Spare Parts Catalogue: CD-ROM 'ELCAT' 1/2004 10.07.2008
Spare Parts Catalogue: CD-ROM 'ELCAT' 1/2004 10.07.2008
Spare Parts Catalogue: CD-ROM 'ELCAT' 1/2004 10.07.2008
16 S 151
ZF parts list no.: 1315 051 715
customer: RVI
ZF FRIEDRICHSHAFEN AG
item
A10
A14
A16
F06
F10
F26
F34
F38
F40
F46
F50
F52
F54
F60
F64
F66
F68
F74
F80
F94
F96
F98
G00
G02
G06
G08
G16
G30
G32
G36
G38
G50
G56
text
CUSTOMER:RVI
COUNTRY:F
CUST.SPEC.NO:
CODE:
5010245639
INSTAL.POSITION:HOR. LH *FLANGE MOUNTED*
RATIO:
13,80- 0,84 *SG
G13,80* 9,49* 6,53* 4,57* 3,02* 2,08*
G 1,43* 1,00*
R12,92
S11,54* 7,93* 5,46* 3,82* 2,53* 1,74*
S 1,20* 0,84*
R10,80
RATIO SERIES-BASIS:DG
PLANET GEAR SET:I= 4,565* 5 GEAR
HELICAL GEAR
CONTROL:REMOTE CONTROL*HORIZONTAL LH *H-H
GP:PLASTIC FORMED PIPING
SEPARAT.CLUTCH: SYNCHRONIZED
1+2 GEAR DK-SYNCHR.
3+4 GEAR BK-SYNCHR.
INPUT SHAFT : L=109,0*SAE 10C 2 INCH
JOURNAL:D=25 F7*SHAFT:D=50,30*BUSH:WITHOUT
SHAFT:L=382,50 *SPLINE:L=120,000*
BEARING CONSTANT I:GL
*D= 99,916H5
SPIGOT BEARING:TAPER ROLLER
REL.BRG.CARRIER:L=- 7,0 D= 66,000 F8
OUTPUT :STANDARD BEARINGS
OUTP.FLANGE RA:OD=180 *NH= 4 *D=15,0
L=211,5
POSITION DELETED
MOUNTING FACE HOUSING II:WITHOUT
CONN.OF GEARSHIFT:
CONTROL SHAFT DIMENSION:A=288,0*
MEAS.POINT: SHIFTLEVER-LOCATION *
SHIFT LEVER:R1=105*CRANKED TO INSIDE
TAPER:OUTSIDE
CONTR.CONNECTION:POS. C *
G.SHIFT LEVER ANGLE:EP= 4TO 9DEG
SET OF SPRINGS:LAYOUT Q2 *
PAWL STOP: SPRING FORCE RG=120N
RESISTANCE DETENT:SPRING HF= 60N/ 70N
DETENT LEVER LAYOUT:VERSION=
SPRING*WF- 35N*I- 26N
GEAR DETENT:SPRING FORCE NG+GG = 168N
DETENT NG: SPRING FORCE= 200N
SELECTION PATTERN:WI
SWITCH: RG*CLOSING *G.SHIFT SHAFT
PROTECTING CAP:WITH *BAYONET
SWITCH: NG*OPENING *
PROTECTING CAP:WITH *BAYONET
SWITCH: GP*OPENING *
PROTECTING CAP:WITH *BAYONET
SWITCH: HG *OPENING *
PROTECTING CAP:WITH *BAYONET
AUXILIARY UNITS:
SWITCH: GV*OPENING *
CD 1/2004 10.07.2008
sheet 2
item
G60
G64
G66
G76
H50
H68
H70
M00
M02
M14
M16
M18
M28
M50
M58
M82
M90
M92
M94
M96
M98
Q50
Q52
S02
S04
S06
S08
S10
S14
S18
S52
S54
S56
S58
S60
S64
S68
text
PROTECTING CAP:WITH *BAYONET
AUXILIARY UNITS/ACCESSORIES
HEAT EXCHANGER:FRONT LEFT PREP*
G.BOX VENTING:PIPE
*L= 2,20M
POS:FRONT
CLUTCH HOUSING:SAE 1 * INTEGR
RELEASE: WITH
CYL:
*
*L=
HOLDING FIXTURE D= *SUSPENSION:
SENSOR:
* ASSEMBLY: 6
ELECTRONIC:
PULSE TRANSMITTER TACHO:IMP/U 6,00
TRANSMIT:WITH *PROTEC.CAP:WITH
PULSE TRANSMITTER TACHO:IMP/U 6,00 *
TRANSMITTER:WITHOUT*PROTECTING CAP:WITHOUT
POS: 1*INSTALL.DRAWING
DRAWING:
INSTALLATION:
1315 600 097
SECTION:
1315 051 503
SECTION:
1316 101 035(0)
SECTION:
1316 172 003(0)
SECTION:
1315 192 100
ASSEMBLY INSTRUCTIONS:
ASSEMBLY:OIL FILL+OVERFLOW *HOUSING LEFT+RIGHT
ASSEMBLY:SHUT-OFF VALVE *F *THROTTLE:D=1,55
OIL CAPACITY:
AP. 11,00L
OIL GRADE ACC.TO ZF:TE-ML02
MASS :
APPRX. 290,0 KG
PAINT :DEEP-BLACK
*RAL9005 ZFN915W
PRESERVATION : KA1+2 /KI2/ *ZFN 916
QUALITY INSTRUCTION:
TESTING:GAERBOX KPL/INTARDER 1Q49 154 847
VEHICLE DATA 1:
MODEL:TRUCK
*H300
6X 6
MAX. G.V.M.
34T*MAX. G.C.M.
