MSETCL- AN OVERVIEW Zalte UG Director (Operations) M.E. Elect.

April, 2012

Contents

1. 2. 3. 4. 5. 6.

Current Infrastructure Operations & Maintenance Transmission Infrastructure Plan Financial performance. MSETCL Smart Grid Pilot project MSETCL OPGW project

MSETCL Current Infrastructure

MSETCL functions as: Transmission licensee State load dispatch centre (SLDC) State transmission utility (STU) MSETCLs present infrastructure:
As on 31st March. 2012

Voltage level 500KV HVDC 400KV 220KV 132KV 110KV 100KV 66KV

EHV Substation 2 22 171 260 34 36 34

Transformation Capacity (MVA) 3582 18180 39383 21633 2674 2587.5 1139

EHV Lines (CKT KM.) 1504 7405.6 13208.87 12072.82 1724 686 3270

TOTAL

559

89178.5

39871.29

Abstract for Lines, Substation & Transformation capacity

Transmission Network Capacity Addition F. Year
Nos. of S/stn. Lines (Ckt. K.m)

Nos. of S/stn.
559

05-06
468 35028

06-07
489 35628

07-08
501 36288

08-09
515 36718

09-10
520 37133

10-11
536

11-12
559

560 540

536
515 501 489 468 520

520
500

38068 39871.3

480 460

Transformatio n Capacity 55759 (MVA)

57713

61530

66119

73792

82619 89178.5

440 420 05-06 06-07 07-08 08-09 09-10 10-11 11-12

Lines (Ckt. K.m)

40000 39000 38000 37000 36000 35000 34000 33000 32000 05-06 06-07 07-08 08-09 09-10 10-11

Transformation Capacity (MVA)

39871.29

38068
36288 35028 35628 36718 37133

11-12

90000 80000 70000 60000 50000 40000 30000 20000 10000 0

82619 73792 55759 57713 61530 66119

89178.5

05-06

06-07

07-08

08-09

09-10

10-11

11-12

Transmission System Availability & Losses against MERC benchmark

HVAC system (MERC Benchmark 98%)
Year Avail. 05-06 98.72% 06-07 98.82% 07-08 98.99% 08-09 99.29% 09-10 99.48% 10-11 99.62 % 11-12 99.72 %

HVDC System(MERC Benchmark 95%)

Year Avail. 05-06 63.48% 06-07 91.73% 07-08 92.29% 08-09 93.55% 09-10 94.96% 10-11 97.62 % 11-12 96.55 %

Nos. of EHV Lines Interruptions (Excluding 66kV level)

Nos. ----3034 1989 1660

Average Annual Composite Loss Sr. No.

1 2 3 4 5 6
8.00% 6.00% 4.00% 2.00% 0.00%

Year
Annual '06-07 Annual'07-08 Annual08-09 Annual09-10 Annual10-11 Annual11-12 (upto Dec-2012)
Average Annual Composite Loss 5.94%

Loss
5.94% 4.67% 4.88% 4.61% 4.31% 4.26%
120000

Wheeling Units In MUs Energy I/P

89032 93557 95477 101873 107808 87586
Wheeling Units In MUs

Energy O/P
83748 89189 90815 97181 103160 83864
103160 83864

4.67%

4.88%

4.61%

4.31%

100000

4.26%

80000 60000 40000 20000 0

83748

89189

90815

97181

06-07

07-08

08-09

09-10

10-11

11-12 upto Dec-12

06-07

07-08

08-09

09-10

10-11

11-12 upto Dec-12

Efforts For Performance Improvement

In order to reduce number of interruptions/ occurrences & improve system availability following measures have been taken, Micro level analysis of each & every occurrence to pin point root cause & take suitable corrective/ remedial measures to avoid recurrence in future. Modernization of Protection System by way of retrofit/ replacement of existing old protection systems such as Distance, Differential, Back-up, Busbar protection etc. Adoption of predictive & proactive maintenance practices instead of earlier periodic maintenance practices. Effective use of diagnostic testing equipments & various practices such as- C & tan-delta Measurement - Leakage Current Measurement (LCM) of LAs - Puncture Insulator Detector (PID) Testing - Dissolved Gas Analysis (DGA) - Thermovision Scanning - Monkey patrolling with ordinary camera etc. Adoption of Hot-Line maintenance practices through Hot-Line Maintenance Units (HLUs) Implementation of Life Extension Schemes (LES) wherein age old switchyard equipments like CBs, CTs, CVTs/PTs, Isolators, LAs etc. are replaced.

