLINDRICAL PIN
SCREW PLUG
SCREW PLUG
SCREW PLUG
SCREW PLUG
SCREEN INSERT
REV.IDLER GEAR
PIN
ROLLER CAGE
RETAINING RING
SCREW PLUG
SCREW PLUG
SEALING RING
SCREW PLUG
SCREW PLUG
TYPE PLATE
TYPE PLATE
TYPE PLATE
BLIND RIVET
BREATHER
BREATHER
3007B
0945C
technical information
opt. customer's code no. weight

0.000
M16X1,5 * 45N.M*DICHTRING
0.000
DIN 910 ST A3C M 16X1,5
0.000
DIN 7603 ST A 16 X 20
0.000
WTB*5GR THREE BOND GRAU
0.000
FA. THREE BOND GRAU TUBE 22 GRWW
0.000
1215
FA. THREE BOND GRAU 400 GRAM WW
0.000
1215
KPL. IN 1304 201 052(1)
0.000
KPL.II
0.000
M10X70
0.000
M10X70
0.000
M10X70
0.000
M10X70
0.000
0.000
ZFN
6 NIROSTA 16 M 6X 36
0.000
M24X1,5 * 50N.M*O.DICHTRG.
0.000
M24X1,5
0.000
0.000
M24X1,5
0.000
0.000
ENTHALT.IN 1304 305 029(1)
0.000
0.000
40,0X60,0X26,0 FA.INA
0.000
DIN 472 40X1,75
0.000
M38X1,5 *120N.M*DICHTRING
0.000
MAGNET
0.140
DIN 7603 AL A 38 X 44
0.000
0.000
M24X1,5
0.000
WTB *BOUTHEON
0.000
EINHEITSSCHILD
WW
0.000
ZF-BOUTHEON MADE IN FRANCE WW
0.000
0.000
M10X1KEG
0.000
KPL.
0.000
suppl.plant
F
F
FB
FG
F
F
F
F
F
F
F
FP
F
F
F
F
F
FGPB
PF
F
F
F
F
FPB
CD 1/2004 07.05.2009
sheet 8
ZF-ELCAT parts list

parts list:
figure:
item
250
260
270
280
1304 051 445

062.01.01
062.01.84
062.01.90
part no.
4068 301 198
0634 801 015 RH
1304 301 018
1304 307 437 RH
0636 015 299 RH
284
0630 361 085 H
290
300
310
320
0630 361 085 H

1304 301 318 H
1290 301 140 RH
0636 015 387
410
0636 302 021
0634 801 062 R
OCF
1
1
1
1
1
4
4
1
1
1
1
1
1
6
6

GEARBOX HOUSING
GEARBOX HOUSING
CLOSING COMPON.
description
SPACER
SPACER
SEALING RING
COVER
GASKET
HEXAGON SCREW
HEXAGON SCREW
SEALING CAP
SEALING CAP
SEALING CAP
SEALING CAP
COVER
GASKET
HEXAGON SCREW
HEXAGON SCREW
1 SCREW PLUG
1 SCREW PLUG
1 SEALING RING
mod. no. mod. intr.
2938C
76941
2717B
2717B
69575
34606
57730

0.000
0.000
DIN 7603 CU A 10 X 14
0.000
ENTHALT.IN 1304 301 055(2)
0.000
0.000
M8X20 ISO4017/8.8 A3C
0.000
ISO 4017 8.8 A3C M 8 X 20
0.000
18 DIN443 FE/ZN8C
0.000
DIN 443 FE/ZN8C 18
0.000
18 DIN443 FE/ZN8C
0.000
DIN 443 FE/ZN8C 18
0.000
ENTHALT.IN 1290 301 135(1)
0.000
ENTHALT.IN 1290 301 071(1)
0.000
M10X22 DIN933ALT/8.8 A3C
0.000
DIN 933 ALT 8.8 A3C AUSG.87-09
0.000
M 10 X 22
0.000
DIN 908 ST A3C M 18X1,5
0.000
DIN 7603 AL A 18 X 24
0.000
suppl.plant
F
FPG
F
F
FGP
F
F
F
F
F
FGB
FPG
parts list:
figure:
1304 051 445

062.02.01

INPUT SHAFT
CD 1/2004 07.05.2009
sheet 9
parts list:
figure:
1304 051 445

062.02.40

CONN.PLATE
CD 1/2004 07.05.2009
sheet 10
CD 1/2004 07.05.2009
sheet 11
ZF-ELCAT parts list

parts list:
figure:
item
010
/140
/150
/160
020
040
080
090
100
110
250
260
1304 051 445

062.02.01
062.02.40

INPUT SHAFT
CONN.PLATE
part no.
OCF
description
1304 202 245
1 INPUT SHAFT
1304 302 440 H
1 COVER
0630 502 063 H
1 RETAINING RING
0501 311 146
1 OIL DAM
0750 117 079 H
1 TA.ROLL.BEARING
1 SHIM
0730 004 812
0730 004 811
0730 004 810
0730 004 809
0730 004 808
0730 004 807
0730 004 806
0730 004 805
0730 004 804
0730 004 803
0730 004 802
0730 004 801
0730 004 800
0730 005 646
0730 005 645
0730 005 644
0730 005 643
0730 005 642
0730 005 641
0730 005 640
0730 005 639
1304 302 316 H
0750 111 149 RH
0501 316 990 RH
0636 015 321 RH
1304 302 232
0630 501 051
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
1
1
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
CONN.PLATE
SHAFT SEAL
GASKET
HEXAGON SCREW
HEXAGON SCREW
SEALING CAP
RETAINING RING
mod. no. mod. intr.
KPL.
DIN
472
58X2
WTB 66,6X117,4X30,1
WTB
0730 004 335(2)
-A= 1,60- 2,60(ABSTUFUNG:0,05MM)
A=2,60
A=2,55
A=2,50
A=2,45
A=2,40
A=2,35
A=2,30
A=2,25
A=2,20
A=2,15
A=2,10
A=2,05
A=2,00
A=1,95
A=1,90
A=1,85
A=1,80
A=1,75
A=1,70
A=1,65
A=1,60
ENTHALT.IN 1304 302 315(0)
WTB 48X65X10
2849A
M8X30 ISO4017/8.8 A3C
ISO 4017 8.8 A3C M 8 X 30
DIN
471
82X2,5

0.000
0.000
0.010
0.000
0.000
0.000
suppl.plant
F
F
PFB
F
F
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.028
FPG
F
PF
parts list:
figure:
1304 051 445