100T
R DYN:
522*V MAX: APPRX. 80KM/H
RA:
I= 5,79*
RVI /MIDR062356A*KW280/2000*N.M1730/1200
CLUTCH: VALEO
*430DTE
VEHICLE DATA 2:
MODEL:TRUCK
*H300
6X 4
MAX. G.V.M.
34T*MAX. G.C.M.
44T
R DYN:
546*V MAX: APPRX. 115KM/H
RA:
I= 4,35*
RVI /MIDR062356A*KW280/2000*N.M1730/1200
CLUTCH: VALEO
*430DTE
CD 1/2004 10.07.2008
sheet 3
CD 1/2004 10.07.2008
sheet 4
figure
068.01.03
068.01.52
068.02.02
068.02.55
068.02.KB
068.03.01
068.03.81
068.04.12
068.04.KB
068.06.01
068.06.KB
068.06.KB
068.07.05
068.07.KB
068.07.KB
068.07.KB
068.08.06
068.08.KB
068.08.KB
068.08.KB
068.12.02
068.40.02
068.40.KB
068.43.02
068.43.21
068.43.KB
068.43.KB
068.43.KB
068.44.07
068.44.41
068.45.04
068.45.KB
068.46.03
068.46.KB
068.57.04
068.93.05
part no.
1315 101 123
1315 101 981
1315 102 055
1315 102 425
1315 102 811
1315 103 019
1316 103 803
1315 104 027
1315 104 804
1315 106 008
1315 106 419
1315 106 800
1316 107 035
1315 107 851
1316 107 434
1316 107 005
1316 170 031
1316 170 001
1316 170 812
1316 170 442
1316 149 010
1315 112 008
1315 112 422
1315 131 050
1315 131 047
1315 131 400
1315 131 805
1315 131 402
1315 132 015
1316 132 400
1316 133 008
1315 133 403
1315 134 012
1315 134 412
1315 145 004
1315 168 013
description
GEARBOX HOUSING
GEARBOX HOUSING
INPUT SHAFT
CONN.PLATE
INPUT SHAFT
LAYSHAFT
LAYSHAFT
MAIN SHAFT
MAIN SHAFT
GEARSHIFT SYST.
CONN.PARTS
GEARSHIFT SYST.
G.SHIFT HOUSING
G.SHIFT HOUSING
G.SHIFT SHAFT
CONN.PARTS
COVER
SHIFT TURRET
COVER
CONN.PARTS
SET OF SPRINGS
GV-SHIFT SYSTEM
CONN.PARTS
GP HOUSING
COVER
CLOSING COMPON.
GP HOUSING
CONN.PARTS
PLANETARY DRIVE
PLANETARY DRIVE
SYNCHRONIZER
SYNCHRONIZER
GP SHIFT SYSTEM
CONN.PARTS
RANGE SELECTION
CL.RELEASE DEV.
technical information
DG/SG-KK*W I *FL.OHNE
DG/SG-KK*ENTL*ROHR
SG-KK *L109*GL100*ZAPF.25
L-7*D66F8 *AUSR-WELLE *GETR* *A-PKT H=7
A-PLATTE GETR*GEH.6KT-SCHR
16S151*SG-KK*LAGER 43,6 *ZW-PROFIL
PUMPE GETR*GEH.1 6KT-SCHR
16S151*SG-KK+DG NEUES K.K *GP-SV*HS45
GP GV+SV*EINSTELLUNG GV *RING
WL*W I*
W I*RG-VERSCHL*1G-VERSCHL. *ADAP.HG-OEFF
GLEITSTEINE 1-4GANG *SCHALTSCHIENE VERST
WL*W I*RAENDEL
WL*H-H*SCHUTZKAPPE *R=105
*A38*FYO*O
W I*H-H*HASV 2-ST*D=1,55 *RASTE 200N*NG-BU
RG-RASTE SEPARAT*120N
WL*H-H *VM
WL
WL*AUSL+GEH*H-H*HF 60N *HF I 70N
WL*NG-OEFF*RG-SCHL*168N *BAJONETT
WL/WR*Q2/Q3*WF 35*I=26N
235N*GV-LAG.GEH.1
SG*GV-OEFF*BAJONETT
16S151/221*SOLO*ET *OHNE GP-LUFTKANAL
ABTR*L=52*GDAL *ECO II/III
NA-OEFFNUNG
E-TACHO-SEITL
4,565*GP-SV*FL.PROF.90
180*LZ= 4*D=15,0*L=211,5
MOLYB*FL-PROFIL 90*E/Z6-V *GP-SV*16S151/221
MOLYBDAEN*FL-PROFIL 80 *SV-GP PROFIL 90
16S151*ZYL*LUFTKANAL *GP-ANZEIGENUT
145N*GP-OEFF*BAJONETT *GV-LAG
16S151 *VORGEFORMTE ROHRE
AUSR-WELLE*SW=130 *RVI
parts list:
figure:
CD 1/2004 10.07.2008
sheet 5
parts list:
figure:
CD 1/2004 10.07.2008
sheet 6
CD 1/2004 10.07.2008
sheet 7
item
010
/110
/120
020
030
050
part no.
