TWI Training CSWIP 3.1 Plate
TWI Training CSWIP 3.1 Plate
TWI Training CSWIP 3.1 Plate
Candidates Name : Candidates Signature : MR. JOHN BLUE MR. JOHN BLUE Specification : Welding Prcocess : Welding Position : TRAINING 5 MMA PA
190
100
Linear Misalignment :
Toe Blend :
Poor
Weld Width :
19
A
And also have burn through that has been repaired (not Included) 112 Mechanical damage =1 Lack of root 193 fusion L=16, D=1,5
73
3,5
Toe Blend :
Poor
Weld Width :
15
2.
3.
4.
5.
With reference to cap undercut, which of the following best matches your findings and would you aceept or reject your finding ? a) Accumulative length > 50 mm, all sharp b) Accumulative length > 50 mm both smooth and sharp c) Accumulative length < 50 mm all smooth d) No cap undercut visible e) Accept f) Reject With reference to cap undercut, which of the following best matches your findings and would you accept or reject your finding ? a) Maximum Depth < 0,5 mm b) Maximum depth > 2,0 mm c) Maximum depth 1,5 mm d) No cap undercut visually detected e) Accept f) Reject With reference to surface porosity, what is the maximum single pore size and would you accept or reject your finding ? a) > 3 mm one area b) < 2,0 mm numerous areas c) < 0,5 mm one area d) No porosity visually detected e) Accept f) Reject Regarding your samples parent material, which of the following best matches your findings and would you accept or reject ? a) One Arc strike visible b) Two arc strikes visible c) Three arc strikes visible d) No arc strikes visible e) Accept f) Reject With reference to cracking which of the following best matches your findings and would you accept or reject your findings ? a) Longitudinal crack 10 to 12 mm in length b) Longitudinal crack < 5 mm in length c) Transvere crack < 5 mm in length d) No crack visible e) Accept f) Reject
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6.
7.
8.
9.
10.
With reference mechanical damage, which of the following best matches your assessment and would you accept and reject your findings ? a) No mechanical damage visible b) Hard stamping and light grinding visible c) Heavy grinding throughout d) Chipping marks and heavy grinding throughout e) Accept f) Reject
The Weld Root 11. With reference to lack of root fusion, which of the following best matches your assessment of the total accumulative length and is it acceptable or rejectable ? a) > 22 mm b) 15 mm to 19 mm c) < 5 mm d) None visually detected e) Accept f) Reject 12. With reference to plate misalignment which of the following best matches your visual assessment of the plate sample ? a) > 2,5 mm b) < 1,5 mm c) < 0,5 mm d) None of the above e) Accept f) Reject With reference to excessive root penetration which of the following best matches your assessment of the highest individual point measured and would you accept or reject your findings ? a) 5,0 mm b) Flush root c) < 4 mm d) < 2,5 mm e) Accept f) Reject With reference to parent material condition which of the following best matches your assessment and would you accept or reject the parent material condition ? a) Light grinding throughout b) Mechanical damage plus tack weld visible c) The parent material condition is generally clean throughout d) Heavy mechanical damage in excess of 2 mm in depth e) Accept
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MC Plate TR5. Rev 2. Date: 15-11-11
13.
14.
f) 15.
Reject
With reference to the collapse of the root resulting in a burn through, which of the following best matches your findings and would you accept or reject your findings ? a) One visible < 7 mm in diameter b) No burn through visible c) One visible > 12 in diameter d) Two visible not exceeding 12 mm in diamteter e) Accept f) Reject With reference to root concavity which of the following best matches your findings and would you accept or reject your findings ? a) 48 mm to 51 mm accumulative length, < 1 mm depth b) < 10 mm, 2 mm depth c) One area 65 mm to 69 mm in length, < 1 mm depth d) No root concavity visible e) Accept f) Reject With reference to root cracking which of the following best matches your findings and would you accept or reject the observed defect ? a) No crack visible b) One crater crack visible c) One longitudinal crack visible < 5 mm in length d) Crater pipe/shrinkage visible, recommend MT/PT inspection e) Accept f) Reject With reference to lack of root penetration which of the following best matches your findings and would you accept or reject your findings ? a) 17 mm to 21 mm in total length b) No lack of root penetration visually detected c) 11 mm to 13 mm in length d) None of the above e) Accept f) Reject With reference to root undercut which of the following best matches your findings and would you accept or reject your findings ? a) Accumulative length 6 mm to 10 mm b) Accumulative length 15 mm to 20 mm c) No root undercut visible d) None of the above e) Accept
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16.
17.
18.
19.
f) 20.
Reject
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MC Plate TR5. Rev 2. Date: 15-11-11
Training Acceptance Levels for Plate, Pipe and Macro D = depth L = length H = height t = thickness
Table Number Defect Type
Maximum allowance
Excess weld metal will not exceed H = 3mm in any area on the parent material, showing smooth transition at the weld toes. The length of the slag inclusion shall not exceed 20mm continuous or intermittent. Accumulative totals shall not exceed 50mm No sharp indications smooth blend required. The length of any undercut shall not exceed 20mm continuous or intermittent. Accumulative total shall not exceed 50mm. Max D = 2mm for the cap of weld metal. Root undercut not permitted Individual pores 1mm max. Cluster porosity maximum 20mm total area. Elongated, piping or wormholes 15mm max. L continuous or intermittent. Not permitted Surface breaking lack of side wall fusion, lack of inter-run fusion continuous or intermittent not exceed 35mm. Accumulative totals not exceed 35mm over a 300mm length of weld
Slag/silica inclusions
Undercut
Cluster porosity not permitted. Individual pores acceptable, max 3 indications Not permitted
Lack of fusion
Not permitted
Arc strikes
Only 1 permitted
Not permitted
Mechanical damage Misalignment Penetration Lack of root penetration Lack of root fusion Burn through Angular distortion Root shrinkage or root concavity
Parent material must be smoothly blended Max. D = 2mm Only 1 location allowed No stray tack welds permitted Max H = 2mm Max H 2mm Not permitted Lack of root fusion, not to exceed 30mm total continuous or accumulative. Not permitted 3mm max. Plate only 35mm maximum length 2mm maximum depth
Not permitted
9 10 11 12 13 14 15
As for plate and Pipe As for plate and Pipe Not permitted Not permitted Not permitted Accept Accept