062.03.04

LAYSHAFT
CD 1/2004 07.05.2009
sheet 12
parts list:
figure:
1304 051 445

062.03.80

LAYSHAFT
CD 1/2004 07.05.2009
sheet 13
CD 1/2004 07.05.2009
sheet 14
ZF-ELCAT parts list

parts list:
figure:
item
010
020
030
040
070
080
090
100
1304 051 445

062.03.04
062.03.80

LAYSHAFT
LAYSHAFT
part no.
OCF
description
1304 303 269
1 LAYSHAFT
0750 117 083 RH
1 TA.ROLL.BEARING
1304 303 209
1 DOUBLE GEAR
1304 303 210
1 HELICAL GEAR
1304 303 285
1 HELICAL GEAR
1 RETAINING RING
0630 531 050
0630 501 287
0630 531 314
0630 531 315
0630 531 316
0630 501 135
0630 531 049 H
0630 501 301
0630 501 300
0630 501 031 H
0630 501 259
0735 371 749 H
1
1
1
1
1
1
1
1
1
1
1
1
1
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
TA.ROLL.BEARING
SHIM
0730 004 799

0730 004 798
0730 003 418
0730 004 797
0730 004 796
0730 004 795
0730 004 794
0730 004 793
0730 004 792
0730 004 791
0730 004 790
0730 004 789
0730 004 788 H
0730 004 787 H
0730 001 795 H
0730 003 417
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
mod. no. mod. intr.

42021
Z16
WTB 50,8X95,2X27,7
ENTHALT.IN 1304 303 152(1)
ENTHALT.IN 1304 303 150(1)
42021
ENTHALT.IN 1304 303 148(1)
42021
WTB
-A= 1,65- 2,50(ABSTUFUNG:0,05MM)
DIN 471 40X2,5
DIN 471 40X2,45
DIN 471 40X2,4
DIN 471 40X2,3
DIN 471 40X2,2
DIN 471 40X2,1
DIN 471 40X2
DIN 471 40X1,9
DIN 471 40X1,8
DIN 471 40X1,75
DIN 471 40X1,65
73327
40,0X80,0X32,0 FA.TIMKEN
WTB
0730 004 595(1)
-A= 1,90- 3,10(ABSTUFUNG:0,05MM)
A=3,10
A=3,05
A=3,00
A=2,95
A=2,90
A=2,85
A=2,80
A=2,75
A=2,70
A=2,65
A=2,60
A=2,55
A=2,50
A=2,45
A=2,40
A=2,35

0.000
0.000
0.000
0.000
0.000
0.000
suppl.plant
F
F
F
F
F
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.006
0.000
0.000
0.000
FP
F
FB
F
FB
F
FP
F
F
PFGB
F
F
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
F
F
F
F
F
F
F
F
F
F
F
F
F
FP
FP
F
CD 1/2004 07.05.2009
sheet 15
ZF-ELCAT parts list

parts list:
figure:
item
150
160
170
1304 051 445

062.03.04
062.03.80

LAYSHAFT
LAYSHAFT
part no.
OCF
description
0730 001 796 H
1 SHIM
0730 003 416 H
1 SHIM
0730 001 797 H
1 SHIM
0730 003 415 H
1 SHIM
0730 001 798
1 SHIM
0730 003 414 H
1 SHIM
0730 001 799 H
1 SHIM
0730 004 786 H
1 SHIM
0730 004 785 H
1 SHIM
0501 004 549 H
1 PUMP
1304 303 297 R
1 GASKET
8 HEXAGON SCREW
0636 015 321 RH
8 HEXAGON SCREW
0630 302 090 RH
8 SPRING WASHER
mod. no. mod. intr.
A=2,30
A=2,25
A=2,20
A=2,15
A=2,10
A=2,05
A=2,00
A=1,95
A=1,90
58839
50477
M8X30 ISO4017/8.8 A3C
ISO 4017 8.8 A3C M 8 X 30
DIN 137 FST FE/ZN8C B 8
opt. customer's code no. weight suppl.plant

NB
0.000 F
NB
0.000 F
NB
0.000 F P
NB
0.000 F
NB
0.000 F P
NB
0.000 F
NB
0.000 F P
NB
0.000 F
NB
0.000 F
0.000 F
0.000 F
0.000
0.000 F P G
0.000 F G B S
parts list:
figure:
1304 051 445

062.04.04

MAIN SHAFT
CD 1/2004 07.05.2009
sheet 16
CD 1/2004 07.05.2009
sheet 17
ZF-ELCAT parts list

parts list:
figure:
item
010
050
060
100
110
120
200
210
230
240
250
1304 051 445

062.04.04

MAIN SHAFT
part no.
OCF
description
1304 304 449
1 MAIN SHAFT
0735 320 500 H
1 NEEDLE CAGE
1304 304 428
1 HELICAL GEAR
1304 304 443
1 SLEEVE CARRIER
1304 304 444
1 SLIDING SLEEVE
1 RETAINING RING
0630 501 195
0630 501 194 H
0630 501 197
0630 531 141
0630 501 067
0750 115 225
1304 304 437
0735 371 605
1304 304 448
1
1
1
1
1
1
1
1
1
1
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
NEEDLE CAGE
HELICAL GEAR
TA.ROLL.BEARING
SUN GEAR
RETAINING RING
0630 501 151 R

0630 501 298
0630 501 150
0630 501 299
0630 531 065 H
0630 501 111
0630 501 112
0630 501 113
0630 501 114
0630 501 115
0630 501 116
0630 501 117
0630 501 118
0630 501 160
0630 531 064
0630 501 159
0630 501 148
0630 501 294
0630 501 147
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
mod. no. mod. intr.
ENTHALT.IN 1304 304 455(0)
75,0X83,0X35,0 FA.INA
Z38 IN 1304 304 425(0)
WTB
-A= 2,40- 2,80(ABSTUFUNG:0,10MM)
DIN 471 60X2,8
DIN 471 60X2,7
DIN 471 60X2,6
DIN 471 60X2,5
DIN 471 60X2,4
WTB 60,0X68,0X39,0
RG/Z35 IN 1304 304 434(0)
50,8X104,7X30,1 FA.NTN
Z34 IN 1304 304 088(1)
WTB
-A= 2,10- 3,20(ABSTUFUNG:0,05MM)
DIN 471 50X3,2
DIN 471 50X3,15
DIN 471 50X3,1
DIN 471 50X3,05
DIN 471 50X3
DIN 471 50X2,95
DIN 471 50X2,9
DIN 471 50X2,85
DIN 471 50X2,8
DIN 471 50X2,75
DIN 471 50X2,7
DIN 471 50X2,65
DIN 471 50X2,6
DIN 471 50X2,55
DIN 471 50X2,5
DIN 471 50X2,45
DIN 471 50X2,4
DIN 471 50X2,35
DIN 471 50X2,3