Projects MSETCL 5yr Plan

MSETCL - Five Year Investment for Transmission Infrastructure Plan

(2007-08 to 2011-12)
Sr. No. 1 2 Particulars New Substations (Nos.) A. MVA Addition due to New Substations B. MVA Addition due to Additional Transformers C. MVA Addition due to Replacement of Transformers
2007-08 (Actual) 2008-09 (Actual) 2009-10 (Actual) 2010-11 (Actual) 2011-12 (Actual) Total 2012-13 (Proposed)

12

14

16

24

71

25

587

1125

465

1720

2400

6297

4850

1785

2200

3460

2850

4825

15120

3650

1445

1263

3748

4257

1600.5 12313.5

Total MVA Addition (a+b+c)

3 4 EHV Lines (Ckm) Capital Expenditure (Rs in Crore)

3817

4588

7673

8827

8825.5 33730.5

8500

660

430

417

935

1666 2529 (Provisional)

4108

1586

1114

1241

2363

3100

10347

4895
7

Financial Performance Analysis Profit ( in Crores)

365
400 350 300 250 200 150

329 258.2 245.01

137.51

100
50 0 2007-08 2008-09 2009-10 2010-11 2011-12 (Provisional)

Profit for FY 2007-08 to 2010-11 Year 2007-08 2008-09 2009-10 2010-11 2011-12 Profit ( in Crores) 258.2 137.51 245.01 329 365 (Provisional)

Details of Capital Expenditure: Capital Expenditure ( In Cr.)

5000 4500 4000 3500 3000 2500 2000 1500 1000 500 0 2007-08 2008-09 2009-10 2010-11 2011-12 (Provisional) 2012-13 (Proposed)

4895

3100

2363

2529

1114

1241

Year
2007-08 2008-09 2009-10 2010-11 2011-12 2012-13

Capital Expenditure ( In Cr.) 1114 1241 2363 3100 2529 (Provisional) 4895 (Proposed)
9

10

765KV Project

765 kV corridor is being established with substations at Koradi, Akola and Aurangabad with 1260 ckm of two single circuits of 765 kV lines between Tiroda to Nagpur and Aurangabad by 2012-13 for evacuation of power(8000MW) from Koradi, Mauda & Adani generation projects.

Brief details of works:1. Establishment of 765 kV Pooling S/stn. at Koradi, Akola and Aurangabad with 7 x 500 MVA, 765/400 kV single phase transformers. 2. Construction of 400 kv loop lines at Koradi and Akola S/stn. to interconnect with 765 kv stns. 3. Construction of 2 x 765 kV Single Circuit lines between, (a) Tiroda-Nagpur(Koradi-II) (b) Koradi-II and Akola. (c) Akola and Aurangabad.

11

JICA PROJECT

Name of Project Project Area

: Replacement of transformers by higher capacity transformers. : Karad, Pune, Nasik & Vashi Zones (15 Districts of these zones)

No. of substations
MVA addition Loan Amount Loan Agreement

: 108
: 7321.5MVA 763.48Cr : 16749 Mil Yen Interest rate 0.75 % p.a. for 15 years including 5 years grace period. Disbursement charge 0.1% : Signed in 14th Sept. 07 : 180 Nos. (as on 14th February, 2012)

No. of Transformers : 180 Total Estimated cost :

Transformer
Commissioned

12

MSETCL SMARTGRID PILOT PROJECT

WIDE AREA MEASUREMENT SYSTEMS (WAMS)To enhance Operation, Monitoring capability and observability of GRID

WAMS SCOPE PMUs : 15 Locations 1. PMU Locations: 15 2. GPS Locations :15 3. At SLDC-Kalwa Phasor Data Concentrator(PDC), Visualisation software, Archiving software and Historian server Situational Awareness
13

PDC at SLDC Kalwa

Situational Awareness

Optical Power Ground Wire

Name of Project : Establishment of Comprehensive Communication Network by laying OPGW over EHV lines of MSETCL through Joint

Venture.
Joint Venture Partner : M/s Sterlite Technologies Ltd.

Share Holding
Project Area No. of substations

: MSETCL 49% and M/s Sterlite Technologies Ltd 51%

: 2801 (Kms) : 44 and All Zonal Offices

Total Estimated cost : 165.00Cr.

OPGW Fiber count : 48 Fibers

Special Benefit to MSETCL: 8 Fiber along with associated equipments SDH and

Mux for MSETCL own use at free of cost.

Contd.

14

Optical Power Ground Wire

Period of Completion : PHASE PHASE I Distance (Kms) 379 kms Period (months) 09 months

PHASE II PHASE III

1219 Kms 1203 Kms

15 months 24 months

Contd.