OCF
1316 201 142
1
1316 301 064 H
1
1315 201 097
1
1315 301 233 RH
1
1315 201 208
1
1
0736 305 070 H
1
0730 008 637 R
1
090
1
0636 302 045 H
1
0730 009 515 R
1
100
1
0636 302 045 H
1
0730 009 515 R
1
140 0731 201 563
4
160
14
0736 010 180
14
170
1
0736 010 180
1
180
6
0736 010 182
6
190
1
0736 010 182
1
200
1
0636 304 049
1
0730 008 637 R
1
230
1
0636 304 049
1
0730 008 637 R
1
280
1
0636 304 049
1
0730 008 637 R
1
300 0501 318 802 H
1
310 1315 201 111
1
340 0634 313 198 RH
1
350 1315 305 002
1
360 0750 115 366 H
2
370 1315 201 053 H
1
/120 0631 329 294
1
420 1315 301 151
1
430 0501 316 146 RH
1
440
10
0636 015 405
10
0630 001 048 H
500
510
540
600
620
630
700
description
CLUTCH HOUSING
CLUTCH HOUSING
PIPE
GASKET
HOUSING
SCREW PLUG
SCREW PLUG
SEALING RING
SCREW PLUG
SCREW PLUG
SEALING RING
SCREW PLUG
SCREW PLUG
SEALING RING
CYLINDRICAL PIN
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
SCREW PLUG
SCREW PLUG
SEALING RING
SCREW PLUG
SCREW PLUG
SEALING RING
SCREW PLUG
SCREW PLUG
SEALING RING
SCREEN INSERT
SPRAY TUBE
O-RING
REV.IDLER GEAR
NEEDLE CAGE
REV.IDLER SHAFT
SLOT.PIN
COVER
GASKET
HEXAGON SCREW
HEXAGON SCREW
10 WASHER
1
4
1
1
1
1
1
1
1
TYPE PLATE
BLIND RIVET
PIPE
LOCKING PIN
COMPR.SPRING
SCREW PLUG
SCREW PLUG
SEALING RING
PROTECTION CAP
technical information
KPL. IN 1316 201 141(1)
ENTHALT.IN 1316 301 060(0)
KPL.
opt. customer's co
5001858107
5001842856
5348C
1323B
M26X1,5 * 70N.M*DICHTRING
DIN 908 ST A3C M 26X1,5
DIN 7603 AL A 26 X 31
5001842867
5001853882
5000808182
5001854051
5000808182
5001854051
5001842866
5001842868
5001842868
5001842869
5001853882
5001842869
5001853882
5001842869
5001853882
5001858979
5001842862
5000287854
5001848198
5001842870
5001848201
5001842874
5001848202
5001843162
5001853605
5001848203
5000289738
5000240495
5001842876
5001848205
5001859268
parts list:
figure:
CD 1/2004 10.07.2008
sheet 8
parts list:
figure:
CD 1/2004 10.07.2008
sheet 9
CD 1/2004 10.07.2008
sheet 10
item
010
/030
/050
/070
050
070
090
110
130
150
160
200
220
240
260
270
274
280
/008
/110
/120
/130
/150
/220
/230
/250
290
part no.
OCF
1315 202 037
1
1315 302 196
1
0630 502 027 R
1
0501 314 060 H
1
1315 302 158
1
1312 304 027 R
1
1312 304 056 R
1
1310 304 202 RH
1
1297 304 484 RH
2
1297 304 436 RH
3
0732 040 409 R
3
0750 117 732
1
0730 501 598 H
1
1
description
INPUT SHAFT
PIPE
RETAINING RING
OIL DAM
HELICAL GEAR
CLUTCH BODY
CLUTCH BODY
SLIDING SLEEVE
SYNCHRO.RING
PRESSURE PIECE
COMPR.SPRING
TA.ROLL.BEARING
RETAINING RING
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
GASKET
SPACER RING
WASHER
CONN.PLATE
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
CONN.PLATE
SEALING RING
BUSH
SEALING RING
SEALING RING
BUSH
SEALING RING
SHAFT SEAL
technical information
KPL.L109*GL100*ZAPF.25
opt. customer's co
5331C
DIN 472
50X2
5331C
5378A
77269
Z35
ENTHALT.IN 1310 304 107(1)
ZF-BK150
ZF-BK150/122
IN 1268 304 509(2)
79921
WTB 85,0X150,0X30,5
85X4
WTB
2050 309 090(2)
-A= 0,90- 2,20(ABSTUFUNG:0,05MM)
A=2,20
NB
A=2,15
NB
A=2,10
NB
A=2,05
NB
A=2,00
NB
A=1,95
NB
A=1,90
NB
A=1,85
NB
A=1,80
NB
A=1,75
NB
A=1,70
NB
A=1,65
NB
A=1,60
NB
A=1,55
NB
A=1,50
NB
A=1,45
NB
A=1,40
NB
A=1,35
NB
A=1,30
NB
A=1,25
NB
A=1,20
NB
A=1,15
NB
A=1,10
NB
A=1,05
NB
A=1,00
NB
A=0,95
NB
A=0,90
NB
A=3,30
KPL.
2111D
5001831661
5001848208
5001831793
5001831792
5001848744
5001845809
5000289398
5000242857
5001848210
5001848211
5001842888
5001853273
5001842889
5001853274
5001842890
5001853275
5001853276
5001842891
5001853277
5001853278
5001853279
5001853280
5001842892
5001853281
5000853282
5001842893
5001853283
5001853284
5001842894
5001853285
0003224328
5001842895
5001853286
5001853287
0003224329
5001853288
5001842896
5001842897
5001842898
5001842899
5001842900
5001842902
5001842901
5001842902
5001842902
5001842901
5001842902
item
520
part no.
OCF
description
0734 310 387 R
1 SHAFT SEAL
8 HEXAGON SCREW
0636 015 592
8 HEXAGON SCREW
580
0636 015 593
CD 1/2004 10.07.2008
sheet 11
3 HEXAGON SCREW
3 HEXAGON SCREW
technical information
opt. customer's co
75X55X8 FA.CFW
M10X35Z1DIN933ALT/10.9 A3C
DIN 933 ALT 10.9 A3C AUSG.87-0
5001853607
M 10 X 35 Z1
M10X60Z1DIN933ALT/10.9 A3C
DIN 933 ALT 10.9 A3C AUSG.87-0
5001853608
M 10 X 60 Z1
parts list:
figure:
CD 1/2004 10.07.2008
sheet 12
parts list:
figure:
CD 1/2004 10.07.2008
sheet 13
CD 1/2004 10.07.2008
sheet 14
item
part no.