0.000
0.000
0.000
0.000
0.000
0.000
suppl.plant
F
F
F
F
F
NB
NB
NB
NB
NB
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
F
F
F
F
F
F
F
F
F
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
NB
0.000
0.000
0.000
0.000
0.014
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.100
0.000
0.000
0.000
0.000
F
F
F
F
SPF
F
F
F
F
F
F
F
F
F
PF
F
F
F
F
CD 1/2004 07.05.2009
sheet 18
ZF-ELCAT parts list

parts list:
figure:
item
260
350
360
370
380
/010
/020
/030
/050
/060
450
460
462
470
480
490
500
510
520
/110
/120
/130
/140
/150
524
530
1304 051 445

062.04.04

MAIN SHAFT
part no.
OCF
description
0630 501 295
1 RETAINING RING
0630 501 146
1 RETAINING RING
0630 501 296
1 RETAINING RING
0630 501 145
1 RETAINING RING
1312 304 150 RH
1 PIPE
0735 320 816
2 NEEDLE CAGE
1304 304 471
1 HELICAL GEAR
1304 304 408 R
1 CLUTCH BODY
1304 204 051 H
1 SYNCHRONIZER
1304 304 591 R
1 SYNCHRO.BODY
1304 304 597 RH
1 SLIDING SLEEVE
1304 304 681 RH
2 SYNCHRO.RING
1297 304 436 RH
3 PRESSURE PIECE
0732 040 409 R
3 COMPR.SPRING
1304 304 408 R
1 CLUTCH BODY
1304 304 050
1 BUSH
1 RETAINING RING
0630 501 067
0630 501 068
0630 501 069
0630 501 070
0630 501 041 H
0630 501 278 H
0750 115 227 RH
1304 304 367
0735 321 011 H
1304 304 472
1304 304 660 RH
1304 204 052 H
1304 304 051 R
6002 305 515 RH
1238 304 394 R
1249 304 222 RH
0732 040 409 R
1304 304 683 R
1
1
1
1
1
1
1
1
2
1
1
1
1
1
3
3
3
2
1
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
NEEDLE CAGE
HELICAL GEAR
NEEDLE CAGE
HELICAL GEAR
CLUTCH BODY
SYNCHRONIZER
SYNCHRO.BODY
SLIDING SLEEVE
PRESSURE PIECE
BALL PIN
COMPR.SPRING
SYNCHRO.RING
RETAINING RING
mod. no. mod. intr.
DIN 471 50X2,25
DIN 471 50X2,2
DIN 471 50X2,15
DIN 471 50X2,1
ENTHALT.IN 1312 304 149(3)
75,0X83,0X23,0 FA.SKF
ENTHALT.IN 1304 304 336(1)
KPL.1+2G
ENTHALT.IN 1304 304 592(1)
ENTHALT.IN 1304 304 596(1)
3969B
IN 1268 304 509(2)
68056
WTB
-A= 1,90- 2,40(ABSTUFUNG:0,10MM)
DIN 471 60X2,4
DIN 471 60X2,3
DIN 471 60X2,2
DIN 471 60X2,1
DIN 471 60X2
DIN 471 60X1,9
WTB 75,0X83,0X40,0
2G/Z31 IN 1304 304 333(1)
60,0X68,0X23,0 FA.SKF
ENTHALT.IN 1304 304 330(1)
ENTHALT.IN 1304 304 059(1)
KPL.3+4G
ZF-B114V 9S-90
ENTHALT.IN 1304 304 193(1)
77271
WTB

NB
0.000 F
NB
0.000 F B
NB
0.000 F
NB
0.000 F B
0.000 F
0.000 F
0.000 F
0.000 F
0.000
0.000 F
0.000 F
0.000 F
0.000 F
0.000 F P
0.000 F
0.000 F
0.000
NB
NB
NB
NB
NB
NB
0.000
0.000
0.000
0.000
0.010
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
F
F
F
F
PFB
F
F
F
F
F
F
F
F
F
FP
FP
F
CD 1/2004 07.05.2009
sheet 19
ZF-ELCAT parts list

parts list:
figure:
1304 051 445

062.04.04
item
part no.
540
550
0630 501 146

0630 501 145
0630 501 035 H
0630 501 149
1304 304 660 RH
0735 371 748 H
OCF
1
1
1
1
1
1

MAIN SHAFT
description
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
CLUTCH BODY
TA.ROLL.BEARING
mod. no. mod. intr.
68056
73328
-A= 1,90- 2,20(ABSTUFUNG:0,10MM)
DIN 471 50X2,2
DIN 471 50X2,1
DIN 471 50X2
DIN 471 50X1,9
ENTHALT.IN 1304 304 059(1)
32,0X29,5 FA.TIMKEN

NB
NB
NB
NB
0.000
0.000
0.010
0.000
0.000
0.000
FB
FB
PFB
FB
F
F
parts list:
figure:
1304 051 445

062.06.20

GEARSHIFT SYST.
CD 1/2004 07.05.2009
sheet 20
parts list:
figure:
1304 051 445

062.06.46

CONN.PARTS
CD 1/2004 07.05.2009
sheet 21
CD 1/2004 07.05.2009
sheet 22
ZF-ELCAT parts list

parts list:
figure:
item
030
040
048
050
060
070
072
080
098
100
110
120
138
140
150
160
180
190
200
210
220
260
270
280
1304 051 445

