MN04020003E
MN04020003E
MN04020003E
User Manual
Effective October 2013
Supersedes February 2013
M-Max Series Adjustable Frequency Drive
Support Services
The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our
products. We are dedicated to providing fast, friendly, and accurate assistance. That is why
we offer you so many ways to get the support you need. Whether it’s by phone, fax, or
e-mail, you can access Eaton’s support information 24 hours a day, seven days a week.
Our wide range of services is listed below.
You should contact your local distributor for product pricing, availability, ordering, expediting,
and repairs.
Web Site
Use the Eaton Web site to find product information. You can also find information on local
distributors or Eaton’s sales offices.
Web Site Address
www.eaton.com/electrical
EatonCare Customer Support Center
Call the EatonCare Support Center if you need assistance with placing an order, stock
availability or proof of shipment, expediting an existing order, emergency shipments, product
price information, returns other than warranty returns, and information on local distributors
or sales offices.
Voice: 877-ETN-CARE (877-386-2273) (8:00 a.m.–6:00 p.m. Eastern Time U.S. [UTC –5])
FAX: 800-752-8602
After-Hours Emergency: 800-543-7038
(6:00 p.m.–8:00 a.m. Eastern Time U.S. [UTC –5])
If you are in the U.S. or Canada, and have OI or PLC questions, you can take advantage of our
toll-free line for technical assistance with hardware and software product selection, system
design and installation, and system debugging and diagnostics. Technical support engineers
are available for calls during regular business hours.
Drives Technical Resource Center
Voice: 800-322-4986 or +1 828-651-0984 (8:00 a.m.–5:00 p.m. Central Time U.S. [UTC –6])
Fax: +1 920-262-6070
e-mail: TRCDrives@Eaton.com
For Customers in Europe, Contact:
Eaton Industries GmbH
Electrical Sector
After Sales Service
Hein-Moeller-Str. 7-11
D-53115 Bonn
Phone: +49 (0) 228 6 02-3640
Fax: +49 (0) 228 6 02-61400
Hotline: +49 (0) 180 5 223822
e-mail: AfterSalesEGBonn@Eaton.com
www.moeller.net/aftersales
Table of Contents
SAFETY
Before Commencing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
ENGINEERING
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Electrical Power Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Safety and Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
EMC Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Motor and Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
INSTALLATION
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
EMC Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
OPERATION
Commissioning Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Operational Hazard Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Commissioning with Control Signal Terminals (Factory Setting) . . . . . . . . . . . . 52
APPENDIX A
Special Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Dimensions and Frame Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
PC Interface Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Mounting Frame for Fieldbus Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
PROFIBUS DP Fieldbus Interface Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Cables, Fuses and Disconnect Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
APPENDIX B
Door Panel Keypad Adapter System—Mounting Instructions . . . . . . . . . . . . . . 180
List of Figures
M-Max Frequency Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Control Signal Terminals and Microswitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
M-Max Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Scope of Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview of the M-Max Device (FS1–FS3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overview of the M-Max Device (FS4 and FS5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Block Diagram, Elements of M-Max Frequency Inverters . . . . . . . . . . . . . . . . . . . . . . . 14
Selection Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Drive System (PDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
AC Power Networks with Grounded Center Point (TN-/TT Networks) . . . . . . . . . . . . . 19
EMC Environment and Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Parallel Connection of Several Motors to One Frequency Inverter . . . . . . . . . . . . . . . . 23
Example of a Motor Ratings Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Star and Delta Circuit Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
V/Hz-Characteristic Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Bypass Motor Control (Example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Mounting Position (FS1–FS3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mounting Position (FS4 and FS5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Air-Cooling Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Minimum Clearance at the Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Air-Baffle Due to Increased Circulation with Device Fan . . . . . . . . . . . . . . . . . . . . . . . . 27
Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Configuration for Mounting with Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Mounting Rail Conforming with IEC/EN 60715 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fastening to the Mounting Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Demounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Mounting the Cable Routing Plate and the Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EMC-Compliant Setup (Example: M-Max) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Three-Phase Input Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Connection to Power Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Connection in Power Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Screened Connection Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Connection with Twisted Cable Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Four-Core Shielded Motor Supply Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Position of Control Signal Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Prevent the Shield from Becoming Unbraided . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Example for a Single-Side Connection (PES) to the Frequency Inverter . . . . . . . . . . . . 38
Example for an Insulated End of the Control Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Control Signal Terminals Assignments and Designations . . . . . . . . . . . . . . . . . . . . . . . 39
Microswitch Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Control Signal Terminals (Digital and Analog Inputs/Outputs) . . . . . . . . . . . . . . . . . . . . 41
Analog Setpoint Inputs AI1 and AI2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Analog Setpoint Value Signal, for Example, from a Superordinate Controller (PLC) . . . 41
Analog Output AO (Connection Examples) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
List of Tables
Unit Conversion Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nameplate Inscriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Type Designation of the M-Max Frequency Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General Rated Operational Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power Connection Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance Measures and Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Identification on the Residual-Current Circuit-Breakers . . . . . . . . . . . . . . . . . . . . . . . . . 21
Assignment of Frequency Inverters to Example Motor Circuit . . . . . . . . . . . . . . . . . . . 24
Minimum Clearance and Required Cooling Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Stripping Lengths in the Power Section in inches (mm) . . . . . . . . . . . . . . . . . . . . . . . . 34
Arrangement and Size of the Connection Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Possible Connection Line Sizes and Specifications on Control Signal Terminals . . . . . 39
Factory-Set Control Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
List of Fault Messages (F) and Warning Messages (AL) . . . . . . . . . . . . . . . . . . . . . . . . 57
Error Messages via Operating Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Control Unit Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Areas of the LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Predefined Application Parameters from Parameter P1.2 . . . . . . . . . . . . . . . . . . . . . . . 66
Default I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Parameter Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Drives Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Protective Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
PID Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Fixed Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Fixed Frequency Setpoint Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Determining the Program Number (P10.10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Fixed Frequency Setpoint Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
V/Hz-Characteristic Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Logic Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Second Parameter Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
System Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Operational Data Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Status Displays Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Setpoint Input (REF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Modbus Parameters in the M-Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Error Code Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Safety
Warning!
Dangerous Electrical Voltage!
Before Commencing the Installation
● Disconnect the power supply of the device ● Measures should be taken to ensure the proper restart of
programs interrupted after a voltage dip or failure. This
● Ensure that devices cannot be accidentally restarted should not cause dangerous operating states even for a
● Verify isolation from the supply short time. If necessary, emergency-stop devices should
be implemented
● Earth and short circuit the device
● Wherever faults in the automation system may cause
● Cover or enclose any adjacent live components injury or material damage, external measures must be
● Follow the engineering instructions (IL04020001E) for the implemented to ensure a safe operating state in the event
device concerned of a fault or malfunction (for example, by means of
separate limit switches, mechanical interlocks, and so on)
● Only suitably qualified personnel in accordance with
EN 50110-1/-2 (VDE 0105 Part 100) may work on this
● Depending on their degree of protection, adjustable
device/system frequency drives may contain live bright metal parts,
moving or rotating components, or hot surfaces during and
● Before installation and before touching the device ensure immediately after operation
that you are free of electrostatic charge
● Removal of the required covers, improper installation, or
● The functional earth (FE, PES) must be connected to the incorrect operation of motor or adjustable frequency drive
protective earth (PE) or the potential equalization. The may cause the failure of the device and may lead to
system installer is responsible for implementing this serious injury or damage
connection
● The applicable national accident prevention and safety
● Connecting cables and signal lines should be installed so regulations apply to all work carried out on live adjustable
that inductive or capacitive interference does not impair frequency drives
the automation functions
● The electrical installation must be carried out in
● Install automation devices and related operating elements accordance with the relevant regulations (for example,
in such a way that they are well protected against with regard to cable cross sections, fuses, PE)
unintentional operation
● Transport, installation, commissioning, and maintenance
● Suitable safety hardware and software measures should work must be carried out only by qualified personnel
be implemented for the I/O interface so that an open (IEC 60364, HD 384 and national occupational safety
circuit on the signal side does not result in undefined regulations)
states in the automation devices
● Installations containing adjustable frequency drives must
● Ensure a reliable electrical isolation of the extra-low be provided with additional monitoring and protective
voltage of the 24V supply. Only use power supply units devices in accordance with the applicable safety
complying with IEC 60364-4-41 (VDE 0100 Part 410) or regulations. Modifications to the adjustable frequency
HD384.4.41 S2 drives using the operating software are permitted
● Deviations of the input voltage from the rated value must ● All covers and doors must be kept closed during operation
not exceed the tolerance limits given in the specifications,
otherwise this may cause malfunction and dangerous
● To reduce hazards for people or equipment, the user must
operation include in the machine design measures that restrict the
consequences of a malfunction or failure of the drive
● Emergency stop devices complying with IEC/EN 60204-1 (increased motor speed or sudden standstill of motor).
must be effective in all operating modes of the automation These measures include:
devices. Unlatching the emergency-stop devices must not ● Other independent devices for monitoring safety-related
cause a restart variables (speed, travel, end positions, and so on)
● Devices that are designed for mounting in housings or ● Electrical or non-electrical system-wide measures
control cabinets must only be operated and controlled (electrical or mechanical interlocks)
after they have been installed and with the housing closed.
Desktop or portable units must only be operated and
● Never touch live parts or cable connections of the
controlled in enclosed housings adjustable frequency drive after it has been
disconnected from the power supply. Due to the charge
in the capacitors, these parts may still be live after
disconnection. Fit appropriate warning signs
WARNING CAUTION
This symbol indicates high voltage. It calls your When selecting the cable cross-section, take the voltage
attention to items or operations that could be dangerous drop under load conditions into account.
to you and other persons operating this equipment.
Read the message and follow the instructions carefully. The consideration of other standards (for example, VDE 0113
or VDE 0289) is the responsibility of the user.
CAUTION
This symbol is the “Safety Alert Symbol.” It occurs with
either of two signal words: CAUTION or WARNING, as The specified minimum PE conductor cross-sections
described below. (EN 50178, VDE 0160) must be maintained.
WARNING WARNING
Indicates a potentially hazardous situation which, if not With frequency inverters, only AC/DC sensitive residual
avoided, can result in serious injury or death. current circuit breakers (RCD type B) are to be used
(EN 50178, IEC 755).
CAUTION CAUTION
Indicates a potentially hazardous situation which, if not
avoided, can result in minor to moderate injury, or serious Debounced inputs may not be used in the safety circuit
damage to the product. The situation described in the diagram.
CAUTION may, if not avoided, lead to serious results. Residual current circuit breakers (RCD) are only to be
Important safety measures are described in CAUTION (as installed between the AC power supply network and the
well as WARNING). frequency inverter.
WARNING WARNING
The frequency inverter outputs (U, V, W) must not be Discharge yourself on a grounded surface before
connected to the input voltage (destruction of the touching the control signal terminals and the controller
device, risk of fire). PCB. This protects the device from destruction by
electrostatic discharge.
CAUTION
WARNING
Debounced inputs may not be used in the safety circuit
diagram. On the control signal and the connection terminals of the
frequency inverter, no leakage resistance tests are to be
Switch S1 must switch only when frequency inverter T1 is at performed with an insulation tester.
zero current.
WARNING
WARNING
Wait at least 5 minutes after switching the supply
Carry out wiring work only after the frequency inverter voltage off before you disconnect a connection on the
has been correctly mounted and secured. connection terminals (L1, L2/N, L3, U/T1, V/T2, W/T3,
R+, R–) of the frequency inverter.
WARNING
Electric shock hazard—risk of injuries! WARNING
Carry out wiring work only if the unit is de-energized. Commissioning is only to be completed by qualified
technicians.
CAUTION
WARNING
Debounced inputs may not be used in the safety circuit
diagram. Hazardous voltage!
DANGER
5 MIN
CAUTION CAUTION
Debounced inputs may not be used in the safety circuit A high torque at low speed leads to a high thermal load on
diagram. the motor.
Any contactors and switching devices on the power side are
not to be opened during motor operation. Inching operation CAUTION
using the power switch is not permitted. Debounced inputs may not be used in the safety circuit
Contactors and switching devices (repair and maintenance diagram. DC braking results in additional heating of the
switches) on the motor side must never be opened while the motor. Configure the brake torque, set via braking current
motor is in operation when the frequency inverter is set to (P12.1) and the braking duration (P12.2 and P12.4), as low as
speed control operating mode (P11.8 = 1). possible.
WARNING
If a start command is present at a digital input (DI1–DI6)
assigned at P3.21, the sequence control also starts
automatically (without switch edge) when the power
supply is switched on (for example, after a power supply
failure).
CAUTION
A high torque at low speed causes a high thermal load on the
motor. If temperatures are too high, the motor should be
equipped with an external fan.
This manual was created in an electronic format. You can M-Max frequency converters are divided into four voltage
also order a hard copy version of it. categories:
All the specifications in this manual refer to the hardware and ● 100V (MMX11)
software versions documented in it. ● 200V (MMX12_, MMX32_)
More information on the series described here can be found ● 400V (MMX34_)
on the Internet under:
● 575V (MMX35_)
www.eaton.com\drives
Units
Every physical dimension included in this manual uses
imperial units. For the purpose of the equipment’s UL
certification, some of these dimensions are accompanied by
their equivalents in metric or Système International d’Unites
(SI) units.
● New control circuit board with a more powerful +10V AI1 GND 24V DI-CDI1 DI2 DI3 A B R21 R22
microprocessor
Term.
mA
mA
+
RS 485
LOGIC
AI 1
AI 2
● Side mounted interface for fieldbus connections [1]
–
● Two additional control buttons [2]
● Extended functionality for digital and analog inputs and
outputs [3]
2
BACK
RESET LOC
REM
OK
I
3
Component Identification
M-Max Series
1
BACK
RESET LOC
REM
OK
COMM
ERROR
AC DRIVE
Item
Number Description
1 Frequency inverters MMX-_
2 Mounting frame (for fieldbus connection) MMX-NET-XA
3 Fieldbus connection:
CANopen XMX-NET-CO-A
PROFIBUS® DP with XMX-NET-PS-A screw terminals
PROFIBUS DP with XMX-NET-PD-A Sub-Dm connector
DeviceNet™ XMX-NET-DN-A
4 Communication module MMX-COM-PC
— IP21 kit
Scope of Supply
CD
BACK
RESET LOC
REM
OK
Nameplate Inscriptions
Label Meaning
MMX34AA3D3F0-0 Part number:
MMX = M-Max series frequency inverter
3 = Three-phase power connection
4 = 400V voltage category
AA = Instance (software version A and alphanumerical display)
3D3 = 3.3A rated operational current (3-decimal-3)
F = Integrated radio interference suppression filter
0 = IP20 protection type
0 = No integrated optional assembly
Input Power connection rating:
Three-phase AC voltage (Ue 3~ AC), 380–480V voltage, 50/60 Hz frequency, input phase current (4.0A)
Output Load side (motor) rating:
Three-phase AC voltage (0 –Ue), output phase current (3.3A), output frequency (0–320 Hz)
Power Assigned motor rating:
1.1 kW at 400V/1.5 hp at 460V for a four-pole internally-cooled or surface-cooled three-phase asynchronous motor
(1500 min–1 at 50 Hz/1800 RPM at 60 Hz)
S/N Serial number
Frequency inverter is an electrical apparatus
Read the manual (in this case AWB8230-1603) before making any electrical connections and commissioning
MMX 1 1 AA 1D1 F 0 – 0
Description Option
MMX = Base catalog number 0 = Full version
Examples
Label Meaning
MMX11AA2D8N0-0 MMX = M-Max series frequency inverter:
1 = Single-phase power supply
1 = Rated voltage 115V
AA = Type of software version and display unit
2D8 = 2.8A (rated operational current)
N = No integrated interference suppression filter (no filter)
0 = IP20 protection type
–0 = No integrated optional assembly
MMX12AA1D7F0-0 MMX = M-Max series frequency inverter:
1 = Single-phase power supply
2 = Rated voltage 230V
AA = Type of software version and display unit
1D7 = 1.7A (rated operational current)
F = Integrated radio noise filter
0 = IP20 protection type
–0 = No integrated optional assembly
MMX32AA2D4N0-0 MMX = M-Max series frequency inverter:
3 = Three-phase input supply voltage
2 = Rated voltage 230V
AA = Type of software version and display unit
2D4 = 2.4A (rated operational current)
N = No integrated interference suppression filter (no filter)
0 = IP20 protection type
–0 = No integrated optional assembly
MMX34AA012F0-0 MMX = M-Max series frequency inverter:
3 = Three-phase input supply voltage
4 = Rated voltage 400V
AA = Type of software version and display unit
012 = 12A (rated operational current)
F = Integrated radio noise filter
0 = IP20 protection type
–0 = No integrated optional assembly
MMX34AA5D6N0-0 MMX = M-Max series frequency inverter:
3 = Three-phase input supply voltage
4 = Rated voltage 400V
AA = Type of software version and display unit
5D6 = 5.6A (rated operational current)
N = No integrated interference suppression filter (no filter)
0 = IP20 protection type
–0 = No integrated optional assembly
MMX11: The input voltage of 115V is raised to 230V (output voltage) through an internal
voltage double connection.
Overview of the M-Max Device (FS1–FS3) Overview of the M-Max Device (FS4 and FS5)
1 2
1 2
10 4
11
9 BACK
RESET LOC
REM
8
OK 10
I
7 8
5
7
4
6
6 5
Item Item
Number Description Number Description
1 Mounting holes (screw fastening) 1 Fixing holes (screw fastening)
2 Release (removal from mounting rail) 2 Device fans
3 Recess for mounting on mounting rail (DIN EN 50022-35) 3 Fixing holes for flange mounting
(MMX-FLANGE…FS_ option required)
4 Interface for fieldbus connection modules (option,
MMX-NET-XA) 4 EMC mounting accessories
5 EMC installation accessories 5 Cover flap for connecting the fieldbus interface cards
6 Power section terminals 6 Power section terminals
7 Cover flap of control signal terminals and microswitches 7 Screws for opening the housing cover
8 Interface for PC connection module MMX-COM-PC (option) 8 Cover flap of control signal terminals and microswitches
9 Keypad with 9 control buttons 9 Interface for PC connection module MMX-COM-PC (option)
10 Display unit (LCD) 10 Keypad with 9 control buttons
11 Display unit (LCD)
Features
The M-Max frequency inverter converts the voltage and frequency of an existing AC network
into DC voltage. This DC voltage is used to generate a three-phase AC voltage with adjustable
frequency and assigned amplitude values for the variable speed control of three-phase
asynchronous motors.