15

OPGW Network of MSETCL (Proposed)

55 DHULE

MALKAPUR BHUSAWAL 60 60

PARAS

AKOLA 85
124

NAG1,NAG2,HING2 AMBAZARI 21 3

57
KORADI 53 BUTIBORI 45 WARDHA 1 WARDHA 2 70 4 98 DHABA PUSAD 110 5 HVDC NAGPUR

95
BADNERA

CHALISGAON

5
ALDC CHANDRAPUR AMRAVATI PIPERKHED 170 BHABHALESWAR PRAKASHGARH PRAKASHGANGA NASIK 20 SLDC 2 KALWA 25 7
VASHI

36 warora

AMRAVATI 20 90 AURANGABAD 10 GUHA HATHUVAN AJEGAON 96 101 96 MALKINI 100

105

20 80

PARBHANI 86

811
70
DEHGAM MALINAGAR 247 140 10 SOLAPUR 400 PARLI

20

15

175 4

HIRVA 96

96

BHIVANDI

56 HVDC PADHGE

PUNE (Chkn,Cwad, Hwadi etc.)

KARAD

EXISTING OPGW LINK Phase 1 Phase 2 Phase 3

15
COLORCHEM

119
81 LONIKAND 213

KHARGHAR
MULUND

72

130

MW LINK DC SLDC

DC/ZCC
PROPOSED F.O ON 132 KV LINE

24 16 KOYNA
TROMBAY

WAI

ALDC

ALDC

BORIWALI

HEAD QUARTER KOLHPUR 3 IMPORTANTS STATIONS ZONAL OFFICE CIRCLE OFFICE

ALL DISTANCES IN KM

16

GENERAL CONSTRAINTS

ROW Problems. Forest/WLS clearances. Sand issues. Salt pan clearance. Govt. Land Allocation. MIDC corridor/land for s/s. Gram Panchayat / Municipal Taxes(existing s/s).

Contd.

17

GENERAL CONSTRAINTS

General Constraints

Expected Cooperation from govt. authorities

Concerned Collector referred to resolve ROW issues. Provide necessary police protection whenever necessary on priority. Assistance for land compensation cases.

ROW Issues

Forest/WLS clearance

Forest dept. to give priority for clearances since the works are for public. Gram sabha resolution compulsory under Dwellers Act.2006 Advance possession of land to be given by collector after completion of formalities by MSETCL

Govt. Land allocation

MIDC- corridor / land for S/S

MIDC authorities to handover suitable land for S/S. mark land for MSETCL while preparation of layout of MIDC. Provide suitable corridor for EHV lines as per voltage level.
High Expectation/ Demand from Grampanchayat/ Municipal Council/ Local bodies.

Grampanchayat / Municipal taxes

18

CHALLENGES IN TR.(O&M) DEPTT. OF MSETCL

Maintaining consistency in Transmission system Availability (HVAC & HVDC) & Transmission Losses at least as per MERC Benchmark & to improve it further. Reducing no. Of interruptions/ trippings and in turn the downtime of system. Avoiding recurrence of typical types of fault & occurrences.

Completion of Life Extension (LE) Schemes and Augmentation Schemes as per the assigned targets.
Adopting the modern concept of Predictive & Proactive maintenance practices. Effective & efficient use of various types of modern diagnostic equipment and hot line maintenance tools. Adopting new techniques & state-of-the art technologies to keep pace with technological developments.

19

TRAINING STATISTICS FOR THE YEAR 2011-12

Sr. No. 1 2 No. of Employee 360 600 Budget No. of Participants Allocated for the undergone Training Year 2011-12 as on 18.10.2011 333.00 108.00 155 107 Expenditure incurred as on 18.10.2011 ( In Lakhs) 146.47 17.97

Name of Training Programme

Induction Level Training for JE's Other Training Programmes at YASHADA

3
4

Hot Line Training

RTC (Operator Training + Refresher) Seminar / Conference & Other Training Foreign Tour Seminars at Zone Workshop RTC Development R & D At Aurangabad RTC (Class II Training) Examination Cell TOTAL

180
2900

53.00
153.00

14
1280

12.60
86.88

5
6 7 8 9 10 11 12

350
10 0 0 0 0 940 0 5340

34.50
10.00 14.00 5.00 325.00 100.00 48.00 15.00 1198.50

118
9 0 0 0 0 50 0 1733

24.12
3.92 0.00 0.00 50.00 0.00 3.15 0.00 345.11
20

TRAINING STATISTICS FOR THE YEAR 2011-12

BVQI (Bereau Varitas Quality International) - ISO 9001: 2008

7th RECRUITING & STAFFING BEST IN CLASS AWARDS 2011 - Most Innovative RECRUITING AND STAFFING PROGRAM / INITIATIVE by IIPM