062.06.20
062.06.46

GEARSHIFT SYST.
CONN.PARTS
part no.
OCF
description
1304 306 089 H
1 BEARING PLATE
1304 306 022
1 LOCKING PIECE
1304 306 078 H
1 GEAR SHIFT RAIL
1304 306 096
1 GEAR SHIFT FORK
1304 306 093
1 RELAY LEVER
1290 306 066
2 SLIDING PAD
1 ARTICULAT.BOLT
1304 306 108
1 ARTICULAT.BOLT
0730 300 093
1 SPRING WASHER
2 ARTICULAT.BOLT
1304 306 092
2 ARTICULAT.BOLT
0730 300 093
2 SPRING WASHER
1304 306 051 H
1 GEAR SHIFT RAIL
1304 306 009
1 GEAR SHIFT FORK
1290 306 066
2 SLIDING PAD
2 ARTICULAT.BOLT
1304 306 108
2 ARTICULAT.BOLT
0730 300 093
2 SPRING WASHER
1304 306 078 H
1 GEAR SHIFT RAIL
1304 306 077 H
1 GEAR SHIFT FORK
1290 306 066
2 SLIDING PAD
2 ARTICULAT.BOLT
1304 306 108
2 ARTICULAT.BOLT
0730 300 093
2 SPRING WASHER
1304 306 140 H
1 LOCKING LEVER
1304 306 090 H
1 BEARING PLATE
0730 009 856 H
1 RING
0732 041 374
1 COMPR.SPRING
1 SCREW PLUG
0636 302 068 H
1 SCREW PLUG
0730 008 057 R
1 SEALING RING
1 SWITCH
0501 311 807 H
1 SWITCH
0634 801 062 R
1 SEALING RING
0635 460 024
1 BALL
1 SCREW PLUG
0636 302 021
1 SCREW PLUG
mod. no. mod. intr.
35502
43471
43471
ENTHALT.IN 1304 306 095(2)

IN 1290 306 194(2)
M18X1,5 SK6
M18X1,5
M18X1,5 SK6
M18X1,5
1+2G
IN 1290 306 194(2)
M18X1,5 SK6
M18X1,5
35502
R+CG
IN 1290 306 194(2)
M18X1,5 SK6
M18X1,5
3974B
40327
9468B
0091C
57730
9/16S-109
9/16 S 90 HINTEN WAAGRECHT
DIN 908 ST A3C M 14X1,5
A=1,50
SCHL*45N.M*DICHTRING
DIN 7603 AL A 18 X 24
DIN 5401 13 G20
DIN 908 ST A3C M 18X1,5

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
suppl.plant
F
F
F
F
FP
F
F
F
F
F
FP
F
F
F
FP
F
F
F
F
F
F
FPSB
F
FP
FPG
FP
FGB
CD 1/2004 07.05.2009
sheet 23
ZF-ELCAT parts list

parts list:
figure:
item
600
610
620
630
640
650
660
670
780
1304 051 445

062.06.20
062.06.46

GEARSHIFT SYST.
CONN.PARTS
part no.
OCF
description
0634 801 062 R
1 SEALING RING
1304 207 002
1 PIN
1268 307 170 RH
1 GASKET
1304 307 083
1 PLATE
2 HEXAGON SCREW
0636 015 411 H
2 HEXAGON SCREW
0630 302 090 RH
2 SPRING WASHER
1 SWITCH
0501 313 916 RH
1 SWITCH
0634 801 062 R
1 SEALING RING
1268 307 170 RH
1 GASKET
1295 307 390
1 PLATE
2 HEXAGON SCREW
0636 015 299 RH
2 HEXAGON SCREW
1 SCREW PLUG
0636 302 021
1 SCREW PLUG
0634 801 062 R
1 SEALING RING
mod. no. mod. intr.

57730
DIN 7603 AL A 18 X 24
KPL.
ENTHALT.IN 1290 306 272(2)
ENTHALT.IN 1304 307 082(2)
M8X28 ISO4017/8.8 A3C
ISO 4017 8.8 A3C M 8 X 28
59885
OEFF*45N.M*DICHTRING
58602
ENTHALT.IN 0501 313 966(1)
DIN 7603 AL A 18 X 24
ENTHALT.IN 1290 306 272(2)
ENTHALT.IN 1295 307 389(3)
M8X20 ISO4017/8.8 A3C
ISO 4017 8.8 A3C M 8 X 20
DIN 908 ST A3C M 18X1,5
57730
DIN 7603 AL A 18 X 24

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
suppl.plant
FPG
F
F
F
F
FGBS
FP
FPG
F
F
FGP
FGB
FPG
parts list:
figure:
1304 051 445

062.07.08

G.SHIFT HOUSING
CD 1/2004 07.05.2009
sheet 24
parts list:
figure:
1304 051 445

062.07.49

G.SHIFT SHAFT
CD 1/2004 07.05.2009
sheet 25
CD 1/2004 07.05.2009
sheet 26
ZF-ELCAT parts list

parts list:
figure:
1304 051 445

062.07.08
062.07.49

G.SHIFT HOUSING
G.SHIFT SHAFT
item
part no.
OCF
description
010 1304 307 385 H
1 G.SHIFT HOUSING
020 1304 307 338 R
1 GASKET
030
1 HEXAGON SCREW
0636 010 634
1 HEXAGON SCREW
0630 302 090 RH
1 SPRING WASHER
034
1 HEXAGON SCREW
0636 010 634
1 HEXAGON SCREW
0630 302 090 RH
1 SPRING WASHER
038
1 HEXAGON SCREW
0636 010 634
1 HEXAGON SCREW
0630 302 090 RH
1 SPRING WASHER
042
1 HEXAGON SCREW
0636 010 634
1 HEXAGON SCREW
0630 302 090 RH
1 SPRING WASHER
046
1 HEXAGON SCREW
0636 010 540
1 HEXAGON SCREW
0630 302 090 RH
1 SPRING WASHER
050
1 HEXAGON SCREW
0636 010 540
1 HEXAGON SCREW
0630 302 090 RH
1 SPRING WASHER
054
1 HEXAGON SCREW
0636 010 540
1 HEXAGON SCREW
0630 302 090 RH
1 SPRING WASHER
058
1 HEXAGON SCREW
0636 010 540
1 HEXAGON SCREW
0630 302 090 RH
1 SPRING WASHER
060 0635 303 053 H
1 NEEDLE SLEEVE
070
080
110
230
240
300
310
1304 307 019

1304 307 336
0636 302 021
0634 801 062 R
1304 307 407
1238 307 411 R
1304 307 258
1304 307 259
2
4
2
2
2
1
1
1
1
DETENT LEVER
PIN
SCREW PLUG
SCREW PLUG
SEALING RING
G.SHIFT SHAFT
PROTECTING CAP
DRIVER
DRIVER
mod. no. mod. intr.
ENTHALT.IN 1304 307 417(0)
M8X105 ISO4014/8.8 A3C
ISO 4014 8.8 A3C M 8 X105
M8X105 ISO4014/8.8 A3C
ISO 4014 8.8 A3C M 8 X105
M8X105 ISO4014/8.8 A3C
ISO 4014 8.8 A3C M 8 X105
M8X105 ISO4014/8.8 A3C
ISO 4014 8.8 A3C M 8 X105
M8X75 ISO4014/8.8 A3C
ISO 4014 8.8 A3C M 8 X 75
M8X75 ISO4014/8.8 A3C
ISO 4014 8.8 A3C M 8 X 75
M8X75 ISO4014/8.8 A3C
ISO 4014 8.8 A3C M 8 X 75
M8X75 ISO4014/8.8 A3C
ISO 4014 8.8 A3C M 8 X 75
FA. INA ST KAEFIG
HK 2520
25X32X20
57730
ENTHALT.IN 1304 307 334(3)