DC+/R+ R-
1 2 8
L1 U/T1
3 5 + 7
L2/N V/T2 M
3~
4
L3 W/T3
9
PE PE
6
EMC
10
Item
Number Description
1 Supply L1, L2/N, L3, PE, mains supply voltage U LN = Ue at 50/60 Hz:
MMX11: 100V class, single-phase mains connection (1 AC 120V),
MMX12: 200V class, single-phase mains connection (1 AC 230V/240V),
MMX32: 200V class, three-phase mains connection (3 AC 230V/240V),
MMX34: 400V class, three-phase mains connection (3 AC 400V/480V).
MMX35: 575V class, three-phase input connection (3 AC 575V)
2 Internal RFI filter (MMX…F_), category C2 and C3, in accordance with IEC/EN 61800-3
EMC connection of internal RFI filter with PE.
3 Rectifier bridge, single-phase (MMX1_) or three-phase (MMX3_), converts the AC voltage of the electrical network into DC voltage
4 DC choke, DC link choke (only for MMX32…F_ and MMX34…F_ in frame sizes FS4 and FS5)
5 DC link with charging resistor, capacitor and switching-mode power supply unit
(SMPS = Switching-Mode Power Supply): DC link voltage U DC: UDC = 1.41 x ULN
6 Braking transistor: connections DC+/R+ and R- for external braking resistor (only for MMX32 and MMX34 from frame size FS2)
7 Inverter. The IGBT based inverter converts the DC voltage of the DC link (UDC) into a three-phase AC voltage (U2) with variable amplitude and
frequency (f2). Sinusoidal pulse width modulation (PWM) with V/f control can be switched to speed control with slip compensation
8 Motor connection U/T1, V/T2, W/T3 with output voltage U2 (0 to 100 % Ue) and output frequency f2 (0 to 320 Hz) output current (I2):
MMX11: 1.7 – 4.8A,
MMX12: 1.7 – 9.6A,
MMX32: 1.7 – 38A,
MMX34: 1.3 – 38A,
MMX35: 1.7 – 9.0A
100% at an ambient temperature of +50°C with an overload capacity of 150% for 60s every 600s and a starting current of 200% for 2s every 20s
9 Three-phase asynchronous motor, variable speed control of three-phase asynchronous motor for assigned motor shaft power values (P 2):
MMX11: 0.25 – 1.1 kW (230V, 50 Hz) or 0.33 – 1 hp (230V, 60 Hz),
MMX12: 0.25 – 2.2 kW (230V, 50 Hz) or 0.25 – 3 hp (230V, 60 Hz),
MMX32: 0.25 – 11 kW (230V, 50 Hz) or 0.25 – 15 hp (230V, 60 Hz),
MMX34: 0.37 – 18.5 kW (400V, 50 Hz) or 0.5 – 25 hp (460V, 60 Hz),
MMX35: 1–7.5 hp (575V, 60 Hz)
10 Keypad with control buttons, LCD display, control voltage, control signal terminals, microswitches and interface for the PC interface card (Option)
Selection Criteria
The frequency inverter [3] is selected according to the supply When connecting multiple motors in parallel to the output of
voltage ULN of the input supply [1] and the rated current of a frequency inverter, the motor currents are added
the assigned motor [2]. The circuit type ( / ) of the motor geometrically—separated by effective and idle current
must be selected according to the supply voltage [1]. The components. When you select a frequency inverter, make
rated output current Ie of the frequency inverter must be sure that it can supply the total resulting current. If
greater than/equal to the rated motor current. necessary, for dampening and compensating the deviating
current values, motor reactors or sinusoidal filters must be
Selection Criteria connected between the frequency inverter and the motor.
The parallel connection of multiple motors in the output of
1 the frequency inverter is only permitted with V/Hz-
U, I, f characteristic curve control.
If you connect a motor to an operational frequency inverter,
the motor draws a multiple of its rated operational current.
When you select a frequency inverter, make sure that the
starting current plus the sum of the currents of the running
3 motors will not exceed the rated output current of the
frequency inverter.
BACK
RESET LOC
REM 2 Switching in the output of the frequency inverter is only
permitted with V/Hz-characteristic curve control.
OK
Proper Use
The M-Max frequency inverters are not domestic appliances. In the described system configurations, M-Max frequency
They are designed only for industrial use as system inverters are suitable for use in public and non-public
components. networks.
The M-Max frequency inverters are electrical apparatus for A connection to IT networks (networks without reference to
controlling variable speed drives with three-phase motors. earth potential) is permissible only to a limited extent,
They are designed for installation in machines or for use in because the device’s built-in filter capacitors connect the
combination with other components within a machine or network with the earth potential (enclosure). On earth free
system. networks, this can lead to dangerous situations or damage to
the device (isolation monitoring required).
After installation in a machine, the frequency inverters must
not be taken into operation until the associated machine has To the output of the frequency inverter (terminals U, V, W)
been confirmed to comply with the safety requirements of you must not:
Machinery Safety Directive (MSD) 89/392/EEC (meets the
requirements of EN 60204). The user of the equipment is
● connect a voltage or capacitive loads (for example, phase
responsible for ensuring that the machine use complies with compensation capacitors)
the relevant EU Directives. ● connect multiple frequency inverters in parallel
The CE markings on the M-MAX frequency inverter confirm ● make a direct connection to the input (bypass)
that, when used in a typical drive configuration, the apparatus
complies with the European Low Voltage Directive (LVD) and Observe the technical data and connection requirements. For
the EMC Directives (Directive 73/23/EEC, as amended by additional information, refer to the equipment nameplate or
93/68/EEC and Directive 89/336/EEC, as amended by label at the frequency inverter, and the documentation.
93/68/EEC).
Any other usage constitutes improper use.
Engineering
Introduction
This chapter describes the most important features in the energy circuit of a drive system
(PDS = Power Drive System) that you should take into consideration in your project planning.
R+ R– PE U V W
#
햸 햹
햽
PES
햺
PES
M
3~
2 2 2 2
U 2 + U 3 + U 4 + ... + U n
THD = ----------------------------------------------------------------------------------------------------
U1
When the device is operated in a UL-approved system, use Identification on the Residual-Current Circuit-Breakers
only UL-approved breakers, fuses, fuse bases, and cables.
AC/DC sensitive
The leakage currents to ground (to EN 50178) are greater (RCD, type B)
than 3.5 mA. The connection terminals marked PE and the
housing must be connected with the ground circuit. Frequency inverters work internally with rectified AC
currents. If an error occurs, the DC currents can block a type
The leakage currents for the individual performance variables A RCD circuit breaker from triggering and therefore disable
are listed on Page 142. the protective functionality.
CAUTION CAUTION
The specified minimum PE conductor cross-sections Debounced inputs may not be used in the safety circuit
(EN 50178, VDE 0160) must be maintained. diagram.
Choose the cross-section of the PE conductor in the motor Residual current circuit breakers (RCD) are only to be
lines at least as large as the cross-section of the phase lines installed between the AC power supply network and the
(U, V, W). frequency inverter.
Cables and Fuses Safety-relevant leakage currents can occur while handling
and when operating the frequency inverter, if the frequency
The cross-sections of the cables and line protection fuses inverter is not grounded (because of a fault).
used must correspond with local standards.
Leakage currents to ground are mainly caused by foreign
For an installation in accordance with UL guidelines, the capacities with frequency inverters; between the motor
fuses and copper cable that are UL-approved and have a phases and the shielding of the motor cable and via the
heat-resistance of 140° to 167°F (60° to 75°C) are to be used. Y-capacitors of the noise filter. The size of the leakage
Use power cables with insulation according to the specified current is mainly dependent upon the:
input voltages for the permanent installation. A shielded ● length of the motor cable
cable is not required on the input side.
● shielding of the motor cable
A completely (360°) shielded low impedance cable is
required on the motor side. The length of the motor cable ● height of the pulse frequency (switching frequency of the
depends on the RFI class and must not exceed 98 ft (30m) inverter)
for the M-Max. ● design of the noise filter
● grounding measures at the site of the motor
The leakage current to ground is greater than 3.5 mA with a Electromagnetic compatibility (EMC) for frequency controlled
frequency inverter. Based on the requirements of EN 50178, drives (variable speed drives) is implemented in accordance
an increased ground (PE) has to be connected. The cable with product standard IEC/EN 61800-3. This includes the
cross-section must be at least 10 mm2 or consist of two complete power drive system (PDS), from the input supply to
separately connected ground cables. the motor, including all components, as well as cables (see
figure on Page 18). This type of drive system can consist of
Residual current circuit breakers must be suitable for: several individual drives.
● the protection of installations with DC current component The generic standards of the individual components in a PDS
in case of fault scenario (RCD type B) compliant with IEC/EN 61800-3 do not apply. These
● high leakage currents (300 mA) component manufacturers, however, must offer solutions
that ensure standards-compliant use.
● brief discharges of pulse current spikes
In Europe, maintaining the EMC guidelines is mandatory.
Input Contactor A declaration of conformity (CE) always refers to a “typical”
The input contactor enables an operational switching on and power drive system (PDS). The responsibility to comply with
off of the supply voltage for the frequency inverter, and the legally stipulated limit values and thus the provision of
switching off in case of a fault. electromagnetic compatibility is ultimately the responsibility
of the end user or system operator. This operator must also
The input contactor is designed based on the input current take measures to minimize or remove emission in the
(ILN) of the frequency inverter and the utilization category environment concerned (see figure below). He must also use
AC-1 (IEC 60947). Input contactors and the assignment to means to increase the interference immunity of the devices
M-Max frequency inverters are explained in the appendix. of the system.
While planning the project, make sure that inching operation With their high interference immunity up to category C3,
is not done via the input contactor of the frequency inverter M-Max frequency inverters are ideal for use in harsh
on frequency-controlled drives, but through a controller input industrial networks (2nd environment).
of the frequency inverter.
With line-conducted emission, type MMX…-F_ frequency
The maximum permitted operating frequency of the input inverters (with integrated interference suppression filter)
voltage with the M-Max frequency inverter is one time per ensure the observance of the sensitive limit values of
minute (normal operation). category C2 in environment 1. This requires an
EMC-compliant installation (see Page 32) and the
EMC Measures observance of the permissible motor cable lengths and
Electrical components in a system (machine) have a maximum switching frequency (fPWM) of the inverter.
reciprocal effect on each other. Each device not only emits Type MMX…-N_ frequency inverters can comply with the
interference but is also affected by it. The interference can limit values of category C1 in environment 1 when used in
be produced by galvanic, capacitive, and/or inductive conjunction with an assigned external interference
sources, or by electromagnetic radiation. In practice, the limit suppression filter.
between line-conducted interference and emitted
interference is around 30 MHz. Above 30 MHz, cables and The required EMC measures should be taken into account in
conductors act like antennas that radiate electromagnetic the engineering phase. Improvements and modifications
waves. during mounting and installation or even at the installation
site involve additional and even considerably higher costs.
Public
Measuring Low-Voltage Industry Industry
Point Supply Grid Grid 1 Grid 2
Category C1
Category C1/C2 Category C3/C4 Category C3/C4
U1 V1 W1 U1 V1 W1 400
W2 U2 V2 W2 U2 V2
230
Bypass Operation
If you want to have the option of operating the motor with
the frequency inverter or directly from the input supply, the CAUTION
input branches must be interlocked mechanically. Debounced inputs may not be used in the safety circuit
diagram.
CAUTION Switch S1 must switch only when frequency inverter T1 is at
Debounced inputs may not be used in the safety circuit zero current.
diagram. Contactors and switches (S1) in the frequency inverter
A changeover between the frequency inverter and the input output and for the direct start must be designed based on
supply must take place in a voltage-free state. utilization category AC-3 for the rated operational current of
the motor.
WARNING
Connecting EX Motors
The frequency inverter outputs (U, V, W) must not be
connected to the input voltage (destruction of the Note the following when connecting explosion-protected
device, risk of fire). motors:
● The frequency inverter must be installed outside the EX
Bypass Motor Control (Example) area
L1 L2 L3 ● Note the branch- and country-specific standards for
explosion-protected areas (ATEX 100a)
Q1
● Note the standards and information of the motor
manufacturer regarding operation on frequency inverters—
for example, if motor reactors (du/dt-limiting) or sinus
filters are specified
● Temperature monitors in the motor windings (thermistor,
I> I> I>
thermo-Click) are not to be connected directly to frequency
Q11 inverters but must be connected via an approved trigger
apparatus for EX areas
L1 L2 L3
Sinusoidal Filter
Sinusoidal filters are connected in the output of the
T1 U V W frequency inverter. They allow the use of long motor cables
with reduced conducted and radiated emission.
S1
The upstream sinusoidal filter enables the reduction of
losses and noise in the motor.
Disadvantage. Sinusoidal filters have a system voltage drop
of around 30V per phase.
Note: Sinusoidal filters must only be used with permanently
M
set pulse frequencies.
M1
3~
Item
Number Description
1 Input/bypass contactor
2 Output contactor
Installation
Introduction
This chapter provides a description of the installation and the
electrical connections for the frequency inverter M-Max series.
While installing and/or assembling the frequency inverter,
cover all ventilation slots in order to ensure that no foreign
bodies can enter the device.
Perform all installation work with the specified tools and
without the use of excessive force.
Installation Instructions
The instructions for installation in this manual apply for M-Max
series frequency inverters under protection type IP20.
In order to meet the requirements in accordance with
NEMA 1 (IP21), you must, depending on the size of the
housing, use the optional housing accessories
MMX-IP21-FS1, MMX-IP21-FS2 or MMX-IP21-FS3.
The required installation instructions are shown in the setup
instructions AWA8230-2417.
Mounting Position
90°
90°
90°
90°
Cooling Measures Note: Please note that the installation makes it possible to
In order to guarantee sufficient air circulation, enough open and close the control signal terminal covers
thermal clearance must be ensured according to the frame without any problems.
size (rating) of the frequency inverter.
Note: The pulse frequency (fPWM) can be adjusted with
Air-Cooling Space parameter P11.9.
d V
d
e
25
35
[3] = gland plates in the power section.
Mount the cable routing plate before the electrical
installation.
1
7.5 Mounting the Cable Routing Plate and the Brackets
15
Set the frequency inverter onto the mounting rail [1] from
above and press until it rests in place [2].
2
1 !
ICK
CL
L1 L2/N
L3 U/T1V/T2
W/T3
3
Dismantling from Mounting Rails
To remove the device, push the spring-loaded clip down. A
marked cutout is provided on the upper edge of the M-Max
device. A flat-bladed screwdriver (blade width 0.20 in [5 mm])
is recommended for pushing the clip down.
= M4
0.20 in
( 5 mm)
EMC Installation
The responsibility to comply with the legally stipulated limit Install the frequency inverter as directly as possible (without
values and thus the provision of electromagnetic spacers) on a metal plate (mounting plate).
compatibility is the responsibility of the end user or system
operator. This operator must also take measures to minimize Route input and motor cables in the switch cabinet as close
or remove emissions in the environment concerned (see to the ground potential as possible. This is because free
figure on Page 22). He must also use means to increase the moving cables act as antennas.
interference immunity of the system devices. When laying HF cables (for example, shielded motor cables)
In a drive system (PDS) with frequency inverters, you should or suppressed cables (for example, input supply cables,
take measures for electromagnetic compatibility (EMC) while control circuit and signal cables) in parallel, a minimum
doing your planning, because changes or improvements to clearance of 11.81 in (300 mm) should be ensured in order to
the installation site, which are required in the installation or prevent the radiation of electromagnetic energy. Separate
while mounting, are normally associated with additional cable routing should also be ensured when large voltage
higher costs. potential differences are involved. Any necessary crossed
cabling between the control signal and power cables should
The technology and system of a frequency inverter cause the always be implemented at right angles (90 degrees).
flow of high frequency leakage current during operation. All
grounding measures must therefore be implemented with Never lay control or signal cables in the same duct as power
low impedance connections over a large surface area. cables. Analog signal cables (measured, reference and
correction values) must be shielded.
With leakage currents greater than 3.5 mA, in accordance
with VDE 0160 or EN 60335, either Earthing
● the protective conductor must have a cross-section The ground connection (PE) in the cabinet should be
10 mm2 connected from the input supply to a central earth point
(mounting plate). All protective conductors should be routed
● the protective conductor must be open-circuit monitored, in star formation from this earth point and all conductive
or components of the PDS (frequency inverter, motor reactor,
● the second protective conductor must be fitted motor filter, main choke) are to be connected.
Avoid ground loops when installing multiple frequency
For an EMC-compliant installation, we recommend the
inverters in one cabinet. Make sure that all metallic devices
following measures:
that are to be grounded have a broad area connection with
● Installation of the frequency inverter in a metallic, the mounting plate.
electrically conducting enclosure with a good connection
to earth Screen Earth Kit
● Shielded motor cables (short cable lengths) Cables that are not shielded work like antennas (sending,
receiving). Make sure that any cables that may carry
Ground all conductive components and housings in a drive disruptive signals (for example, motor cables) and sensitive
system using as short a line as possible with the greatest cables (analog signal and measurement values) are shielded
possible cross-section (Cu-braid). apart from one another with EMC-compatible connections.
The effectiveness of the cable shield depends on a good
EMC Measures in the Control Panel shield connection and a low shield impedance.
For EMC-compatible installation, connect all metallic parts of
the device and the switching cabinet together over broad Use only shields with tinned or nickel-plated copper braiding.
surfaces and so that high-frequencies will be conducted. Braided steel shields are unsuitable.
Mounting plates and cabinet doors should make good Control and signal lines (analog, digital) should always be
contact and be connected with short HF-braided cables. grounded on one end, in the immediate vicinity of the supply
Avoid using painted surfaces (anodized, chromized). An voltage source (PES).
overview of all EMC measures is provided in the figure on
Page 31.
(15 mm)
0.59 in
PES
åå åå
ååååå åå å
ååå
åå
PE
PES
W2 U2 V2
U1 V1 W1
PE
24 Vdc 24 Vdc
115/120 Vac
115/120 Vac
230/240 Vac
230/240 Vac
400 Vac
11.81 in 400 Vac
460/480 Vac
460/480 Vac
( 300 mm) 575 Vac
575 Vac
Notes
Power cable: L1, L2/N, L3 and U/T1, V/T2, W/T3, R+, R–
Control and signal lines: 1 to 26, A, B, fieldbus connection
Electrical Installation
WARNING
Carry out wiring work only after the frequency inverter
has been correctly mounted and secured.
