Filament Evaporation 2. Flash Evaporation 3. Electron-Beam Evaporation 4. Sputtering Filament Evaporation

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Metallization is the fabrication step in which proper interconnection of circuit

elements is made.
A conducting metal, such as aluminum, is deposited on the entire surface of a
wafer.
This step connects the individual horizontal and vertical conductive pathways
on the chip, allowing it to function properly.
to make ohmic contact to the devices
connect these to the bonding pads on the chip's edge
Aluminum is a popular metal used to interconnect ICs
why Aluminum?
adheres well to both silicon and silicon dioxide
can be easily vacuum deposited (since it has a low boiling point)
has high conductivity.
Alloys of aluminum used for performance-related reasons
Cu to reduce electromigration effects
Si to reduce formation of metal "spikes"
Metal layers are vacuum-deposited
following methods:
1. Filament Evaporation
2. Flash Evaporation
3. Electron-beam Evaporation
4. Sputtering

onto

wafers

by

one

of

the

Filament Evaporation
Gradually heating a filament (any form) of the metal to be evaporated.
1. The metal is placed in a basket.
2. Electrodes are connected to either side of the basket and a high current
passed through it, causing the basket to heat.
3. As power (and therefore heat) is increased, the metallic filament partially
melts and is eventually vaporized.
4. In this way, atoms of aluminum break free from the filament and deposit
onto the wafers

Problems of contamination but simplest

Passivation
After the last metal layer is patterned, a final dielectric layer (passivation) is
deposited to protect the circuit from damage and contamination.
Openings are etched in this film to allow access to the top layer of metal by
electrical probes and wire bonds.

The very next step is


Characterization is done to determine various properties, such as:
Resistance (up to micro and Nano level)
Resistivity is important for devices because it contributes to:
Device series resistance
Capacitance
Threshold voltage
Other parameters
Mobility
I-V Curve

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