010 1315 303 063
020
030
040
050
060
070
080
200
220
OCF
description
1 LAYSHAFT
1 SHIM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SHIM
SHIM
SHIM
0USGL.SCHEIBE
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
TA.ROLL.BEARING
TA.ROLL.BEARING
RETAINING RING
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
HELICAL GEAR
HELICAL GEAR
HELICAL GEAR
GASKET
PUMP HOUSING
PUMP HOUSING
7375C
7375C
7375C
7375C
7375C
technical information
opt.
IN 1315 303 061(0)
WTB
0730 106 904(2)
-A= 1,85- 3,25(ABSTUFUNG:0,05MM)
A=3,25
NB
A=3,20
NB
A=3,15
NB
A=3,10
NB
A=3,05
NB
A=3,00
NB
A=2,95
NB
A=2,90
NB
A=2,85
NB
A=2,80
NB
A=2,75
NB
A=2,70
NB
A=2,65
NB
A=2,60
NB
A=2,55
NB
A=2,50
NB
A=2,45
NB
A=2,40
NB
A=2,35
NB
A=2,30
NB
A=2,25
NB
A=2,20
NB
A=2,15
NB
A=2,10
NB
A=2,05
NB
A=2,00
NB
A=1,95
NB
A=1,90
NB
A=1,85
NB
WTB 49,2X103,1X43,6
WTB 49,2X103,1X43,6
WTB
-A= 2,40- 3,00(ABSTUFUNG:0,05MM)
DIN 471 50X3
NB
DIN 471 50X2,95
NB
DIN 471 50X2,9
NB
DIN 471 50X2,85
NB
DIN 471 50X2,8
NB
DIN 471 50X2,75
NB
DIN 471 50X2,7
NB
DIN 471 50X2,65
NB
DIN 471 50X2,6
NB
DIN 471 50X2,55
NB
DIN 471 50X2,5
NB
DIN 471 50X2,45
NB
DIN 471 50X2,4
NB
3G/Z26 IN 1315 303 014(1)
ENTHALT.IN 1315 303 016(1)
ENTHALT.IN 1315 303 015(2)
customer's co
5001850590
5001842904
5001853292
5001853293
5001842905
5001853294
5001853295
5001842906
5001853296
5001853297
5001842907
5001853298
5001853299
5001842908
5001853300
5001853301
5001842909
5001853302
5001853303
5001842910
5001853304
5001853305
5001842911
5001853306
5001842912
5001843170
5001843170
7701010340
7701010341
7701010342
7701010343
7701010345
7701010346
7701010347
7701010348
7701014619
7701010350
7701010364
5001848217
5001848218
5001848219
5349C
WTB* *GD*G-ALS
WW 5001842919
CD 1/2004 10.07.2008
sheet 15
item
240
250
270
300
part no.
OCF
description
1315 302 117 H
1 PUMP HOUSING
1314 202 039 H
1 PUMP SHAFT
1315 303 027
1 ROTOR
1 PUMP COVER
1315 302 120 H
1 PUMP COVER
1315 302 116 H
1 PUMP COVER
8 HEXAGON SCREW
0636 015 594
8 HEXAGON SCREW
310
0636 015 592
3 HEXAGON SCREW
3 HEXAGON SCREW
1 HEXAGON SCREW
1 HEXAGON SCREW
2 HEXAGON SCREW
2 HEXAGON SCREW
320
330
technical information
KPL.
AUSSEN
WTB* *GD*G-ALS
opt. customer's co
WW
5001842920
5001842921
WW 5001842922
WW
M10X85Z1DIN933ALT/10.9 A3C
DIN 933 ALT 10.9 A3C AUSG.87-0
M 10 X 85 Z1
M10X35Z1DIN933ALT/10.9 A3C
DIN 933 ALT 10.9 A3C AUSG.87-0
M 10 X 35 Z1
M10X60Z1DIN933ALT/10.9 A3C
DIN 933 ALT 10.9 A3C AUSG.87-0
M 10 X 60 Z1
M10X35Z1DIN933ALT/10.9 A3C
DIN 933 ALT 10.9 A3C AUSG.87-0
M 10 X 35 Z1
5001853612
5001853607
5001853608
5001853607
parts list:
figure:
CD 1/2004 10.07.2008
sheet 16
item
010
040
050
090
/110
/120
/130
/140
/150
/160
/170
/180
/190
/200
/210
/220
/230
140
150
160
180
200
210
220
260
270
part no.
OCF
1315 304 131 H
1
0735 321 087
1
1315 304 025 H
1
1315 204 006 H
1
1312 304 106 R
1
1268 304 424 R
1
1268 304 494 RH
1
1268 304 525 R
1
1312 304 158 R
1
1312 304 159 RH
3
1310 304 175 RH
1
0732 040 409 R
3
1297 304 436 RH
3
1268 304 525 R
1
1268 304 494 RH
1
1268 304 424 R
1
1312 304 106 R
1
1313 304 038
1
0750 115 325 H
1
1315 304 004
1
1315 304 018
1
1315 304 132 H
1
0750 115 324
1
1315 304 006
1
0750 117 677 H
1
1
description
MAIN SHAFT
NEEDLE CAGE
HELICAL GEAR
SYNCHRONIZER
CLUTCH DISC
INTERNAL RING
INTERM.RING
OUTER RING
SYNCHRO.BODY
COUPLING ELEM.