WARNING
Electric shock hazard—risk of injuries!
Carry out wiring work only if the unit is de-energized.
CAUTION
Debounced inputs may not be used in the safety circuit
diagram.
Fire hazard!
Only use cables, protective switches, and contactors that
feature the indicated permissible nominal current value.
CAUTION
Debounced inputs may not be used in the safety circuit
diagram.
Ground contact currents in frequency inverters are greater
than 3.5 mA (AC). According to product standard IEC/EN
61800-5-1, an additional equipment grounding conductor
must be connected, or the cross-section of the equipment
grounding conductor must be at least 0.39 in2 (10 mm2).
WARNING
The components in the frequency inverter’s power
section remain energized up to five (5) minutes after the
supply voltage has been switched off (intermediate
circuit capacitor discharging time).
Pay attention to hazard warnings!
DANGER
5 MIN
V1
U1 W1
3~
Motor
PE L1 N PE L1 N PE L1 L2 L3
Ground Connection The ground connection is connected directly with the cable
clamp plates.
PZ2
The shielded cables between the frequency inverter and the
motor should be as short as possible. Connect the shielding
on both ends and over a large surface area with protective
ground PES (Protective Earth Shielding). You can connect the
shielding of the motor cable directly to the cable clamp plate
PE M4
(360 degrees coverage) with the protective ground.
11.5 lb-in
(1.3 Nm)
The frequency inverter must always be connected to the
ground potential via a grounding cable (PE).
0.17 in
(4.3 mm)
A1 C1 A2 C2
B1 D1 B2 D2
Prevent the shielding from becoming unbraided, for example, Four-Core Shielded Motor Supply Cable
by pushing the separated plastic covering over the end of the
shielding or with a rubber grommet on the end of the 2
shielding. As an alternative, in addition to a broad area cable 1
clip, you can also twist the shielding braid at the end and
connect to protective ground with a cable clip. To prevent
EMC disturbance, this twisted shielding connection should
be made as short as possible (see figure below).
0.59 in 3
(15 mm) 5 4
Item
Number Description
1 Cu shield braid
PES 2 PVC outer sheath
3 Drain wire (copper strands)
Shielded, four-wire cable is recommended for the motor 4 PVC core insulation, 3 x black, 1 x green–yellow
cables. The green-yellow line of this cable connects the
protective ground connections from the motor and the 5 Textile and PVC fillers
frequency inverter and therefore minimizes the equalizing
current loads on the shielding braid. If there are additional subassemblies in a motor circuit (for
example, motor contactors, relays, motor reactor, sinusoidal
Connection with Twisted Cable Shielding filters, or terminals), interrupt the shielding of the motor
(Recommended value for twisted cable shielding: b 1/5 a) cable in the vicinity of these subassemblies. Connect this
over a broad surface area with the mounting plate (PES).
Free or non-shielded connection cables should not be any
U/T1 V/T2
W/T3 longer than about 11.81 in (300 mm).
a b
PES
M3
Part
Numbers mm2 AWG mm in Nm ft-lbs mm Terminal Configuration
FS1 MMX12AA1D7_ 0.2–2.5 24–12 8 0.31 0.5–0.6 0.37–0.44 0.6 x 3.5 L1 L2/N U/T1 V/T2 W/T3
MMX12AA2D4_
MMX12AA2D8_
MMX32AA1D7_ 0.2–2.5 24–12 8 0.31 0.5–0.6 0.37–0.44 0.6 x 3.5 L1 L2/N L3 U/T1 V/T2 W/T3
MMX32AA2D4_
MMX32AA2D8_
MMX34AA1D3_ 0.2–2.5 24–12 8 0.31 0.5–0.6 0.37–0.44 0.6 x 3.5 L1 L2/N L3 R+ R– U/T1 V/T2 W/T3
MMX34AA1D9_
MMX34AA2D4_
FS2 MMX11AA1D7_ 0.2–2.5 24–12 8 0.31 0.5–0.6 0.37–0.44 0.6 x 3.5 L2/N L3 U/T1 V/T2 W/T3
MMX11AA2D4_
MMX11AA2D8_
MMX11AA3D7_
MMX12AA3D7_ 0.2–2.5 24–12 8 0.31 0.5–0.6 0.37–0.44 0.6 x 3.5 L1 L2/N U/T1 V/T2 W/T3
MMX12AA4D8_
MMX12AA7D0_
MMX32AA3D7_ 0.2–2.5 24–12 8 0.31 0.5–0.6 0.37–0.44 0.6 x 3.5 L1 L2/N L3 U/T1 V/T2 W/T3
MMX32AA4D8_
MMX32AA7D0_
MMX34AA3D3_ 0.2–2.5 24–12 8 0.31 0.5–0.6 0.37–0.44 0.6 x 3.5 L1 L2/N L3 R+ R– U/T1 V/T2 W/T3
MMX34AA4D3_
MMX34AA5D6_
M3
Part
Numbers mm2 AWG mm in Nm ft-lbs mm Terminal Configuration
FS3 MMX11AA4D8_ 0.2–4 24–10 8 0.31 0.5–0.6 0.37–0.44 0.6 x 3.5 L2/N L3 U/T1 V/T2 W/T3
MMX12AA9D6_ 0.2–4 24–10 8 0.31 0.5–0.6 0.37–0.44 0.6 x 3.5 L1 L2/N U/T1 V/T2 W/T3
MMX32AA011_ 0.2–4 24–10 8 0.31 0.5–0.6 0.37–0.44 0.6 x 3.5 L1 L2/N L3 U/T1 V/T2 W/T3
MMX34AA7D6_ 0.2–4 24–10 8 0.31 0.5–0.6 0.37–0.44 0.6 x 3.5 L1 L2/N L3 R+ R– U/T1 V/T2 W/T3
MMX34AA9D0_
MMX34AA012_
MMX34AA014_
FS4 MMX32AA017_ 0.5–16 20–6 8 0.39 1.2–1.5 0.88–1.11 0.6 x 3.5 L1 L2 L3 DC+/R+ R- DC- U/T1 V/T2 W/T3
MMX32AA025_
MMX34AA016_ 0.5–16 20–6 8 0.39 1.2–1.5 0.88–1.11 0.6 x 3.5 L1 L2 L3 DC+/R+ R- DC- U/T1 V/T2 W/T3
MMX34AA023_
FS5 MMX32AA031_ 0.5–16 20–6 8 0.39 1.2–1.5 0.88–1.11 0.6 x 3.5 L1 L2 L3 DC+/R+ R- DC- U/T1 V/T2 W/T3
MMX32AA038_
MMX34AA031_ 0.5–16 20–6 8 0.39 1.2–1.5 0.88–1.11 0.6 x 3.5 L1 L2 L3 DC+/R+ R- DC- U/T1 V/T2 W/T3
MMX34AA038_
L1 L2/N
L3
Prevent any unraveling on the other end of the control line
U/T1 V/T2
W/T3 with a rubber grommet. The shielding braid is not to make
any connection with protective ground here because this
would cause problems with an interference loop.
PES
WARNING
Discharge yourself on a grounded surface before
touching the control signal terminals and the controller
PCB. This protects the device from destruction by
electrostatic discharge.
The following figure shows the arrangement and designation of M-Max control signal terminals.
AI2 GND DO– DI4 DI5 DI6 AO DO+ R13 R14 – R24
4 5 13 14 15 16 18 20 22 23 26
1 2 3 6 7 8 9 10 25 24
+10V AI1 GND 24V DI-C DI1 DI2 DI3 A B R21 R22
M3
mm2 mm2 AWG mm Nm ft-lbs mm
0.14–1.5 0.25–0.5 26–16 5 0.22–0.25 0.16–0.18 0.4 x 2.5
mA
+
RS 485
LOGIC
AI 1
AI 2
mA = 4–20 mA
S3 AI2 Analog input 2 (P2.5):
S4 = RS485 (–) mA = 4–20 mA (FS)
S3 = AI2 (mA) V = 0 –10V
S2 = AI1 (V) S4 RS485 Bus terminating resistor
(control signal terminal A/B):
S1 = LOGIC (+)
– = Disconnected
Term. = Switched on (terminator)
Analog Inputs
Connection area of the analog and digital inputs and outputs. Analog Setpoint Inputs AI1 and AI2
Connection example: Potentiometer (4.7k ohms)
Control Signal Terminals (Digital and M22-R4K7; Article No. 229490
Analog Inputs/Outputs)
+10V Out
<10 mA
GND
GND
AI1
AI2
3 1 2 5 4
0–10V
f-Soll
PI-Ist
0 (4)–20 mA
The M-Max frequency inverter has two analog inputs for
specifying the frequency setpoint value and the actual value
return to the PI controller:
V mA
V mA
● Control signal terminal 2 (AI1), voltage signal 0 (2)–10V, S3 = AI2 mA
AI1
AI1
input resistance 200k ohms (4–20 mA)
S2 = AI1V
(0–10V)
● Control signal terminal 4 (AI2), current signal 0 (4)–20 mA,
Load resistance 200 ohms
Analog Setpoint Value Signal, for Example, from a
Adjusting and the parameter definition of analog inputs are Superordinate Controller (PLC)
described in “Analog Input (P2)” on Page 68.
The AI1 analog input (control signal terminal 2) is factory set
for the frequency setpoint (P6.2). The setpoint can be input 200k ohms
via an external potentiometer (recommended fixed
resistance: 1–10k ohms). The fixed resistance of the setpoint
potentiometer is fed from the frequency inverter via control
GND
Analog Outputs
The frequency inverter provides an analog voltage signal Digital Inputs with External Supply Voltage
(0–10V) at control signal terminal 18. This signal is factory set
+ 24V
proportional to the output frequency (0–fmax ). The calibration
and parameterization of the analog output are described in
0V
“Analog Outputs (P4)” on Page 77.
Ua
Analog Output AO (Connection Examples) ( ±5%
Ua )
6 7 8 9
DI_COM
DI1
DI2
+24V Out
<50 mA
<10 mA
GND
AO
5 18 S1
f-Out
0–10V
LOGIC
+
S1 = LOGIC+
(Source Type)
+
–
–
The factory set functions and the electrical connection data
are shown in “Control Signal Terminal Functions” on
Digital Inputs Page 40.
The frequency inverter has six digital inputs (DI1 to DI6) that
have an identical function and operation. Their actuation is Microswitch S1 (LOGIC) is used to change the control logic
factory set for +24V (positive logic, source type). You can use to so-called negative logic (sink type). The digital inputs are
the device internal control voltage of control signal terminal 6 connected internally or externally via control signal terminal 7
(+24V, maximal 50 mA) or an external voltage source (+24V) (DI_COM) directly to +24V and to the corresponding 0V
with a residual ripple less than ±5% Ua /Ua . The potential (GND) via input terminals DI1 to DI6.
parameterizable functions are described in “Digital Inputs
(P3)” on Page 71. Digital Inputs with Internal Supply Voltage
(Negative Logic, Sink Type)
Digital Inputs with Internal Supply Voltage
GND
24V
6 7 8 9 5
DI_COM
DI1
DI2
6
+24V Out
7 8 9
<50 mA
DI_COM
DI1
DI2
+24V Out
<50 mA
S1
S1
LOGIC
+
S1 = LOGIC–
LOGIC
+
S1 = LOGIC+
(Sink Type)
(Source Type)
–
Digital Inputs with External Supply Voltage Connection Example and Operation of DO in
(Negative Logic, Sink Type) Source and Sink Type
0V +24V +24V
DO+
+24V
20
Ua
( ±5%
Ua )
DO+
6 7 8 9 20
<50 mA
DI_COM
DI1
DI2
+24V Out
<50 mA
13 <50 mA
S1 DO–
13
LOGIC
+
DO–
S1 = LOGIC– 0V 0V
–
DO+
DO–
13 20
Ready
0V
+24V
Ua
( ±5%
Ua )
Relay Outputs with Connection Examples, Control Relay with Suppressor Circuit
R14
R24
R13
R21
R22
I
22 23 25 24 26
Error
Run
250V ~ : 2A
250V: 0.4A
(-)
(+)
Varistor RC Filter Diode
AC AC AC DC
DC
The two relay outputs (control signal terminals 22 to 26) The functions for which parameters can be defined are
enable the frequency inverter to generate galvanically described in “Digital Outputs (P5)” on Page 78.
isolated feedback signals in control circuits with other
potentials: The factory setting causes N/O contact R13/R14 (control
signal terminal 22/23) of relay RO1 to indicate operation
● maximum switching capacity: 250 Vdc, 0.4A (DC voltage), (RUN).
● maximum switching capacity: 250 Vac, 2A (AC voltage). N/O contact R21/R24 (control signal terminal 25/26) of relay
RO2 indicates a detected fault (ERROR = FAULT).
With voltages greater than 48V, you should fasten the
connection cables of the relay in the opening on the right If the supply voltage of the frequency inverter is switched off
(housing). upon the occurrence of an error message, the N/O R21/R24
opens again (relay drops out).
Fixed Connection Cables at U >48V (Relay) The functions for which parameters can be defined for both
relays RO1 and RO2 are described in “Digital Outputs (P5)”
on Page 78.
AI2 GND DO– DI4 DI5 DI6 AO DO+ R13 R14 – R24
4 5 13 14 15 16 18 20 22 23 26
1 2 3 6 7 8 9 10 25 24
+10V AI1 GND 24V DI-C DI1 DI2 DI3 A B R21 R22
Term.
mA
mA
+
RS 485
LOGIC
AI 1
AI 2
–
–
S4 = RS485 (–)
The two control signal terminals A and B enable the connection of a shielded RS485
twisted-pair cable.
The bus terminating resistor required at the end of a data cable is integrated in the frequency
inverter and can be connected via microswitch S4.
The network cable must have a bus termination resistor (120 ohms) connected at each
physical end to prevent reflections and the resulting transmission faults.
B B
PES
PES
– Term
RS485
RS485
Modbus (RTU)
Block Diagrams
The following diagrams show all the terminals on an M-Max frequency inverter and their
functions at the default settings.
L2/N
U
3 AC 230V
1 AC 120V
3~
M
L3
W
PE
PE
R13
22
Run R14
23
6
R21 <50 mA
25
R22
24
S1
DI_COM
Error R24
7
26
DI1 FWD
8
GND
3
DI2 REV
9
+10 V Out
1
f-Soll
2
14
200 ohms S2
DI5 Reset
15
DI6 PI-Off
16
GND
5
S3
200k ohms
200 ohms
PI-Ist AI2
4
0 (4)–20 mA
120 ohms
f-Out AO
18
S4
0–10V <10 mA
Ready DO–
13
<50 mA
+
DO+
X1
20
A
B
L1
U
3 AC 230V
1 AC 230V
1 AC 240V
3~
M
L2/N
W
PE
EMC
PE
R13
22
Run R14
23
6
R21 <50 mA
25
R22
24
S1
R24 DI_COM
Error
7
26
DI1 FWD
GND
8
3
9
1
0...+10 V AI1
200k ohms
DI4 FF2
14
200 ohms
DI5 Reset
15
DI6 PI-Off
16
S2
GND
5
S3
200k ohms
200 ohms
PI-Ist AI2
4
0 (4)–20 mA
120 ohms
f-Out AO
18
S4
0–10V <10 mA
Ready DO–
13
<50 mA
+
DO+
X1
20
A
B
PE
R+
R–
L1 L2/N L3
U
3 AC
3 AC
3~
V
M
W
PE
EMC
PE
R13
22
Run R14
23
6
R21 <50 mA
25
R22
24
S1
DI_COM
Error R24
7
26
DI1 FWD
8
GND
3
DI2 REV
9
10V Out
1
f-Soll
2
14
200 ohms S2
DI5 Reset
15
DI6 PI-Off
16
GND
5
S3 200 ohms
200k ohms
PI-Ist AI2
4
0 (4)–20 mA
120 ohms
f-Out AO
18
<10 mA
S4
0–10V
Ready DO–
13
<50 mA
+
DO+
X1
20
Notes
External brake resistor terminals R+ and R– are only available on three-phase FS2 and FS3 drives.
EMC filter only available on MMX34… units.
Insulation Testing
The M-Max series frequency inverters are tested, delivered Testing the Input Cable Insulation
and require no additional testing. Disconnect the power cable from the input supply network
and from connection terminals L1, L2/N and L3 of the
WARNING frequency inverter. Measure the insulation resistance of the
input cable between the individual phase conductors and
On the control signal and the connection terminals of the between each phase conductor and the protective
frequency inverter, no leakage resistance tests are to be conductor.
performed with an insulation tester.
The insulation resistance must be greater than 1M ohm.
WARNING Testing the Motor Insulation
Wait at least 5 minutes after switching the supply Disconnect the motor cable from the motor (U, V, W) and
voltage off before you disconnect a connection on the open the bridge circuits (star or delta) in the motor terminal
connection terminals (L1, L2/N, L3, U/T1, V/T2, W/T3, box. Measure the insulation resistance of the individual
R+, R–) of the frequency inverter. motor windings. The measurement voltage must at least
match the rated voltage of the motor but is not to exceed
If insulation testing is required in the power circuit of the 1000V.
PDS, you must consider the following measures.
The insulation resistance must be greater than 1M ohm.
Testing the Motor Cable Insulation
Consider the information from the motor manufacturer in
Disconnect the motor cable from connection terminals U/T1,
testing the insulation resistance.
V/T2 and W/T3 of the frequency inverter and from the motor
(U, V, W). Measure the insulation resistance of the motor
cable between the individual phase conductors and between
the phase conductor and the protective conductor.
The insulation resistance must be greater than 1M ohm.
Operation
Commissioning Checklist
Before placing the frequency converter into operation, make sure to check the following:
2 All wiring and line section leftovers, as well as all the tools
used, have been removed from the frequency inverter’s
proximity
7 Each single phase of the supply voltage (L1, L2, L3) is protected
with disconnect device
8 The frequency inverter and the motor are adapted to the input
voltage (see “Nameplate Rating Data”on Page 6, connection
type [star, delta] of the motor tested)
9 The quality and volume of cooling air are in line with the
environmental conditions required for the frequency inverter
and the motor
WARNING CAUTION
Commissioning is only to be completed by qualified Debounced inputs may not be used in the safety circuit
technicians. diagram.
