Rhenium Alloys
Rhenium Alloys
Rhenium Alloys
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NGR
1813
RHENIUM ALLOYS
PUBLIC DOCUMENT
BINDING
COPY
ALDERMAN LIBRARY
UNIVERSITY OF VIRGINIA
GIFT
RHENIUM ALLOYS
( Splavy reniya)
Izdatel'stvo "Nauka"
Moskva 1965
Leitner.
TN
799
R4553813
Copyright © 1970
Israel Program for Scientific Translations Ltd.
IPST Cat . No. 5511
Page
Foreword . . . 1
Preface 3
Bibliography 6
PART 1
RHENIUM SOURCES AND TECHNOLOGY
PART 2
PRODUCTION AND PROPERTIES OF METALLIC RHENIUM
2. Melting point 82
iv
Page
9. Electrical resistivity 88
10. Magnetic properties 93
11. Superconductivity . . . 94
PART 3
PHASE DIAGRAMS OF RHENIUM
PART 4
PROPERTIES AND USES OF RHENIUM ALLOYS
177
Chapter XIII. Preparation and Treatment of Rhenium Alloys
1. Classification of rhenium alloys . . 177
2. Mechanism of the influence of rhenium on other metals 178
3. Heat treatment of alloys . 185
Page
vi
Page
Chapter XIX . The Use of Rhenium and Its Alloys in Thermocouples 296
Chapter XX. Rhenium and Its Alloys for Use as Electric Contacts . 308
1. Contact resistance 309
vii
Page
viii
FOREWORD
1
We wish to express our profound gratitude to corresponding member of
AN SSSR N. E. Alekseevskii, to Doctor V. I. Bibikova, to candidates I. E.
Dekabrun , S. U. Danishevskii , G. N. Kleban , A.S. Kotel'nikova , M. S.
Mirgalovskaya , 2. M. Sominskaya , and to engineers 0. A. Babareko ,
V. A. Grodko , and B. P. Kiselev, for their work in reviewing the individual
chapters .
We should also like to thank Mrs. L. L. Zhdanova for her graphical work .
For technical reasons Z in this book denotes free energy or Gibbs free energy,
which in Western literature is usually designated as G.
2
PREFACE
Rhenium was discovered in 1925, and during the following 10- 15 years
only its chemistry was studied . The scarcity of rhenium in the earth's
crust , and the lack of methods for its production , hindered research , and
in particular the application of this new metal .
Rhenium was almost forgotten soon after its discovery, but attracted the
attention of the U. S. Air Force during World War II . Investigations were
greatly accelerated in 1950 .
Studies on the physicochemical properties of rhenium and its alloys are
being successfully carried out in many countries ( USSR , East Germany,
Poland, USA, England, France, West Germany, etc. ) and rhenium is
produced by several firms .
In West Germany the problem of the production of rhenium from zinc
powder is studied chiefly at the Institute of Nonferrous Metals in Freiberg .
In the USA studies on rhenium are concentrated mainly at the Battelle
Institute and the University of Tennessee . These studies are supported by
the Civil Aeronautics Board , the Atomic Energy Commission , and the BBC
Scientific Center in Cambridge .
In England rhenium is studied and produced at the electronics
laboratories in Baldock, and in the laboratories of Johnson , Mathew and Co.
In France rhenium is being studied at the Physical Laboratories of the
School of Standards in Paris .
In West Germany rhenium is being investigated at the Laboratory of
Inorganic Chemistry of the Technische Hochschule in Munich , and by the
firm " Gereis " (Hanau ) / 1 , 4 /.
New rhenium alloys with valuable properties for the electronic and
precision industries, heat- resistant alloys for thermocouples, alloys with
high ductility, wear resistance and corrosion resistance , and alloys with .
other valuable physical properties have been developed /2-5 /.
The demands of industry for such alloys are great, and exceed the supply.
The production of rhenium is low not only because of its scarcity but also
because existing deposits are little used . Figure 1 shows the content of
various elements in the earth's crust 16 / , and rhenium is at the apex of the
pyramid . However , in its vicinity we find elements which are widely used in
industry, for example , tungsten , molybdenum , gold , silver , antimony ,
cadmium , beryllium , etc.
Today one of the most urgent problems is to find more raw material
for the production of rhenium, and to develop efficient methods for the
production of rhenium from these materials . According to K. B. Lebedev / 1 /
the world production (excluding the USSR ) of rhenium was as follows :
Year 1930 1940 1942 1944 1948 1950 1952 1954 1958 1960 1962
Production in kg. 80 400 10 10 50 700 800 900 1500 2000 2500
3
Яе
Bi Te Au
SE Pd
Jntg cd TmAg
Lu S6
WHE TL MO
Се EU HO
or As
Te T6
Y8 Sn
Cs Er Th
Dy Cd 8
Pr
Sm SC Со P8
Ga
Cu
Се Lo NB Y
Ni
No li
0,015
0,017 Cr 2n
0,023 0.034 V
sr
0,037 S
0,065 Ba
0,068
0,093 P
0,10 Нn
0,45 li
Mg
1.87
2.50 к
2.50 Να
2,60
Ca
4,65 Fe
8.05
AL
29,50
Si
420
4
According to certain sources /7 / the USA alone can produce 9 – 13 tons
of rhenium annually. More than one hundred plants in the USA use rhenium
/8 /. Rhenium is expensive , but recently, as production increased and
methods for the extraction of rhenium became more efficient , the cost
dropped . The cost of 1 kg of rhenium powder produced from ammonium
perrhenate was 1500 dollars in 1958 and 1200– 1330 dollars in 1963. The
price of 1 kg of rhenium as sintered rods has decreased during the same
period from 1720 dollars to 1600 dollars /8— 10 /.
Rhenium salts , rhenium powder, and various semifinished products of
rhenium and rhenium alloys are produced by about 20 firms in the USA
and by more than 10 firms in England, West Germany, France , and
Austria /7 , 11 /.
The growing interest in rhenium is shown by the fact that no less than
four conferences on the subject have been held during the last six years ,
namely , the First All- Union Conference on Rare Metal Alloys in Moscow in
1957 , the First All- Union Conference on Rhenium in Moscow in 1958 , the
International Symposium in Chicago (USA ) in 1960 , and the Second All- Union
Conference on Rhenium in Moscow in 1962. The proceedings of these
conferences have been published in /2—5 / .
Great progress has been made in the production , study, and application
of rhenium and rhenium alloys since the First All- Union Conference on
Rhenium in 1958, in particular in the technology of the extraction of rhenium
from molybdenum raw materials and in the production of the pure metal
(electrolysis , thermal dissociation in gases , vacuum melting of rhenium,
etc. ) . Various methods of coating metals with rhenium have also been
developed /2—5 /.
Very pure simple crystals of rhenium have been produced in the USSR
and in England by the electron arc zone refining process , and the fine
structure and mechanism of deformation of rhenium crystals could thus be
studied .
The analytical chemistry of rhenium has been considerably expanded ,
new methods for determining rhenium and its gas content have been
developed , and new analytical apparatus built .
It is very encouraging that Soviet science is leading in research on
rhenium alloys . Of the twenty-seven rhenium binary phase diagrams known,
eighteen have been constructed in the Soviet Union . The crystallochemistry
of rhenium alloys is also more developed inside the USSR than outside .
Soviet institutions and plants have carried out extensive research on the
physical, chemical and technological properties of rhenium and its alloys ,
and have determined fields of their application in modern industry .
Success has been achieved by close cooperation between research
institutes and industrial plants .
The application of rhenium and of rhenium alloys has been extended in
some branches of industry ( electrovacuum technique , precision industry,
and production of high- temperature thermocouples and heat- resistant
materials ) .
The demand for rhenium, in contrast to that for other rare metals ,
considerably exceeds the supply due to the opportune and widespread
search for fields of application . Therefore, rhenium should be used only
where it can be of greatest use .
The present monograph deals mainly with the structure, physicochemical
properties , and application of rhenium and its alloys . The book has
5
four main parts . The first part describes the resources of raw material
and the metallurgy of rhenium . These problems are discussed rather
briefly and in a general way . More details can be found in the monograph
of K. B. Lebedev / 1 / and in some other reviews ( 3—5 / . The second part
gives methods for the production of metallic rhenium and describes its
physicochemical properties . Chapter IV deals briefly with fundamental
methods of the production of metallic rhenium from its salts by reduction,
electrolysis , and thermal decomposition of halides . The production of
compact rhenium by powder metallurgy and vacuum arc and electron- beam
melting is described in Chapter V. The chemical, physical, and mechanical
properties of wrought rhenium are discussed in Chapters VI - IX . To
clarify these problems we used literature data and our own experimental
results . We have also discussed controversial data .
The third part gives phase diagrams , and the fourth describes the
properties and application of rhenium alloys . The two last and most
important parts contain the experimental data of the authors , and the
conclusions drawn from these data and existing literature data .
Binary phase diagrams have been systematized according to the periodic
system . The few existing ternary phase diagrams of rhenium are also given .
The third part ends with a theoretical summation of the data on the
physicochemical interactions of rhenium with other elements , and a review
on the specific properties of this metal .
The part " Properties and Applications of Rhenium " has 11 chapters . We
thought it necessary to discuss the properties of the alloys and their
applications , particularly when the properties were very specific and
defined the application of the materials . This applies particularly to
chapters on the application of rhenium and its alloys for electric contacts
and other purposes . Chapters XIII- XVI at the beginning of this part
describe the properties of rhenium alloys as constructional materials
( heat resistance , wear resistance , high ductility ), and particularly the
problems of workability, of the production of semifinished products , and
of welding. The plating with costly rhenium is discussed in Chapter X.
Bibliography
6
8. Rhenium , Tungsten . Am . Metal Market , 14. 1961 .
9. Rhenium . Minerals Yearbook , 1 : 1368. 1962 , 1963 .
10. Notes on Gallium and Rhenium . Am . Metal Market , p . 16. 17 August
1963 .
11. Increasing Production and Uses of Rhenium . Am . Metal Market ,
p . 68. 16 February 1964 .
7
Part 1
In this part we shall give a short review of the present knowledge on the
geochemistry of rhenium and the available sources of the material , and of
the chemical technology of its extraction from rhenium - containing products
/1-4 /
Chapter 1
SOURCES OF RHENIUM
Rhenium is a rare and very scattered element , which has no ores of its
own . It has been found in many minerals (of molybdenum , copper , lead, zinc ,
platinum , tungsten , niobium , etc. ) and in rocks , meteorites , and even in the
spectrum of the sun .
In 1930 Noddack and Noddack / 16 / found that the content of rhenium
in the earth's crust is 1 · 10-7 % . According to data obtained in 1961 ( 17 ),
8
this content is ( 5–7 ) · 10- ? wt % ( 3.2 • 10-6 wt % in mixtures of basic rock
and 6.2 · 10-7 wt % in acid rock ) . Lebedev and Ageev / 18 ), and Rodzaevskii
/ 19 /, believe that the content of rhenium is one order of magnitude higher
(up to 1 10-8 wt % ) .
The content of rhenium in the earth's crust should not , however, be
considered as definitely determined .
The highest concentration of rhenium is found in molybdenites . Consider
able amounts of rhenium are also found in high- temperature sulfide ores ,
particularly those of copper , molybdenum , titanium, platinum , and others .
Rhenium is also found in granite pegmatites (alvite , gadolinite ,
thortveitite , zircon, orangite , columbite , tantalite , euxenite , fergusonite )
in concentrations of from 0.1 to 2.57 g / ton / 16 , 20 ). Minerals of the
platinum group of tungsten and manganese (osmiridium , platinum ore ,
manganese minerals , hübnerite , scheelite) contain less than 0.1 g / t of
rhenium / 16 , 21 /; sulfide minerals ( altaite , sperrylite , arsenopyrite ,
heredorfite , galenite , bornite , enargite , germanium, chalcopyrite ,
chalcosine, pyrite , pyrrhotine, pentlandite , berzelianite , argentite ,
bismuthinite , clausthalite ) contain 0.1 to 0.8 g /t of rhenium / 1 , 16 /;
uranium ores contain from 50 to 1000 g /t of rhenium /22— 24 / and
bituminous deposits (copper shale ) 0.01 g /t of rhenium /25 /.
Rhenium is found in meteorites also . The maximum content of rhenium
in iron meteorites is 0.33— 1.8 g /t , and the average content is only
0.01 g /t /26 /.
Rhenium is found together with molybdenum because of the similarity in
chemical properties (affinity for sulfur , volatility of halides and of
oxyhalides , etc. ) and also because of the similar dimensions of their atomic
radiuses and of the radiuses of their tetravalent ions . The concentration
of rhenium in molybdenites from different countries varies considerably
/4, 16 , 25, 27 , 30 /. Molybdenite from Stavanger in Norway contains
3100 g /t of rhenium, and molybdenite from Shirakawa in Japan only 10 g /t.
Despite the low and varying content of rhenium in molybdenites, these ores
are considered to be rich in comparison with other minerals , and they are
the chief source of rhenium .
A new source of rhenium has lately been found in the Dzheskazgan
copper sandstone . The concentration of rhenium in this sandstone is
several thousand times its clarke . It has been found that large amounts of
rhenium are present in the impregnated sulfide deposits of the first phase
of the mineralization of the Dzheskazgan deposits / 31– 35 /. No rhenium
has been found in the second phase of mineralization .
It is believed that rhenium, like molybdenum , forms a finely dispersed
sulfide / 32 , 36 /. According to other data /37 / rhenium forms a mineral of
its own that is embedded in other minerals as individual deposits . A study
of the Dzheskazgan deposits / 38-40 /, which although poor in basic
components ( copper , lead, zinc ) have a concentration of rhenium several
times higher than that usually encountered , has led to the discovery of a
rhenium mineral called Dzheskazganite . This mineral is present as thin
loop- shaped streaks and fringes around bornite , which contains large
amounts of blue chalcosine . Since the streaks are very thin (rarely 0.1 mm )
and intimately interwoven with other minerals they cannot be separated .
It is thought /39 ' that the composition of the mineral is CuReS4 .
We believe that new sources of rhenium should be sought .
9
Chapter 11
INDUSTRIAL SOURCES OF RHENIUM
10
system consists of a dry dust extractor , a scrubber , a bubbler , and a wet
electric filter , which collects the rhenium ( about 83% ) in solution . The
total content of rhenium collected by this system ( solution plus slime ) is 96% .
The dust produced when the concentrates are roasted also settles in
the gas ducts , and can serve as another source of rhenium as it contains
1000- 2000 g of rhenium per ton of dust / 1 /.