DIN 908 ST A3C M 18X1,5
DIN 7603 AL A 18 X 24
ENTHALT.IN 1304 307 408(1)
ENTHALT.IN 1304 307 093(2)

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
suppl.plant
F
FG
FGBS
FG
FGBS
FG
FGBS
FG
FGBS
FG
FGBS
FG
FGBS
FG
FGBS
FG
FGBS
FPB
F
F
FGB
FPG
F
F
F
F
CD 1/2004 07.05.2009
sheet 27
ZF-ELCAT parts list

parts list:
figure:
1304 051 445

062.07.08
062.07.49
item
320
330
340
360
part no.
1304 307 260
0735 470 126
1304 307 442
0631 329 071
362
0631 329 029
1 SLOT.PIN
370
380
382
500
1304 307 255

0631 329 069 RH
0631 329 027
1
1
1
1
1
1
1
2
2
3
3
1
2
4
4
4
DETENT BUSH
SLOT.PIN
SLOT.PIN
DETENT COVER
DETENT COVER
DETENT COVER
GASKET
BALL
CYLINDRICAL PIN
G.SHIFT DETENT
COMPR.SPRING
CUT-OFF VALVE
BALL ROLLER
HEXAGON SCREW
HEXAGON SCREW
WASHER
1
1
1
1
1
2
2
2
1
1
1
1
1
O-RING
INSERT
INSERT
INSERT
O-RING
HEXAGON SCREW
HEXAGON SCREW
SPRING WASHER
BALL ROLLER
COVER
GASKET
DETENT PLUNGER
DETENT PLUNGER
510
530
540
550
580
600
604
610
1304 307 257 H

1304 307 321 H
1304 307 437 RH
0635 460 034
0631 306 849
1304 307 339 H
0732 042 471
6038 202 045
0501 209 188
0636 010 575
0630 001 075 RH
620
650
660
662
680
690
694
800
0634 313 505 R

1304 307 315 H
1304 307 194 H
0634 314 021 H
0636 015 321 RH
0630 302 090 RH
0750 115 335 H
1304 307 331 H
1304 307 277 RH
1304 207 016 H
OCF
1
6
1
1

G.SHIFT HOUSING
G.SHIFT SHAFT
description
DRIVER
ROLLER
DETENT PART
SLOT.PIN
mod. no. mod. intr.
2848A
8,0X8,0 FA.INA
ENTHALT.IN 1304 307 441(1)
DIN 1481 ALT
6 X 36 AUSG.78-11
DIN 1481 ALT
3,5X 36 AUSG.78-11
ENTHALT.IN 1308 307 009(2)
ISO 8752 ST 6 X 30
ISO 8752 ST 3,5X 28
WTB
ENTHALT.IN 1304 307 320(1)
ENTHALT.IN 1304 307 320(1)

0.000
0.000
0.000
0.000
0.000 F P
WW
WW
76941
DIN 5401 6,350 G20
ZFN
6 16MNCR5 E
6472C
54991
6 M 6X 60
KPL.H-H*ABLUFTDROSSEL 2,50
KPL.
M8X65 ISO4014/8.8 A3C
ISO 4014 8.8 A3C M 8 X 65
DIN 125 ALT 200HV A3C AUSG.908,4
ZFN 744 ACM -80-10 42 X 3
WTB
IN 1304 307 317(2)
ZFN 744 ACM -70-10 36,2 X 3
M8X30 ISO4017/8.8 A3C
ISO 4017 8.8 A3C M 8 X 30
WTB
ENTHALT.IN 1304 307 329(2)
ENTHALT.IN 1304 307 276(3)
60N*50N.M*60GRAD
KPL. IN 1304 207 015(1)
suppl.plant
F
F
F
FP
WW
WW
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
F
FP
F
F
FG
F
F
F
F
F
F
FPG
F
F
FPG
FGBS
F
F
F
F
CD 1/2004 07.05.2009
sheet 28
ZF-ELCAT parts list

parts list:
figure:
item
1304 051 445

062.07.08
062.07.49
part no.
0634 801 332 R

G.SHIFT HOUSING
G.SHIFT SHAFT
OCF
description
1 SEALING RING
mod. no. mod. intr.

79020
DIN 7603 ST FE/ZN8C A 16 X 22

0.000 F
parts list:
figure:
1304 051 445

062.08.02

SHIFT TURRET
CD 1/2004 07.05.2009
sheet 29
CD 1/2004 07.05.2009
sheet 30
ZF-ELCAT parts list

parts list:
figure:
item
010
020
030
1304 051 445

062.08.02
part no.
1304 307 158 H
1304 307 042 H
0501 318 308 RH
OCF
1
1
1
1
4
4
4
1

SHIFT TURRET
description
G.SHIFT COVER
G.SHIFT COVER
G.SHIFT COVER
GASKET
HEXAGON SCREW
HEXAGON SCREW
SPRING WASHER
NEEDLE SLEEVE
064
0636 015 393 R

0630 302 090 RH
0635 303 053 H
120
130
150
0730 260 330 R

0634 300 302 R
0634 307 367 R
1 BEARING BUSH
1 SHAFT SEAL
1 ROD WIPER
300
310
320
1304 307 375 H

0501 318 308 RH
1
1
4
4
4
0636 015 321 RH

0630 302 090 RH
COVER
GASKET
HEXAGON SCREW
HEXAGON SCREW
SPRING WASHER
mod. no. mod. intr.
WTB
4991B
M8X50 ISO4017/8.8 A3C
ISO 4017 8.8 A3C M 8 X 50
FA. INA ST KAEFIG
HK 2520
25X32X20
A=20,00
ZFN 132 NB 25 X 35X 7 B
FA. CFW 88NBR/101
AS 25X 35X 7 X10
4991B
M8X30 ISO4017/8.8 A3C
ISO 4017 8.8 A3C M 8 X 30