Any contactors and switching devices on the power side are
WARNING not to be opened during motor operation. Inching operation
using the power switch is not permitted.
Hazardous voltage!
Contactors and switching devices (repair and maintenance
The safety instructions on Page x must be followed. switches) on the motor side must never be opened while the
motor is in operation when the frequency inverter is set to
WARNING speed control operating mode (P11.8 = 1).
The components in the frequency inverter’s power Inching operation of the motor with contactors and switching
section are energized if the supply voltage (line voltage) devices in the output of the frequency inverter is not
is connected. For instance: power terminals L1, L2/N, L3, permitted.
R+, R–, U/T1, V/T2, W/T3.
The control signal terminals are isolated from the line CAUTION
power potential.
Debounced inputs may not be used in the safety circuit
There can be a dangerous voltage on the relay terminals diagram.
(22 to 26) even if the frequency inverter is not being
supplied with line voltage (for example, integration of Make sure that there is no danger in starting the motor.
relay contacts in control systems with 230 Vac). Disconnect the driven machine if there is a danger in an
incorrect operational status.
WARNING Note: The START button is only functional if the KEYPAD
operating mode is activated.
The components in the frequency inverter’s power
section remain energized up to five (5) minutes after the The STOP button is active in all operating modes. It
supply voltage has been switched off (intermediate can be deactivated with parameter (P6.16 = 0).
circuit capacitor discharging time).
Note: Operating ranges must be approved by the motor
Pay attention to hazard warnings! manufacturer if motors are to be operated with
frequencies higher than the standard 50 or 60 Hz,
otherwise the motors could be damaged.
DANGER
5 MIN
WARNING
Following a shutdown (fault, line voltage off), the motor
can start automatically (when the supply voltage is
switched back on) if the automatic restart function has
been enabled.
(See parameter “P6.13”.)
PE Ground connection
REV
24V
PE
3 Reference potential GND (0V)
1 Setpoint value voltage +10V (output, maximum 10 mA)
M 2 Frequency setpoint f-Set (input 0–10V)
3~
Connect the frequency inverter according to the connection The arrows ( ) in the top status line of the LCD display
example for simple commissioning with the specified default show the operating status:
settings (see connecting example above).
● READY = proper operating status
If the connections for the setpoint value potentiometer
cannot be clearly allocated with terminals 1, 2 and 3, you
● STOP = stop (no start command)
should set the potentiometer to about 50% before giving the
The arrows ( ) in the bottom status line show the controller
start release (FWD/REV) for the first time.
commands. Actuation is done via the control signal terminals
When the specified power supply is applied to connection (I/O = Control Input/Output) in the factory setting.
terminal L2/N and L3 (MMX11) or L1 and L2/N (MMX12) or
The FWD mark (forward) designates the basic rotational
L1, L2/N and L3 (MMX32, MMX34, MMX35), the LCD
direction (phase sequence for a clockwise rotating field) on
display lights up and all segments are displayed briefly.
connection terminals U/T1, V/T2 and W/T3.
The frequency inverter runs a self-test automatically when
The operating data of the output frequency is shown in the
the power is applied.
LCD display in alternating sequence with M1.1 and 0.00 Hz.
The arrow in the left-hand status line indicates menu level
MON (Monitor = operating data display).
REF REF
MON MON
Display in automatic alternation
PAR PAR
FLT FLT
FWD REV I/O KEYPAD BUS FWD REV I/O KEYPAD BUS
By actuating the OK button, you can set the display The stop command can also be given via the STOP
OK mode to stay on the value for the output frequency button on the operating unit. The STOP button is
(0.00 Hz). active in all operating modes. It can be disabled with
parameter (P6.16 = 0).
The start release is done by actuating one of the digital inputs
with +24V: A controlled run-down can be set using parameter P6.8
(STOP function) (P6.8 = 1).
● Terminal 8: FWD = Clockwise rotating field (Forward Run)
The relevant deceleration time is set in parameter P6.6. The
● Terminal 9: REV = Counterclockwise rotating field acceleration time are set in parameter P6.5.
(Reverse Run)
Information on settings and the description of the
The control commands are interlocked (exclusive OR) and parameters used here are provided in “Drives Control (P6)”
require a rising voltage edge. on Page 82.
The start release (FWD, REV) is shown in the top status line
(LCD display) by the arrow ( ) switching from STOP to RUN.
The frequency is shown with a minus sign with a start
release with a left rotating field (REV).
Start-Stop Command with Maximum Setpoint Value The frequency inverter is ready to start when there is an
Voltage, Acceleration Ramp 3s alternating display M1.1 0.00 Hz.
FWD Pressing the OK button allows you to change the
REV
OK alternating mode of the displayed value M1.1.
+24V
● The frequency inverter is now ready for operation, and is
factory set for activation and frequency setting via the
control signal terminals (I/0). The STOP button is active in
t this mode
RUN STOP
The KEYPAD control level can be activated via the
f LOC LOC/REM button. The menu level ( ) moves to
REM
REF and the displayed value switches to 0.00 Hz
P6.4 = 50 Hz
(default settings).
fmax ~ nmax
P6.5 = 3s P6.8 = 0
REF
MON
Self Test, Set
PAR
FLT
READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT
REF REF
MON MON
OK
PAR PAR
FLT FLT
FWD REV I/O KEYPAD BUS FWD REV I/O KEYPAD BUS
Ready to Start
REF
4K7
MON M M
PAR R11 FWD REV
FLT
OK
REF
MON
PAR
FLT
Stop
Cursor, REV
I Start Run
0 Hz
stops flashing, the four horizontal bars (Reset) are shown and PAR
the error message is then displayed continuously. The arrow FLT
point underneath FAULT disappears. FWD REV I/O KEYPAD BUS
REF
MON
Reset
PAR
FLT 6 15
DI5
READY RUN STOP ALARM FAULT The acknowledged fault message is displayed with READY and
REF
the failure code
MON
PAR
FLT
REF
MON
PAR
FLT
Parameters
Control Unit
The following figure shows the elements of the M-Max’s Control Unit Elements
integrated control unit. Operating Unit Element Explanation
View of the Keypad with LCD Display, Function Keys READY RUN STOP ALARM FAULT Backlit liquid crystal display (LCD)
REF
and Interface (LCD = Liquid Crystal Display) Plain text with alphanumeric characters
MON
PAR
FLT
message
2 Plain text Two 14- and three 7-segment blocks for displaying: Display in Automatic Alternation
display AL = Alarm message
F = Error messages
READY RUN STOP ALARM FAULT
M = Measurement value (operating data)
P = Parameter numbers REF
Setting Parameters
The following table is a good example of the general execution for selecting and setting
parameters.
When the MMX is switched on for the first time, it activates the Quickstart Wizard to guide
you through specific parameters. (See as per “Step” 2.)
Setting Parameters
Sequence Commands Display Description
0 READY RUN STOP ALARM FAULT Measured value 1.1
REF The display changes automatically with the value of the output
MON
frequency 0.00 Hz (at STOP)
PAR
FLT
1 READY RUN STOP ALARM FAULT By actuating the BACK/RESET button, you activate the menu level
BACK (arrow flashes)
RESET REF
MON
PAR
FLT
The two arrow buttons enable you to select the individual main
menus:
REF = Setpoint input (reference)
MON = Operational data indicator (monitor)
PAR =Parameter levels
FLT = Fault log (Fault)
Use the OK button to open the selected main menu
OK
2 READY RUN STOP ALARM FAULT The numerical first value is always shown from the selected main
REF
menu
MON
Example: Main menu PAR, Parameter P1.1
PAR
The display automatically switches between the parameter number
and the defined value
FLT
P1.1 =1 is displayed at the first switch on and after the factory
FWD REV I/O KEYPAD BUS settings have been activated
READY RUN STOP ALARM FAULT Use the OK button to activate the selected parameter.
OK REF
The value (1) flashes
MON
P1.1 =1:
PAR
The Quickstart Wizard is activated and guides you step-by-step
through the specific drive parameters (see Page 65)
FLT
READY RUN STOP ALARM FAULT The selected value is confirmed with the OK button
OK REF The display now changes automatically between the new value and
MON
the respective parameter number
PAR
FLT
4 READY RUN STOP ALARM FAULT The other parameters in the main menu PAR can be selected with the
REF
two arrow buttons ( or ) (closed circuit, Example: Factory setting)
MON
PAR
FLT P14.16
FWD REV I/O KEYPAD BUS
REF
MON P1.1 = 1 1 P1.1 = 0 1
PAR
FLT P1.2 = 0 2
FWD REV I/O KEYPAD BUS P1.1 = 0 2
P1.2 = 1
P1.2 = 1
P1.2 = 2
Display in Automatic Alternation P1.2 = 2
P1.2 = 3
P1.2 = 3
S4.3
Item
Number Description
A Guided access and selected parameters with the Quickstart
Wizard (use OK button to move further)
B Free access to all parameters (move further using the four
arrow buttons)
1 Parameter conceal selection
P1.1 = 1 (Factory setting)
The quick start assistant guides you to the selected parameters
(predefined parameter change)
P1.1 = 0 allows access to all parameters (free parameter selection)
2 Selection of pre-defined parameter values for various applications
(see table on Page 66)
P1.2 = 0: Basic, no preliminary setting
P1.2 = 1: Pump drive
P1.2 = 2: Fan drive
P1.2 = 3: Feed unit (high load)
3 Completion of the quick configuration and automatic switch to
frequency display
Selecting the PAR menu level again allows the free selection of
the required quick configuration parameters and the system
parameter (S)
4 Free selection of all parameters (P1.1 = 0) with the two arrow
buttons and or < and >
Quickstart Wizard
The quick start assistant guides you in the quick
configuration through all important settings that have to be
made or that you should check for your application (see A in
figure on Page 64). The parameters that are called during the
process are listed in the table on Page 66, in the “Basic
(Standard Drive)” column.
The process is run from parameter to parameter. Returning is
not possible here.
Parameter Basic
(PNU) (Standard Drive) Pump Drive Fan Drive High Load Designation
P1.1 1 = Only quick 1 = Only quick 1 = Only quick 1 = Only quick Quick start parameters
configuration configuration configuration configuration
parameters parameters parameters parameters
P1.2 0 = Basic 1 = Pump drive 2 = Fan drive 3 = Hoisting device Application
(high load)
P1.3 1 = N/A 1 = N/A 1 = N/A 1 = N/A Country specific default
settings
P6.1 1 = Control signal 1 = Control signal 1 = Control signal 1 = Control signal Primary remote control
terminals (I/O) terminals (I/O) terminals (I/O) terminals (I/O) source
(I/O) (I/O) (I/O) (I/O)
P6.2 3 = AI1 (analog 3 = AI1 (analog 3 = AI1 (analog 3 = AI1 (analog Primary remote speed
setpoint 1) setpoint 1) setpoint 1) setpoint 1) reference
P6.3 00.00 Hz 20.00 Hz 20.00 Hz 00.00 Hz Minimum frequency
P6.4 60.00 Hz 60.00 Hz 60.00 Hz 60.00 Hz Maximum frequency
P6.5 3.0s 5.0s 20.0s 1.0s Acceleration time (acc1)
P6.6 3.0s 5.0s 20.0s 1.0s Deceleration time (dec1)
P6.7 0 = Ramp 0 = Ramp 0 = Ramp 0 = Ramp Start function
(acceleration) (acceleration) (acceleration) (acceleration)
P6.8 0 = Free coasting 1 = Deceleration 0 = Free coasting 0 = Free coasting Stop function
time (ramp)
P7.1 Ie Ie Ie Ie Motor, rated current
P7.3 1720 RPM 1720 RPM 1720 RPM 1720 RPM Motor, rated speed (RPM)
P7.4 0.85 0.85 0.85 0.85 Motor, power factor
(cos )
P7.5 230/460/575V 230/460/575V 230/460/575V 230/460/575V Motor, rated operating
voltage
P7.6 60 Hz 60 Hz 60 Hz 60 Hz Motor, rated frequency
P11.7 0 = Deactivated 0 = Deactivated 0 = Deactivated 1 = Enabled Torque increase
M1.1 0.00 Hz 0.00 Hz 0.00 Hz 0.00 Hz Output frequency
(display only)
Notes
230V = MMX11_, MMX12_, MMX32_.
400V = MMX34_, 575V = MMX35_.
This parameter will default based on style of unit.
Default I/O
Designation Terminal Function Parameter Designation Terminal Function Parameter
DI1 8 Start Fwd P3.1, P3.2 DI6 16 PID Controller Deactivate P3.12
DI2 9 Stop/Start Rev P3.1, P3.3 RO1 (NO) 22/23 Run P5.1, P5.10
DI3 10 Fixed Frequency B0 (12 Hz) P3.9, P10.2 RO2 (NO/NC) 24/25/26 Fault P5.2, P5.11
DI4 14 Fixed Frequency B1 (18 Hz) P3.10. P10.3 DO 13 Ready P5.3, P5.9
DI5 15 Fault Reset P3.7
+10V Out
<10 mA
0/4 – 20 mA
GND
GND
AI1
AI2
Reference potential for the analog inputs (AI1, AI2) is GND
(control signal terminals 3 and 5). 3 1 2 5 4
0–10V
f-Soll
PI-Ist
The allocation of the analog inputs (AI1, AI2) can be set under
0 (4)–20 mA
parameter P6.2 and P6.18 (setpoint input) as well as P9.5
and P9.6 (PI controller, actual value).
V mA
V mA
S3 = AI2 mA
AI1
AI1
(4–20 mA)
S2 = AI1V
(0–10V)
Analog Inputs
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P2.1 379 — AI1 signal range (analog input) 0
Depending on the switch position of microswitch S2
(FS = frequency setpoint)
0 S2 = V: 0–10V, voltage signal (FS, see P6.2)
S2 = mA: 0–20 mA, current signal
1 With live-zero,
S2 = V: 2–10V, voltage signal
S2 = mA: 4–20 mA, current signal
At P8.1 it is possible to set the response of the MMX
to a setpoint error (life zero)
P2.2 380 — AI1 custom minimum 0.00
–100.00% to Scaling of the analog input signal (V/mA) in the zero range
100.00% (minimum response value)
See “Scaled Value Range (AI1, AI2)” on Page 69
P2.3 381 — AI1 custom maximum 100.00
–100.00% to Scaling of the analog input signal (V/mA) in the limit value
100.00% range (highest limit value)
See “Scaled Value Range (AI1, AI2)” on Page 69
P2.4 378 — AI1, filter time 0.1
0.0 No filter function
0.1–10s Filter time constant for the analog input signal (V/mA)
See“Filter Time Constant” on Page 70
23%
AI1
AI2
100%
63%
P2.8 AI2
P4.4 AO
Notes
Analog signal with faults (unfiltered).
Filtered analog signal.
Filter time constant at 63% of the set value.
GND
24V
6 7 8 9 6 7 8 9 5
DI_COM
DI1
DI2
DI_COM
+24V Out
DI1
DI2
<50 mA
+24V Out
<50 mA
S1 S1
LOGIC
+
LOGIC
+
S1 = LOGIC+
(Source Type) S1 = LOGIC–
–
–
(Sink Type)
Source type (LOGIC+) = switch at the voltage source. All In the factory setting, the operation of the M-Max is active
digital inputs are connected to the voltage sink via via control signal terminals (I/O) with LOGIC+ (Source type):
microswitch S1 (0V = reference potential GND).
● DI1 (control signal terminal 8): FWD (Forward = Start
Sink type (LOGIC–) = switch at the voltage sink enable clockwise rotating field)
(0V = reference potential GND). All digital inputs are
connected to the voltage source via microswitch S1.
● DI2 (control signal terminal 9): REV (Reverse = Start enable
anti-clockwise rotating field)
Both switch types ensure failsafe actuation.
● DI3 (control signal terminal 10): FF1 (fixed frequency
1 = 10 Hz)
Control Logic Reaction to a Rising or Falling Edge
(Source Type, Sink Type) ● DI4 (control signal terminal 14): FF2 (fixed frequency
2 = 15 Hz)
● DI5 (control signal terminal 15): Reset (acknowledge error
message ALARM)
● DI6 (control signal terminal 16): PID-Off (lock of the PID
controller)
Digital Inputs
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P3.1 300 — Start/Stop-Logic 3
0 P3.2 (FWD), P3.3 (REV), REAF
REAF (Restart after Fault) = Restart after an error message
Function same as P3.1 = 3
The automatic restart after an error message (FAULT) requires
setting P6.13 = 1
The rising edge of the control voltage at control signal terminal
8 (P3.2) or control signal terminal 9 (P3.3) is then not controlled
1 P3.2 (FWD) + P3.3 = REV (see Example A on Page 76)
2 P3.2 (Start pulse), P3.3 (Stop pulse)
Start and stop command via the control signal (P3.2 = Start)
(P3.3 = Stop) by a momentary pulse (+24V)
(see Example B on Page 76)
3 P3.2 (FWD), P3.3 (REV)
P3.2 (control signal terminal 8) starts the drive with a clockwise
rotating field (FWD) and P3.3 (control signal terminal 9) with an
anticlockwise rotating field (REV). Both control commands are
interlocked (exclusive OR)
P3.2 403 — Start signal/Start FWD (1) 1
0 Deactivated
1 Activated via control signal terminal 8 (DI1)
2 Activated via control signal terminal 9 (DI2)
3 Activated via control signal terminal 10 (DI3)
4 Activated via control signal terminal 14 (DI4)
5 Activated via control signal terminal 15 (DI5)
6 Activated via control signal terminal 16 (DI6)
P3.3 404 — STOP signal/Start REV(1) 2
Like P3.2 Allocation of the function to control signal terminals
P3.4 412 — Reverse (changes the direction of the field of rotation from 0
FWD to REV)
Like P3.2 Allocation of the function to control signal terminals
P3.5 405 — Ext. fault close (N/O) 0
Like 3.2 Allocation of the function to control signal terminals
Error message when applying +24V to the assigned control
signal terminal (DI1 to DI6)
The binary connection of three digital inputs enable calling seven fixed
frequencies (eight fixed frequencies if parameter P6.2 = 0 is set)
The limitation of the fixed frequencies is done based on parameters
P6.3 (minimum frequency) and P6.4 (maximum frequency)
The switch between the individual fixed frequencies is done with the
acceleration time and deceleration times in P6.5 and P6.6
P3.4 = 3
REV K1
<10 mA
proportional to the output frequency f-Out = 0–fmax (P6.4).