EXTRACTION OF RHENIUM
There are many methods for the extraction of rhenium . These consist
of two main stages : 1 ) dissolution of rhenium compounds , and 2 ) precipitation
of rhenium from these solutions . A review of the methods of rhenium
extraction is given by Lebedev / 1 /.
Rhenium from rhenium - containing products is dissolved by the following
methods : 1 ) direct leaching by aqueous solutions ; 2 ) direct leaching by
aqueous or alkali solutions containing oxidants ; 3 ) sintering with lime and
leaching by water; 4 ) repeated roasting of dust , sublimation , and leaching
by water; 5 ) leaching by acids or salts .
The methods by which rhenium is precipitated from the solution can be
divided into four groups : 1 ) precipitation of rhenium as sparingly soluble
compounds (potassium perrhenate , sulfides , organometallic compounds , etc. ) ;
2 ) cementation methods ; 3 ) absorption methods ; 4 ) electrolytic deposition .
12
Sintering with mirabilite . This method prevents the rhenium
which remains in the ash from subliming, and the rhenium is leached . The
yield of rhenium is 93.5 % /45 /.
Leaching in autoclaves . The sublimation of rhenium is also
prevented by leaching molybdenum concentrates directly in autoclaves by
solutions of sodium carbonate /59 /, by sodium hydroxide or ammonia under
oxygen pressure /60 /, or by a solution of sodium hydroxide containing
cupric oxide as an oxidant /61 /.
13
at the gas outlet of the furnace . The cooled gases pass through bag filters .
In the lead distillate rhenium is present as a pentoxide , which can easily
be separated by leaching in water .
Copper and cadmium are removed from rhenium - containing solutions by
treatment with zinc dust in the cold , and then with sodium sulfide and
sulfuric acid . Re207 is precipitated . The precipitate is filtered , calcined
with sodium carbonate , and treated with hot alkali solutions . Rhenium
passes into solution as sodium perrhenate , and is precipitated by potassium
chloride as potassium perrhenate . It is so pure that no recrystallization is
necessary .
Ion exchange . Rhenium and molybdenum can give Moo and MoO3* ,
and Re04 and Re0 ions , that differ in composition and valency .
Complete separation of these ions on the Soviet TM resin is possible .
The resin has a capacity of 4.45 mg- equiv /g at pH = 1 /71–73 /. If the
solution is acidified to 0.5 N in hydrochloric acid, rhenium is completely
absorbed by the active groups of the resin and can be extracted by a 10%
solution of sodium hydroxide . The methods for extracting Re from lean
solutions ( 10- 12 mg /l of Re ) by ion exchange and sorption have been
investigated in /74 /. Twenty- three types of weakly , moderately, and
strongly basic anion exchange resins have been studied and the factors
influencing their exchange capacity determined . Of the resins studied , the
following had the highest exchange capacities : VDP ( 10.59 % ), ASD- 5
(6.93-6.76 % ), AM (6.01 - 5.96% ), and AV- 18 (5.07–5.39 % ).
To separate rhenium from molybdenum we took advantage of the different
forces binding the rhenium and molybdenum ions to the IRA- 400 anion
exchange resin /75 /.
14
The separation of rhenium from molybdenum can also be based on the
different signs of the ions of these elements in solution . At a certain pH
the total amount of molybdenum is present as cations , but rhenium
remains as an anion . With SBS cation exchange resins and sulfonated coal
it is possible to separate molybdenum from rhenium in solutions containing
these elements in the ratio of 1 : 3 to 300 : 1 . Sulfonated coal absorbs 50 times
more molybdenum than the SBS resin /76 /.
The sorption of rhenium , molybdenum , selenium , and tellurium on
AV- 18, EDE- 10 , and Al- 1 anion exchange resins in various media has been
investigated . The maximum separation of rhenium from these elements
was obtained on the AV- 18 resin in 1–1,5 N HCl and in 2.5-5N NaOH /77 /.
The anion exchange resin IRA- 400 (IRA- 410 ) can also be used to separate
rhenium from molybdenum , arsenic , and selenium /78 /.
Adsorption . An apparatus for extracting molybdenum and rhenium
by adsorption from the mother liquor produced during treatment of poor
molybdenum concentrates is used in industry / 53, 70, 79 – 80 ). The
molybdenum is extracted by passing solution (pH = 3 ) through columns packed
with the sulfonated anion exchange resin " Espatit AN - 1 . " The solution
contains up to 20 mg /l of Re and about the same amount of Mo ; it is passed
into adsorption filters packed with " KAD " activated carbon , on which both
metals are completely adsorbed . The molybdenum is extracted by a solution
of ammonia . Rhenium is extracted from these filters by a solution of
sodium carbonate . A method for regenerating the activated carbon has also
been developed, and it is possible to extract molybdenum and rhenium
separately by alkali solutions . Carbon can be regenerated by ammonia to
produce ammonium perrhenate / 1 /.
The influence of various impurities ( sulfates and chlorides of copper ,
zinc sulfate , and chloride and sulfate ions ) on the adsorptive capacity of
" KAD " activated carbon /81 / has been studied .
Several types of activated carbon have been investigated , and AG- N ,
AG- 3 and AG- 5 have proved to be the best /82 /. Carbon can be regenerated
3 – 4 times , and then its activity drops to 60% of its initial value /83 /.
To extract rhenium from very poor industrial and natural waters a
method has been developed for selective concentration of rhenium from
neutral or weakly alkaline media, using activated carbon saturated with
methylene blue as a complex- forming agent . With this method 96 - 98% of
rhenium can be absorbed , also from solutions containing molybdenum and
tungsten /37 , 62 , 84 / .
15
The method of chlorination has not yet been accepted industrially, but
it can be used to extract rhenium from the dust produced during roasting
of molybdenum concentrates /85 /.
16
14. Noddack , I. and W. Noddack . – Z. anorg . Chem . , 183 : 353 . 1929 .
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Ideas of Geochemistry ), p. 79. - ONTI. 1935.
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Mineral . , Mh . , A. , Vol . 3 – 9. 1948 .
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medistykh peschanikov ( Mineralogical Features of Copper Sandstone
Deposits ) . – Izdatel'stvo AN KazSSR . 1958 .
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No. 11:55 . 1961 .
38. Vishnevskaya , Ya . M. , S. Sh . Zak , and E. M. Poplavko . -
Geologiya Rudnykh Mestorozhdenii, No. 6 : 112 . 1961 .
39. Poplavko , E.M. Sbornik " Renii," p . 19. Moskva , Izdatel'stvo
" Nauka." 1964 .
40. Poplavko , E. M. , I. D. Marchukova , and S. Sh . Z ak . Dokl . AN
SSSR , 146 (2) : 1483. 1962 .
41. Zelikman , A.N., L. V. Belyaevskaya , and O. E. Krein .
Tsvetnye Metally, No. 8. 1956 .
42. Zelik man , A.N., V.P. Petrov , and K. E. Egorychev .
Sbornik "Renii," p . 30. Moskva , Izdatel'stvo Nauka . 1964 .
17
43. Zelikman , A. N. , V.I. Bibikova , V. M. Petrov et al . Tsvetnye
Metally, No. 11:47 . 1958 .
44. Zelik man , A. N. , V.I. Bibikova , V. M. Petrov, S. V. Postnikova ,
G.I. A bashiniet al . – Sbornik "Renii," p . 42. Izdatel'stvo AN
SSSR . 1961 .
45. Lebedev , K. B. and Yu . N. Men zhulin . Izv. AN KazSSR , seriya
" Metallurgiya," No.1 : 43 . 1958.
46. Savraev , V.P. - Sbornik " Renii," p . 79. Moskva, Izdatel'stvo
" Nauka ." 1964 .
47. Savraev , V. P. and B. A.Sankov . Tsvetnye Metally, No. 12:53 .
1960 .
48. Petrov , V.M. Izuchenie obzhiga v kipyashchem sloe reniisoder
zhashchikh molibdenitovykh kontsentratov (Investigation of Roasting
in a Boiling Layer of Rhenium - Containing Molybdenum Concentrates ) .
Author's Summary of Thesis . Krasnoyarskii Institut Tsvetnykh
Metallov , Moskva . 1961 .
49. Fleischer , M. Chron . mines d'outre mer , 28 ( 290 ) : 3 . 1960 .
50. Lebedev , K. B. Sbornik " Renii," p . 3. Izdatel ' stvo AN SSSR . 1961 .
51. Florov , V.A. , editor . Tsvetnaya metallurgiya Tsentral'noi i
Vostochnoi Germanii (Metallurgy of Nonferrous Metals of Central
and Eastern Germany ). Metallurgizdat . 1947 .
52. Getskin , L. S. – Tsvetnye Metally, No.3 : 22 . 1957 .
53. Lebedev , K.B. Proizvodstvo molibdata kal'tsiya ( Production of
Calcium Molybdate ). Izdatel'stvo AN KazSSR . 1962 .
54. Kovyrshin , V.G. and V. K.Appolonov . - Tsvetnye Metally,
No. 8:67 . 1957 .
55. Hampel , A. Rare Metals Handbook, p . 347. 1954 .
56. Trone v , V.G. Khimicheskaya Nauka i Promyshlennost ' , 1 , No. 5 .
1956 .
57. Abashin , G.I. Sbornik " Renii," p . 51. Izdatel'stvo AN SSSR . 1961 .
58. Postnikova , S. V., V.1 . Bibikova , and P.I. Fedorov . Sbornik
" Renii," p . 36. Moskva , Izdatel'stvo " Nauka," p . 36. 1964 .
59. Sobol ' , S.I. , V.I. Spiridonova , and E.I.Gulya e va . Sbornik
"Renii," p . 56. Izdatel'stvo AN SSSR . 1961 .
60. Darbinyan , M. V. Sbornik " Renii," p . 67. Izdatel'stvo AN SSSR .
1961 .
61. Ponomareva , E.I. and K. B. Lebedev . Trudy Instituta
Metallurgii i Obogashcheniya AN KazSSR , 4:28 . 1962 .
62. Rodzaevskii , V.V. and A.E. Belousova . Byulleten ' TSIINTsvet
met , No. 12 ( 161 ) : 33 . 1960 .
63. Lebedev , K. B. , S. A. Ageev , N. A. Okhotnikova , V. V.
Ermilov , E. S. Raimbekov , and M.I. Filimonov . Sbornik
" Renii," p . 40. Moskva, Izdatel ' stvo " Nauka . " 1964 .
64. Feit , W. · Z. angew . Chem . , 46 : 216 . 1933 .
65. Lindemann , G. Neue Hütte , 2 ( 2 – 3 ) : 200 . 1957 .
66. Lebedev , K. B. and M. M. Magin . Metallurgicheskaya i Khimi
cheskaya Promyshlennost ' Kazakhstana , No. 2. 1959.
67. Zuev , B.N. and O. A.Suvorova . – Trudy Instituta Metallurgii i
Obogashcheniya AN KazSSR, 1 : 102 . 1959 .
18
68. Zuev , B.N. Tsementatsiya reniya iz sernokislykh rastvorov
perrenatov tsinkom i zhelezom ( Deposition of Rhenium from
Sulfuric Acid Solution of Perrhenates by Zinc and Iron ) . – Author's
Summary of Thesis . Institut Metallurgii i Obogashcheniya AN
KazSSR , Alma - Ata . 1953 .
69. Kovyrshin , V. G. and V. K. Appolonov . - Tsvetnye Metally,
No. 8. 1957 .
70. Lebedev , K.B. and V. V. Rodzaevskii . Sbornik " Renii," p . 62 .
Izdatel'stvo AN SSSR . 1961 .
71. Ryabchikov , D.I. and A. I. Lazarev . Dokl . AN SSSR , No. 4:62 .
1953 .
72. Ryabchikov , D.I. , M. M. Senyavin , and K. V.Filippova .
Zhurnal Analiticheskoi Khimii , 7 : 3 . 1952 .
73. Ryabchikov , D.I. , M. M. Senyavin , and K. V.Filippova . -
Zhurnal Analiticheskoi Khimii , 8 : 4 . 1953 .
74. Bibikova , V.I. , V.V.Il'chenko , and Z. A.Semenova .
Sbornik " Renii," p . 44. Moskva , Izdatel'stvo " Nauka." 1964 .
75. Fischer , S. and V. Meloche . – Analyt. Chem ., 24 (7 ) : 1100 . 1952 .
76. Ginzburg , L. B. and E. P. Shkrobot . - Trudy Gosudarstvennogo
Instituta Tsvetnykh Metallov, No. 12:89 . 1956 .
77. Darbinyan , M. V. and D. S. Gaiba kyan . Sbornik " Renii ," p . 50 .
Moskva , Izdatel'stvo " Nauka ." 1964 .
78. Zimmerley , S. R. and J. D. Prater . U.S. Pat.No.2876065 , 1959,
79. Rodzaevskii , V.V. Byulleten' TSIINTsvetmet, No. 23 ( 172 ) : 37 .
1960 ,
80. Ryabchikov , D.I. , A.I. Lazarev , and B.N. Ranskii . - Dokl .
AN SSSR , 92 ( 4 ) : 777 . 1953 .
81. Okhotnikova , N. A. , V.V.Ermilov , E.S.Raimbekov , and
M.I.Filimonov . Sbornik " Renii," p . 61. Izdatel'stvo " Nauka."
1964 .
82. Lebedev , K. B. and T. Sh . Tyurekhod z haeva . Trudy Instituta
Metallurgii i Obogashcheniya AN KazSSR , 6. 1963 .
83. Lebedev , K. B. and T. Sh . T yurekhodzha eva . Sbornik " Renii, "
p . 55. Moskva, Izdatel'stvo " Nauka . " 1964 .
84. Rodzaevskii , V. V. and A.I. Lazarev . Zavodskaya Laboratoriya ,
27 ( 10 ) : 1203 . 1961 .
85. Basitova , S.M. and S. B. Davidyants . Sbornik " Renii," p . 20 .
Izdatel'stvo AN SSSR . 1961 .
86. Lazarev , A.I. - ZhPKh, 33 ( 2 ) : 69. 1961 .
87. Abashin , G.I. Tsvetnye Metally, No. 5:69 . 1960 .
19
Part 2
PRODUCTION AND PROPERTIES OF
METALLIC RHENIUM
Chapter IV
PRODUCTION OF METALLIC RHENIUM
20
Today most of the rhenium produced by reduction is obtained from
ammonium perrhenate , which is prepared by the methods explained below :
Sublimation of Re207 / 12 – 16 /. Potassium perrhenate is reduced
by hydrogen to obtain commercial rhenium powder , which is oxidized by
oxygen at 800°C . The heptoxide formed is dissolved in water, and the
solution is neutralized by ammonia to forin ammonium perrhenate / 12 , 13 /.