SLIDING SLEEVE
COMPR.SPRING
PRESSURE PIECE
OUTER RING
INTERM.RING
INTERNAL RING
CLUTCH DISC
BUSH
NEEDLE CAGE
HELICAL GEAR
CLUTCH BODY
BUSH
NEEDLE CAGE
HELICAL GEAR
TA.ROLL.BEARING
RETAINING RING
280
300
320
330
350
370
/010
/020
/030
/050
/060
390
410
420
430
440
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
PRESSURE DISC
PIPE
NEEDLE CAGE
HELICAL GEAR
CLUTCH BODY
SYNCHRONIZER
SYNCHRO.BODY
SLIDING SLEEVE
SYNCHRO.RING
PRESSURE PIECE
COMPR.SPRING
CLUTCH BODY
THRUST WASHER
INTERNAL RING
ROLLER CAGE
HELICAL GEAR
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
3
1
2
1
2
1
CD 1/2004 10.07.2008
sheet 17
technical information
92,0X100,0X53,0 FA.INA
2G/Z38 IN 1315 304 033(1)
KPL.1+2G*DK
ENTHALT.IN 1310 304 098(1)
IN 1315 304 038(1)
ENTHALT.IN 6002 306 153(0)
ENTHALT.IN 1310 304 095(1)
ZF-D171/164
opt. customer's co
5001851624
5001831801
5001848221
6893A
5406C
1295D
1295D
1295D
5001832906
5001832907
5001849668
5001832976
5001842925
5001832974
5001847344
5000242857
5000289398
5001832976
5001849668
5001832907
5001832906
5001831808
5001831809
5001848226
5001842927
5001851029
5001831813
5001848227
5001842929
5001831923
5001853310
5001850409
5001842931
5001853311
5001850413
5001850414
5001842932
5001853312
5001842935
5001850410
5001823850
5001831801
5001848236
5000289398
5000242857
5001851626
5001851627
5001851628
5001848238
item
460
part no.
OCF
description
1 AXIAL WASHER
1
1
1
1
1
1
1
1
1
1
2
AXIAL WASHER
AXIAL WASHER
AXIAL WASHER
AXIAL WASHER
AXIAL WASHER
AXIAL WASHER
AXIAL WASHER
AXIAL WASHER
TA.ROLL.BEARING
SPLIT RING
SPLIT RING
2
2
2
2
2
1
1
SPLIT RING
SPLIT RING
SPLIT RING
SPLIT RING
SPLIT RING
RETAINING RING
RING
1
1
1
1
1
1
RING
RING
RING
RING
RING
RING
480
500
/010
CD 1/2004 10.07.2008
sheet 18
technical information
opt.
WTB
1315 304 042(2)
-A= 7,30- 8,00(ABSTUFUNG:0,10MM)
A=8,00
NB
A=7,90
NB
A=7,80
NB
A=7,70
NB
A=7,60
NB
A=7,50
NB
A=7,40
NB
A=7,30
NB
WTB 42,0X40,3
KPL.GESTANZT
WTB
0730 106 207(2)
-A= 4,60- 5,00(ABSTUFUNG:0,20MM)
A=5,00
NB
A=4,90
NB
A=4,80
NB
A=4,70
NB
A=4,60
NB
ENTHALT.IN 0730 062 636(2)
WTB
0730 005 463(2)
-A= 2,60- 3,50(ABSTUFUNG:0,10MM)
A=3,50
NB
A=3,40
NB
A=3,30
NB
A=3,20
NB
A=3,10
NB
A=3,00
NB
customer's co
5001854418
5001831821
5001842939
5001842940
5001842941
5001823861
5001850728
5001831822
5001831823
5001831824
5001831825
5001842943
5001854425
5001842944
5001842945
parts list:
figure:
CD 1/2004 10.07.2008
sheet 19
item
020
040
060
080
100
220
300
330
340
part no.
1315 206 061
1316 306 015
1315 206 065
1316 306 015
1315 206 069
OCF
1
2
1
2
1
1
0636 302 021
1
0634 801 062 R
1
1
description
GEAR SHIFT RAIL
SLIDING PAD
GEAR SHIFT RAIL
SLIDING PAD
GEAR SHIFT RAIL
SCREW PLUG
SCREW PLUG
SEALING RING
SWITCH
SWITCH
SEALING RING
PIN
ADAPTER
ADAPTER
SEALING RING
SCREW PLUG
SCREW PLUG
SEALING RING
1
1
1
1
1
1
1
1
1
CD 1/2004 10.07.2008
sheet 20
opt. customer's co
5001859283
1265D
1265D
5001859283
57730
74702
57730
A=2,00
M18X1,5 * 35N.M*DICHTRING
DIN 908 ST A3C M 18X1,5
DIN 7603 AL A 18 X 24
5001833181
5001845859
5000587485
5600625696
5001848240
5000587485
5001833181
parts list:
figure:
CD 1/2004 10.07.2008
sheet 21
item
part no.
OCF
description
010 1315 307 123
1 G.SHIFT HOUSING
020 1315 307 013 R
1 GASKET
030
8 HEXAGON SCREW
0736 010 200
8 HEXAGON SCREW
170 0501 209 212 H
1 DETENT
180 0630 532 130
1 V-RING
230 0635 303 053 H
1 NEEDLE SLEEVE
250
270
290
300
310
360
370
400
420
430
440
460
500
540
600
620
630
BALL ROLLER
BALL ROLLER
O-RING
CUT-OFF VALVE
HEXAGON SCREW
HEXAGON SCREW
WASHER
1 HEXAGON NUT
1
1
1
1
1
2144C
1 BRACKET
1 HEXAGON NUT
1 HEXAGON NUT
1
1
1
1
2
2
1
1
1
1
1
1
1
670
680
700
1
1
1
1
4
4
4
CD 1/2004 10.07.2008
sheet 22
G.SHIFT SHAFT
DRIVER
DRIVER
DRIVER
SLOT.PIN
SLOT.PIN
LOCKING PIECE
DETENT SHEET
DETENT
PROTECTING CAP
G.SHIFT LEVER
BOLT+NUT
HEXAGON SCREW
SCREW
SCREW
SEALING RING
BOLT
COMPR.SPRING
1322B
71624
technical information
ENTHALT.IN 1315 307 122(0)
opt. customer's co
5001842951
5001842952
M8X75
M8X75
KPL.