GLOBAL HR EXCELLENCE AWARD 2010 - Outstanding Contribution to the cause of EDUCATION

CPRI AWARD 2011 Valued Customer Award in Training

GREEN WORLD 2011 - Womens Group of MSETCL for their contribution to power sector

SAP : SAP ACE ( Award for customers excellence) for Best Run in utilities transmission in Public sector 2012
21

MSETCL Salient activities under implementation

ERP MIS project with the assistance of IBM Enterprise Resource Planning by integrating all the functions of MSETCL departments on line to achieve performance excellence in business, Go live since 01.01.2012.
Optic Fibre communication of about 2801 Km. - To set up a comprehensive communication network in MSETCL by utilizing existing infrastructure. Unmanned remotely controlled substations at two locations, GIS substations at Bhandup and Hinjewadi. ABT metering at 530 Sub-stations Availability Based Tariff metering for energy accounting purposes and implementation of FBSM. Setting up of Training Centres at 7 locations and Power System Learning Centre at Aurangabad to create skilled manpower. Preparatory work for debt restructuring and for launch of MSETCLs IPO To raise funds from market for equity capital / Capex Schemes and to reduce the interest burden resulting in long-term impact on tariff. Establishment of 765 KV substation at Aurangabad. Renovation and Modernization of State Load Dispatch Centre (SLDC) at Kalwa and Ambazari, with 140 Nos. of SCADA RTU. Effective utilization of hot-line Maintenance Techniques through Hot line Maintenance units (HLUs). MSETCL Smart Grid pilot project - To enhance Operation, Monitoring capability and observability of GRID
22

MAHATRANSCO IN NUTSHELL

The largest electric power transmission utility in state sector in India. The only state utility Operating & Maintaining 500kV, 1500 MW HVDC Bipole Link between Chandrapur to Padghe (752 k.m.) 559 EHV substations. 39871 Ckt. kms of Transmission lines. 89178 MVA Transformation capacity. Infrastructure plan (2007-08 to 2011-12) of about 10347Crore. Transmission system capable of handling about 18500 MW of power. Transmitted 103160 MUs. in the year 2010-11. Staff strength of around 13128 employees all across Maharashtra.

23

Line: 132KV khapari - Hingana-II Bph

Loc. No. 55 Fault: Missing nut bolt of cut point jumper of

Fault Detected

12.02.2012

Fault Rectified

23.02.2012
24

New nut bolts fixed of 100kV Khopoli-Andra Lake line

25

400 KV Main Bus II at 400 KV Chandrapur SS Fault: Conductor Found Damaged

Fault Detected

Fault Rectified

26

132 KV DHULE LINK LINE-i

BEFORE

AFTER

27

220 KV DHULE-AMALNER LINE

BEFORE

AFTER

28

Remedial Actions taken in view of Maintenance Replacement of pilot string (132kv Nashik,GCR-Jindal, Loc no-15)

29

Line: 400KV CHANDRAPUR -PARLI-III LINE. LOC. NO. : 57 TO 58

Fault Detected

Fault: CONDUCTOR STRANDS CUT IN RPHASE

Fault Rectified
30

132kV Bambhori-Jalgaon S/C Line

Before

After

At Tower Loc. No. 23 Hanger Clit Nut-Bolt loose & tightened under outage on Dt. 10.11.11.
31

SSN TO DSN & STN TO DTN LOC-54

32

Line : 500KV HVDC CHANDRAPUR - PADGHE LINE. Loc. No. 253 Fault: BROKEN DISC INSULATOR

BACK
33

220 kV Kandalgaon Wave trap bottom side R ph

Hot spot observed on dtd10/11/11 Temp. 1430C
After attending Hot spot on
15/11/11 Temp. 36 0C

34

220 kV Jejuri Bay Line Isolator Line side B ph

Hot spot observed on dtd10/11/11 Temp. 1030C

After attending Hot spot on dtd - 20/12/11 Temp. 400C

35

220/132 kV 200 MVA TF I HV Bus isolator (bus side) Y ph

Hot spot observed on dtd-27/11/11 Temp. 980C11/11 Temp. 82.1 0C After attending Hot spot on 27/11/11 Temp. 33 0C

36

220/132 kV 200 MVA TF II HV Line isolator CT side Y ph

Hot spot observed on dtd10/11/11Temp. 650C
After attending Hot spot on
27/12/11 Temp. 37 0C

37

220/132 kV 200 MVA TF I LV Bus isolator CB Side Y ph

Hot spot observed on dtd10/11/11Temp. 2480C
After attending Hot spot on
12/01/12 Temp. 37 0C

BACK
38

Hot Line Maintenance Training

BACK
39