Most of the potassium is removed in this way , but some of it enters the
sublimate . If the initial powder contains 0.2 – 0.4% of potassium , some
fractions of NH4Re04 crystals contain a few hundredths of one percent .
The method of purifying rhenium by the sublimation of rhenium heptoxide
is effective for powder with a low content of potassium ( 0.02 – 0.04 % ) . To
reduce the content of potassium it has been recommended /14 / that the
oxidation be carried out at about 460 °C with dry oxygen .
In / 15 / the method of sublimation of Re2O7 was used to extract rhenium
from tungsten- rhenium alloy scrap containing 20 % of Re .
The rhenium powder produced by the reduction of ammonium perrhenate
contained the following impurities (% ) : Fe ~ 0.0004; Al ~ 0.0005; Ni < 0.0003;
Cu < 0.0005, Si ~ 0.01 ; Ca < 0.002; Mg – 0.003; K - 0.02 ; Na < 0.005 .
Sintered rods were obtained from the powder with a density of 19.0 –
19.3 g / cm"; these could be easily press worked / 16 /.
Sulfide method /6, 17 /. The potassium perrhenate is dissolved in
a hot 10% solution of hydrochloric acid , and rhenium sulfide ReqS7 is
precipitated by passing hydrogen sulfide through the solution . The ReqS7
is treated by ammonia to form a suspension, and oxidized by hydrogen
peroxide . The solution is evaporated , the residue is treated by nitric acid
and an ammonia solution , and then again evaporated . The mixture of
ammonium perrhenate and ammonium nitrate obtained is dried , and
reduced by hydrogen at 1000°C . The yield of metal from potassium
perrhenate is 90 % . The metal produced in this way is very pure but the
method is very complex .
Another method can also be used / 9 , 10 / . Rhenium obtained from
potassium perrhenate is dissolved in nitric acid . The solution is added to
an ammonia solution and the product is evaporated until ammonium
perrhenate is precipitated .
Ion exchange method . If a solution of potassium perrhenate is
passed through a cation exchanger / 18 / the following reaction takes place:
( cat . ) H + KRe04 - (cat . ) K+ + HRe04 .
The solution of rhenic acid that emerges from the column is neutralized
by ammonia , and the ammonium perrhenate is evaporated and crystallized .
The cation exchange resin KU- 1 or sulfonated coal has been used . The
maximum exchange capacity of this resin is 40% , and the operating exchange
capacity 32% .
In / 19 /, ammonium perrhenate was obtained from potassium perrhenate
in cation exchange columns packed with cation exchange resins in the H* and
NH+ forms . The solution of ammonium perrhenate was evaporated , and the
dry product reduced in two stages by a current of hydrogen . The above
method for obtaining rhenium from potassium perrhenate by means of ion
exchange and reduction in a current of hydrogen / 19 / has been used in
England to extract the metal from its alloys and from analytical precipitates .
Extraction . In this method rhenic acid is extracted from an acidified
solution of potassium perrhenate by organic solvents . The rhenic acid is
21
reextracted by a solution of ammonia . The organic solvents that can be
used include alcohols , for example , isoamyl alcohol / 14 , 20 / , amines ,
tributyl phosphate /21 , 22 / , and other extractants .
The extraction of rhenic acid from an acidified solution of potassium
perrhenate by tributyl phosphate and then by an ammonia solution gives
ammonium perrhenate containing : K -1.3 . 10-3% ; Na s 3 · 10-4 %; Ca -
1 : 10-3 %; Cu , Mn , C < 3 · 10-5 % ; Mg, Al, Fe, Nis 1 · 10-4 % . The extraction
of rhenium into the organic phase is 99.6% complete /22 /.
It is believed that of the above methods of converting potassium
perrhenate into ammonium perrhenate extraction is the simplest and most
effective .
The redox potentials of the Re04 /ReO2 and ReO2 /Re systems , and also
of the hydrogen electrode at different pH values and temperatures of the
solution and at different pressures of hydrogen , have also been calculated .
The conditions for the precipitation of rhenium from potassium
perrhenate solutions at elevated temperatures and under high pressures of
hydrogen have also been studied in /23 /. From potassium perrhenate at
concentrations of 25 — 150 g / 1, 98 — 99% Re can be precipitated at
200° C under a hydrogen pressure of 60 atm . Rhenium powders produced by
reduction in autoclaves under optimum conditions contain not more than
0.002 – 0.003% K , Na , and Ca , which corresponds to the purity of rhenium
obtained from ammonium perrhenate . The method of production in
autoclaves is appreciably shorter than that from ammonium perrhenate .
22
4. Electrolytic production of rhenium
24
is not removed in the latter process . Therefore , at the Battelle Institute
(USA ) the chloride method is used to produce rhenium for research. The
purity of rhenium obtained from potassium and ammonium perrhenates
and by the chloride method is shown in Table 1 / 11 , 12 /.
The chloride method for producing rhenium has been studied in / 14 /.
Rhenium chloride was obtained by chlorinating rhenium powder prepared
by reducing potassium perrhenate by hydrogen . The conditions under which
rhenium pentachloride is decomposed by water have also been studied . It
has been found that although in the chloride method alkali and alkaline- earth
metals are almost completely removed from rhenium, silicon and iron are
not removed (Table 2 ) . This agrees with the data of / 11 , 12 ).
TABLE 1. Content of impurities in rhenium obtained by different methods /11 , 12
Content of impurity , %
Impurity
reduction of potassium reduction of ammonium reduction of rhenium
perrhenate perrhenate dioxide
This impurity was not found in the first batches of rhenium produced by this method, but in later batches
it was present in amounts of up to 0.40 % .
Impurity
Starting powder made Powder obtained by
of KRe04 reducing ReO2
Iron 0.001 0.001
Copper 0.0015 0.003
Nickel 0.002 0.002
Silicon 0.01 0.01
Alurn inum 0.0007 0.0003
Calcium . 0.008 0.002
Magnesium 0.003 0.002
Potassium 0.05 0.002
Sodium 0.002
25
temperature of 2300°C had a density of 16 - 17 g / cm3, which is 80% of the
theoretical ( i.e. , lower than the density of powders produced from ammonium
perrhenate ) .
The same data were found in / 11 , 12 ) . Preliminary experiments showed
that these rods are difficult to work by ordinary methods .
Vacuum heating . Another method for purifying rhenium prepared
from potassium perrhenate is to sublime the volatile impurities in vacuo / 9 /.
The compressed rods of rhenium are heated under a pressure of 1.10-4 mm
Hg at up to 2500°C . The influence of temperature and of the duration of
heating on the completeness of purification was studied and it was found
that heating at 2300 – 2500°C effectively removes most impurities present
in metallic rhenium . The purity of the metal after removal of impurities is
99.988% . The intense removal of iron starts at 2200° C , of potassium and
calcium above 2300°C , and of lead and tin at 2500°C . The content of gases
has not been determined . The content of impurities decreases greatly after
prolonged heating . in this way a metal with the following content of
impurities can be obtained (% ) : Pb , Sn , Cd and Sb < 0.0001 (each) ; Al , Cu
and Bi < 0.001 ; Fe , 0.0004; Mo , 0.001 ; Ni , 0.0005; K , 0.003 -0.0035; Na ,
0.0003 ; Ca < 0.0025 .
Literature sources from outside the USSR indicate that some American
and English firms produce very pure rhenium , but they do not state by what
method . Thus , the Chase , Brass and Copper Co.(USA ) / 77–79 / and
Engelhard Industries Limited ( England ) /80 - 82 / produce 99.99 % pure
rhenium . It has been reported that Engard's Johnson Matthey Co.
( England ) produces rhenium powder 99.9999% pure and even 99.99999 %
pure /83 /
26
Chapter V
27
3.1012
2.10-2
to the bars and permit working . The final
.210-3
1.5 2
1.5 2
1.5 3
.10-
.10-
.10-
sintering was carried out in a current of
hydrogen in a sintering apparatus . An
K
electric current of approximately 1200 A
1.10-9
1< .10-9
1<.10-3
< .100
was passed through the bars at a potential
1: 0-3
1< :10
of 6 to 8 V. The temperature of the bars
1
Na
was increased to 2700 ° C , which is
approximately 90% of the melting point ,
2.10-2
2.10-3
8.10-3
.10º
5.<1 10-3 and the bars were held at this temperature
8. 3
10-
?1.5
•11• 0- produced by this method is 85 – 93% of
10-3 the theoretical , and the bars can be readily
.10-2
1.5 -2
.5<10-3 pressed .
7.5
.10
1.1
.5<10-4
5.10-4
3.10-3
.<510-4
.5<10-4
1<.10-3
1<.10-3
.1<10-3
.1<10-9
.5 10-4
5.10
°5.10
2.10-3
perrhenate
Chemical
2
2
Ca
6.10-9
rolytic
chlorination
(metallic
Purified
from
by
sublimation
28
TABLE 4. Properties of rhenium bars, sintered in hydrogen , and of rhenium powder prepared from ammonium
perrhenate purified by different methods /51 /
Characteristic of
ammonium perrhenate
Purified by recrystallizing
twice ... 24.7 0.18 0.35 0.05 13 85-92 19.2 182
2. Melting rhenium
The production of cast rhenium with a melting point of 3170°C , as well
as of its alloys with refractory metals , is possible only by the method of arc
29
29 melting with either a consumable or nonconsumable electrode and electron
bombardment / 53 – 56 / . Because of their high chemical activity , rhenium
and its alloys are melted either in vacuo or in an atmosphere of purified
inert gases, argon or helium . Figure 2 shows the exterior of the laboratory
equipment for melting rhenium and its alloys .
The initial material for arc melting with nonconsumable electrodes can
be metallic rhenium in any form ( metal- ceramic rhenium after
presintering, sintering , or compacting , etc. ) .
To decrease the gas content it is preferable to use material after vacuum
sintering . According to our data , rhenium ingots weighing up to 500 grams
can be produced by melting with a nonconsumable electrode .
For arc melting with a consumable electrode , sintered bars of metal
ceramic rhenium can be used , or rhenium bars produced by the haloid
method . To produce alloys it is preferable to prepare alloyed bars first.
It is also possible to produce alloys by using bundles of rods of the individual
metals as a consumable electrode .
Arc melting is carried out on a copper water - cooled hearth with a tungsten
or rhenium nonconsumable electrode in an atmosphere of either argon or
helium under a pressure of 200 mm Hg . The temperature of the cathode tip
is approximately 4000 °C , and melting takes place rapidly . To obtain a
homogeneous composition , the ingots are remelted several times . Cast
rhenium has a bright mirror- like surface / 53 /. During melting there may
be insignificant contamination by tungsten from the electrode . The amount
of impurities present in the original powder ( sodium , aluminum , iron ,
copper , manganese , nickel, etc. ) is greatly decreased in the cast rhenium ,
since at the melting point of rhenium a number of impurities may sublime
and the material become partially refined / 53 /.
30
FIGURE 3 a . Semifinished products made of cast rhenium :
1 and 2 arc -melted ingots; 3 – rod; 4 – single crystal; 5 – plate ;
6 – foil; 7 – wire ,
As in the case of arc - melted refractory metals , the rhenium ingot has a
coarse - grained structure , which is not uniform in depth . Sintered rhenium
has a fine- grained porous structure . The hardness of cast rhenium is
150 – 250 Hy. Figure 3 a shows photographs of rhenium ingots produced by
arc and electron- beam melting, and of semifinished products .
31
Today, by means of the vacuum- melting method with a consumable
electrode it is possible to produce ingots of alloys of rhenium with tungsten
and molybdenum weighing up to 20 kg ( Figure 3b ) . For uniform distribution
of components the ingots are usually remelted . To reduce the grain size of
arc - melted tungsten and molybdenum the molten metal is collected in a
settling reservoir and then poured into a water- cooled chill mold or into a
rotating casting mold (centrifugal casting ) . To decrease their oxygen
content , ingots of refractory metals are deoxidized by adding carbon ,
hafnium , titanium , zirconium , vanadium , or rare earth metals / 55 /.
Sometimes these additives are used admixed with structure modifiers (boron ,
carbides , etc. ) . All the above methods of increasing the purity and
improving the structure are fully applicable to rhenium and its alloys , and
should be tested in the near future in the laboratory and in pilot plants .
According to the data of Savitskii and Chuprikov , the deoxidation
of rhenium by the addition of lanthanum ( 0.01 wt % ) during vacuum arc
melting reduces the oxygen content from 0.015 to 0.008% . The principal
drawback of rare earth metals for deoxidizing rhenium is the difficulty of
introducing them into the melt during arc melting . At present few data are
available on the electron- beam melting of polycrystalline rhenium . We may
assume that by adding rare earth metals to rhenium melts under conditions
of electron- beam vacuum melting , when the holding time of a melt in vacuo
can be considerably increased , the deoxidation of rhenium can be much
more effective . Double melting ( electron beam + arc ) can also be used for
controlling the grain size .
To produce highly pure metals , especially as single crystals , zone
melting is used .
The author of / 56 / describes the production of single crystals of rhenium
by zone melting a cast rhenium rod . A molten zone was created in the rod . The
zone moved at the rate of 2 mm / min in a vacuum of 10-4 — 10-5 mm Hg. By
this method single crystals of rhenium were produced , 5 mm in diameter
and up to 100 mm long. According to the data of / 57 ), single crystals of
rhenium contain less than 0.001 wt % of O2.
32
Chapter VI
33
The intensity of work hardening is characterized by the slope of stress
strain curves plotted in log- log coordinates /60 /. The coefficient of the
intensity of work hardening can be written as :
algo
alge
a b
210 30
GB
m²
6, 0.22
602
GB
kg
/m
800
gm²
%8
/,Hv
140 20
km
600
400
200
0
20
70
x
Degree of deformation, %
10 20 30
34
rhenium is the same as that of other metals with a close - packed hexagonal
lattice , and a cla ratio similar to that of rhenium but less than the ideal
ratio ( titanium , zirconium , beryllium ) . For rhenium cla = 1.616 compared
to cla = 1.633 for ideal, hexagonal , close- packed lattices . With decrease in
the size of the grains of rhenium the ultimate strength increases and the
rate of work hardening increases also .