FA. ORBIS JV 42
FA. INA ST KAEFIG
HK 2520
25X32X20
KPL.
KPL.
ZFN 744 ACM -80-10 42 X 3
KPL.H-H*ZULUFTDROSSEL 1,55
M8X65 ISO4014/8.8 A3C
ISO 4014 8.8 A3C M 8 X 65
DIN 125 ALT 200HV A3C AUSG.908,4
IN 1315 307 408(2)
M8 DIN934ALT/8 A3C
DIN 934 ALT 8 A3C AUSG.87-10
M 8
ENTHALT.IN 1315 307 157(1)
WTB*W I
WW
WW
ISO 8752 ST 10 X 45
ISO 8752 ST 6 X 45
5001850734
5001842953
5001842966
5001842967
5001842967
5001842968
5001859718
5001850733
5000811069
5001859982
5001842972
5001842973
5001843176
7703067099
5001848247
5001848248
5001842976
5001835088
5001846488
5001842977
5001854051
5001842978
5000456234
parts list:
figure:
CD 1/2004 10.07.2008
sheet 23
item
part no.
OCF
010 1304 307 425 RH
1
020 0501 318 308 RH
1
030
4
0636 015 321 RH
4
0630 001 075 RH
4
100
110
140
160
200
210
230
300
310
320
330
350
370
3 HEXAGON SCREW
3 HEXAGON SCREW
3 WASHER
CYLINDRICAL PIN
RING
DETENT LEVER
SEALING CAP
SEALING CAP
CYLINDRICAL PIN
RING
DETENT LEVER
SEALING CAP
SEALING CAP
PIN
SWITCH
1 SWITCH
1 SEALING RING
1 SWITCH
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
660
664
2
1
1
2
2
2
1
1
2
2
1
1
SHAFT SEAL
SHAFT SEAL
BEARING BUSH
SHAFT SEAL
HOUSING
GASKET
HEXAGON SCREW
HEXAGON SCREW
WASHER
530
1 ROD WIPER
470
620
624
640
description
G.SHIFT COVER
GASKET
HEXAGON SCREW
HEXAGON SCREW
WASHER
260
270
280
290
1
1
1
1
1
1
3
3
3
CD 1/2004 10.07.2008
sheet 24
SWITCH
SEALING RING
DETENT PLUNGER
DETENT PLUNGER
SHIM RING
SCREW
SCREW
SEALING RING
COMPR.SPRING
COMPR.SPRING
SCREW
SCREW
SEALING RING
COMPR.SPRING
COMPR.SPRING
8933B
69035
technical information
opt. customer's co
5001838906
5001853322
M22X1,5
M22X1,5
A22X27 IN 0730 008 636(2)
5000811069
0003216307
5000815354
5001842979
5001842980
5001850735
5000811069
5001850735
5000811069
5001843175
5001843005
5000819788
5001843175
5001843005
5000819788
5001843012
5001845859
5001833181
5001845860
5001833181
5001848249
7701007870
5001842977
5001854051
5001850736
5000289791
5001842977
5001854051
5001850736
5000289791
parts list:
figure:
CD 1/2004 10.07.2008
sheet 25
CD 1/2004 10.07.2008
sheet 26
item
010
020
030
040
050
060
part no.
OCF
0732 042 684
1
0730 104 083 RH
2
0630 532 138
1
0730 100 214
1
0630 532 138
1
0732 040 904
1
description
COMPR.SPRING
WASHER
V-RING
WASHER
V-RING
COMPR.SPRING
technical information
A=2,00
FA. ORBIS JV 24
A=2,00
FA. ORBIS JV 24
opt. customer's co
5001850732
5000802911
5003066045
0023511732
5003066045
5001848893
parts list:
figure:
CD 1/2004 10.07.2008
sheet 27
item
part no.
OCF
010 1315 212 013
1
/110 1315 312 073 H
1
/120 1315 312 074
1
/130
2
1315 312 047 RH
2
060 1316 306 015
2
130 0750 112 131 R
1
150 1315 212 008 H
1
/110
1
1315 312 020 H
1
1315 312 003 H
1
/120 0750 112 177 RH
1
190
1
0737 006 095 R
1
210 1315 212 010
1
/110 1315 312 048 H
1
/120 0634 313 018 R
1
/130 0634 313 320 R
1
260 1315 312 034
1
300
1
1313 207 003 RH
1
0730 008 604 R
1
360 0501 208 630 H
1
380
2
0636 010 740 H
2
0630 001 076 RH
2
420
500
520
CD 1/2004 10.07.2008
sheet 28
description
GEAR SHIFT RAIL
GEAR SHIFT RAIL
GEAR SHIFT FORK
SET SCREW
SET SCREW
SLIDING PAD
FLANGE PACKING
PISTON
PISTON
PISTON
PISTON
DOUB.U-PACKING
LOCKING NUT
LOCKING NUT
CYLINDER
CYLINDER
O-RING
O-RING
SPRING
DETENT PLUNGER
DETENT PLUNGER
SEALING RING
5/2 WAY VALVE
HEXAGON SCREW
HEXAGON SCREW
WASHER
2 O-RING
1 SWITCH
1 SWITCH
1 SEALING RING
1 PIN
opt. customer's co
5001831941
5001859283
5001843024
WW 5001843025
WW
5001843026
235N*50N.M
KPL. IN 1313 207 001(2)
A16X22 IN 0730 008 636(2)
KPL.SG
M6X40 ISO4014/8.8
ISO 4014 8.8 M 6 X 40
DIN 125 ALT 200HV A3C AUSG.906,4
ZFN 744 ACM -70-10 8 X 2
OEFF*45N.M*DICHTRING
*BAJONETT
KPL.