0.000
WW
0.000
WW
0.000
0.000
0.000
0.000
0.000
0.000
suppl.plant
F
F
F
FGBS
FPB
0.000 F
0.000 F
0.000 F P G
0.000
0.000
0.000
0.000
0.000
F
F
FPG
FGBS
parts list:
figure:
1304 051 445

062.12.02

SET OF SPRINGS
CD 1/2004 07.05.2009
sheet 31
CD 1/2004 07.05.2009
sheet 32
ZF-ELCAT parts list

parts list:
figure:
item
180
370
390
400
500
672
1304 051 445

062.12.02
part no.
0732 040 985 R
0730 003 740
0730 003 740
0732 040 237
0630 501 248
0732 040 819
OCF
2
1
1
1
1
1

SET OF SPRINGS
description
COMPR.SPRING
WASHER
WASHER
COMPR.SPRING
RETAINING RING
COMPR.SPRING
mod. no. mod. intr.
A=2,00
A=2,00
FA. ORBIS
25X2 AS25-00

0.000
0.000
0.000
0.000
0.000
0.000
suppl.plant
F
F
F
F
FPB
F
parts list:
figure:
1304 051 445

062.14.84

SUPPORT
CD 1/2004 07.05.2009
sheet 33
ZF-ELCAT parts list

parts list:
figure:
1304 051 445

062.14.84

SUPPORT
item
part no.
OCF
description
050 0501 204 714
1 BALL JOINT
060
1 HEXAGON NUT
0637 006 180 H
1 HEXAGON NUT
090
0637 011 589 H
CD 1/2004 07.05.2009
sheet 34
1 LOCKING NUT
1 HEXAGON NUT
mod. no. mod. intr.
KPL. IN 0501 206 327(2)
0.000 F
M14X1,5 DIN934ALT/8 A3C
0.000
DIN 934 ALT 8 A3C AUSG.87-10
0.000 F
M 14X1,5
M10X1 DIN980ALT/8 A3C
0.000
DIN 980 ALT 8 A3C AUSG.87-05
0.000 F G
V M 10X1
parts list:
figure:
1304 051 445

062.43.02

GP HOUSING
CD 1/2004 07.05.2009
sheet 35
parts list:
figure:
1304 051 445

062.43.40

CLOSING COMPON.
CD 1/2004 07.05.2009
sheet 36
CD 1/2004 07.05.2009
sheet 37
ZF-ELCAT parts list

parts list:
figure:
1304 051 445

062.43.02
062.43.40

GP HOUSING
CLOSING COMPON.
item
part no.
OCF
description
010 1304 301 322
1 HOUSING
020 1304 301 305
1 GASKET
030
1 HEXAGON SCREW
0736 010 181
1 HEXAGON SCREW
034
1 HEXAGON SCREW
0736 010 181
1 HEXAGON SCREW
038
1 HEXAGON SCREW
0736 010 180
1 HEXAGON SCREW
042
1 HEXAGON SCREW
0736 010 179
1 HEXAGON SCREW
046
1 HEXAGON SCREW
0736 010 180
1 HEXAGON SCREW
050
1 HEXAGON SCREW
0736 010 180
1 HEXAGON SCREW
054
1 HEXAGON SCREW
0736 010 181
1 HEXAGON SCREW
058
1 HEXAGON SCREW
0736 010 181
1 HEXAGON SCREW
062
1 HEXAGON SCREW
0736 010 180
1 HEXAGON SCREW
066
4 HEXAGON SCREW
0736 010 180
4 HEXAGON SCREW
068
1 HEXAGON SCREW
0736 010 180
1 HEXAGON SCREW
070
3 HEXAGON SCREW
0736 010 180
3 HEXAGON SCREW
074
1 HEXAGON SCREW
0736 010 181
1 HEXAGON SCREW
080 0631 306 229 H
2 CYLINDRICAL PIN
090 0750 116 197 H
1 BALL BEARING
100
1 SHIM
2049 309 532
2049 309 533
2049 309 534
2049 309 535
2049 309 536
1
1
1
1
1
SHIM
SHIM
SHIM
SHIM
SHIM
mod. no. mod. intr.
III
7698C
M10X110
M10X110
M10X110
M10X110
M10X70
M10X70
M10X50
M10X50
M10X70
M10X70
M10X70
M10X70
M10X110
M10X110
M10X110
M10X110
M10X70
M10X70
M10X70
M10X70
M10X70
M10X70
M10X70
M10X70
M10X110
M10X110
ZFN
6 NIROSTA 16 M 6X 36
WTB 80,0X140,0X26,0
WTB
0730 006 531(3)
-A= 1,30- 2,20(ABSTUFUNG:0,10MM)
A=2,20
A=2,10
A=2,00
A=1,90
A=1,80

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
NB
NB
NB
NB
NB
0.047
0.045
0.043
0.041
0.050
suppl.plant
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
FP
P
P
P
P
P
CD 1/2004 07.05.2009
sheet 38
ZF-ELCAT parts list

parts list:
figure:
item
200
210
220
1304 051 445

062.43.02
062.43.40

GP HOUSING
CLOSING COMPON.
part no.
OCF
description
0730 006 532
1 SHIM
0730 006 533
1 SHIM
0730 006 534
1 SHIM
0730 007 781
1 SHIM
0730 007 782
1 SHIM
1304 301 034
1 COVER
1238 308 201 RH
1 GASKET
4 HEXAGON SCREW
0636 016 181
4 HEXAGON SCREW
mod. no. mod. intr.
34612
A=1,70
A=1,60
A=1,50
A=1,40
A=1,30
ENTHALT.IN 1238 308 199(1)
ENTHALT.IN 1238 308 202(2)
M 12 X 28

NB
0.000 F P
NB
0.000 F P
NB
0.000 F
NB
0.000 F
NB
0.000 F
0.000 F
0.000 F
0.000
0.000 F
parts list:
figure:
1304 051 445

062.44.03

PLANETARY DRIVE
CD 1/2004 07.05.2009
sheet 39
parts list:
figure:
1304 051 445

062.44.57

PLANETARY DRIVE
CD 1/2004 07.05.2009
sheet 40
CD 1/2004 07.05.2009
sheet 41
ZF-ELCAT parts list

parts list:
figure:
item
030
040
050
060
070
080
090
110
116
120
130
140
150
200
220
250
260
1304 051 445

062.44.03
062.44.57

PLANETARY DRIVE
PLANETARY DRIVE
part no.
OCF
description
1304 232 095 H
1 PLANET CARRIER
1304 232 037
1 PLANET GEAR SET
0730 103 102
12 INTERM.WASHER
0501 304 692
8 WASHER
0735 470 115
160 NEEDLE ROLLER
1304 332 111 H
4 PLANET SHAFT
0631 329 037
4 SLOT.PIN
1304 332 215
1 RING GEAR CARR.
1304 333 012
1 BUSH
0750 116 165 RH
1 BALL BEARING
1 SNAP RING
0730 513 755 H
0730 513 756 H
0730 513 757 H
0730 513 758 H
0730 513 759 H
0730 513 760 H
1304 332 178 H
0730 505 140
1304 238 006
0634 313 223 R
1304 338 045
0636 016 173
1
1
1
1
1
1
1
1
1
1
1
2
2
SNAP RING
SNAP RING
SNAP RING
SNAP RING
SNAP RING
SNAP RING
RING GEAR
LOCKING WIRE
OUTPUT FLANGE
O-RING
WASHER
HEXAGON SCREW
HEXAGON SCREW
mod. no. mod. intr.