TABLE 5. Critical shear stresses for some metals with a hexagonal lattice /65 /
a 6/1010) ( 1010)
.5.5
.6.62 • P+ P
8-80 D + B
B+ B
P
B •P+ P
9. 15 :154
B
( 0001) (1120 70001) ( 1120 )
с
35
Stress
/,kgm²
28
m
21
( 1010 )
( 0001) ( 1120 )
30 sr
Elongation , %
FIGURE 5. Deformation of rhenium single crystals:
a - initial orientation of rhenium single crystals; b - dependence of the initial
mechanism of deformation on the orientation of the crystals; c – load -elongation
diagram for specimen No.4. B – slip along the planes of the basis (0001 ), P- slip
along the planes of the prism (1010 ); D - twinning; the numbers beside the points
are those of the specimen ( see Table 6) .
35
The intensity of work hardening is characterized by the slope of stress -
strain curves plotted in log- log coordinates /60 /. The coefficient of the
intensity of work hardening can be written as :
alg
o
mogalgela
& r'
.
a b
210 30
бв
?m/0.22
602
m
2
6,GB
kg
800
k, gm²
Hv
20
/m
600
400
70
200 of
0
20 10 20 30
Degree of deformation , %
FIGURE 4. Dependence of the hardness (a) and of the mechanical properties
under tensile stress (b ) of commercially pure rhenium on the degree
of deformation :
34
rhenium is the same as that of other metals with a close- packed hexagonal
lattice , and a cia ratio similar to that of rhenium but less than the ideal
ratio (titanium , zirconium , beryllium ) . For rhenium cla = 1.616 compared
to cla = 1.633 for ideal, hexagonal , close- packed lattices . With decrease in
the size of the grains of rhenium the ultimate strength increases and the
rate of work hardening increases also .
TABLE 5. Critical shear stresses for some metals with a hexagonal lattice /65 /
a G / 1070) b ( 1010 )
P
os os •P
.6-64 • P+ P
8.80 D + B B+B
P
B P+ P
9. 15.152
0 D D
8 ( 1120 )
70001) ( 1120) 70001)
с
35
Stress
/k, gm²
28
m
21
( 1010 )
( 0001 ) ( 1120)
10 30 SC
Elongation, %
FIGURE 5. Deforination of rhenium single crystals:
a - initial orientation of rhenium single crystals; b – dependence of the initial
mechanism of deformation on the orientation of the crystals; c – load -elongation
diagram for specimen No.4 . B - slip along the planes of the basis (0001 ), P – slip
along the planes of the prism (1010 ); D – twinning; the numbers beside the points
are those of the specimen ( see Table 6) .
35
emoved from these planes
angle of 90° to one another . The upper layer was rem
by electropolishing . The orientation of each crystal was determined by the
Laue method. The crystals were elongated at the rate of 10-4 m /sec .
It was found that the chief mechanism of deformation of the rhenium
single crystals with an orientation shown in Figure 5 a is slip along the
(0001 ) and ( 1010 ) planes , while the main process of deformation in crystals
with an orientation close to the ( 0001 ) apex is complex twinning ( Figure 5b ) .
The twins ( 1121) are predominant . It has also been found /64 / that slip can
occur along the planes of the pyramid ( 1011 ) , but since the specimens
studied in this work were polycrystalline this additional mechanism of
deformation could be the result of a reaction between crystals .
The AB boundary on Figure 5b separates the crystals deformed at the
start by slip along planes ( 0001 ) and those deformed along the (1010) planes ,
and its position indicates that the critical shear stress during slip along
the (0001 ) plane is only about half the critical shear stress for slip along
the ( 1010) plane . This assumption has been confirmed experimentally.
stress , and a is the plastic deformation by shear slip for different specimens
at the initial stage of deformation .
36
The data on yield strength , nominal and actual strength, and elongation
are given in Table 7 .
The data in Tables 6 and 7 were obtained with specimens whose initial
orientation and chief mechanism of deformation are shown in Figures 5 a
and 5 b /65 /.
The stress- strain curve in Figure 5c shows that a linear relationship
exists for at least the first 5 % of elongation . The orientation of single
crystals determines the rate of their work hardening. Slip along plane
( 1010 ) leads to a higher rate of work hardening than slip along plane ( 0001 ) .
Duplex slip along the ( 1010 ) plane leads to an even greater strengthening
of the metal (Figure 5 a and b , and Table 7 ) .
It is believed that during deformation the rate of work hardening of
polycrystalline rhenium is somewhat higher than that of single crystals /64 /.
Geach /65 / believes that polycrystalline rhenium is strengthened more
than other metals because of the higher rate of strengthening of rhenium
single crystals . This is due to their higher elastic constants , and the
interaction of individual crystals , which stimulates the mechanism of
repeated deformation .
According to other sources /64 / rhenium is strengthened more than
other metals with a hexagonal lattice because of its lower stacking fault
energy . If we consider the elastic constants of rhenium , by relating
DS
da (coefficient of strengthening by shear ) to the shear modulus we find that
this ratio is equal to 3 · 10-3, which is commensurable with the value
4 . 10-3 for highly work- hardened f.c.c.crystals /66 /. Thus, the influence
of the elastic properties is predominant.
As we have already mentioned , the rate of work hardening of rhenium
single crystals depends on their orientation . In polycrystalline specimens
the crystals are oriented in different directions , and therefore the rate of
work hardening also differs . Such an inadequate strengthening of grains
raises stresses at the grain boundaries and leads to intergranular cracking
of the polycrystalline specimens during deformation . It has been found /64 /
that this process is suppressed by slip along planes parallel to the grain
boundaries .
By alloying rhenium with up to 0.1 wt % of tungsten the susceptibility of
Re to work hardening increases /67 /, but alloying with more tungsten or
molybdenum (up to 10 wt % ) decreases the rate of work hardening, and
greater deformations are possible without cracking than in the case of pure
37
rhenium /65 /. It has been found that rhenium impurities can be placed in
the following order, according to their increasing influence on hardenability:
tungsten , molybdenum , iron /67 /. It is obvious that the high work
hardenability of rhenium is due to its twinning ability .
The influence of solution heat treatment on the ductility of rhenium has
been studied /65, 68 / . It was found that the ductility of arc melted Re
ingots can be increased by quenching from 200°C below the melting point
/65 /. This increase in ductility is due to the formation of vacancies in the
crystal lattice and to the transition of some of the impurities from the grain
boundaries into the solid solution . By rolling such cast materials it was
possible to produce considerable deformations ( 40% reduction ) without
cracking .
It has lately been found that even small amounts of interstitial impurities
(oxygen , nitrogen , hydrogen and carbon ) form hydrides , oxides , nitrides
and carbides , which are very harmful to the strength and the ductility of
refractory metals . The distribution of these brittle and often low- melting
nonmetallic compounds in the form of films or sheaths along the grain
boundaries of the metal is especially detrimental / 54 / .
The increase in the ductility of rhenium after solution heat treatment is
due to the increased solubility of interstitial impurities (oxygen , nitrogen ,
hydrogen ) in the metal, and to the decrease in their concentration at the
grain boundaries where they form a brittle phase which weakens the grain
boundaries .
38
The influence of oxygen on the mechanism of deformation of rhenium
single crystals at room temperature was studied by stretching the samples
to 2% elongation ( Figure 6 ) 1697. It was found that , other conditions being
equal, an increase in the content of oxygen from 0.002% ( single crystal A )
to 0.006% (single crystal B ) leads to an increase in the clo ratio and to a
change in the mechanism of plastic deformation . In crystal slip occurs
along the ( 1010 ) ( 1120 ) system only, and in crystal B along the (0001 ) ( 1120)
system also . A comparison of these data with those given in Table 5 /65 /
shows that the magnitudes of the critical shear stresses along these planes
are influenced by the purity of the crystal . Apparently, in all highly pure
metal crystals with a ca ratio less than the ideal, slip occurs preferably
along the ( 1010 ) ( 1120 ) systems . Additional slip systems are probably
formed because the usual slip planes are blocked if the content of oxygen is
increased .
Changes in the fine structure of rhenium of different degrees of purity
during deformation has been studied /57 , 70 / . The processes of work
hardening and recovery of highly pure rhenium deformed by uniaxial
compression on a press and by all- sided compression in steel rings
were also investigated /70 / . The microdefects in the crystal lattice were
determined by harmonic analysis . It has been found that all- sided
compression in steel rings produces certain average stresses . The relative
microdeformation in the crystal lattice of deformed rhenium is smallest in
the ( 100) direction . For line ( 102 ) ε, = 1.8.10-3, and for the secondary
reflection from the same plane & , = 1.7.10-3. The microdistortions of the
lattice are only slightly relieved by annealing at up to 600° C .
The physical influence of oxygen and other gases on the ductility of
rhenium was studied in / 57 /. The content of gases in the metal was as
follows :
Commercially pure cast rhenium 0.020 – O2 ; 0.0004 Hz; 0.0003 N2
Rhenium single crystals < 0.001 – O2 ; 0.0003 H2; 0.0002 N2
39
Commercially pure materials have a larger FCS after deformation by
rubbing . The FCS of pure rhenium is small ( 3.3 • 10-6 cm ) and comparable
to that of ductile molybdenum ( 2.5 • 10-6 cm ) .
The microdeformation Aala of the lattice of commercially pure rhenium
is about 1.5 times that of pure rhenium single crystals , and it is believed
/ 57 / that the differences in D and Aala are due to the different ductilities
of these materials . in commercially pure rhenium deformation before
failure is small, and the fragmentation of the initial crystal structure is
less than in rhenium single crystals . Slip in this type of rhenium is
hindered by impurities , and so the accumulation of residual stresses is
much greater than in rhenium single crystals . The magnitudes of internal
Δα
stresses o -E , which lead to the failure of rhenium during deformation
resid
have been determined (Table 8 ) . The average magnitude of internal stresses
Oresid that lead to failure of the metal, and the degree of their localization in
the crystal lattice , depend on the purity of the rhenium . The presence of
oxygen in rhenium leads to local accumulation of stresses during plastic
flow and so the ductility decreases . It is believed / 57 / that the change in
the plastic flow of rhenium caused by oxygen may be due to directional
reactions between interstitial impurities in the lattice of the metal and the
fields of internal stresses of dislocations .
The influence of rare earth metals lanthanum , cerium, yttrium , and
others , and the deformability of rhenium /68 / were studied with commercially
pure arc - melted rhenium ( 99.9% ) containing 0.015 % O2. It was found
analytically that the addition of 0.02% Ce decreases the content of oxygen
in rhenium to 0.011% , and the addition of 0.01 % La decreases the content of
oxygen to 0.003% . Rhenium containing 0.01% La can be upset on a Gagarin
press to 70% deformation, but unalloyed rhenium can be upset to only
45 – 50% deformation . However, an increase in the content of rare earth
metals above 0.02% decreases the ductility of rhenium alloys, as a new
phase rich in rare earth metals is precipitated along the grain boundaries
/68 /. Attempts to deoxidize rhenium by adding 1% of thorium, aluminum,
zirconium, titanium , or uranium were not successful / 50 /.
The ductility of rhenium at room and elevated temperatures is greatly
reduced by oxygen that forms low- melting rhenium oxides which are
precipitated along the grain boundaries (Figure 7 c ) 171 /. Oxides along the
grain boundaries of rhenium weaken the intergranular forces and cause
brittle intergranular failure , even after a small deformation . Figure 7 b
illustrates well the appreciable weakening of the boundaries of rhenium by
oxides , as it shows the microstructure of polycrystalline rhenium containing
0.022 % O2 after cold rolling to 25 % reduction. This metal starts to fail
along the grain boundaries , but under identical conditions polycrystalline
rhenium containing 0.002% O can be cold rolled to 70% reduction without
failure ( Figure 7 a ) /71 / . Obviously , rhenium freed from oxygen impurities
has a much higher ductility .
There are only a few theoretical papers on the mechanism of deformation
of rhenium single crystals . There are also few papers on the technique of
deformation of rhenium and the production of semifinished products . The
production of 0.025 mm rhenium foil and 0.076 mm diameter rhenium wire
is briefly described in /72, 77 — 79, 84, 85 /. The production of 0.28 mm
diameter wire from sintered rhenium prepared from purified ammonium
perrhenate is given in /73 /. The rods were cold forged to 1.25 mm
40
diameter by 5 – 10% reduction per pass , and annealed in hydrogen
between the passes at 2200 – 1700°C for 30 min - 2 hours , depending on
the diameter of the product . Before the wire was drawn , its surface was
slightly oxidized in hot nitric acid and covered by Aquadag. The surface
of the drawn wire was smooth without burrs or cracks .
The method of shaping sintered rhenium /74 / prepared in the same way
as in /73 / is as follows : forging and cold drawing with intermediate
anneals in hydrogen at 1300 — 1400°C ( 2.5 – 3 mm diameter wire should be
heated for 5 min , and thinner wire for only 1 – 3 min ) . The wire to be
annealed was passed through the furnace at the rate of 10 m /min . The
authors point out that rhenium wire deformed in this way had good
ductility, and that the total deformation produced by several passes between
anneals was 50% ( 7 — 10% per pass ) .
It is clear that at the annealing temperatures recommended in /74 / the
internal stresses in the metal are relieved , and recrystallization starts .
But grains do not grow to such dimensions as at 1700 – 2200 °C , and
therefore the metal has a fine - grained structure free of internal stresses ,
and strong enough to prevent rupture during drawing . It is also highly
ductile , and the wire can be bent to 180 °, but before annealing the wire
could be bent to 12 — 26° only /74 /.
41
The production of foil from sintered and cast rhenium is described in
175 /. The deformation was carried out at room temperature to small
reductions , with frequent intermediate anneals . In 1963 , the authors
together with Ipatova, Amosov , and Karavaitsev developed a method for
producing wire (up to 20u diam ) , and together with Starkov, Korchagin,
Fokin , and Nesterova , a method for preparing foil (up to 30u thick ) . The
external appearance of rhenium semifinished products is shown in Figure 3 a
(p . 31 ) .
It has been shown that cold working of rhenium is a rather time- and
labor- consuming process , and that high- temperature anneals in vacuo
between passes take up the most time and not the deformation proper. Thus,
time and power are wasted, and the equipment is inefficiently used . The
cost of the semifinished rhenium is thus increased .
The high oxidizability of rhenium causes hot shortness when rhenium is
hot worked in air . The grain boundaries of hot - worked rhenium ingots
contain precipitates formed when gases , in particular oxygen, are absorbed .
The main component of the grain boundary precipitate is Re207, melting at
297°C . Therefore , hot working of rhenium is possible in vacuo only, or in
a protective atmosphere /49, 50, 53 , 76 /. All attempts to hot work rhenium
before 1963 failed .