GND
AO
The output signal is not monitored by the frequency inverter.
5 18
f-Out
0–10V
+
Analog Outputs
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P4.1 307 — AO signal (Analog Output) 1
0 Deactivated
1 Output frequency f-Out = 0–fmax (P6.4)
2 Output current I2 = 0–IN Motor (P7.1)
3 Torque MN = 0–100% (calculated value)
4 PID controller, output (0–100%)
P4.2 310 — AO, minimum value 1
0 0V
1 2V (live-zero)
P4.3 1456 — AO, gain 100.00
0.00–200.00% Gain factor
The maximum value set here always corresponds to the
maximum output voltage 10V
P4.4 1477 — AO, filter time 0.10
0.00–10.00s Filter time constant for the analog output voltage
See “Filter Time Constant” on Page 70
<50 mA
● Relay RO2: changeover contact R21–R22 (N/C contact,
DO+
DO–
control signal terminals 25 and 24)/R21–R24 (N/O contact,
R14
R24
R13
R21
R22
control signal terminals 25 and 26)
22 23 25 24 26 13 20
● Transistor output DO: control signal terminal 13 (DO–).
Ready
Error
Run
Control signal terminal 20 (DO+) = Input of the supply
voltage for the transistor output
Digital Outputs
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P5.1 313 — RO1 Signal (Relay 1 Output) 2
0 Deactivated
1 READY, the frequency inverter is ready for operation
2 RUN, the inverter of the frequency inverter is enabled
(FWD, REV)
3 FAULT, error message
Error detected (= STOP)
4 Error message inverted (no error message)
5 ALARM, warning message
See “Protective Functions (P8)” on Page 90
6 REV (Reverse run), anticlockwise rotating field active
7 Output frequency = frequency setpoint (at speed)
8 Motor controller active
9 Zero frequency
Output frequency = 0 Hz
10 Frequency monitoring 1
For the frequency ranges set at P5.4 and P5.5
11 Frequency monitoring 2
For the frequency ranges set at P5.6 and P5.7
12 PID monitoring
For the deviation set at P9.17
Values continued on next page
f
(Hz)
P5.7
P5.5
t
P5.4 = 1–
P5.4 = 2
P5.6 = 1–
P5.6 = 2
Drives Control
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P6.1 125 — Primary remote control source 1
1 Control signal terminals (I/O)
You can switch directly between I/O and KEYPAD with the
LOC/REM button
2 Operating unit (KEYPAD)
The LOC/REM button has no function here
3 Fieldbus (BUS)
You can switch directly between BUS and KEYPAD with the
LOC/REM button
Selecting the control sources can be done directly with the Example: Control Level I/O Activated
LOC/REM button between the control source selected in
READY RUN STOP ALARM FAULT
P6.1 and the operating unit.
REF
During operation (RUN) the drive is always stopped (STOP) MON
when changing control sources (LOC/REM button).
PAR
The control source selected with parameter P6.1 or with the FLT
LOC/REM button is shown on the bottom page in the LCD
FWD REV I/O KEYPAD BUS
display (see figure on this page).
P6.4
P6.3
P6.3
P6.5 P6.6 t (s)
t1 t2
The values for the acceleration time t1 and the deceleration time t2 are calculated as follows:
(P6.4–P6.3) x P6.5
t1 =
P6.4
(P6.4–P6.3) x P6.6
t2 =
P6.4
The defined acceleration (P6.5) and deceleration times (P6.6) apply for all changes to the
frequency setpoint value.
If the start-release (FWD, REV) is switched off, the output frequency (fOut ) is immediately set
to zero. The motor runs down uncontrolled.
If a controlled run-down is requested (with value from P6.6), parameter P6.8 must be 1.
Starting friction and load inertia can lead to longer acceleration times for the drive than are set
in P6.5. Large centrifugal masses or if driven by the load, the deceleration time of the drive
can be greater than is set in P6.6.
Notes
When setting a minimum output frequency (P6.3 greater than 0 Hz), the acceleration and deceleration time of the
drive is reduced to t1 or t2.
Reference points for the acceleration and deceleration times set in parameters P6.5 and P6.6 are always 0 Hz (P6.3) and
the maximum output frequency is fmax (P6.4).
P6.4 P6.4
P6.3 P6.3
t t
P6.5 P6.6
START
TEST
P6.11
FAULT
RESET
In systems with mechanical resonances, you can cut out these frequency ranges for stationary operation.
Up to three different frequency ranges can be set.
Motor (P7)
For optimal operation, enter the ratings plate information Switching Type for Motor Stator Windings
for the motor here. This information makes up the base When selecting the rating data, take the dependency of the
values for the motor controller (electrical reproduction, type of switching on the strength of the feeding input voltage
see “V/Hz-Characteristic Curve (P11)” on Page 107). into account:
Motor Parameters from Ratings Plate ● 230V (P7.5) delta circuit A P7.1 = 4A,
P7.5 P7.1
● 400V (P7.5) star connection P7.1 = 2.3A.
230/400V 4.0/2.3A U1 V1 W1 U1 V1 W1
0.75 kW cos 0.67
1410 min –1 50 Hz W2 U2 V2 W2 U2 V2
P7.4
P7.3 P7.6 Example: Single-phase connection of the MMX12AA4D8_
frequency inverter to a input voltage of 230V. The
stator winding of the motor is connected in a
delta circuit (motor rated current 4A as per
nameplate in figure on this page).
The motor data is set to the rated operation data for the
frequency inverter and depends on the performance Required changes for the electrical reproduction
variables in factory settings. for the motor: P7.1 = 4.0, P7.3 = 1410, P7.4 =
0.67.
Motor
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P7.1 113 X — Motor, rated operational current Ie
0.2 x Ie–2 x Ie (A) Ie = Frequency inverter’s rated operational current
(See figure on Page 88.)
P7.2 107 X — Current limit 1.5 x Ie
0.2 x Ie–2 x Ie (A) Factory setting: 1.5 x Ie
P7.3 112 X — Motor, rated speed 1720
300–20000 RPM (See figure on Page 88.)
(min–1)
P7.4 120 X — Motor, power factor (cos ) 0.85
0.30–1.00 (See figure on Page 88.)
P7.5 110 X — Motor, rated operating voltage
Note
Default values vary based on actual unit ratings.
Protective Functions
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P8.1 700 X — Analog minimum reference error (live-zero) 1
Monitors the live zero of the analog inputs AI1 and AI2 if the
parameters P2.1 and P2.5 are set to 1 (4 mA, 2V):
AI1, control signal terminal 2, P2.1
AI2, control signal terminal 4, P2.5
A warning or error message (F… 50) is output if the signal drops
below 3.0 mA or 1.5V for 5 seconds or 0.5 mA or 0.25V for
0.5 seconds. This reaction time can be changed at P8.10
0 Deactivated
1 Alarm (AL 50)
Note: If the setpoint is restored ( 4 mA, 2V) the drive starts
up automatically if there is no disconnection by the warning
message
2 Fault (F… 50), stop function according to P6.8
P8.2 727 X — Undervoltage error 2
Under-voltage error in the intermediate circuit because of a low
input-side supply voltage, for example, by connecting 230V to a
400V device or if a phase drops out
0 Deactivated
1 Alarm (AL 09)
Note: A start signal (START button, rising edge on the control
terminals) must exist again for restarting
2 Fault (F… 09), stop function according to P6.8
P8.3 703 X — Ground fault 2
The ground fault monitoring checks the currents in the motor
phases and is continually active. It protects the frequency
inverter from ground faults with high currents
0 Deactivated
If the monitoring is deactivated, the reaction time is shortened
to a start signal
Caution: When the monitoring is deactivated, a ground fault
can cause damage to the inverter
1 Alarm (AL 03)
2 Fault (F… 03), stop function according to P6.8
Notes
Motor current I/I .
T
Trip value shut-off (error message) or warning according to P8.6.
Calculated value for the motor temperature Q = (I/I )2 x (1 - e-t/T).
T
Motor temperature
M (example).
P8.9 = Motor temperature time constant (T).
P8.12
P8.13
5 Hz P11.2 f
PID Controller
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P9.1 163 — PID Controller 0
0 Deactivated
1 Activated for drive control
2 Activated for external application
P9.2 118 — PID controllers, P gain 100
0–1000% Proportional Gain (KP)
Low values attenuate the control action
High values can cause oscillation
P9.3 119 — PID controller, I reset time 10.0
0–320s Integral time constant
P9.4 167 — PID controller setpoint, keypad reference 0.0
0–100% Setpoint setting range utilizing keypad as reference P9.5 = 0
P9.5 332 — PID controller, setpoint source 0
— The setting range is limited by P6.3 (raised starting frequency)
and P6.4 (end frequency)
0 Keypad (P9.4)
1 Fieldbus
2 AI1
3 AI2
If you wish to configure a parameterizable digital output or ● The actual value exceeds the upper limit value (P9.15)
signalling relay as OD, you must set the limit value that ● The frequency inverter changes from RUN mode to STOP
activates the OD signal when exceeded at P9.17. mode (deceleration with the set ramp time)
Action: Then parameterize one of the digital inputs as OD
output by setting the value 12 at P5.1–P5.3.
PID Controller, Actual Value Message FBV Block Diagram, Ventilation with “Two-Stage Control”
% FWD
2 PV
1
P9.15 FBV
M1
1
Start
P9.16 2
M2
0–10V/ 4–20 mA
t
FWD Item
Number Description
1 Frequency inverter with PID controller for M1 fan motor
FBV 2 Motor starter (frequency inverter, soft starter, contactor) for
M2 fan motor
Item FWD: Start signal drive 1.
Number Description FBV: Actual value message of drive 1 for activating drive 2.
Start: Start signal, drive 2.
1 Output frequency (Hz)
2 Actual value (process variable PV) With the closed-loop control example shown here, the
FWD: Start signal, clockwise rotating field. sequence is based on the signal diagram in the figure on this
FBV: Actual value message, limit values exceeded (P9.15, P9.16). page. The process variables in the limit values are shown in
percent (%). The output frequency (Hz) is shown
The upper and lower actual value limits (P9.15, P9.16) are superimposed in the same diagram.
“process messages”. They cannot be used for monitoring ● Start of fan motor M1 with FWD signal. The actual value
the actual value signal. FBV is not a fault message. (PV) is below the limit value of P9.16. The FBV output
When P5.1–P5.3 = 25, you can set the digital output or a (P5.1–P5.3 = 25) then switches and fan motor M2 (Start)
signalling relay for the FBV. starts automatically
REV
FF1
FF2
Example: Activation of the Fixed Frequencies in the Factory Setting with Acceleration and Deceleration Ramps
f
(Hz) P6.5 P6.6
fmax P6.4
(50 Hz)
20 Hz
1
15 Hz
10 Hz
0 Hz
t (s)
DI1 FWD
1 P6.8 = 1
Sequence Control
The sequence control enables a cyclical program sequence with the fixed frequency setpoints
FF0 to FF7. To run the program you can also select from four different operating modes and
assign rotation direction (FWD/REV) and run time to the individual fixed frequencies. The
program sequence is programmed in binary code and is represented by a decimal number for
simple entry.
The table below shows the parameters of the fixed frequencies (P10.1–P10.8) with the
associated run times (P10.11–P10.18) and the corresponding values in binary and decimal
format.
Depending on the selected rotating field direction (FWD/REV), the decimal value is multiplied
by 0 (= FWD) or 1 (= REV). The sum of all decimal values forms the program number for
parameter P10.10.
The fixed frequencies (FF0–FF7) are only active if the run times (P10.11–P10.18) of the
associated parameters are set (>0s).
FF1: P10.2 = 20 Hz The transition time from FF1 to FF2 is one second.
FF2: P10.3 = 40 Hz Parameter P10.13 should therefore be set to a value greater
than one second.
The start command (RUN) for the sequence control is set via The following assignments are shown in example A:
the digital input (DI1–DI6) defined at parameter P3.21. It has ● Relay RO1 (P5.1 = 16) signals the operation (RUN) of
a higher priority than other start commands. This also applies the sequence control. It switches on with the start
to the fixed frequency setpoints of the sequence control command and then off after one completed program cycle
compared to setpoint sources. (P10.9 = 1, P10.9 = 3) at the end of the program cycle
(P5.3 = 18)
WARNING ● [1] With a continuous program sequence (P10.9 = 2,
If a start command is present at a digital input (DI1–DI6) P10.9 = 4), the start signal is switched off first (P3.21)
assigned at P3.21, the sequence control also starts ● Relay RO2 (P5.2 = 17) indicates the end of the individual
automatically (without switch edge) when the power
run times (P10.11–P10.18)
supply is switched on (for example, after a power supply
failure). ● Transistor DO (P5.3 = 18) indicates the end of a program
cycle
If the start command (RUN) is switched off during the
program cycle, the drive stops according to the settings at Value 19 (for example, P5.3 = 19) enables a pause command
P6.8. The program sequence is then ended immediately. A (P3.22) of the sequencing control to be indicated via a digital
renewed start command begins once more with the first output.
fixed frequency.
f
(Hz)
P10.4
P10.5
P10.3
P10.6
P10.2
P10.7
P10.1 FWD
P10.8
t
P10.11 P10.13 P10.15 P10.17
P10.12 P10.14 P10.16 P10.18
P3.21
1
P5.1 = 16
P5.2 = 17
P5.3 = 18
Example B
Comparable example A.
P10.9 = 1: Execute program cycle once.
P10.10 = 192 (see Page 102): This decimal program code (192 = 64 +128) assigns the
clockwise rotating field (REV) to fixed frequencies FF6 (P10.7) and FF8 (P10.8).
f
(Hz)
P10.4
P10.5
P10.3
P10.6
P10.2
P10.1 FWD
P10.8
t
P10.7 REV
P3.21
1
P5.1 = 16
P5.2 = 17
P5.3 = 18
Example C
Comparable example A.
P10.10 = 0
P10.9 = 2: Execute program cycle once in steps.
Each fixed frequency (P10.1–P10.10) is called individually in the program sequence. After the
assigned run times (P10.11–P10.18) have elapsed, the output frequency is set to zero
according to the Stop function (P6.8) before the next numerically fixed frequency value is
executed.
A clockwise rotating field (REV) can also be assigned here to the individual fixed frequencies
as a decimal program number at parameter P10.10 (see Page 102).
f
(Hz)
P10.4
P10.5
P10.3
P10.6
P10.2
P10.7
P10.1 FWD
P10.8
t
P10.11 P10.13 P10.13 P10.17
P10.18
P3.21
1
P5.1 = 16
P5.2 = 17
P5.3 = 18
V/Hz-Characteristic Curve
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P11.1 108 X — V/Hz characteristic curve 0
0 Linear
The output voltage changes linearly with the output frequency;
from zero to voltage P11.3 with the cut-off frequency P11.2
By defining a minimum frequency (P6.3), a voltage
corresponding with one of the linear characteristic curves is
output
The V/Hz ratio running linearly between zero and the cut-off
frequency remains constant
With parameter P11.6, the voltage value can be raised by
percentages in a linear V/Hz-ratio over the entire manipulating
range
1 Squared
The output voltage changes quadratically with the output
frequency; from zero to voltage P11.3 with the cut-off
frequency P11.2
By defining a minimum frequency P6.3, a voltage corresponding
with one of the quadratic characteristic curves is output. The
V/Hz ratio running quadratically between zero and the cut-off
frequency remains constant
With parameter P11.6, the voltage value can be raised as a
percentage by a quadratic V/Hz ratio over the entire
manipulating range
2 Configurable
In connection with parameters P11.4, P11.5 and P11.6, the V/Hz
ratio and therefore the parameters for characteristic curve
progress can be defined as required
P11.5
P11.6
P11.6 P11.6
P6.3 P11.2 Hz P6.3 P11.2 Hz P11.4 P11.2 Hz
V
(%)
P11.3
P11.6
P6.3 P11.2 P6.4 Hz
On the constant three-phase AC supply, the three-phase Equivalent Circuit Diagram for an Asynchronous Motor
asynchronous motor has a constant rotor speed (n1 , P7.3,
R'2
rating plate specifications) according to the number of pole X1 R1 X'2
s
pairs and input frequency. The slip here represents the
difference between the rotating field of the stator and that of
the rotor. In static operation, the slip is constant. i1 iw
Load changes [1] at the motor shaft cause a larger slip ( n)
and thus a reduced rotor speed [2]. In controlled operation
(V/f-characteristic), the frequency inverter cannot
u1 im Xh
compensate this load-related speed difference. The speed
behavior of the motor is even, as in a constant AC supply.
Item
M Number Description
1 Stator winding
M2
2 Air gap
3 Transformed rotor winding
1
An exact calculation requires the precise rating specifications
of the motor (parameter group 7). The speed control (P11.8 =
1) can then compensate the load-related slip deviations. The
M1 simple illustration shows that, as the load torque increases
[1], the resulting speed reduction is compensated by an
increase in the output frequency [2] (see figure below).
2
M
In “Speed control” mode (P11.8 = 1), the frequency inverter 2
can compensate these load-related deviations. From the M2
measured voltage and current values of the stator winding
(u1, i1) the internal motor model calculates the required
manipulated variables for the flux variable iμ and the torque
variable iw. In the equivalent circuit diagram of the
three-phase motor, the load-related slip is shown as the 1
resistance R’2/s. In idle operation without a load, this
resistance approaches infinity, and approaches zero as the
M1
load increases.
n1 n
Braking (P12)
In parameter group P12 you can set different brake functions: As the speed decreases, the frequency of the induced
voltage reduces and therefore the inductive resistance also.
● DC braking The ohmic resistance becomes more effective and thus
● Generative braking (brake chopper) increases the braking effect. However, the generated braking
torque drops off abruptly before the rotor is at a standstill and
● Mechanical braking (actuation) disappears completely as soon as the rotor movement has
ended.
The brake functions allow you to reduce undesired coasting
and long coasting times. Mechanical braking also ensures DC braking is therefore not suitable for holding loads, nor for
safe operating states. intermediate braking. Once DC braking has been activated,
the motor comes to a standstill.
DC Braking
With DC braking, the frequency inverter supplies the CAUTION
three-phase stator winding of the three-phase motor with
DC current. This generates a stationary magnetic field which Debounced inputs may not be used in the safety circuit
in turn induces voltage in the rotor while the rotor is in diagram. DC braking results in additional heating of the
motion. As the electrical resistance of the rotor is very low, motor. Configure the brake torque, set via braking current
even small induction can generate high rotor currents and (P12.1) and the braking duration (P12.2 and P12.4), as low as
thus a strong braking effect. possible.