66708
KPL. IN 1304 232 035(1)
KPL.
A=1,50 IN 0730 105 951(2)
ENTHALT.IN 0501 304 086(2)
5,0X15,3 FA.INA
ISO 8752 ST 4 X 26
ENTHALT.IN 1304 332 214(0)
0420A
WTB 80,0X110,0X16,0
WTB
0730 513 754(2)
-A= 2,00- 2,50(ABSTUFUNG:0,10MM)
A=2,50
A=2,40
A=2,30
A=2,20
A=2,10
A=2,00
Z86
A=2,00 IN 0730 505 052(2)
KPL.
ZFN 744 ACM -70-10 59,2 X 5,7
ENTHALT.IN 1295 332 063(1)
M 12 X 45

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
suppl.plant
F
F
FP
FP
F
F
FPB
F
F
F
NB
NB
NB
NB
NB
NB
F
F
F
F
F
F
F
F
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
F
F
FP
parts list:
figure:
1304 051 445

062.45.04

SYNCHRONIZER
CD 1/2004 07.05.2009
sheet 42
CD 1/2004 07.05.2009
sheet 43
ZF-ELCAT parts list

parts list:
figure:
1304 051 445

062.45.04

SYNCHRONIZER
item
part no.
OCF
description
110 1304 233 006 H
1 CLUTCH BODY
130 1313 333 001 R
1 SYNCHRO.BODY
140
1 RETAINING RING
0630 501 061 RH
0630 501 173 R
0630 501 174 R
0630 501 175 R
150
160
170
180
190
200
1296 333 044 RH

1296 333 045 RH
1304 333 011
1240 304 278 R
0732 040 385 R
0732 040 386 R
1304 233 013 H
1
1
1
1
2
2
2
1
9
9
9
1
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
SYNCHRO.RING
SYNCHRO.RING
SYNCHRO.RING
SLIDING SLEEVE
PRESSURE PIECE
COMPR.SPRING
COMPR.SPRING
CLUTCH BODY
mod. no. mod. intr.
78513
0198A
0198A
2334A
KPL. IN 1304 233 008(0)
ENTHALT.IN 1296 333 014(1)
WTB
-A= 3,70- 4,00(ABSTUFUNG:0,10MM)
DIN 471 125X4
DIN 471 125X3,9
DIN 471 125X3,8
DIN 471 125X3,7
WTB*SINT/SCHMIEDE*MOLYB.
IN 1296 333 055(1)
ENTHALT.IN 1304 333 013(1)
ZF_B119-167
KPL. IN 1304 233 012(2)

0.000 F
0.000 F
0.000
NB
NB
NB
NB
WW
WW
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
FB
F
F
F
F
F
FP
FP
FP
F
parts list:
figure:
1304 051 445

062.46.05

GP SHIFT SYSTEM
CD 1/2004 07.05.2009
sheet 44
parts list:
figure:
1304 051 445

062.46.40

CONN.PARTS
CD 1/2004 07.05.2009
sheet 45
CD 1/2004 07.05.2009
sheet 46
ZF-ELCAT parts list

parts list:
figure:
item
010
020
030
032
060
070
080
090
100
110
120
140
150
200
208
1304 051 445

062.46.05
062.46.40
part no.
1304 334 075
0750 112 047 R
1315 334 041
0734 307 287
0750 112 096 R

GP SHIFT SYSTEM
CONN.PARTS
OCF
1
1
1
2
1
1
0737 006 095 R
1
1304 334 079 H
1
0634 313 338
1
3
0636 023 023 H
3
description
GEAR SHIFT RAIL
FLANGE PACKING
PISTON
SEALING RING
GUIDE RING
LOCKING NUT
LOCKING NUT
CYLINDER
O-RING
HEXAGON SCREW
HEXAGON SCREW
1304 334 063
GEAR SHIFT FORK

ARTICULAT.BOLT
ARTICULAT.BOLT
SPRING WASHER
SLIDING PAD
DETENT PLUNGER
DETENT PLUNGER
SEALING RING
BALL
SWITCH
SWITCH
SEALING RING
1315 334 011

0730 300 005
1272 334 003
1313 207 004 RH
0634 801 332 R
0635 460 024
0501 311 807 H
0634 801 062 R
1
2
2
2
2
1
1
1
1
1
1
1
mod. no. mod. intr.
0894B
55005
57730

0.000
WTB 22X36X14,5
0.000
ENTHALT.IN 1315 334 040(1)
0.000
50X100X7,5 FA.KACO
0.000
WTB
0.000
M16X1,5 ZFN99
0.000
MS16X1,5
0.000
0.000
ZFN 744 FPM -80-10 108 X 3
0.000
AM10X65 DIN6921ALT/10.9A3C
0.000
DIN 6921 ALT 10.9 A3CSM AUSG.830.000
A M 10X 65
0.000
M24X1,5 SK6
0.000
M24X1,5
0.000
0.000
--0.000
105N*50N.M*90GRAD
0.000
KPL. IN 1313 207 001(2)
0.000
0.000
DIN 5401 13 G20
0.000
SCHL*45N.M*DICHTRING
0.000
0.000
DIN 7603 AL A 18 X 24
0.000
suppl.plant
F
F
F
F
F
F
F
F
F
F
F
FP
F
FP
F
FP
FP
FPG
parts list:
figure:
1304 051 445

062.47.03

SPEEDO.COVER
CD 1/2004 07.05.2009
sheet 47
ZF-ELCAT parts list

parts list:
figure:
1304 051 445

062.47.03

SPEEDO.COVER
item
part no.
OCF
description
010 1304 301 243
1 COVER
020 0634 303 110
1 O-RING
030 0634 316 181
1 O-RING
050
5 HEXAGON SCREW
0636 015 601 H
5 HEXAGON SCREW
060
100
0734 319 459 R
1304 208 002

/150 0634 300 185 RH
0634 801 324 RH
104 0501 318 416
106 0501 318 415
130 1304 308 001
170
0636 302 021
0634 801 062 R
1
1
1
1
1
1
1
1
1
1
1
CD 1/2004 07.05.2009
sheet 48
SHAFT SEAL
SPEEDO SHAFT
SPEEDO SHAFT
SHAFT SEAL
SEALING RING
INTERM.PIECE
EXTENSION
SPEEDO.WORM
SCREW PLUG
SCREW PLUG
SEALING RING
mod. no. mod. intr.