Together with Freze we studied the behavior of rhenium during hot
rolling in vacuo . We used cast rhenium which had been melted in purified
helium . The 350 g ingots were upset by a hammer at room temperature to
70% reduction, and annealed between passes in vacuo . The 3.6 mm thick
plates were rolled at 1350 50°C in a 3 · 10-6 mm Hg vacuum on a two- high
rolling mill . The specimens , but not the rolls , were heated to 1350°C
after each pass . The hardness of rhenium before deformation was 37 H RC
and after hot working to a 1.1 mm thickness ( reduction ~ 70% ) the hardness
increased to Il Rc = 50 – 53. This shows that rhenium is greatly work
hardened even at 1350 °C . Under these conditions of deformation there is no
recrystallization .
As far as we know , this work is the first successful attempt to hot work
cast rhenium, and it confirms that hot working of this metal is possible .
Our experiments on hot working rhenium in a protective steel shell were
quite successful, so that we may believe that rhenium , like other refractory
metals , can be hot worked not only in vacuum mills but also in protective
shells of steel, nickel , or molybdenum .
3. Recrystallization of rhenium
42
A study on the recrystallization of cold- worked sintered rhenium is
described in / 50 , 63 /.
I
o1
8 * 2
Grain
1000
size
mm
,10
7
.4 800
0.5 % Th
600
400
gmº
200
/k,Hy
800
m 1.0 % Th
800 600
700
400
/mm²
Hus
kg
600 200
800
500 2.0 % Th
600
400
400
300
200
700 900 1100 1300 1500 1700 K.T. 700 900 1100 1300 1500 1700
Annealing temperature, °C Annealing temperature, ° C
a b
FIGURE 8. Dependence of the hardness and grain size of cold -worked sintered rhenium (a),
and of rhenium alloyed with thorium (added as thorium oxide) (b), on the temperature of
annealing:
– 40 % .
1- degree of deformation 10 % ; 2 -20 % ; 3 – 30 % ; 4 -
43
We investigated the recrystallization of cast and sintered commercial
rhenium after rolling /63 /. A diagram of primary recrystallization is shown
in Figure 9. This diagram was constructed from the data of microstructural
and X- ray analyses and hardness measurements . The starting material
was forged rods of sintered rhenium ( grain size 4 - 5u ) prepared from
potassium perrhenate . The specimens were cold rolled to 5, 10, 20, 30 ,
and 48 % reduction (48 % was the maximum permissible reduction ) . The
specimens were then vacuum annealed at 1400, 1550, 1600 , 2000 and 2400°C
for 1 hour .
Diameter
2400
e
grain
ur
36
g
in
at
u,of
al
er
32 2200
ne
mp
An
te
28
,°C
24 2000
20
16 1800
1600
Tv
1400
10 20 30 40 SO
Degree of deformation , %
FIGURE 9. Recrystallization diagrams of sintered rhenium .
" ь is the temperature of the beginning of recrystallization .
44
FIGURE 10. Microstructure of cast (a -9 , 200 , and of sintered ( h – i) rhenium , x 450
( polarized lighư :
a – initial structure of cast rhenium ; b after 30 % reduction and annealing at 1750 ° C ; C –
after 60 % reduction; d after annealing at 2400C ; e- after 5% reduction and annealing
at 2400 ° C ; f - after 30 % reduction and annealing at 2400° C ; g - deformation twins in cast
rhenium ; h – after 48 % reduction and annealing at 1600 ° C ; i – after 48 % deformation ard
annealing at 2400 ° C .
45
reduction of 30 – 35 % , with intermediate vacuum anneals at 1750°C . The
coarse - grained structure disappeared , and the material that was later used
had a recrystallized polyhedral structure with grains of 40 u diameter
( Figure 10b ).
Diame
grain ter
1
of
,h
400
a
300
200
100
ng reu
2400
i at
o An
ne
al
te
Hillli
opoer 2200
m
, °C
o oo180
JimillisiTolle t 0
will Willisille 01112
பயப்படாயார்
irilline pa
1200
0 20 40 60
11000
Degree of deformation, %
Rc
80
n
io 60
e m at
60 re o r 5 0
g f
De of de ,%
40 y
o
20
0
1000 1400 1600 2200
Annealing temperature , °C
FIGURE 11. Recrystallization diagram of cast commercially
pure rhenium ( a), and dependence of the hardness of cast
rhenium on the degree of deformation and the annealing
temperature (b) .
ip is the temperature of the beginning of recrystallization .
46
The temperature at which recrystallization of rhenium starts decreases
with increase in deformation , from 1750°C for 5% deformation to 1550° C
for 10% deformation , to 1350° C for 20% deformation , and to 1200°C for
40 – 60% deformation . There is no appreciable grain growth after
annealing at 1600°C .
Diameter
of
grain
400
,u
300
200
100
e 2400
ng ur
i at 2 200
al e r
ne mp
An te 2000 , ° C
1800
1600
1400
1200
1000
900
0 20 40 60
b
Degree of deformation , %
FIGURE 12. Recrystallization diagram of highly pure cast rhenium
(purified by zone electron - arc melting) .
tb is the temperature of the beginning of recrystallization .
48
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80. Rhenium and Rhenium Alloys . Engineer , 116 (5628 ) : 949. 1963 .
81. Rhenium and Rhenium Alloys . Engineer, 100 (22) :439. 1962 .
32. Sidelights on Newer Metals . Amer . Metal Market , p.7. Oct. 16 , 1963 .
83. Rhenium Finds Market as Alloying Element . Chem . Engng . News ,
41 ( 40 ) : 31 - 32 ; Battelle Techn . Rev. , No.1 : 374 . 1964 .
84. Kohl , W. H. Materials and Techniques for Electron Tubes . New York
London , pp . 519 — 573. 1960 .
85. Northwest Industries Manufacturing Titanium and Refractory Metals .
Amer . Metal Market , p . 13. Sept. 25, 1963 .
51
Chapter VII
In this chapter we shall give some data on the reactions of rhenium with
oxygen , carbon , halides , and other elements , that are important for the
production of rhenium and its alloys . The chemistry of rhenium is described
also in / 1 – 4 /.
Rhenium belongs to group VII of the periodic table . In its reactions with
various other elements and with complexants it has a valence of from +7 to -1 .
The chemical analogues of rhenium are manganese and technetium .
Re * /1 , 4 ). Rhenium is in the heptavalent state in a number of the most
important and stable rhenium compounds such as Re207, and HRe04 and its
salts .
Re6 / 1 , 4 ). The most important compounds of hexavalent rhenium are
Re03, ReF6, ReOC 14, ReO2F2, etc.
Re" /1 , 4 ). Unlike manganese and technetium , rhenium can form
pentavalent halides , e.g. , ReCl, and ReF5 . The compounds of pentavalent
rhenium are less stable in aqueous solutions than those in which rhenium
is in a different valence state . Complex compounds of pentavalent rhenium
are more stable than halides , but they also decompose at high pH values .
Re4+ / 1 , 4 /. Tetravalent compounds of rhenium and technetium are the
most well known (dioxides , disulfides , halides , oxyhalides , and some
complexes ) .
Re ** /1 , 4 /. Almost all known compounds of trivalent rhenium and
technetium are complexes . Exceptions are Rel3, ReBr3, and ReCl3 .
Re2* /4—6 /. Tronev / 5,6 / was the first to obtain solid K ReCl4 in which
rhenium is divalent .
Re * /4 /. The only simple monovalent rhenium compounds known are
Rel and Re20 . Complexes of monovalent rhenium include Re (CN )6" , Re ( CO )51 ,
etc.
Re" /4 /. The existence of rhenium compounds in which rhenium acts
with a valence of -1 , such as rhenides , similar to halides , was doubtful
until recently . However , by physical methods 17 / it has been found that
rhenium also forms bonds of the metal — hydrogen type .
Dilute solutions of potassium rhenide were first obtained /8 / by passing
a cold solution of potassium perrhenate in sulfuric acid through a column
filled with zinc amalgam . The colorless solution could be reoxidized to
perrhenate :
Re- +-8F3+ = 892+ + Reit.
52
A dilute solution of rhenide was produced by reducing perrhenate on a
mercury electrode /9 /.
A solid rhenide ( KRe • 4H2O ) was prepared by reducing potassium
perrhenate by potassium in moist diethylenediamine / 10 /.
The problem of the composition and structure of rhenides has frequently
been discussed in the literature . Potassium rhenide prepared by reducing
potassium perrhenate by potassium in an aqueous solution of diethylene
diamine is given the formula K2ReH3 / 11 /, but this requires further
scientific confirmation .
Compounds of rhenium with different valencies have different stabilities .
According to the data of /2 /, pentavalent rhenium compounds are less
stable in aqueous solutions than other Re compounds . During the reaction
3Re5 + Re + 2Re4*, the redox potential of Re* /Res* is certainly lower
than that of Res* /Re** 12 . This decomposition is also favored by the low
solubility of rhenium dioxide .
Pentavalent Re is stable in complex compounds only, but these
compounds decompose if the pH is increased / 12 /.
Compounds of pentavalent rhenium are easily oxidized even in acid
solutions . In the air this process is slow , but with permanganate , iodates ,
or mercuric chloride , the reaction is rapid /2 /. The electrochemical
anodic oxidation potential in 8N HCl is more than 0.8 V / 13 /.
The Re " /Res* redox potential varies from 0.3 to 0.5 V /27.
Tetravalent rhenium can exist in solution only in the form of complex
compounds , which decompose to the dioxide if the pH of the solution is
increased . The normal redox potential Re * /Re4* at pH = 0 calculated
from the reactions
Reon + 4H + + 3e ReO2 + 2H , 0
and
Reo , + 8H+ + 6C1 + 9e Recia + 4H20
is equal to 0.5 V /4 /.
Trivalent rhenium is unstable in solution . It can exist in hydrochloric
acid solutions in the form of chlororhenic acid H ( Re3*c14) or its salts .
Stannous chloride or chromium chloride can reduce heptavalent rhenium
to trivalent in 8 – 9 N HC1 / 12 /.
Potentials of rhenium / 14 – 17 /. Below we give a diagrammatic
representation of the potentials of rhenium in acid and alkaline solutions
/ 14 – 17 /.
Acid solutions
( +0.363)
( +0.252) ( +0.51)
1
Re 40.4 ) Re (+0.3) Re **(+ 0.2) Reo (+0.61) Reo , (+0.4) Reo ;
|( +0,15 ) Recl,( +0.3 ) ReCa (+-0.5)
53
Alkaline solutions
(-0.576 ) (-0.595 )
Re(-0.4 ) Re( -0.6 ) Re(OH ) (-0.53) Reo (-0.5) RcO2 (-0.7 ) Reb ;
-0.591
The following rhenium oxides are known : ReO4( Re208) , tetroxide (octoxide ) ;
Re207 heptoxide; Re03, trioxide ; Re205, pentoxide ; ReO2 , dioxide ; Re203,
sesquioxide ; Reo ( R202 ); oxide ; and Rezo , rhenous oxide .
The higher oxides are acidic , and the lower ones are probably alkaline .
The existence of tetroxide and pentoxide is doubtful .
Many authors believe that the tetroxide (octoxide ) of rhenium is either
a modification of rhenium heptoxide , a deliquescent heptoxide, or finely
powdered perrhenic acid with traces of moisture /27.
This compound is a volatile colorless solid produced by oxidizing
rhenium or rhenium dioxide at temperatures not above 150°C in a rapid
current of oxygen /19 /. Octoxide reacts with water to form perrhenic acid
+ +
and hydrogen peroxide : Rez08 + 2H20 - 2HRO4 + H2O2. It can also react
with potassium hydroxide to give potassium perrhenate , and with hydrogen
sulfide to form rhenium heptasulfide : Re2O8 + 8H2S RezS7 + 8H2O + S .
Rhenium heptoxide is the most stable rhenium oxide . It is formed
by heating rhenium or one of its oxides in the air or in oxygen above 160°C ,
preferably just below red heat / 1 /. Rhenium heptoxide is a light - yellow
volatile solid which readily deliquesces in the air and reacts with water to
give perrhenic acid / 1 /. Rhenium heptoxide sublimes without decomposition
at 297 °C . In the gaseous state Re207 is a monomer . It dissolves in ethyl
and methyl alcohols and in acetone , but not in ether or carbon tetrachloride .
Gaseous Re20 , is stable in nitrogen , oxygen , chlorine , and in a vacuum
up to 400°C . It decomposes at 800° C in a vacuum .
Rhenium heptoxide is reduced by carbon monoxide and sulfur dioxide to
lower oxides , and at 480°C – 500°C it is reduced completely by hydrogen to
metallic rhenium . With dry hydrogen sulfide Re2O7 forms ReqS7.
Rhenium trioxide is an intermediate product formed by the
reaction between rhenium or its dioxide and nitric acid , or by incomplete
oxidation of rhenium or its compounds in the air . It can also be formed as
an unstable product by reducing perrhenic acid or its salts / 1 /, and also
by the reaction between rhenium and Re2O7 in the absence of air at
200 – 250°C /20 /: 3Re207 + Re = 7Re03, or at 300 °C Re207 + ReO2 = 3Re0g /21 /.
Rhenium trioxide can also be produced at 145° C by decomposing
compounds obtained by the reaction between the heptoxide and dioxane, or by
heating the heptoxide in CO / 3 /.
54
Rhenium trioxide is a red substance with a metallic luster / 1 /. It is
believed that in the gaseous state this compound is a monomer .
If heated to 400°C in vacuo , rhenium trioxide decomposes to the dioxide
and heptoxide . Rhenium trioxide combines easily with oxygen to form the
heptoxide , and in a solution containing an excess of potassium hydroxide
it gives rhenium perrhenate and an unstable rhenate . When fused with
sodium oxide rhenium trioxide gives sodium perrhenate and sodium rhenite :
Rhenium pentoxide gives a " green band " made up of thin lamellas , and
is bottle- green in color . It is stable in dry air and can be heated in oxygen
to 300°C, or with sulfur to 190°C , without changing / 1 /. Rhenium pentoxide
does not react with dry HCl or with hydrochloric acid solutions , but with
dry chlorine it forms an oxytetrachloride / 1 /.
This oxide does not dissolve in dilute or concentrated solutions of HCI
or H2SO4, or in solutions of KOH , but it reacts with warm nitric acid
( concentrated or dilute ) , and with fused alkali hydroxides / 1 /.
It has recently been found that the hydrate of rhenium pentoxide can
exist in sulfuric acid solutions . If 0.024 M perrhenic acid is electrolyzed
at a cathodic potential of 0.80 V , a black deposit is formed , in which
rhenium is pentavalent . This deposit dissolves to form a dark- blue
colloidal solution /22 /.