Braking
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P12.1 507 X — DC braking, current Ie
0.2 x Ie–2 x Ie (A) Set value for the DC current, which supplies the motor
during the DC braking
The value depends on the rated operational current I e of the
frequency inverter
The parameter is only active, if a value >0 has been entered
for P12.2 or P12.4
P12.2 516 X — DC braking, braking time at start 0.00
0.00–600.00s The braking time of the DC braking [1] is activated with the
start command (FWD, REV)
Braking Time at Start
f
fout
P12.2 P6.5 t
f
FWD
REV
t
After the time set has elapsed, the frequency inverter
starts automatically with the acceleration time set at
P6.5. The speed of the motor [2] follows the
characteristic of the output frequency [3]
Braking, continued
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P12.3 515 X — DC braking, start frequency 1.50
0.00–10.00 Hz The output frequency (fOut) set here automatically activates the
DC braking after a stop command (FWD/REV switched off)
Requirement: P6.8 = 1 (Stop function ramp)
The output frequency [1] is reduced after the stop command
according to the deceleration time set at P6.6. Depending on
inertia and the load torque, the speed of the motor [2] is
reduced accordingly and braked with DC current at the
frequency value set here
You can set the duration of the DC braking [3] under P12.4
Start Frequency During Relay Ramp
f
1 P6.8 = 1
fout
2
P12.4
P12.3
3
P6.6 t
f
FWD
REV
Braking, continued
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P12.4 508 X — DC braking, braking time at STOP 0.00
0.00–600.00s Duration of DC braking after the stop command
With P6.8 = 1 (Stop function ramp), the activation of the DC
braking occurs with the output frequency set under P12.3 with
the braking time set here
With P6.8 = 0 (free run-out), the activation of the DC braking [3]
occurs directly with the stop command. If the output frequency
[1] is greater than or equal to the rated motor frequency (P7.6),
the value set here is considered for the duration of the braking
time
If the output frequency is less than or equal to 1% of the rated
motor frequency (P7.6), the duration for DC braking is reduced
respectively to 10% of the value set here
Braking Time in Case of Stopping
f P6.8 = 0
1
P7.6
2
t
f 100% P12.4
P7.6
10%
1 2
P7.6
3
t
f 10% P12.4
FWD
REV
Regenerative Braking
If the rotor of an asynchronous motor is driven The brake chopper can be activated at parameter P12.5. This
oversynchronously in the direction of the rotating field, it function is only activated with the three-phase frequency
generates electric power via its stator windings. The motor inverters MMX34…3D3_ (3.3A) to MMX34…014_ (14A).
becomes a generator. In the frequency inverter, this These ratings have an internal brake transistor that can
generative energy causes an increase in the DC link voltage. dissipate excess brake energy via an external power resistor
(connection terminals R+ and R–) when large flywheel
Oversynchronous speeds occur, for example, when the masses or short deceleration times are involved.
output frequency in frequency inverter operation is reduced
with short deceleration times, the connected machine has a This parameter is not visible with frequency inverters without
large flywheel mass, or when the flowing medium in pumps a braking transistor.
and fans works against the speed reduction.
The rise in the DC link voltage is monitored by the M-Max
frequency inverter and always enables a braking torque of
around 30% of the motor rated torque. A higher braking
torque can be achieved by selecting a more powerful
frequency inverter. From the 1.1 kW (3.3A at 400V =
MMX34AA3D3_) rating, the internal brake chopper with an
external power resistor enables up to 100% of the rated
motor torque.
R+ RB
2
R–
3
M
1
3~
Item
Number Description
1 Machine flywheel mass
2 Inverter with brake chopper (brake transistor)
3 Brake resistor (RB)
See Energy Flow (brake torque)
Braking, continued
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P12.5 504 X — Brake chopper 0
0 Brake-chopper deactivated
1 Automatic activation in operation (RUN)
2 Automatic activation in operation (RUN) and upon stop (STOP)
P12.6 1447 X — Brake chopper, DC bus switching threshold 765
0–870V This function is only active with the three-phase frequency
inverters MMX34…3D3_ (3.3A) to MMX34…014_ (14A)
The switching threshold for the brake transistor should always
be above the maximum DC link voltage
For example, allowing for the maximum permissible input
voltage peak of 10%:
ULN = 400 Vac
ULN +10% = 400 Vac = 440 Vac
UDC = 1.35 x ULNmax = 1.35 x 440V = 594 Vdc (maximum
permissible DC link voltage in motor operation)
Allowing for an energy absorption from the DC link of around
30% during braking, the on threshold here for the braking
transistor should be set to around 780V
Note: Lower values for the on threshold will switch on the
braking resistor earlier so that it is subject to a greater load
The DC link voltage is shown at M1.8. In practice, the value of
the DC link voltage is around 565V at U LN = 400V
Item
Number Description
1 Brake, released
2 Brake activates and brakes the drive mechanically
Braking, continued
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P12.7 1448 X — External brake, delay time opening 0.2
0.00–320.00s Condition: RUN (Start enable)
After the time set here has elapsed, the brake is actuated
(P5._ is opened)
P12.8 1449 X — External brake, frequency threshold opening 1.50
0.00–P6.4 Hz Condition: RUN (Start enable)
If the frequency set here is exceeded, the brake is actuated
(P5._is opened)
P12.9 1450 X — External brake, frequency threshold closing 1.50
0.00–P6.4 Hz If the frequency goes below the value set here, the brake is
actuated (P5._ is closed)
P12.10 1451 X — External brake, frequency threshold REV closing 1.50
0.00–P6.4 Hz —
P12.11 1452 X — External brake, current limit, opening 0.00
0.00–P7.2A Condition: RUN (Start enable)
On reaching the current value set here, the brake is actuated
(P5._ is opened)
P13.1 DO+
20
0 DO1
1 A
24 P5.3
...
28 DO–
13
P13.3
R13
A AND B 0 22
RO1
A OR B 1 LOG
24 P5.1
A XOR B 2
R14
23
P13.2
R21
0 25
RO2
1 B
24 P5.2
...
28
R22
24
R24
26
Example: Digital output RO1 (N/O contact R13/R14) is required to indicate during operation
that the set current limit has been reached:
P5.1 = 24, LOG function fulfilled
P13.1 = 2, Operation (RUN), signal A
P13.2 =27, Current monitoring, signal B
P13.3 = 0, A AND B
Logic Function
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
P13.1 1453 X — LOG function, Selection input A 0
Value range for signal A
0 Deactivated
1 READY, the frequency inverter is ready for operation
2 RUN, the inverter of the frequency inverter is enabled
(FWD, REV)
3 FAULT, error message
Error detected (= STOP)
4 Error message inverted (no error message)
5 ALARM, warning message
(see “Protective Functions (P8)” on Page 90)
6 REV (Reverse run), anticlockwise rotating field active
7 Output frequency = frequency setpoint
8 Motor controller active
9 Zero frequency
Output frequency = 0 (Hz)
10 Frequency monitoring 1
For the frequency ranges set at P5.4 and P5.5
11 Frequency monitoring 2
For the frequency ranges set at P5.6 and P5.7
12 PID monitoring
For the deviation set at P9.17
13 Overtemperature signal
14 Overcurrent control active
15 Overvoltage control active
16 PLC Sequence control active
17 PLC Sequence control, single step completed
18 PLC Sequence control, program cycle completed
19 PLC Sequence control, pause
20 Counter, value 1 reached
The counter value is the trigger value set at P3.21 and
can be reset by activating P3.24
21 Counter, value 2 reached
The counter value is the trigger value set at P3.22 and
can be reset by activating P3.24
22 RUN message active
23 Analog minimum reference error
Message, AL 50 if the value of AI1 and/or AI2 goes below
the 4 mA or 2V setpoint value (live zero) (P2.1 = 1, P2.5 = 1)
Values continued on next page
0 A AND B
1 A OR B
2 A XOR B, exclusive A or B
Note
Default values vary based on actual unit ratings.
FWD
REV
24V
2PS
M 6 8 9 16
M1
3
˜
DI1
DI2
DI6
+24V Out
<50 mA
M
M2
3
˜
Q11 Q12
F1 F2
U1 V1 W1 U1 V1 W1
M M
M1 M2
3 3
˜ ˜
0.75 kW 1.5 kW
For alternating operation (rotary movement “exclusive or” of During maintenance and setting work the following applies
the transport rollers) on the rotary table, a frequency inverter for reversing duty:
for the largest connected load (MMX34AA4D3_) was
selected.
● Motor M1 = DI2 (REV, control signal terminal 9) operation
with parameter group P7
The different rating data of the motors were set in the
parameter groups P7 (for motor M1) and P14 (for motor M2).
● Motor M2 = DI2 (REV, control signal terminal 9) and DI6
The second parameter set (P14) is activated here as an (2PS, control signal terminal 16) operation with parameter
example via digital input DI6 (P3.27 = 6). group P14 (second parameter set)
The change between the two motors is implemented in this Digital input DI6 is assigned in the factory setting (P3.12 = 6)
example via contactors Q11 (M1) and Q12 (M2) at standstill. with the function PI-OFF (PID controller, deactivated). Setting
The enabling and selection of the relevant parameter group is P3.12 = 0 is used to switch off this function of DI6. Setting
activated via the digital inputs: P3.27 = 6 enables the second parameter set (2PS) function
to be assigned to digital input DI6.
● Motor M1 = DI1 (FWD, control signal terminal 8) operation
with parameter group P7
● Motor M2 = DI1 (FWD, control signal terminal 8) and DI6
(2PS, control signal terminal 16) operation with parameter
group P14 (second parameter set)
Example 2
Stop function with two different deceleration times.
P6.6
f
P14.10
FWD
24V
2PS
6 8 16
DI1
DI6
+24V Out
<50 mA
FWD
2PS
CAUTION
Debounced inputs may not be used in the safety circuit
diagram.
The motor parameters must be identical in both parameter
groups (P7 and P14).
Digital input 6 is assigned in the factory setting (P3.12 = 6)
with the function PI-OFF (PID controller, deactivated). With
P3.12 = 0 you can remove this function (PI-OFF) from digital
input 6.
System Parameter
The system parameters (S parameters) inform the user of device-specific settings.
The S parameters are not visible (i.e. hidden), as long as you have activated the quick start
assistant (P1.1 = 1, see “Parameter Menu (PAR)” on Page 64).
System Parameter
Access Factory Setting
PNU ID RUN Value/Range Description (P1.3)
Hard- and Software Information
S1.1 833 X xx API SW ID (control section software ID) —
S1.2 834 X x API SW Version (control section software version) —
S1.3 835 X x Power SW ID (power section software ID) —
S1.4 836 X xx Power SW Version (power section software version) —
S1.5 837 X 90xx Application ID —
S1.6 838 X x.xx Application revision —
S1.7 839 X xx System load —
Load as percentage [%]
Communication
Information on Interface RS485 (Control Signal Terminals A, B)
S2.1 808 X — Communication status 0.000
xx = Number of error messages (0–64)
yyy = Number of correct messages (0–999)
S2.2 809 — Fieldbus protocol 0
0 Fieldbus deactivated
1 Modbus RTU
S2.3 810 — Slave address 1
1–255 —
S2.4 811 — Baud rate 5
Transfer rate (1 Baud = 1 symbol per second)
The baud rate must be equal on the send and receive sides
0 = 300 Baud
1 = 600 Baud
2 = 1200 Baud (1.2k Baud)
3 = 2400 Baud (2.4k Baud)
4 = 4800 Baud (4.8k Baud)
5 = 9600 Baud (9.6k Baud)
6 = 19200 Baud (19.2k Baud)
7 = 38400 Baud (38.4k Baud)
8 = 57600 Baud (57.6k Baud)
Note
With a fieldbus connection (option, for example, CANopen, PROFIBUS DP, and so on) modified ID numbers and different factory settings are stored here.
Detailed information is provided in the specific manuals of the relevant fieldbus interface card.
REF REF
MON MON
Display in automatic
PAR PAR
FLT FLT
FWD REV I/O KEYPAD BUS FWD REV I/O KEYPAD BUS
You can use the MON (Monitor) menu level to select the desired operational data indicator
(parameter number M_) with the arrow buttons and . The parameter number and the
display value are shown in alternation automatically, and the display can be fixed on the
selected display value with the OK button. If you wish to access a different operational data
indicator, press the OK button once again. You can then make the selection with the arrow
buttons and and confirm with the OK button. The appropriate unit is shown under the
respective operational data indicator.
The values of the operating data display cannot be changed by hand (i.e. by value entry).
You can select operational data indicators during operation (RUN).
Notes
The calculated motor data (M1.3, M1.5 and M1.6) is based on the values entered in parameter group P7
(see “Motor (P7)” on Page 88).
The calculated motor temperature (M1.10) considers the temperature model of the protection function in parameter group P8
(see “Protective Functions (P8)” on Page 90).
Under the system parameters S3.1 to S4.1 (see “System Parameter” on Page 125) you can
also display the operational data of the M-Max frequency inverter and adjust the contrast of
the display unit.
READY RUN STOP ALARM FAULT Actuating the START button enables the RUN mode (rotating field
I REF
direction FWD)
MON
PAR The STOP button (P6.16 = 1) activates the STOP mode. The Stop
FLT
function is set at parameter P6.8
FWD REV I/O KEYPAD BUS
2 READY RUN STOP ALARM FAULT Pressing the OK button activates the setpoint entry (right-hand
OK REF
segment flashing)
MON
PAR
FLT
The two arrow buttons (< or >) are used to select the entry digit
(cursor)
The arrow buttons or are used to select the value of the entry
digit (0, 1, 2, …9, 0)
Note: Changes in the frequency setpoint are only possible if the
number display is flashing (Hz), even in RUN mode. The value is
stored when the display is constant
When the supply voltage is switched off, the last setpoint entered
(see P6.15) and the KEYPAD mode are stored
Display in Automatic
REF
MON
PAR
FLT
OK
4 The two arrow buttons (< or >) are used to change the rotating
direction (FWD, REV)
READY RUN STOP ALARM FAULT The rotating direction change is carried out in the factory setting
REF
(P6.14 = 0) with an automatic stop at 0 Hz. For a direct changeover
(FWD/REV) you must set parameter P6.14 = 1
MON
Note: The frequency of the REV rotating field direction is not
PAR
displayed with a negative sign
FLT Note: When the setpoint entry is active (flashing number display), the
FWD arrow buttons are used to change the entry locations (cursor)
FWD REV I/O KEYPAD BUS
REF
MON
PAR
FLT
REV
FWD REV I/O KEYPAD BUS
S4 S4 S4
A B A B A B
1 2 n
Host Computer
– Term
– Term
– Term
RS485
RS485
RS485
The figures shows a typical arrangement with a host computer (master) and any number
(maximum 31 slaves) of frequency inverter M-Max (slaves). Each frequency inverter has a
unique address in the network. This addressing is executed individually for each M-Max via
system parameter S2.3 and is independent of the physical connection (position) in the network.
Modbus Parameters
The following table shows the Modbus parameters in the M-Max.
RUN Indicates the access during operation (FWD or REV) ro/rw Indicates the access via the fieldbus
X = No parameter change possible, ro = Read only possible,
= Parameter change possible. rw = Read and write possible.
Another requirement is that the arrow in the lower status line of the LCD display is pointing
to BUS (adjustable via the LOC/REM button). The PLC (master) must also be provided with an
RS485 serial interface and the necessary Modbus RTU driver software.
Start
Address (1 Byte)
Function Code (1 Byte)
Data (N x 1 Byte)
CRC (2 Bytes)
End
Start
Address (1 Byte)
Function Code (1 Byte)
Data (N x 1 Byte)
CRC (2 Bytes)
End
The frequency inverter (slave) only sends a response if it has received a request from the
master beforehand.
Notes
Master request.
Slave response, not with broadcast.
Function Code
(hex) Designation Description
03 Read Holding Registers Reading of the holding registers in the slave (process data, parameters, configuration)
A master request enables up to 11 registers to be read
04 Read Input Registers Reading of the input registers in the slave (process data, parameters, configuration)
A master request enables up to 11 registers to be read
06 Write Single Register Writing of a holding register in the slave
With a general telegram (Broadcast) the appropriate holding registers are written in all slaves
The register is read back for comparison
10 Write Multiple Register Writing of several holding registers in the slave
With a general telegram (Broadcast) the appropriate holding registers are written in all slaves
A master request enables up to 11 registers to be read
Example:
No Slave Response:
Master request that contains a non-existent data address. In the following cases, the frequency inverter ignores the
Master request: 01 06 0802 0001 EBAA (hex) request and does not send a reply:
● On receiving a broadcast request
hex Name
● If the request contains a transmission error
01 Slave address
06 Function code (here: Write a holding register)
● If the slave address in the request does not match that of
the frequency inverter
0802 2050 (dec). The ID number of the written register is
2051 (dec) as the master PLC has an offset of +1 ● With an invalid data length,
(for example, reading of 12 registers) error message F08 is
0001 Content (2 bytes) for register 42051:
0000 0000 0000 0001 (bin) triggered in the MMX
The registers are the memory location of the data. The memory size of each register is
1 word.
Modbus-Register-Mapping
The register mapping enables the processing in MMX of the content listed in the following
table via Modbus RTU.
Each content in this table is assigned an ID number (abbreviation of the register numbers).
This ID number is used in M-Max for the communication with Modbus RTU.
With some PLC manufacturers, the interface driver for Modbus RTU communication may
contain an offset of +1 (the ID to be used would then be 2000 instead of 2001).
When processing values, the comma is not included, for example, the motor current (ID 2106)
in the display of the MMX is shown as 0.35 A but is transferred via Modbus as 0023 (hex)
(0035 [dec]).