73612
8083B
57730
ENTHALT.IN 1304 301 350(0)
0.000 F
ZFN 744 NBR -70-10 138 X 3
0.003 P F
ZFN 744 ACM -70-10 10 X 3
0.000 F
M10X60Z1 DIN933ALT10.9/A3C
0.000
DIN 933 ALT 10.9 A3CSM AUSG.870.000 F
M 10 X 60 Z1
105X125X12/9,5 FA.CFW
0.000 F
M30X1,5
0.000
KPL.
0.000 F
ZFN 132 NB 10 X 15X 3 BOF
0.001 P F
0.000 F
ENTHALT.IN 0501 318 418(3)
0.000
ENTHALT.IN 0501 318 417(3)
0.000
0.000 F
0.000
DIN 908 ST A3C M 18X1,5
0.000 F G B
DIN 7603 AL A 18 X 24
0.000 F P G
parts list:
figure:
1304 051 445

062.57.02

RANGE SELECTION
CD 1/2004 07.05.2009
sheet 49
ZF-ELCAT parts list

parts list:
figure:
1304 051 445

062.57.02
CD 1/2004 07.05.2009
sheet 50

RANGE SELECTION
item
part no.
OCF
description
010 6007 202 077
1 PIPE
/110 0750 146 001 H
1 RING PIECE
/120 0632 702 904 H
1 PIPE
/130 0750 146 001 H
020
0637 835 515 H
0730 008 057 R
030
0637 835 515 H
0730 008 057 R
050 6007 202 081
/110 0750 146 001 H
/120 0632 702 904 H
1
1
1
2
1
1
2
1
1
1
RING PIECE
UNION SCREW
UNION SCREW
SEALING RING
UNION SCREW
UNION SCREW
SEALING RING
PIPE
RING PIECE
PIPE
/130 0750 146 001 H

060
0637 835 515 H
0730 008 057 R
070
0637 835 515 H
0730 008 057 R
140 0659 160 068 H
1
1
1
2
1
1
2
2
RING PIECE
UNION SCREW
UNION SCREW
SEALING RING
UNION SCREW
UNION SCREW
SEALING RING
CABLE CLIP
mod. no. mod. intr.
8722A
3946B
3946B
8722A
3946B
3946B
KPL.450,00MM
0.000 F
WTB
0.000 F
DIN 73378 PA12PHL-SW METERWA
0.000 F
12 X 2
WTB
0.000 F
10 DIN7643
0.000
DIN 7643 10
0.000 F P G S
A=1,50
0.000 F
10 DIN7643
0.000
DIN 7643 10
0.000 F P G S
A=1,50
0.000 F
KPL.515,00MM
0.000 F
WTB
0.000 F
DIN 73378 PA12PHL-SW METERWA
0.000 F
12 X 2
WTB
0.000 F
10 DIN7643
0.000
DIN 7643 10
0.000 F P G S
A=1,50
0.000 F
10 DIN7643
0.000
DIN 7643 10
0.000 F P G S
A=1,50
0.000 F
FA. HELLERMANN PA6.6 SCHWARZ
0.000 F
T30L-W
3,6X200
parts list:
figure:
1304 051 445

062.92.43

CLUTCH HOUSING
CD 1/2004 07.05.2009
sheet 51
ZF-ELCAT parts list

parts list:
figure:
item
020
1304 051 445

062.92.43
part no.
0636 020 403
0630 001 021
040
150
160
0636 015 388 H

6060 301 122
6060 301 122

CLUTCH HOUSING
OCF
description
10 HEXAGON SCREW
10 HEXAGON SCREW
10 WASHER
4
4
2
2
CD 1/2004 07.05.2009
sheet 52
HEXAGON SCREW
HEXAGON SCREW
BUSH
BUSH
mod. no. mod. intr.

0369B
M18X1,5X85 ISO8765/8.8 A3C
0.000
ISO 8765 8.8 A3C M 18X1,5 X 85
0.000 F
DIN 125 ALT 200HV
AUSG.90-03
0.000 F P G
19
M8X12 ISO4017/8.8 A3C
0.000
ISO 4017 8.8 A3C M 8 X 12
0.000 F G
A=30,00 IN 6060 301 121(3)
0.000 F
A=30,00 IN 6060 301 121(3)
0.000 F
**** END ****

ZF Ecomid - 9S109 (1304 051 445) - Hino FM2P

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SPARE PARTS CATALOGUE

CD-ROM 'ELCAT' 1/2004 07.05.2009

ZF-ELCAT technical information sheet

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

ZF-ELCAT technical information sheet

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

ZF-ELCAT summary of figures

* depending on parts list no.

1304 051 445

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

* depending on parts list no.

1304 051 445

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

* depending on parts list no.

ZF-ELCAT parts list

1304 051 445

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

1304 201 057

0736 010 180

0736 301 022

0736 305 052 H

0730 365 147 RH

mod. no. mod. intr.

opt. customer's code no. weight

ZF-ELCAT parts list

1304 051 445

0630 361 085 H

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

mod. no. mod. intr.

opt. customer's code no. weight

1304 051 445

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

* depending on parts list no.

1304 051 445

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

* depending on parts list no.

ZF-ELCAT parts list

1304 051 445

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

mod. no. mod. intr.

opt. customer's code no. weight

1304 051 445

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

* depending on parts list no.

1304 051 445

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

* depending on parts list no.

ZF-ELCAT parts list

1304 051 445

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

0730 004 799

mod. no. mod. intr.

opt. customer's code no. weight

ZF-ELCAT parts list

1304 051 445

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.

mod. no. mod. intr.

opt. customer's code no. weight suppl.plant

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.

9 S 109 / SGLLANGEFL*DW-WR H-H / HINO MOTORS LTD.