Rhenium dioxide can be obtainedby one of severalexistingmethods. The
most widely used is the partial reduction of ammonium perrhenate or of
rhenium heptoxide in hydrogen at 300°C , or by contact with rhenium at
600 °C :
55
dehydrated dioxide can be reduced to pyrophoric rhenium by heating in a
current of hydrogen . Rhenium dioxide heated at 750° C in the absence of
oxygen or in vacuo decomposes into rhenium and the volatile rhenium
heptoxide / 1 /.
Rhenium dioxide is a reducing agent , and in contact with gaseous HCl it
forms an oxychloride . Rhenium dioxide reacts with sulfur dioxide , and in thi
presence of oxidizing agents (nitric acid, hydrogen peroxide , chlorine or
bromine water ) it is easily oxidized to perrhenic acid / 1 /.
When fused with alkalis in the presence of air rhenium dioxide forms
perrhenates (KRe04) , in the absence of air it forms rhenites ( NazReO3) ,
and in excess air it forms hyporhenites (NazRe04 ) which are unstable in
moist air .
Rhenium dioxide is slightly soluble in water .
Rego , is apparently a mixture of a solid solution of two oxides
ReO2 · 2Re03 /4 /.
Rhenium sesquioxide is a black solid which is rapidly oxidized in air to
perrhenic acid . The hydrate of this oxide can be obtained by electrolyzing
rhenium trichloride or by the reaction between rhenium trichloride and
alkalis in the absence of air /25 / . Even if the product is dried in vacuo ,
pure Re2O3 is not obtained / 1 /.
Rhenium sesquioxide is easily oxidized in solutions of ferric sulfate and
potassium permanganate . Under the influence of alkalis this oxide is
decomposed to derivatives of di- , tetra- , and hexavalent rhenium .
Chemically rhenium sesquioxide resembles hydrated ferrous oxide .
Rhenium oxide is a dark amorphous substance , apparently ReO.H20 / 26 /
and is obtained by reducing perrhenic acid by cadmium in dilute air- free
hydrochloric acid containing 83.2 – 85.85% Re and water . This compound
is difficult to dehydrate . In the air it reacts with HCl and with alkalis . It
is slowly oxidized by the oxygen in the air , and it is very soluble in nitric
acid and bromine water /2 /.
Rhenous oxide (Re20 ) is prepared by reducing a dilute solution of
perrhenic acid by zinc and hydrochloric acid (i.e. , by hydrogen ) in an air
free medium /26 /. The yield is 25 % . The black deposit of RezO can be
dissolved in bromine water and nitric acid , but it is almost insoluble in
alkaline solutions of chromate or ferric sulfate . The oxide has the formula
Re20 · 2H2O .
The solubility of rhenium oxides in different solvents has not yet been
sufficiently studied , but qualitative indications on the subject are given in
/ 17 /.
Perrhenic acid
5511 56
The dilute solutions obtained by these methods can be concentrated by
evaporation on a water bath . The colorless liquid is twice as heavy as water ,
and contains more than 60% of pure perrhenic acid .
Perrhenic acid is a strong monobasic acid . It dissolves magnesium ,
iron , and zinc , with evolution of hydrogen . A reaction between this acid
and oxides , hydroxides , and carbonates , of different metals gives normal
perrhenates , Mg ( ReO4)2 , Al ( ReO4) 3, Cu ( Re04)2 , etc. / 1/.
Perrhenic acid neutralizes alkalis , and it can be titrated in the presence
of ordinary indicators (methyl red , methyl violet , phenolphthalein ).
Solutions containing more than 60% of perrhenic acid are yellowish- green
and are difficult to titrate .
The dissociation constant of perrhenic acid can be determined by
measuring the light absorption /27 /. The constant of the first stage of
dissociation of perrhenic acid is equal to 40 ( compared to 10 for perchloric
acid , 400 for permanganate, and 0.02 for periodic acid ) . Pauling /28 /
found an empirical relationship between the strength of an acid and its
structure . Acids of the XO m ( OH ) n type have dissociation constants equal
to ~ 10-2 , 10-5, and 10-8 for m = 1 , 2, and 3 , respectively . Perrhenic acid
with m = 2 cannot be precipitated from an aqueous solution , although its
salts exist / 29 , 30 /:
Rhenium salts
Rhenites are salts of the acid H2Re03, whose existence has not yet
been confirmed .
The Na ReO3 and K ReO3 rhenites are stable . They do not change during
heating in nitrogen up to 600°C , and are similar to manganites . These
57
compounds react slowly with dilute acids to give rhenium dioxide and a
sodium or potassium salt of the acid . Concentrated hydrochloric acid
converts rhenites into chlororhenates or free chlororhenic acid .
Valence of
Medium , N Reducing agent
reduced ion
58
platinum electrodes . It has been found / 39 / that the deposited rhenium
forms an amalgam with mercury .
Sodium perrhenate (NaRe0g ) can be obtained by the same method
as potassium perrhenate , but heating is not necessary . Sodium perrhenate
is the most soluble of all perrhenates in water ( 100 ml of water at 20° C
dissolve 100 g of sodium perrhenate ) . Sodium perrhenate is hygroscopic
and colorless / 1 /.
Ammonium perrhenate (NH4ReOn ) is produced by the reaction
between perrhenic acid and ammonium hydroxide . At 20°C a saturated aqueous
solution contains 6% of this salt , which at elevated temperatures can be
reduced by hydrogen to metallic rhenium . The salt is decomposed by heat
to ammonia (gas ) , rhenium heptoxide (gas ), and rhenium dioxide (black
deposit ) / 1 ).
Temperature, °C
Perrhenate
0 30 50
Perrhenic acid (HRe04 ) can form complex salts with NH2 / 1 , 43 ) . The
ammines are usually readily soluble in water .
The solubility of some perrhenates is given in Table 10 .
Anhydrous perrhenates of manganese , cobalt , and iron are readily
soluble in water . At 25°C more than 200 g of each of these substances can
be dissolved in 100 g of water .
59
ammonium perrhenates ) at 250 — 270°C and a pressure of 350 – 500 atm /48 /
The colorless crystals of carbonyl are soluble in organic solvents and can
be sublimed .
The existence of rhenium carbonyl halides Re (CO );X and ( Re (CO ),X )
(where X is a halogen ) has been reported / 44 - 47 ). These compounds are
colorless and insoluble in water . They sublime without decomposition in
an atmosphere of CO .
At 240° C rhenium carbonyl reacts with some amines to give compounds
that can be considered as derivatives of carbonyl halides in which the
halogen is substituted by an amine , for example , by pyridine:
( Re (CO )s)a + CsH $ N 2Re (CO), CsHsN + 4CO .
The following fluorides are known : ReF7 , ReF . , ReF , and ReF4 .
Rhenium heptafluoride (ReF ,)was obtained only recently /50 / by
passing fluorine at a pressure of 250 mm Hg through rhenium heated to
300 – 400° C . This compound is volatile and it can be purified by heating
at 400° C in an atmosphere of fluorine .
Rhenium hexafluorine (ReFo ) / 51 - 54 / can be obtained by the
action of fluorine on rhenium at 125°C / 52 ). At - 180°C the crystals of
rhenium hexafluoride are bright yellow and above 0°C lemon - yellow . At
18.8 °C ReFo melts to a yellow - brown liquid but its vapor is almost colorless .
Rhenium hexafluoride can be reduced to pentafluoride by tungsten
carbonyl and by an excess of tungsten hexafluoride . ReFo can be reduced
to ReF4 by hydrogen at 200° C , by carbon dioxide at 300° C , by sulfur dioxide
at 400° C , by rhenium at 400 – 500°C , and also by copper , gold , or aluminum .
ReFg reacts with oxygen , potassium peroxide , or potassium permanganate ,
to give rhenium oxytetrafluoride or rhenium trioxyfluoride . It reacts with
water to form hydrated rhenium dioxide , perrhenic acid , and hydrofluoric
acid :
60
Rhenium tetrafluoride ( ReF4) / 52 , 56 / is produced by reducing
rhenium hexafluoride in hydrogen at 200° C or in sulfur trioxide at 400°C ,
although it is believed that in the latter case a mixture of ReFs and ReF4
is formed / 52 /.
Rhenium chlorides
61
When heated with oxygen it reacts as follows / 1 /:
6ReCl2 +- 70, = 4 ReOzC1 + 2RCOCI + 3CI .
Rhenium bromides
Rhenium iodides
Only three iodides are known at present : Relq, Rel; and Rel /65 /.
According to /65 – 66 / rhenium iodides cannot be obtained directly from
the metal and iodine (pure or in solution ), but only indirectly from complex
iodides . Thus , perrhenic acid can be reduced by hydriodic acid to
hexaiodorhenic acid , which decomposes to rhenium and rhenium tetraiodide .
In the presence of excess iodine the latter can be further decomposed at
350°C to Rel3, and at 110°C it can be decomposed to Rel in a current of
nitrogen by removing the iodine vapor .
Rhenium tetraiodide Relqis a black substance obtained by the reaction
between cold HI and HReO4 and evaporating the solution . Reld is very
hygroscopic and readily soluble in water , acetone , and ether /65 /. Rely
is hydrolyzed to a hydrated dioxide ReO2 .nH20. Rely rapidly decomposes
in vacuo to Relz and RI at room and elevated temperatures .
Rhenium triodide Relz forms black crystals and can be obtained
by heating Rely to 350°C in a soldered tube /65 /. Relz is sparingly soluble
in water and dilute acids , and almost insoluble in alcohol , acetone , and ether .
Relz loses iodine in a vacuum , particularly when heated /65 /.
Rhenium iodide Rel is formed by heating Rely to a constant weight
at 110°C in a current of nitrogen containing small amounts of iodine /65 /.
Rhenium forms different oxyhalides / 1 , 51 , 52 , 55, 67 — 74 ), most of
which are unstable as they decompose in the air and are hydrolyzed . The
following rhenium oxyfluorides are known : ReOF4/51, 52, 55 /, ReO2F2
/52 , 55 /, ReO2F3, ReOFs /67 , 68 / and ReO3F /69–71 /.
The preparation and properties of oxychlorides have been described in
several works: Re03C1 /72 – 74 %, ReO2Clz / 1 , 75 /, ReoCl4 /72 /, ReoCl2
176 /. ReO3Br and ReO2Br2 are described in /77 /, and the production of
ReoBr2 in /78 /. No data are available on the preparation of oxyiodides .
Double rhenium halides are obtained by the reaction between rhenium
halides and halides of other metals .
K2ReF8, NazReFs, and other fluororhenates have been produced /3 ,
78 — 84 /. Most of these compounds are unstable in air .
62
Chlororhenates are salts of chlororhenic acid H2ReCl6 K2ReCl6 is
described in /85 - 87 /, RbReCle and CsReCle in / 1 /, and Ag2ReCle in /86 /.
Complex salts of the type K3ReC16 , K4RezCli , (NH4)2ReCl4, Ag3ReCle
/ 1 , 5, 88 / , and also acid complex compounds of the type (NH4)2ReClo and
(NH4)3ReClo /89 / are also known.
5. Rhenium phosphides
It was found that rhenium reacts with phosphorus above 750 – 800°C to
form the following phosphides: triphosphide ReP3, diphosphide Re P2,
monophosphide ReP, and Re2P /90 /.
63
7. Compounds of rhenium and nitrogen
64
TABLE 11. Heat of formation of some rhenium oxides at 25 ° C
65
TABLE 13. Free energy of formation of some rhenium
oxides at 25 ° C / 14 , 16 /
40.1
ReO2
Re03
49.48 }/1051
65.64
56.1
P , mm Hg 3.0 10.9 26.5 61.2 135 160 210 312 449 711
66
The low - temperature heat capacity and some thermodynamic
characteristics of potassium perrhenate (KRO ) (solid ) and of the perrhenate
ion ReO4 at temperatures of 10 – 3000K were determined in /100 ). The heat
capacity Cp was found with an accuracy of 12% , except at very low
temperatures .
TABLE 16. Heats of solution of some oxygen -containing rhenium com pounds
Heat of solution in water ,
Compound References
kcal /mole
Rezo , 13.2 / 15 /
KROA 7.68 / 36 /
NaRe04 13.8 115,107/
NHẠReO, 1.83 /36/
4152
logp = 10.68 т
67
TABLE 17. Saturated vapor pressure of rhenium carbonyl
T, ° C P , mm Hg T , ° C P , mm Hg
The latent heat of sublimation is equal to 19.0 kcal / mole or 29.1 cal / g .
The kinetics of the thermal decomposition of rhenium carbonyl have been
studied / 108 /. Rhenium carbonyl starts to decompose fairly rapidly at 420 ° C .
The rate constant of the decomposition of rhenium carbonyl at different
temperatures is represented by the equation: log k = 6.326 – 4073 / T.
Below 315°C the decomposition of the carbonyl is a first order reaction .
The order of the reaction at 315 – 420° C is not known .
- 44 cal / mole .
The variation in Af = f ( T ) has been calculated for the following reactions :
68
TABLE 18. Experimental thermodynamic data on rhenium chlorides and oxychlorides /98/
Dependence of log p on AS Tempera
AH
Reaction the temperature cal /mole • ture
kcal/mole
( P in mm Hg) °C range , ° C
2670
Recls (sob) = Recls (gas) log Preci, = 7.06 12.2+ 1,2 19.5 +2 100-250
5600
ReCls (sol) log P CI , = 12.5 - т
25.6+ 3 4316 100--250
ReCl3 (sol) + Cl2 Pal
P 2480
Recls (gas) = 108 recis 3.4 -
T
11.8+ 1 15.641.5 250--410
ReCl3 ( sol) + Cl2
7.63 2380
ReОCla (liq) = log PREOCI. T 10.9+0,2 22.1 +0.5 30--228
z ReoCls (gas)
( according to boiling point) 2180
ReoCl. ( liq) = logP Reoclo = 7,22 -
9.8+ 1 20.1 + 2 30-228
т
ReoCl. (gas)
( flow method)
ion
TABLE 19. Thermodynamic characteristics of some chlorine -containing compounds of rhenium /98, 109 /
ization
forma
vapor
sublimat
n
ole
Heat
egree-
Heat
formatio
Entropy
Entropy
limation
cal
'I, ap
of
of
Heat
/ ole
kcal
/ ole
sub
/°C•m
/ ole
/ ole
Heat
kcal
,L v
opy
5621
sion
/k', cal
mkcal
mkcal
d•cal
,Lfuse
of
fu
AS
of
m
of
of
,
m
tion
Entr
Compound
,an
Lsubl
,
mole
,
298
AS2983
,
o
,
)
69
TABLE 20. Thermodynamic constants of some fluorides and oxyfluorides of rhenium
Re Si 21.250_5,49T
Resi AF - 26,580_0.94T
Resiz - 55.030 + 0.74T
70
According to the authors of / 118 / , RezSi and ReSi are unstable at room
temperature and are converted into ReSiz . This , however, has not been
confirmed by later research on the rhenium - silicon system /1171.