Description
Bit Value = 0 Value = 1
0 Stop Operation
1 Clockwise rotating field (FWD) Anticlockwise rotating field (REV)
2 No action Reset error
3 As per setting P6.8 Free coasting (overwrite value from P6.8)
4 As per setting P6.8 Ramp (overwrite value from P6.8)
5 No action Overwrite acceleration/deceleration ramps to 0.1 s
6 No action Block setpoint (speed not variable)
7 No action Overwrite setpoint with 0
8 No action Control level = Fieldbus (overwrite value from P6.8)
9 No action Setpoint input = Fieldbus (overwrite value from P6.8)
10 Not used —
11 Not used —
12 No action The inverter is blocked and the drive stops as quickly as possible
(an edge is required for restart)
13 No action Control of a digital output:
P5.1 = 28 (Relay R01)
P5.2 = 28 (Relay R02)
P5.3 = 28 (Transistor D0)
14 Not used —
15 Not used —
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
MSB LSB
Description
Bit Value = 0 Value = 1
0 Drive not ready Ready for operation (READY)
1 Stop Running operation message (RUN)
2 Clockwise rotating field (FWD) Anticlockwise rotating field (REV)
3 No fault Fault detected (FAULT)
4 No warning Warning active (ALARM)
5 Acceleration ramp Frequency actual value equals setpoint value definition
6 — Zero speed
7 Speed control deactivated Speed control activated
8–15 Not used
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
MSB LSB
Slave response: 05 03 04 05D7 0018 0F0D (hex) Slave response: 05 04 04 05D7 0018 0EBA (hex)
Function Code 06 (hex): Writing a Holding Register Function Code 10 (hex): Writing of the Holding Registers
This function writes the data to a holding register (of This function writes data to a number of consecutive holding
specified register addresses). registers (of specified register addresses).
Example:
CAUTION
Writing of the control word (BUS) (ID 2001) of an MMX
frequency inverter with the slave address 5. Although the registers to be written are consecutive, the ID
numbers of the parameter list are not. Only the ID numbers
Master request: 05 06 07D0 0003 C2C8 (hex) in the process data list are consecutive.
Hex Name Example:
05 Slave address Writing of the control word (ID 2001) of the general control
06 Function code (here: Writing of a holding register) word (ID 2002) and the speed setpoint (ID2003) of an MMX
frequency inverter with the slave address 5.
07D0 2000 (dec): The ID number of the written register is
2001 (dec) as the master PLC has an offset of +1 Master request:
05 10 07D0 0003 06 0001 0000 2710 D125 (hex)
0003 Content (2 bytes) for register 42101:
0000 0000 0000 0011 [bin] Hex Name
See anticlockwise, RUN
05 Slave address
C2C8 CRC
10 Function code (here: Writing of the holding registers)
Slave response: 05 06 07D0 0003 C8C2 (hex) 07D0 2000 (dec): The ID number of the first written
register is 2001 (dec) as the master PLC has an offset of +1
The slave response is a copy of the master request if it is a
normal response. 0003 Total number of requested registers
(42001–42103)
Hex Name 06 Number of consecutive data bytes
05 Slave address (3 registers x 2 bytes = 6 bytes)
06 Function code (here: Writing of a holding register) 0001 Content (2 bytes) for register 42101:
0000 0000 0000 0001 (bin) (Start command)
07D0 2000 (dec): The ID number of the first requested register
is 2001 (dec) as the master PLC has an offset of +1 0000 Content (2 bytes) for register 42102:
0000 (dec) (no content, as not used)
0003 Content (2 bytes) for register 42101:
0000 0000 0000 0011 (bin) 2710 Content (2 bytes) for register 42103:
See anticlockwise, RUN 10.000 (dec) (frequency setpoint = 100.00%)
Function code 06 (hex) can be used for broadcasting. Slave response: 05 10 07D0 0003 8101 (hex)
Hex Name
05 Slave address
10 Function code (here: Writing of the holding registers)
07D0 2000 (dec): The ID number of the first written register
is 2001 (dec) as the master PLC has an offset of +1
0003 Total number of requested registers
(42001–42103)
8101 CRC
Appendix A
Special Technical Data
The following tables show the technical data of the M-Max frequency inverter in the individual
power classes with the allocated motor output.
The motor output allocation is based on the rated operational current.
The motor output designates the respective active power output to the drive shaft of a
normal, four-pole, internally or externally ventilated three-phase asynchronous motor with
1.500 RPM at 50 Hz or 1.800 RPM at 60 Hz.
Fan (device-internal,
temperature-controlled)
Installation size FS1 FS1 FS1 FS2 FS2 FS2 FS3 FS4 FS4 FS5 FS5
Weight m Lbs 1.2 1.2 1.2 1.5 1.5 1.5 2.2 17.6 17.6 22.1 22.1
(kg) (0.55) (0.55) (0.55) (0.7) (0.7) (0.7) (0.99) (8.0) (8.0) (10.0) (10.0)
Notes
Symbols used in technical data and formulas.
Contact the Eaton Drives Technical Resource Center for technical data.
MMX34...F_ IPE mA
Braking torque
Default (standard) I/Ie % 30 30 30 30 30 30 30
Brake chopper with external Max. 100% rated operational current Ie with external braking resistance
braking resistance
Minimum braking resistance RB ohms 54 54 54 28 28 17 17
Switch-on threshold for the UDC Vdc Programmable P12.6 765 765 765 765
braking transistor
DC braking I/Ie % 100, adjustable
Pulse frequency fPWM kHz 6 (adjustable 1–16) 1–4 6 (adjustable 1–16)
Heat dissipation at rated Pv W 136.2 185.1 223.7
Fan (device-internal,
temperature-controlled)
Installation size FS3 FS3 FS3 FS4 FS4 FS5 FS5
Weight m Lbs 2.2 2.2 2.2 17.6 17.6 22.1 22.1
(kg) (0.99) (0.99) (0.99) (8.0) (8.0) (10.0) (10.0)
Notes
Symbols used in technical data and formulas.
Allocated motor output with reduced load torque (about 10%).
Contact the Eaton Drives Technical Resource Center for technical data.
Fan (device-internal,
temperature-controlled)
Installation size FS3 FS3 FS3 FS3 FS3
Weight m Lbs (kg) 2.2 (0.99) 2.2 (0.99) 2.2 (0.99) 2.2 (0.99) 2.2 (0.99)
Notes
Symbols used in technical data and formulas.
Contact the Eaton Drives Technical Resource Center for technical data.
b1
b
b1
b
FS1
FS2
FS3
0.28 in
(7 mm)
b2
Dimensions and Frame Sizes, FS4 and FS5 (FS = Frame Size)
a
a1 0.28
(7.0)
Ø
b1
b2
b
Ø1
a1
Ø2
b1
MMX-COM-PC
Equipment Supplied MMX-COM-PC
1. MMX-COM-PC connection module To remove, push in the two retaining clips on the side. The
connection module can then be pulled off from the front, see
2. Instructional leaflet IL04012004Z step [1] in the figure below.
3. CD with MaxConnect parameter software and driver
Removing the MMX-COM-PC Connection Module
software
4. Connection cable with interface converter
Note: The MMX-COM-PC adapter is not supplied with the
M-Max frequency inverter.
When the power supply of the MMX frequency inverter is The active data transfer is indicated by the green flashing
switched on with the MMX-COM-PC fitted, the parameters COMM LED. The ERROR LED will be lit red in the event of a
can be copied via the two function keys: faulty or interrupted data transfer.
● Upload: The parameters from the frequency inverter Upload Download
(AC-DRIVE) are loaded in MMX-COM-PC (ADAPTER)
● Download: The parameters are loaded from the
MMX-COM-PC (ADAPTER) to the frequency inverter
(AC-DRIVES)
The MMX-COM-PC can also be supplied with a 9V battery or via an external 24V voltage (DC)
instead of line voltage of the frequency inverters.
Technical data for power supply:
● 9V block battery, current consumption around 60 mA
● 24V plug power supply unit with 5.5 mm DC plug
MMX-NET-XA
The MMX-NET-XA mounting frame enables the mounting
and connection of fieldbus interface cards to the frequency
inverters in frame sizes FS1, FS2 and FS3.
MMX-NET-XA consists of the two housing sections:
● The mounting plate with the 24-pole slot, pluggable
connection cable and the ground terminal (shielding, GND,
PE)
● The cover for holding and protecting the fieldbus interface
card
Note: Detailed installation instructions are provided in
IL040120009Z.
24 Vdc (~ 50 mA)
Article No. 207874
ø = 5.5 mm [0.22 in] MMX-NET-XA Mounting Frame
MaxConnect
The MaxConnect parameter software allows fast parameter
assignment, operation, diagnostics and documentation
(printout and storage of parameter lists) via a PC and the data
transfer with an M-Max frequency inverter. MaxConnect is
stored on the enclosed CD and is available free of charge for
download. It may also be downloaded from the internet. Visit Note: The MMX-NET-XA mounting frame is not supplied
www.Eaton.com/drives. with the M-Max frequency inverter.
Parameter Software MaxConnect The MMX-NET-XA mounting plate is fitted on the right-hand
side (view from front of the keypad) of the MMX frequency
inverter:
● First remove the cover of the interface in the MMX
USB
CD
RJ 45
4 mm
3.4m [133.86 in]
The remaining installation steps are then carried out without any tools
using the cutouts provided in the housing of the MMX (snap fixing).
● Fit the plug and connection cable onto the interface of the MMX
W/T3
You can then fit a fieldbus interface card (for example, Connecting the Interface Card with the Frequency
PROFIBUS DP, and so on) in the cover of the mounting Inverter
frame.
Note: Before installing the fieldbus interface card check
whether the plug connection provided, such as GND
or bus terminal resistor have to be changed.
04 = MMX, FS4 1x 1x
05 = MMX, FS5
2x
Note: Detailed installation instructions are provided in The fieldbus interface cards with pluggable screw terminals
IL04012010Z. must be plugged in to support the terminals of the plastic
strip.
The MMX-NET-XC interface module is fitted under the cover
on the right-hand side (view from front of the keypad) of the Plastic Bridge for Holding the Control Terminals
MMX frequency inverter: (For example: OPTE3 0 XMX-NET-PS-A)
● First remove the cover of the frequency inverter (4 screws)
1x
OPTE3
T x 20
The mounting is carried out without tools at the corresponding cutouts in the housing
of the MMX (snap fitting). Plug and connection cable are then fitted to the interface of
the MMX (below the LCD display unit).
Connecting the MMX-NET-XB Interface Module with the Fieldbus Interface Cards
PZ 2
1.3 Nm
[11.5 lb-in]
Note: Before installing the fieldbus interface card check whether the plug connection
provided, such as GND or bus terminal resistor have to be changed.
Technical data:
● Communication protocol: PROFIdrive (PROFIBUS profile
for variable speed drives)
OPTE3
● Data transfer: RS485, half-duplex XMX-NET-PS-A
Note: Further information on hardware and engineering the
XMX-NET-NET-P_ interface card is provided in the
manual MN04012002Z.
XMX-NET-PD-A
The fieldbus connection is implemented with a nine-pole
Sub-D plug connector. Note: Detailed installation instructions are provided in
IL04012008Z.
XMX-NET-PD-A PROFIBUS DP Fieldbus Interface Card
with Nine-Pole Sub-D Plug Connection
XMX-NET-DN-A
XMX-NET-DN-A DeviceNet Fieldbus Interface Card
OPTE5
XMX-NET-PS-A
CAUTION
Fuses and cables selected must always comply with the
applicable regulations at the installation site.
Maximum Cross-Sections
L1, L2/N, L3 U, V, W PE R+, R—
mm2 AWG mm2 AWG mm2 AWG mm2 AWG
MMX11AA1D7… 2 x 2.5 2 x 14 3 x 2.5 3 x 14 2.5 14 — —
MMX11AA2D4…
MMX11AA2D8…
MMX11AA3D7…
MMX11AA4D8… 2x6 2 x 10 3x6 3 x 10 — — — —
MMX12AA1D7… 2 x 1.5 2 x 16 3 x 1.5 3 x 16 1.5 16 — —
MMX12AA2D4…
MMX12AA2D8…
MMX12AA3D7…
MMX12AA4D8… 2 x 2.5 2 x 14 3 x 2.5 3 x 14 2.5 14 — —
MMX12AA7D0…
MMX12AA9D6… 2x6 2 x 10 3x6 3 x 10 6 10 — —
MMX32AA1D7… 3 x 1.5 3 x 16 3 x 1.5 3 x 16 1.5 16 — —
MMX32AA2D4…
MMX32AA2D8…
MMX32AA3D7…
MMX32AA4D8… 3 x 1.5 3 x 16 3 x 1.5 3 x 16 1.5 16 — —
MMX32AA7D0…
MMX32AA011… 3 x 2.5 3 x 14 3 x 2.5 3 x 14 2.5 14 2 x 2.5 2 x 14
MMX32AA012… 3x6 3 x 10 3x6 3 x 10 6 10 2x6 2 x 10
MMX32AA017… 3x6 3 x 10 3x6 3 x 10 6 10 2x6 2 x 10
MMX32AA025…
MMX32AA031… 3 x 10 3x8 3x8 3x8 10 8 2 x 10 2x8
MMX32AA038…
MMX34AA1D3… 3 x 1.5 3 x 16 3 x 1.5 3 x 16 1.5 16 — —
MMX34AA1D9…
MMX34AA2D4…
MMX34AA3D3… 2 x 1.5 2 x 16
MMX34AA4D3… 3 x 1.5 3 x 16 3 x 1.5 3 x 16 1.5 16 2 x 1.5 2 x 16
MMX34AA5D6…
MMX34AA7D6… 3 x 2.5 3 x 14 3 x 2.5 3 x 14 2.5 14 2 x 2.5 2 x 14
MMX34AA9D0…
MMX34AA012
MMX34AA014… 3x4 3 x 12 3 x 12 3 x 12 4 12 3x4 2 x 12
MMX34AA016… 3x6 3 x 10 3x6 3 x 10 6 10 2x6 2 x 10
MMX34AA023…
MMX34AA031… 3 x 10 3x8 3x8 3x8 10 8 2 x 10 2x8
MMX34AA038… 3 x 10 3x6 3x8 3x6 10 6 2 x 10 2x6
MMX35AA1D7… 3 x 1.5 3 x 16 3 x 1.5 3 x 16 1.5 16 2 x 1.5 2 x 16
MMX35AA2D7…
MMX35AA3D9… 3 x 2.5 3 x 14 3 x 2.5 3 x 14 2.5 14 2 x 2.5 2 x 14
MMX35AA6D1…
MMX35AA9D0…
Notes
AWG = American Wire Gauge.
UL fuse with AWG.
List of Parameters
The abbreviations used in the parameter lists have the Quick Configuration (Basis)
following meaning: When first switching on or after activating the default
PNU Parameter number settings (S4.2 = 1), you are guided step by step through the
provided parameters by the quick start assistant. The defined
ID Identification number of the parameter values are confirmed with the OK button or they can be
RUN Access to the parameters during operation (RUN): changed to suit your application and the motor data.
= Modification permissible, The quick start assistant can be switched off in the first
X = Modification only possible in STOP parameter (P1.1) by entering a zero (access to all
ro/rw Parameter read and write permissions via a fieldbus parameters).
connection (BUS): In parameter P1.2, you can switch to the specified
ro = read only application setting with the quick start assistant (see table on
rw = read and write Page 40).
FS Factory setting of the parameters The quick start assistant ends this first cycle by automatically
User setting User setting of the parameters switching to frequency display (M1.1 = 0.00 Hz).
By selecting the parameter level (PAR) again, besides the
selected parameters for the quick configuration, the system
parameters (S) are also shown in other cycles.
Quick Start Parameter Guide (Full parameter guide begins on Page 164)
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P1.1 115 rw Quick start parameters 0 = All parameters (disable) 67 1
1 = Only quick configuration parameters
(enable)
P1.2 540 X rw Application 0 = Basic 67 0
1 = Pump drive
2 = Fan drive
3 = High load
P1.3 1472 X rw Country specific default 0 = EU 67 1
settings 1 = NA
P6.1 125 rw Primary remote control source 1 = Control signal terminals (I/O) 82 0
2 = Control unit (KEYPAD)
3 = Fieldbus (BUS)
P6.2 117 rw Primary remote speed reference 0 = Fixed frequency (FF0) 82 3
1 = Control unit (KEYPAD)
2 = Fieldbus (BUS)
3 = AI1 (analog setpoint 1)
4 = AI2 (analog setpoint 2)
5 = Motor potentiometer
P6.3 101 X rw Minimum frequency 0.00–P6.4 Hz 83 0.00
P6.4 102 X rw Maximum frequency P6.3–320.00 Hz 83 60.00
P6.5 103 X rw Primary acceleration time (acc1) 0.1–3000s 83 3.0
P6.6 104 X rw Primary deceleration time (dec1) 0.1–3000s 83 3.0
P6.7 505 X rw Start function 0 = Acceleration time (ramp) 84 0
1 = Flying restart circuit
P6.8 506 X rw Stop function 0 = Fee coasting 84 0
1 = Deceleration time (ramp)
Quick Start Parameter Guide, continued (Full parameter guide begins on Page 161)
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P7.1 113 X rw Motor, rated operational current 0.2 x Ie–2 x Ie 89 Ie
(see motor rating plate)
P7.3 112 X rw Motor, rated speed 300–20000 RPM 89 1720
(see motor rating plate)
P7.4 120 X rw Motor, power factor 0.30–1.00 89 0.85
(cos ) (see motor rating plate)
P7.5 110 X rw Motor, rated operating voltage 180– 500V 89
Default I/O
Designation Terminal Function Parameter Designation Terminal Function Parameter
DI1 8 Start Fwd P3.1, P3.2 DI6 16 PID Controller Deactivate P3.12
DI2 9 Stop/Start Rev P3.1, P3.3 RO1 (NO) 22/23 Run P5.1, P5.10
DI3 10 Fixed Frequency B0 (12 Hz) P3.9, P10.2 RO2 (NO/NC) 24/25/26 Fault P5.2, P5.11
DI4 14 Fixed Frequency B1 (18 Hz) P3.10. P10.3 DO 13 Ready P5.3, P5.9
DI5 15 Fault Reset P3.7
All Parameters
When first switching on or after activating the default settings (S4.2 = 1) parameter P1.1 must
be set to 0 for access to all parameters.