DIN 7603 AL A 18 X 24
KPL.
5001843028
5000808093
5001843032
5001843030
5000289799
5001855098
5001850757
5001843178
5000289683
5001845859
5001833181
5000289806
parts list:
figure:
CD 1/2004 10.07.2008
sheet 29
parts list:
figure:
CD 1/2004 10.07.2008
sheet 30
CD 1/2004 10.07.2008
sheet 31
item
part no.
OCF
010 1315 301 224 H
1
020
1
0636 304 049
1
0730 008 637 R
1
050 0750 116 002 RH
1
080 1315 331 001 RH
1
090 1315 231 004
1
/120 0750 111 341 RH
1
120
9
0636 015 456 H
9
0630 001 048 H
140
160
170
180
200
240
260
270
300
320
340
360
420
450
0501 208 795 H
500
0736 010 180
510
0736 010 180
520
0736 010 180
530
0736 010 180
540
0736 010 181
550
0736 010 179
560
0736 010 180
570
0736 010 180
580
description
HOUSING
SCREW PLUG
SCREW PLUG
SEALING RING
BALL BEARING
GASKET
COVER
SHAFT SEAL
HEXAGON SCREW
HEXAGON SCREW
SCREW PLUG
SCREW PLUG
SEALING RING
COVER
GASKET
HEXAGON SCREW
HEXAGON SCREW
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
11
11
1
1
1
1
1
1
2
2
1
1
2
2
1
1
1
SPRAY TUBE
GEAR SHIFT FORK
ARTICULAT.BOLT
ARTICULAT.BOLT
SPRING WASHER
ARTICULAT.BOLT
ARTICULAT.BOLT
SPRING WASHER
CYLINDRICAL PIN
GASKET
INTERM.PLATE
GASKET
SCREW PLUG
SCREW PLUG
SEALING RING
PULSE SENSOR
PULSE SENSOR
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
opt. customer's co
5001848896
5001842869
5001853882
5001858080
5350C
9 WASHER
1
1
1
1
1
4
4
technical information
ENTHALT.IN 1315 301 222(0)
M24X1,5 * 60N.M*DICHTRING
DIN 910 ST A3C M 24X1,5
A24X29 IN 0730 008 636(2)
WTB 90,0X160,0X30,0
2971C
KPL.
WTB 105X130X12
M10X60 DIN933ALT/8.8 A3C
DIN 933 ALT 8.8 A3C AUSG.87-09
M 10 X 60
DIN 125 ALT 200HV A3C AUSG.9010,5
M10X1 * 15N.M*DICHTRING
DIN 908 ST A3C M 10X1
DIN 7603 AL A 10 X 14
ENTHALT.IN 1238 308 199(1)
ENTHALT.IN 1238 308 202(2)
M12X25 DIN933ALT/8.8 A3C
DIN 933 ALT 8.8 A3C AUSG.87-09
M 12 X 25
5000289673
5000587767
5000293494
5000816099
5001850738
5000289811
5001843074
M24X1,5 SK6
M24X1,5
M24X1,5 SK6
M24X1,5
IN 0731 201 458(1)
78311
ENTHALT.IN 1315 301 144(0)
57985
57730
57211
9760B
9760B
M18X1,5 * 35N.M*DICHTRING
DIN 908 ST A3C M 18X1,5
DIN 7603 AL A 18 X 24
KPL. IN 0501 208 790(1)
M10X70
M10X70
M10X70
M10X70
M10X70
M10X70
M10X70
M10X70
M10X110
M10X110
M10X50
M10X50
M10X70
M10X70
M10X70
M10X70
M10X70
5001843075
5000241898
5001843075
5000241898
5001842866
5001843650
5001843082
5001843650
5001833181
5001838107
5001850740
item
part no.
0736 010 180
590
0736 010 179
600
0736 010 180
610
0736 010 180
CD 1/2004 10.07.2008
sheet 32
description
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
HEXAGON SCREW
technical information
M10X70
M10X50
M10X50
M10X70
M10X70
M10X70
M10X70
opt. customer's co
5001850740
parts list:
figure:
CD 1/2004 10.07.2008
sheet 33
parts list:
figure:
CD 1/2004 10.07.2008
sheet 34
item
010
040
060
070
090
110
120
140
160
180
210
220
400
430
450
470
CD 1/2004 10.07.2008
sheet 35
part no.
OCF
description
1315 232 017
1 PLANET CARRIER
1315 232 010
1 PLANET GEAR SET
0730 107 168 H
15 INTERM.WASHER
0750 119 116 H 140 ROLLER
1315 332 053 H
5 PLANET SHAFT
0631 329 051 R
5 SLOT.PIN
0631 329 167 R
5 SLOT.PIN
1316 332 103 H
1 RING GEAR CARR.
1316 333 014
1 INTERM.RING
0735 298 169 H
1 AX.NEEDLE BEAR.
1315 332 041 H
1 RING GEAR
0730 513 583
1 LOCKING WIRE
1297 333 110
1 OUTPUT FLANGE
0634 313 805 R
1 O-RING
1312 332 028
1 WASHER
2 HEXAGON SCREW
0636 011 540
2 HEXAGON SCREW
79599
104,5X128,4X10,0 FA.INA
ENTHALT.IN 1316 332 055(1)
A=3,20
ENTHALT.IN 1314 332 007(0)
ZFN 744 ACM -70-10 82 X 4
ENTHALT.IN 1295 332 063(1)
M12X60 DIN931ALT/10.9 A3C
DIN 931 ALT 10.9 A3C AUSG.87-0
M 12 X 60
opt. customer's co
5001843089
5001831858
5001848257
5001843215
7701014081
5001831867
5001851633
5001843094
5001843116
5001843118
5001843216
5001843761
5001847324
5001843123
5001850754
parts list:
figure:
CD 1/2004 10.07.2008
sheet 36
CD 1/2004 10.07.2008
sheet 37
item
part no.