71
additional metal ion in the center of the unit cell . Similar phases which
have specific magnetic properties have recently been studied / 127 /: [ Ba2M ]
ReVlO6 and Ba (M.Re ! j03, where MI and M II are monovalent and divalent
metals .
TABLE 21. Melting and boiling points of rhenium com pounds
Re - o ReO2 6 / 127,128 /
|Re0₃ 6 1.87 Reivo.55 /126 /
III
|Reo , 4 /130 /
ReOCI 4 1.76 /1221
ReOjF 4 1.66 132 /
Re -F Refo 6 1.98 /136/
ReF 6 2.02 RelV0.66 /84,140/
ReOgF 4 1.86 / 132 /
I
Re -C1 ReOgCI 4 2.23 (122 )
Recia 6 2.37 RelV0.56 134 /
Re - Br ReBra 6 2.50 ReTV0.55 / 135/
y Re- Re Re 12 1.37 / 28 /
Rz( CO) 16 6 1.51 (1387
Re - CI II RegOC110 ) 6 2.38 1139, 159/
Re - CI ( ResCl12 )9 7 2,36 1139, 1597
Re - Br (PyH ) H ReBra 2.48 139, 159/
Re - P ReOC13 [ PE12Ph ] 2 6 2.46 / 139 , 159/
Re - CI (PyH ) ReCla 6 2.43 1139, 159/
Re - Cl ReOCIIPEI,Ph12 6 2.43 1139, 1591
It has been found that the single crystals of the KtRe2OClio · H20 compound
have a space group of 14 / mmm , with a = 7.070+ 0.004 Å, 5 = 17.719 + 0.005 Å
/ 141 /.
A number of complex pentavalent rhenium compounds with ethylene
diamine and pyridine with a coordination number of 6 are also known / 158 /.
The complex hexavalent rhenium ions ( Re (CN )8) have a coordination
number of 8 / 142 /.
Tetravalent rhenium readily forms complex compounds with an
octahedral syngony and a coordination number of 6 for all three elements
participating in the formation of electronegative complexes /143 /.
The structure of the compounds of trivalent rhenium has been studied
/ 144 – 147 , 159 /.
The basic structural unit of some trivalent rhenium compounds
( ReCl3, CsReCl4) is the trimeric complex ion of the [ Re:C112) 3- type with
double Me – Me bonds and a coordination polyhedron in the shape of a
pentagonal bipyramid /139 /. The Rel compound has a cubic structure with
a = 9.33 X /148 / .
A number of complex compounds of monovalent rhenium with a
coordination number of 6 are known . In these compounds rhenium has an
octahedral configuration and a de- configuration of paired spins : Re (CN ) ,
Re (CO )51, etc. /143 /.
73
14. Electrical properties of rhenium compounds
The electrical properties of rhenium compounds have not yet been
sufficiently investigated. The conductivity of ReSe, at 24°C is 6.75 · 10-5
ohm-.cm and at 64° C it is 10.7 · 10-5 ohm - 1.cm-?.
According to / 21 , 126 / the resistivity of rhenium oxide is as follows
(ohm · cm ):
12.10-3 at 20° C
Reos (1 : 10-4 at the temperature of liquid air
18.10-6 at 20 ° C
ReO2
12.10- at the temperature of liquid air .
74
highly paramagnetic . It has been found that the oxyhalides of the
( C13ReoReC1514- type are either diamagnetic or very slightly paramagnetic
1157 /. The diamagnetism indicates an interaction of the metal - metal type
through the atoms of oxygen / 144 /.
The magnetic properties of complex organic rhenium compounds have
been investigated in / 144 , 145, 147 , 153 - 155 /. In these compounds
rhenium has a valence of +5 , +4 , +3 , +2 , and +1 . In the compounds studied
both paramagnetic and diamagnetic substances have been found. The
magnetic moments of some complex fluorides of hexavalent rhenium are
given in / 156 /
75
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78
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-
79
Chapter VIII
The atomic number of rhenium is 75; rhenium belongs to the VIIth group
(subgroup A ) , 6th period (third long period ) of the periodic table, and is an
analogue of manganese and of technetium . Rhenium is a transition element .
The electron configuration of the free atom of rhenium can be written as :
1s 2s 2p 3s 3p 320 452 4p 400 4f 5sa 5p 50s 6pm. The atomic weight of rhenium
182
is
186.31+ 0.02 . The following isotopes of rhenium are known / 1 – 57: Re ?
Re183, Re 184, Re185, Re186 Re187, Re188 Re189, Re190 and Re191. The most
common isotopes have atomic numbers of 185 and 187 , and they occur
naturally in the ratio 1 : 1.62 (Table 23 ) .
TABLE 23
0
75Rel18 2.4 days B+ 1.1 0.106 ; 0.88
Re 185 37.07
Re 186 3.8 days (95 % ) 1.07 ( 76 % )
EC ( 5 % ) 0.93 ( 24 % )
0.3 (0.05 % )
187m 0.072; 0.134
Re 5.3x10-7 sec IT
80
The thermal neutrons of rhenium have the following characteristics
/ 5, 6 /:
Interaction of thermal
Energy of the lowest
Isotope neutrons, o, barns,
resonance , eV
at 2200 m / sec
185
Red 100 + 8 2.18+ 0.04
Re187 63 + 5 4.40 + 0.09
Re 84 + 4
The ionization potentials of rhenium are lower than those of its analogues,
manganese and technetium . It has been found /7 / that the ionization potential
during the Re to Rel transition is equal to 7.87 V, and during the Re to Re*
transition it is 79 V. The minimum interatomic distance of rhenium is
2.740 Å 18 /
The atomic volume of rhenium is equal to 8.9 cm / g - atom / 97, and to
8.82 cm 3 / g -atom ( at absolute zero ) according to /21. The atomic radius
of rhenium iş equal to 1.375 , /10 /. The calculated diameter of rhenium
ions is 0.68 Å /11 /, and the diameter of Re** is 0.56 Å 17 /.
The interplanar distances of the chief lines of the X - ray spectrum found
in / 12 / are as follows (Ă ):
Lai 1.4298 LA
La 1.4407 Ly 1,0589
Lao 1.4240 L. 1.0299
LBI 1.2339 Lyo 1.0236
Le . 1.2038
1. Crystal structure
81
TABLE 24. Crystal lattice parameters of rhenium
O
Parameter ,
cla Year References
Characteristic of rhenium
Lattice parameters , A
cla
Content of Oz , %
c
It can be seen from the table that an increase in the content of oxygen
in rhenium leads to an increase in the parameter c. Parameter a remains
unchanged , as in other metals with a hexagonal close- packed lattice
(a- titanium , a- zirconium , beryllium , zinc ) / 15 , 19, 20 /.
2. Melting point
82
was calibrated by means of pure metals under the same conditions . The
following melting points of rhenium were found: 3175°C , 3184°C , and 3180°C .
The true melting point was taken as 3180+ 20°C . A comparison of the data
shows that the most probable melting point of rhenium is 3180 20°C . Thus ,
the melting point of rhenium is 240°C below that of tungsten ( 3410°C ) .
The boiling point of rhenium is 5630°C /25, 26 / which is lower than that
of tungsten only ( 5900°C ) . According to other data /8 /, the boiling point of
rhenium is also 5900 ° C .
The vapor pressure of rhenium and of other high- melting metals has
been studied at different temperatures and pressures /25 / by Langmuir's
method of weight loss . A wire was heated in vacuo at a constant temperature
for a definite time (Table 27 ) .
83
The rate of vaporization of rhenium increases with increase in tempera
ture as follows /8 /:
2380 2564 2774 3022 3368 3767
Temperature , ° C
Rate of vaporization ,
g /cm². sec 1.55 . 10-? 1.50 · 10-6 1.44 : 10-5 1.39 · 10-4 1.34 10-3 1.27 . 10 "?
4. Density
According to its density rhenium occupies the fourth place after osmium
( 22.6 g / cm° ) , iridium ( 22.5 g / cm °) , and platinum ( 21.5 g / cm °) . The density
of rhenium was measured by different research
workers , and the rather differing data they
obtained are given in Table 28. The chief
104
reason for the discrepancies in the values
Re is the difference in the purity and compact
Τα Но
w ness of the rhenium specimens studied , and
104 also the different methods of investigation .
The density of rhenium formerly
accepted ( 20.53 g /cm3 ) was calculated from
,P m
84
TABLE 28. Density of rhenium
Characteristics of rhenium Method of determination Density, g / cm Year References
5. Specific heat
85
normal conditions , the temperature dependence of the electron field of the
specific heat Ces of superconductive rhenium is governed by an exponential
law : Ces/y7x = aexp (- 67 , /T ), where a = 11.68; b = 1.64 . From the measured
magnitudes of cp the differences between cp for the normaland superconductive
states have been calculated .
The specific heat of sintered rhenium at low temperatures (from 20° to
300° K ) was measured by the method of adiabatic calorimetry / 32 / ( Table 29 ) .
A number of other thermodynamic functions of rhenium are also given in
this table .
pi Hº - H - H.) pi H- Hi ( F - HH ).
cal / T S. T
so T cal /
Tº, 8- cal / kcal / kcal / TºK 8- cal / kcal/ kcal /
atom . mole : mole . mole atom . mole • mole . mole •
degree degree degree degree degree degree degree degree
20 0.146 0.049 0.037 0.012 120 4.843 3.735 2.343 1.392
25 0.316 0.096 0.072 0.024 140 5.197 4.511 2.728 1.783
30 0.541 0.173 0.131 0.042 160 5.459 5.223 3.054 2.169
35 0.820 0.277 0,209 0.068 180 5.648 5,878 3.332 2.546
40 1,147 0.407 0.305 0,102 200 5.804 6.480 3.570 2.910
45 1.508 0.563 0.419 0.144 220 5.936 7.038 3.778 3.260
50 1.885 0.741 0.547 0.194 240 6.041 7.559 3.963 3.596
60 2.520 1.143 0.824 0.319 260 6.110 8.046 4.125 3.921
70 3.084 1.575 1.107 0.468 280 6.143 8.500 4.269 4.231
80 3.569 2.020 1.386 0.634 298,16 6.143 8.887 4.383 4.504
90 3.963 2.463 1.644 0,819 300 6,144 8.924 4.394 4.530
100 4.305 2.899 1.893 1,006
6. Thermodynamic characteristics
86
The thermodynamic properties of rhenium were studied in greater detail
at 298.16 – 2000°K (Table 30 ) / 34 /.
TABLE 30. Temperature dependence of some thermodynamic properties of rhenium
Temperature, K
Property
298.16 500 1000 1500 2000
Specific heat
1.25 4,58 8.21 12.2
( solid ) H, - H203, kcal/mole .
( gas) Hi - Hog kcal/mole . 1.003 3,49 5.97 8.45
Molar entropy
9 12.2 16.8 19.7 22.0
( solid ) Sp, cal/mole • degree
(gas) Sp, cal/mole • degree . 45.14 47.71 51.15 53.17 54.60
Free energy
( solid ) F - F39 , cal/mole degree . . 9 9.7 12.2 14,2 15.9
7.9
Heat of fusion Lfus, kcal /mole . .
152
Heat of vaporization Lyap, kcal/mole .
7. Thermal conductivity
8. Thermal expansion
87
20—100 ° C 6.6 20- 600 ° C 6.7
20—200 ° 6.6 20— 700 . 6.7
20—300 ° 6.6 20- 800 6.8
20–400 ° 6.6 20- 900 6.8
20—500 ° 6.7 20_1000 6.8
It can be seen from these data that the coefficient increases slightly with
increase in temperature .
The average coefficient over the range 20 – 500 ° C is 6.7 · 10-6 / °C ,
which is somewhat larger than that of molybdenum ( 5.4 • 10-6 / °C ) / 36 / and
of tungsten ( 4.45 • 10-6 / °C ) / 36 / over the same temperature range . Thus ,
rhenium like other high- melting transition metals has a relatively low
coefficient of linear expansion which varies little over a wide range of
temperatures .
9. Electrical resistivity
5511 88
The above data show that the electrical resistivity of rhenium is 3 – 4
times higher than that of molybdenum ( 5.2 • 10-6 ohm .cm ) and of tungsten
( 5.5 . 10-8 ohm .cm ) /29 /. The high electrical resistivity of rhenium is a
very valuable quality for the production of heating elements and vacuum
apparatus .
0 17.5
20 19.3
100 25.4 3.95
300 40.0 3.83
500 52.0 3.58
700 63.0 3.33
900 72.5 3.13
1100 80.5 2.94
1300 87.0 2.78
1500 93.0 2.58
1700 98.5 2.44
1900 103,0 2.31
2100 106.5 2.17
2300 109.0 2.04
89
The variation in the electrical resistivity of rhenium at 0 - 20° K is shown
in Figure 15 b / 39 /. The resistivity was measured on highly pure rhenium
specimens melted in an arc furnace (PdP273 = 0.00068 ) .
The resistivity of rhenium at low temperatures was measured in /39 /,
and it was found that it decreases rapidly with decrease in temperature .
Electricalresistivity ,uohm.cm
. cm 19.50 18.58 2.62 1.64 0.0270 0.0161 0.0130 0.0126 0.0126
Puohm
:cm
a
110
90
d
. mm
80 160
uoh
203 1. X
с ( 0001)
وهمماه
ومامه
09 120
202 07
1
100 200
40 아가
P100kg / cm ?
201 b
20F 40
0
5 15 30 60 90 120 150
TX
9 , degrees
These data and Figure 15b show that for rhenium po = 0.0126 uohm.cm.
The resistivity increases with increase in temperature ( Ts) as a result of
the change in the average length of the free path of electrons , which is
proportional to Tø. The experimental data on the temperature dependence
of the electrical resistivity of rhenium at from 1.6 to 20°K can be
represented by:
p = Po + p .,
where po= 0.0126 mohm .cm and pi = 4.5 · 10-3 to uohm • cm, which means
that the experimental data agree well with the theoretical /39/.
90
Influence of pressure and the magnetic
field on the electrical resistivity of rhenium
91
The starting material was sintered rhenium ( 99.99% pure ) prepared from
ammonium perrhenate . Rhenium alloys containing oxygen were prepared by
arc melting with nonconsumable rhenium electrodes . The oxygen was
introduced as rhenium oxide . Rhenium with a minimum content of oxygen
was prepared by the method of zone refining by electron- beam melting . The
content of gases was determined by the methods developed by the same
authors /43 /. The electrical resistivity at 25 and 100°C and its temperature
coefficient were measured potentiometrically with specimens upset-5
at room
temperature to 40% reduction and annealed in vacuo (about 10 mm Hg ) at
1750° C for 1.5 hours .