Parameter Selection
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P1.1 115 rw Quick start parameters 0 = All parameters 66/67 1
1 = Only quick configuration
parameters
P1.2 540 X rw Application 0 = Basic 67 0
1 = Pump drive
2 = Fan drive
3 = High load
P1.3 1472 X rw Country specific default settings 0 = EU 67 1
1 = USA
Analog Input
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P2.1 379 rw AI1 signal range (analog input) (microswitch S2) 68 0
0 = 0–10V/0–20 mA
1 = 2–10V/4–20 mA
P2.2 380 rw AI1 custom minimum –100.00 to 100.00% 68 0
P2.3 381 rw AI1 custom maximum –100.00 to 100.00% 68 100
P2.4 378 rw AI1, filter time 0.0–10.0s 68 0.1
P2.5 390 rw AI2 signal range (analog input) (microswitch S3) 69 1
Like P2.1
P2.6 391 rw AI2 custom minimum –100.00 to 100.00% 69 0
P2.7 392 rw AI2 custom maximum –100.00 to 100.00% 69 100
P2.8 389 rw AI2, filter time 0.0–10.0s 69 0.1
Digital Input
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P3.1 300 rw Start/Stop-Logic 0 = DI1 (FWD), DI2 (REV), REAF 72 3
1 = DI1 (FWD) + DI2 = REV
2 = DI1 (Start pulse), DI2 (stop pulse)
3 = DI1 (FWD), DI2 (REV)
P3.2 403 rw Start signal/Start FWD (1) 0 = Deactivated 72 1
1 = Activated via control signal
terminal 8 (DI1)
2 = Activated via control signal
terminal 9 (DI2)
3 = Activated via control signal
terminal 10 (DI3)
4 = Activated via control signal
terminal 14 (DI4)
5 = Activated via control signal
terminal 15 (DI5)
6 = Activated via control signal
terminal 16 (DI6)
P3.3 404 rw STOP signal/Start REV (1) Like P3.2 72 2
P3.4 412 rw Reverse Like P3.2 72 0
P3.5 405 X rw Ext. fault close (N/O) Like P3.2 72 0
P3.6 406 X rw Ext. fault open (N/C) Like P3.2 73 0
P3.7 414 rw Fault reset Like P3.2 73 5
P3.8 407 rw Run enable Like P3.2 73 0
P3.9 419 rw Fixed frequency, Like P3.2 73 3
binary value B0
P3.10 420 rw Fixed frequency, Like P3.2 73 4
binary value B1
P3.11 421 rw Fixed frequency, Like P3.2 73 0
binary value B2
P3.12 1020 rw PID controller Like P3.2 74 6
deactivate
P3.13 1400 — — (Not used) — — —
P3.14 1401 rw External brake, Like P3.2 74 0
feedback signal (N/O)
P3.15 1402 rw Change acceleration/ Like P3.2 74 0
deceleration time (acc 2/dec 2)
P3.16 1403 rw Stop acceleration/deceleration Like P3.2 74 0
time
P3.17 1404 rw Block parameter access Like P3.2 74 0
P3.18 1405 rw Motor potentiometer, increase Like P3.2 74 0
value
P3.19 1406 rw Motor potentiometer, Like P3.2 74 0
decrease value
Analog Output
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P4.1 307 rw AO signal (Analog Output) 0 = Deactivated 77 1
1 = Output frequency (Hz)
2 = Output current (A)
3 = Torque (%)
4 = PID controller (%)
P4.2 310 rw AO, minimum value 0 = 0V 77 1
1 = 2V (live-zero)
P4.3 1456 rw AO, gain 0.00–200.00% 77 100.00
P4.4 1477 rw AO, filter time 0.00–10.00s 77 0.0
Digital Output
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P5.1 313 rw RO1 Signal 0 = Deactivated 78 2
(Relay 1 Output) 1 = READY
2 = RUN
3 = FAULT
4 = Error message (inverted)
5 = ALARM
6 = REV
7 = Output frequency
8 = Motor controller active
9 = Zero frequency
10 = Frequency monitoring 1
11 = Frequency monitoring 2
12 = PID monitoring
13 = Overtemperature signal
14 = Overcurrent control active
15 = Overvoltage control active
16 = PLC Sequence control active
17 = PLC sequence control, single step
completed
18 = PLC sequence control, program cycle
completed
19 = PLC sequence control, pause
20 = Counter, value 1 reached
21 = Counter, value 2 reached
22 = RUN message active
23 = Analog min reference error
24 = LOG function fulfilled
25 = PID controller, actual value
monitoring
26 = External brake actuated
27 = Current monitoring
28 = Fieldbus, remote output
P5.2 314 rw RO2 signal Like P5.1 79 3
(relay output 2)
P5.3 312 rw DO Signal Like P5.1 79 1
(Digital Output)
P5.4 315 rw Frequency monitoring 1 0 = Deactivated 79 0
1 = 0.00–P5.5 Hz
2 = P5.5–P6.4 Hz
P5.5 316 rw Frequency monitoring 1 0.00–P6.4 Hz 80 0.00
reference value
P5.6 346 rw Frequency monitoring 2 0 = Deactivated 80 0
1 = 0.00–P5.7 Hz
2 = P5.7–P6.4 Hz
P5.7 347 rw Frequency monitoring 2 0.00–P6.4 Hz 80 0.00
reference value
P5.8 1457 rw Current monitoring 0.00–P7.2A 81 0.00
Drives Control
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P6.1 125 rw Primary remote control source 1 = Control signal terminals (I/O) 82 1
2 = Operating unit (KEYPAD)
3 = Fieldbus (BUS)
P6.2 117 rw Primary remote speed reference 0 = Fixed frequency (FF0) 82 3
1 = Operating unit (REF)
2 = Fieldbus (BUS)
3 = AI1
4 = AI2
5 = Motor potentiometer
P6.3 101 X rw Minimum frequency 0.00–P6.4 Hz 83 0.00
P6.4 102 X rw Maximum frequency P6.3–320.00 Hz 83 60.00
P6.5 103 X rw Primary acceleration time (acc1) 0.1–3000s 83 3.0
P6.6 104 X rw Primary deceleration time (dec1) 0.1–3000s 83 3.0
P6.7 505 X rw Start function 0 = Ramp, acceleration 84 0
1 = Flying restart circuit
P6.8 506 X rw Stop function 0 = Free coasting 84 0
1 = Ramp, deceleration
P6.9 500 X rw S ramp 0.00 = Linear 84 0.0
0.1–10.0s (S-shaped)
P6.10 717 X rw REAF, Wait time before 0.10–10.00s 85 0.50
an automatic restart
P6.11 718 X rw REAF, Testing period over three 0.00–60.00s 85 30.00
automatic restarts
P6.12 719 X rw REAF, Start function with 0 = Ramp, acceleration 85 0
automatic restart 1 = Flying restart circuit
2 = According to P6.7
Motor
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P7.1 113 X rw Motor, rated operational current 0.2 x Ie–2 x Ie 89 Ie
(see motor rating plate)
P7.2 107 X rw Current limit 0.2 x Ie–2 x Ie 89 1.5 x Ie
P7.3 112 X rw Motor, rated speed 300–20000 min–1 89 1720
(see motor rating plate)
P7.4 120 X rw Motor, power factor (cos ) 0.30–1.00 89 0.85
(see motor rating plate)
P7.5 110 X rw Motor, rated operating voltage 180–500V 89
Protective Functions
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P8.1 700 X rw Analog minimum reference error 0 = Deactivated 90 1
(live-zero) 1 = Alarm
2 = Fault, stop according to P6.8
P8.2 727 X rw Undervoltage error Like P8.1 90 2
P8.3 703 X rw Ground fault Like P8.1 90 2
P8.4 709 X rw Stall protection Like P8.1 91 1
P8.5 713 X rw Underload protection Like P8.1 91 0
P8.6 704 X rw Motor, temperature protection Like P8.1 91 2
P8.7 705 X rw Motor, ambient temperature –20° to 100°C 91 40
P8.8 706 X rw Motor, cooling factor at 0.0–150% 91 40
zero frequency
P8.9 707 X rw Motor, thermal time constant 1–200 min 91 45
P8.10 1430 X rw Analog minimum reference error, 0.0–10.0s 93 0.5
reaction time
P8.11 1473 X — (Not used) — — —
P8.12 714 X rw Underload low torque limit 10.0–150% 93 60.0
P8.13 715 X rw Underload, low torque limit at 10.0–150% 93 10.0
zero frequency
P8.14 733 X rw Fieldbus error Like P8.1 94 2
P8.15 734 X rw Fieldbus interface error Like P8.1 94 2
Note
Factory settings dependent on specific drive selected.
PID Controller
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P9.1 163 rw PID controller 0 = Deactivated 95 0
1 = Activated for drive control
2 = Activated for external application
P9.2 118 rw PID controllers, P gain 0.0–1000.0% 95 100.0
P9.3 119 rw PID controller, I reset time 0.00–320.00s 95 10.00
P9.4 167 rw PID controller setpoint, keypad 0.0–100.0% 95 0.0
reference
P9.5 332 rw PID controller, setpoint source 0 = Keypad unit (P9.4) 95 0
1 = Fieldbus
2 = AI1
3 = AI2
P9.6 334 rw PID controller, process variable (PV) 0 = Fieldbus 96 2
source (Actual value or feedback) 1 = AI1
2 = AI2
P9.7 336 rw PID controller, actual value 0.0–100.0% 96 0.0
limiting, minimum
P9.8 337 rw PID controller, actual value 0.0–100.0% 96 100.0
limiting, maximum
P9.9 340 rw PID controller, controller 0 = Not inverted 96 0
deviation 1 = Inverted
P9.10 132 rw PID controller, D rate time 0.00–10.0s 96 0.00
P9.11 1431 rw PID controller, output filter, 0.00–10.0s 96 0.0
delay time
P9.12 1016 rw Sleep mode, frequency 0.00–P6.4 Hz 96 0.00
P9.13 1018 rw Sleep mode, wake up setpoint 0.0–100.0% 96 25.0
P9.14 1017 rw Sleep mode, delay time 0–3600s 96 30
P9.15 1433 rw Hysteresis, upper limit 0.0–100.0% 97 0.0
P9.16 1434 rw Hysteresis, lower limit 0.0–100.0% 97 0.0
P9.17 1435 rw PID controller, max. controller 0.0–100.0% 97 3.0
deviation
P9.18 1475 rw PID controller, reference value 0.1–32.7 97 1.0
scaling
P9.19 1476 rw PID controller, process value 0.1–32.7 97 1.0
scaling
P9.20 1478 rw PID controller, output signal 0.00–100.0% 97 100.0
limit
Fixed Frequencies
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P10.1 124 rw Fixed frequency FF0 0.00–P6.4 Hz 101 6.00
P10.2 105 rw Fixed frequency FF1 0.00–P6.4 Hz 101 12.00
P10.3 106 rw Fixed frequency FF2 0.00–P6.4 Hz 101 18.00
P10.4 126 rw Fixed frequency FF3 0.00–P6.4 Hz 101 24.00
P10.5 127 rw Fixed frequency FF4 0.00–P6.4 Hz 101 30.00
P10.6 128 rw Fixed frequency FF5 0.00–P6.4 Hz 101 36.00
P10.7 129 rw Fixed frequency FF6 0.00–P6.4 Hz 101 48.00
P10.8 130 rw Fixed frequency FF7 0.00–P6.4 Hz 101 60.00
P10.9 1436 rw PLC Sequence control, 0 = Deactivated 102 0
operating mode 1 = Program cycle, execute once
2 = Execute program cycle continuously
3 = Execute program cycle in steps
4 = Execute program cycle continuously
in steps
P10.10 1437 rw PLC Sequence control, 0–255 102 0
program (FWD/REV)
P10.11 1438 rw Set time for FF0 0–10000s 103 0
P10.12 1439 rw Set time for FF1 0–10000s 103 0
P10.13 1440 rw Set time for FF2 0–10000s 103 0
P10.14 1441 rw Set time for FF3 0–10000s 103 0
P10.15 1442 rw Set time for FF4 0–10000s 103 0
P10.16 1443 rw Set time for FF5 0–10000s 103 0
P10.17 1444 rw Set time for FF6 0–10000s 103 0
P10.18 1445 rw Set time for FF7 0–10000s 103 0
V/Hz-Characteristic Curve
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P11.1 108 X rw V/Hz characteristic curve 0 = Linear 107 0
1 = Squared
2 = Configurable
P11.2 602 X rw Cut-off frequency 30.00–320.00 Hz 108 60.00
P11.3 603 X rw Output voltage 10.00–200.00% of the motor 108 100.00
rated voltage (P6.5)
P11.4 604 X rw V/Hz characteristic curve, 0.00–P11.2 Hz 109 60.00
mean frequency value
P11.5 605 X rw V/Hz characteristic curve, 0.00–P11.3% 109 100.00
mean voltage value
P11.6 606 X rw Output voltage at 0 Hz 0.00–40.00% 109 0.00
P11.7 109 X rw Torque increase 0 = Deactivated 109 0
1 = Enabled
P11.8 600 X rw Control mode 0 = Frequency control (V/Hz) 109 0
1 = Speed control with slip
compensation
P11.9 601 X rw Carrier frequency 1.5–16.0 kHz 111 6.0
P11.10 522 X rw Sine-wave filter 0 = Deactivated 111 0
(constant carrier frequency) 1 = Enabled
Braking
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P12.1 507 X rw DC braking, current 0.2 x Ie–2 x Ie 112 Ie
P12.2 516 X rw DC braking, braking time 0.00–600.00s 112 0.00
at start
P12.3 515 X rw DC braking, start frequency 0.00–10.00 Hz 113 1.50
P12.4 508 X rw DC braking, braking time at STOP 0.00–600.00s 114 0.00
P12.5 504 X rw Brake chopper (Only active and visible with braking 116 0
transistor installed)
0 = Deactivated
1 = Automatic activation in operation
(RUN)
2 = Automatic activation in operation
(RUN) and upon stop (STOP)
P12.6 1447 X rw Brake chopper, DC bus (Only active and visible with braking 116 0
switching threshold transistor installed)
0–870V
P12.7 1448 X rw External brake, delay time 0.00–320.00s 117 0.20
opening
P12.8 1449 X rw External brake, frequency 0.00–P6.4 Hz 117 1.50
threshold opening
P12.9 1450 X rw External brake, frequency 0.00–P6.4 Hz 117 1.00
threshold closing
P12.10 1451 X rw External brake, frequency 0.00–P6.4 Hz 117 1.50
threshold REV closing
P12.11 1452 X rw External brake, current limit 0.00–P7.2 A 117 0.00
opening
Logic Function
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
P13.1 1453 X rw LOG function, 0 = Deactivated 119 0
Selection input A 1 = READY
2 = RUN
3 = FAULT
4 = Error message (inverted)
5 = ALARM
6 = REV
7 = Output frequency = frequency setpoint
8 = Motor controller active
9 = Zero frequency
10 = Frequency monitoring 1
11 = Frequency monitoring 2
12 = PID monitoring
13 = Overtemperature signal
14 = Overcurrent control active
15 = Overvoltage control active
16 = PLC sequence control active
17 = PLC sequence control, single step
completed
18 = PLC sequence control, program cycle
completed
19 = PLC Sequence control, pause
20 = Counter, value 1 reached
21 = Counter, value 2 reached
22 = RUN message active
23 = Analog min. reference error
24 = LOG function fulfilled
25 = PID controller, actual value
monitoring
26 = External brake actuated
27 = Current monitoring
28 = Fieldbus, remote output
P13.2 1454 X rw LOG function, Selection Like P13.1 120 0
input B
P13.3 1455 X rw LOG function, select 0 = A AND B 120 0
operation 1 = A OR B
2 = A XOR B
System Parameters
Access
FS User
PNU ID RUN ro/rw Designation Value Range Page (P1.3) Setting
Hard- and Software Information
S1.1 833 X ro API SW ID — 125 0
S1.2 834 X ro API SW Version — 125 0
S1.3 835 X ro Power SW ID — 125 0
S1.4 836 X ro Power SW Version — 125 0
S1.5 837 X ro Application ID — 125 0
S1.6 838 X ro Application revision — 125 0
S1.7 839 X ro System load % 125 0
Communication
S2.1 808 X ro Communication status In xx.yyy format 125
xx = Number of error messages
(0–64)
yyy = number of correct messages
(0–999)
S2.2 809 rw Fieldbus protocol 0 = FB disabled 125 0
1 = Modbus RTU
S2.3 810 rw Slave address 1–255 125 1
S2.4 811 rw Baud rate 0 = 300 125 5
1 = 600
2 = 1200
3 = 2400
4 = 4800
5 = 9600
6 = 19200
7 = 38400
8 = 57600
S2.6 813 rw Parity type 0 = None, no, see 2 stop bits 126 0
1 = Even, see 1 stop bit
2 = Odd, see 1 stop bit
S2.7 814 rw Communication timeout 0 = Not used 126 0
1 = 1s
2 = 2s
…255 = up to 255s
S2.8 815 rw Reset communication status 0 = Not used 126 0
1 = Resets parameter S2.1
Note
These parameters are overwritten with the bus-specific parameters when a fieldbus connection (for example, CANopen) is used.
The parameter values described in the manual of the fieldbus interface then apply.
Parameters marked with “M” (Monitor) are values currently being measured, variables
calculated from these measured values, or status values from control signals.
The M parameters cannot be edited (only display values).
Appendix B
Door Panel Keypad Adapter System—Mounting Instructions
Overview
The door keypad is used for remote control drivers. It is installed on the door of a cabinet.
For the installation, you need the following parts. See the figure below.
1 2 3 4 5
Mounting Procedure
Door Keypad Mounting Instructions
Step Instructions
1 Make an opening in the cabinet door for the control keypad according the dimensions on Page 183. Cabinet Door
Make the holes in the cabinet door for the screws using the dimensions on Page 183.
2 Place the control keypad base (item 1) toward the opening so that the screw holes you made in the cabinet door meet the bushings
on the backside of the base. See figures below.
Rear View
Cabinet Door
3 Fix the base on the cabinet door by tightening the screws (item 5).
5 Assemble door panel adapter (item 4) to a cover and UART connector. After that, connect cable
(item 3) to door panel adapter (item 4).
6 Assemble text panel (item 2) to door keypad base (item 1). (First)
Push This End
(Second)
Push This End
To Snap In
Dimensions
Approximate Dimensions in inches (mm)
The graphic is in real size. Use it to mark the cut-out
for the door keypad and the holes for the screws.
6.69
(170.0)
4.69
(119.0)
4.33
(110.0)
0.16
(4.0) 0.98
(25.0)
3.15 (80.0)
3.54 (90.0)
4.92 (125.0)
2.77 (70.3)
3.94
(100.2)
2.26
(57.4)
0.87 0.71
4.92 (125.0) (22.0) (18.0)
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All Rights Reserved Eaton is a registered trademark.
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