OCF
description
080 1296 333 046 H
1 CLUTCH DISC
110 1296 333 050 R
1 CLUTCH BODY
120 1315 233 029
1 SYNCHRONIZER
/110 1313 333 001 R
/140
1296 333 044 RH
1296 333 045 RH
/150 1240 304 278 R
/160 0732 040 385 R
/170 0732 040 386 R
/190 1296 333 023 R
/200
1296 333 044 RH
1296 333 045 RH
130
1
1
1
1
9
9
9
1
1
1
1
1
SYNCHRO.BODY
SYNCHRO.RING
SYNCHRO.RING
SYNCHRO.RING
PRESSURE PIECE
COMPR.SPRING
COMPR.SPRING
SLIDING SLEEVE
SYNCHRO.RING
SYNCHRO.RING
SYNCHRO.RING
RETAINING RING
1
1
1
1
1
RETAINING RING
RETAINING RING
RETAINING RING
RETAINING RING
CLUTCH BODY
260
0198A
0198A
technical information
ENTHALT.IN 1296 333 051(1)
ENTHALT.IN 1296 333 053(1)
KPL.MOLYBDAEN*FL-PROFIL 80
*SV-GP PROFIL 90
ENTHALT.IN 1296 333 014(1)
WTB*SINT/SCHMIEDE*MOLYB.
IN 1296 333 055(1)
ZF_B119-167
68841
opt. customer's co
5001856505
5001848259
5001831875
WW
WW 5001846736
5000255276
7701007805
5000255277
5000289825
WW
IN 1296 333 055(1)
WW
WTB
-A= 3,70- 4,00(ABSTUFUNG:0,10MM)
DIN 471 125X4
NB
DIN 471 125X3,9
NB
DIN 471 125X3,8
NB
DIN 471 125X3,7
NB
KPL.GP-SV*SCHNELLE GRUPPE
5001846736
5000293028
5001843128
5001843130
5001843132
parts list:
figure:
CD 1/2004 10.07.2008
sheet 38
item
part no.
OCF
010 1315 334 058
1
030 0750 112 131 R
1
050
1
1315 334 034
1
1315 334 063
1
070 0734 307 294 RH
2
090 0750 112 066 RH
1
110
1
0737 006 095 R
1
130 1315 334 056
1
150 0501 317 536 RH
1
210
4
0636 015 459 H
4
300
320
4 WASHER
2
1
1
1
1
420
description
GEAR SHIFT RAIL
FLANGE PACKING
PISTON
PISTON
PISTON
SEALING RING
GUIDE RING
LOCKING NUT
LOCKING NUT
CYLINDER
PROF.SEAL RING
HEXAGON SCREW
HEXAGON SCREW
CD 1/2004 10.07.2008
sheet 39
SLIDING PAD
DETENT PLUNGER
DETENT PLUNGER
SEALING RING
SWITCH
1 SWITCH
1 SEALING RING
1 PIN
55178
9860C
technical information
IN 1315 334 057(0)
WTB 25X40X15
WTB*GP
ENTHALT.IN 1315 334 040(1)
IN 1315 334 062(1)
49X91X7,4 FA.KACO
WTB
M16X1,5 ZFN99
MS16X1,5
GP
opt. customer's co
5001855100
5001843024
WW 5001843135
WW
5001843136
5000289837
5001849893
5001851634
5001850759
5000289841
5001843140
5001845859
5001833181
5000289806
parts list:
figure:
CD 1/2004 10.07.2008
sheet 40
CD 1/2004 10.07.2008
sheet 41
item
part no.
OCF
description
010 1315 245 016 H
1 PIPE
020
1 UNION SCREW
0737 835 238
1 UNION SCREW
0634 801 217 R
2 SEALING RING
030
1 UNION SCREW
0737 835 238
1 UNION SCREW
0634 801 217 R
2 SEALING RING
050 1315 245 017 H
1 PIPE
060
1 UNION SCREW
0737 835 238
1 UNION SCREW
0634 801 217 R
2 SEALING RING
070
1 UNION SCREW
0737 835 238
1 UNION SCREW
0634 801 217 R
2 SEALING RING
140 0659 160 068 H
1 CABLE CLIP
DIN 7603 AL A 14 X 20
10 DIN7643*4 LOCH
5163C
3833B
1154C
DIN 7603 AL A 14 X 20
KPL.GP LI*L=532MM*12X1,5
10 DIN7643*4 LOCH
5163C
1154C
DIN 7603 AL A 14 X 20
10 DIN7643*4 LOCH
5163C
DIN 7603 AL A 14 X 20
FA. HELLERMANN PA6.6 SCHWARZ
T30L-W
3,6X200
opt. customer's co
5001856396
5001856397
parts list:
figure:
CD 1/2004 10.07.2008
sheet 42
CD 1/2004 10.07.2008
sheet 43
item
part no.
OCF
description
100 1315 268 005
1 RELEASE FORK
140 1315 368 039 H
2 SHAFT
150
2 LOCKING SCREW
0636 031 070
2 LOCKING SCREW
technical information
KPL.AUSR-WELLE*SW=130*RVI
1111C
M10X45 DURLOK/12.9
FA. UNBRAKO 12.9
M 10 X 45 DURLOK
opt. customer's co
5001843153
5001859722
5001843159