Electrical
Temperature
Content of impurities in rhenium , coefficient of
found by chemical analysis , wt % resistivity at 25 °C ,
electrical resis
uohm . cm
W Μο Fe
tivity, 425–100° C
19.85 4.47
TUTTI
92
The most reliable value of the electrical resistivity is 17.20 uohm .cm
obtained by testing rhenium purified by zone refining . Obviously, all
previous data on the electrical resistivity of rhenium obtained on sintered
wire are too high . Unfortunately , in none of these works are data given on
the content of gases or other impurities in rhenium , and therefore a
comparison of the results does not help assess the purity of the tested metal.
Mgauss
Magnetic
1.0 b
,k
0.8 60
0.6
-
40
0,4
20
0.2
94
Figure 17 /47 / shows the dependence of y/V on Tc for a number of
superconductors . It is thus possible to compare the values of y for rhenium
and other metals . According to N , all metals can be divided into two
subgroups , for each of which FNV is an approximately linear function of Tc.
The authors of /47 / believe that such division can supersede the earlier
one into " soft " and " hard" superconductors , according to which /39 /
rhenium is a " soft " superconductor because of its ideal superconductivity,
but at the same time it is a " hard" superconductor because of its mechanical
properties .
The influence of the purity, method of production, and preliminary
treatment of rhenium on Tc was studied in /39 / by magnetic methods . The
data for cast specimens indicate an ideal
18 V
superconductivity . The boundaries of the
-Nb
intermediate state are sharp, and the
16 residual moment is low /39 /.
The addition of 1.5 % of tungsten
?•d'/•megree
cYlv
Ta
field of rhenium .
Cold working also increases the Tc of
rhenium . Thus , when a cast specimen
was ground , the Tc increased from 1.699
to 2.75° K .
RE For haloid rhenium Tc = 2.4°K , and the
*Zr6Th o Pb residual resistance is about twice as high
TAL In HD as that of cast rhenium . The critical field
2 Zn
De necessary to suppress the superconductivity
11 is also considerably higher than that in
2 6
8 10 cast rhenium /39 /.
T, K
The boundary of the transition into the
FIGURE 17. Dependence of y/V on Tc superconductive state of specimens obtained
for some superconductors. by sintering (cold working and intermediate
anneals at 1700°C ) is also sharp, but there
is a considerable residual moment . If the
specimens are turned on lathes there is a considerable increase in Tc and
in the critical field . Annealing in vacuo improves the superconductive
properties , and annealing in hydrogen leads to an increase in Tc apparently
due to contamination of the specimens during annealing /39 /.
For nonsintered rhenium powders Tc = 2.2 - 2.4° K /39 /. The rhenium
powder had few impurities , and therefore the high Tc cannot be due to their
influence .
The influence of the initial treatment on the superconductive properties
of rhenium prepared from ammonium perrhenate is shown in Figure 16 a
/ 39 /. In each case the induction B for a constant field 13 was measured
as a function of temperature . Curve 1 for noncompressed powders shows
Tc = 1.8 - 2.5 K. For most powder particles the transition to the super
conductive state terminates at 1.8°K . For compressed powder (curve 2 )
Tc is also equal to 1.8 – 2.5°K, but most of the metal passes into the
superconductive state at 2.5ºK . The authors of /39 / explain this by
assuming that in compressed specimens the grains with a higher Tc screen
shield the grains with a lower Tic and hinder the passage of the magnetic current
through the latter . It is also possible that internal stresses are present as
in turned specimens . Curve 3 of the annealed specimens is shifted to
95
1.76°K , and it is less diffuse . The cast specimens (curve 4 ) have a super
conductive behavior closest to the ideal. Apparently, melting helps to
homogenize the composition of the specimen and removes impurities that
increase the Tc.
The influence of pressure (up to 2500 atm ) on the temperature of
transition to the superconductive state of rhenium was studied /49 / on
specimens with residual resistivity p /P273 = 0.006 . The specimens were 2 cm long
and 0.25 cm in diameter . The transition to a superconductive state was
recorded by the change in the effective magnetic permeability in a magnetic
field with an amplitude of 0.3 gauss and a frequency of 80 Hz . It was found
that dTc/dP = 1.71 0.9 · 10-12 °c / dyne cm². The temperature dependence
of dHcIdP (He is the critical field ) was calculated from this result and the
temperature coefficient of expansion at between 0 and 10°K; dH IdP = 2.7 +
1.3 (TIT ) . 10-10 gauss .cm / dyne /49 /.
Critical field of pure rhenium / 39 /. The critical magnetic
field of pure rhenium (for these specimens Tc = 1.699 + 0.001 ° K ) was found
on specimens of arc- melted rhenium which have the most ideal superconduc
tivity .
For rhenium the Hc (T) function deviates from the parabolic law : Hc
= H, 11 — (TIT )'). The same deviations were found for indium, thallium , tin,
and vanadium .
For the rhenium specimens studied , He was equal to 2016 2 oersted . The
authors of /39 / believe that the deviation of the critical field of rhenium
from the parabolic law governing the temperature dependence may be
similar to those found for indium , thallium , tin , and vanadium over the
whole range of temperatures down to 0°K .
During the study of the superconductivity of rhenium / 39 / it was found
that the Debye temperature for this metal is 0 = 294° K . We believe that
this temperature agrees well with those found by others ( 0 = 283°K
according to /46 / and 0 = 310°K according to /37 /), particularly if we take
into account that the rhenium used in / 46 / and / 37 / was contaminated and
had a residual resistivity 28 times that of the rhenium investigated in / 39 /.
Process
Wave Reflectivity , Diffraction Absorption
length , Å % coefficient coefficient
96
which the measurement was carried out . In /50 / it was found that En =
0.366 at 2800 ° C .
The spectral emissivity of rhenium / 17 / was determined over a wide
temperature range ( 1300 – 3000°C ) for 2= 0.655. The dependence of E, on
the temperature of an absolutely black body is given in Figure 18 / 17 /.
Ea
0.6
0.4
0.2
1200 1600 2000 2400 2 800
1, ° C
FIGURE 18. Curve of spectral emissivity of rhenium according to
different authors /17 , 21 , 50 /:
1- /21 / ; 2 - /50 / .
About 2000 lines were found in the arc spectrum of rhenium over the
range of 2300 — 8800 A during a study of potassium perrhenate. The chief
lines and their relative intensities are given in Table 36 / 12 ).
97
The most sensitive lines for the identification of rhenium are the blue
line ( 4889.15 Å ) and 2 green lines ( 5270.98 and 5275.57 Å ) , which are some
of the most intense lines of the visible spectrum .
The identification of rhenium by lines 3451.88, 3460.46 and 3464.72 Å
is difficult in the presence of manganese , but the presence of up to 30%
Mo has no influence on their intensity . By means of those lines it is possible
to determine down to 0.002% of Re .
The long- wave regions of the arc spectrum from 7200 Å to 11,000 Å
were investigated with infrared plates , and a number of new lines were
found / 12 /. Up to 200 lines over the range of 2320 – 2500 Å / 12 / have been
investigated .
Rhenium has been found in meteorites in the Soviet Union , United States ,
and South Africa / 12 /.
98
Chapter IX
1. Modulus of elasticity
99
using annealed , sintered , and forged rhenium rods 3.81 mm in diameter ,
with the middle part ground to a diameter of 3.17 mm . The modulus was
calculated from the experimental stress- strain curve during unloading . Any
possible error can only decrease the modulus . The modulus of elasticity
of rhenium is lower than that of osmium and iridium only , which are equal
to 57,000 and 53,830 kg / mm² , respectively /29 /. It should be pointed out
that osmium , like rhenium , has a hexagonal close- packed lattice .
49
Re Ir
42
-10gm²
/,k%E
m
Rh
635
ALN
28 MO
.cr
21
14 Ceo
Mgo
Nb Tho
7 ZrSLOy
E .102 , kg /mm² 473 458 443 430 419 410 402 399 386 378
100
0.03 mm ) were 49.2 kg / mm² and 24% , respectively . The ultimate strength
of 3 – 5 mm diam wire given in / 17 / (52.7 kg /mmº) agrees well with that
found in / 56 / , but the elongation is considerably lower (only 3% ) . This may
be because the wire investigated in / 17 / consisted of coarse rhenium
grains , loosely bound to one another, suspended on the tungsten wire .
TABLE 38. Mechanical properties of wrought and recrystallized sintered rhenium at room temperature /53 , 17 /
After rolling sheet to different
After annealing
degrees of deformation , %
Property
wrought sheet 12.9 24.7 30.7
9 21.7 30 24 1 1
• The strain coefficient is 261 kg/mm², and the strain -hardening exponent is 0.353 .
The gauge length of the rod is 12.7 mm , and of the sheet 25.4 mm .
Sims and Jaffee /17, 53 / thoroughly studied the mechanical properties of
sintered rhenium at room and elevated temperatures . The forged and
annealed rhenium rods tensile tested in / 17 / were 3.81 mm in diameter
with some sections ground to 3.17 mm diameter . A specially designed
extensometer was attached to the specimens and stress - strain curves
were recorded for each experiment.
The strength and ductility of wrought and annealed rolled rhenium sheet
were tested in / 53 /. After the first pass the 0.25 mm thick sheets were
cold rolled to 10, 25, and 30% reduction . The results given in Table 38
show that when the rate of work hardening is increased, the strength of the
metal increases considerably .
It was found /58 / that foil 100 4 thick produced from cold- rolled rods of
sintered rhenium and annealed at 1700°C for 30 minutes had an ultimate
strength of 145 – 160 kg / mm² . Wrought foil had a microhardness of
900 kg /mm², and recrystallized foil a microhardness of 500 kg / mm² .
Rhenium is highly work hardened by strain . The strain- hardening
coefficient, which characterizes the influence of work hardening by strain
on the mechanical properties , was determined in /17 /.
Curves representing the average true stresses in stretching
rhenium , molybdenum / 17 ), nickel and copper /59 / are given in Figure 20 .
The relationship between the true stress o and the true strain 8 can be found
from the formula o = Bon, where B is the strain coefficient (true stress at
unit strain ) and n is the strain- hardening coefficient ( determined from the
slope of the curve of true stress ) (Table 38 ) .
Figure 20 shows that the strain- hardening coefficient of rhenium is about
the same as that of nickel and copper, but much higher than that of molybdenum .
The high work- hardening of rhenium is accompanied by high tensile
strength and high ductility, and rhenium is the only metal which has such
a good combination of properties . Figure 21 a shows the influence of strain
on the strength , ductility, and hardness of rhenium / 17 , 53 /.
101
700
/k6, gm²
m
Re
70
MO
Ni
Cu
Hv, kg/mm²
900
69, kg /mm²
200 Gazte 30 +800 2241
gm²
700 196
,kGoaz
C/m
168
150 20 + 600
140
500 112
84
100 10 + 400
56
300
28
50 0
0 20 40 60 800 1600 24.00
Reduction , % T, C
a
102
electrolytically polished , and once again annealed at 1750 – 1800°C for one
hour to relieve the work hardening of the surface . The results of the tests are
given in Tables 39 and 40 .
TABLE 39. Influence of the content of gaseous impurities on the mechanical properties of cast rhenium /61 /
Upset to 40 %
HB , kg/mm² reduction and
anne a led
Oxygen , Hydrogen , Nitrogen , Method of melting
wt % wt % wt %
upset to
OB »
cast 40 % reduction 8, %
and annealed kg /mm²
0.0021 0.0005 0.0006 148 131 53.2 21.1 Zone electron -beam
melting
0.0081 0.0004 0.0005 187 182 Melting with a non
0.012 0.0003 0.0005 191 187 65.8 16.1 consum able rhenium
0.018 0.0006 0.0008 249 235 73.5 11.0 electrode in a helium
0.020 0.0006 0.0025 260 255 83.0 9.2 atmosphere , Melting
0.022 0.0005 0.0008 272 272 86.2 5.0 of Re with Rez07
TABLE 40. Influence of tungsten , molybdenum , and iron on the mechanical properties of rhenium * / 44 /
HB : HB , HB : OB »
W Μο Fe 2 8, %
kg /mm kg /mm² kg /mm² kg /mm2
• The content of gases in all specimens was: O2 , 0.013 -0.015 % ; H2, 0.006%; and N2, 0.0004%.
$, % 21.7 16 16 16
104
TABLE 43. Mechanical properties of rhenium at elevated temperatures /53 /
Annealed After 99% reduction After 15 % reduction
Testing
temperature , OB , OB , OB ,
°C 8, % , % 8 8, % 4. %
kg /mm ? kg /mı ? kg /mm ?
20 119,5 10 16 152 8 6 237 2
500 80,2 19 107 7 122 1
2-3 2-3 87.2
|
ܝܝܕ
ܝܕܝ
1000 60 1--2 69 3
1500 26,7 1-2 2 26 2 28.1 10
2000 15,5 2-3 10.5
-
2300 5.4 1-2 2
I
Note , Rhenium wire 1.27 -1.65 mm in diameter was tested .
a
1. ° C b
-18 550 1100 1850 2200
112 Re
k, gm²
Ta Re
Gs
105
,kgm²
/m
m/Gs
Ah
Ir
70
W
Pt
56
Pd
35
28
Mb
Ptyy MO
x Mo
RU
Cro
02 04 ав
800 1600 24.00 Homologous (corresponding
T,X temperature, Tim
FIGURE 22. Dependence of the ultimate strength of rhenium and soine other
refractory metals on temperature :
a - strength at the testing temperature; b – strength of rhodium , iridium , and
ruthenium (high purity) and of platinum , palladium , and rhenium (commercially
pure) at homologous corresponding temperatures.
105
3. Long - time strength
Rhenium has a high long- time strength . Long- time strength tests were
carried out /53 / on wire specimens 1.25 mm in diameter and 78.7 –
116.8 mm long in an inert atmosphere of a mixture of helium and hydrogen .
The specimens were heated by an electric current . The results are given
in Table 44 .
-
25 100 hr 9.8 ( specimen 38 mm long);
specimen did not rupture
500 70.3 Specimen ruptured during loading
63.3 2 sec
52.7 3 min
45.7 3.2 hr 5.6 (specimen 25.4 mm long
1000 56.2 30 sec 2
49.2 40 sec 2
700
42
100 hr 600 1000 1400 1800 *
/6,kgm
m
m/k, gm²
RT
5000
70 1000
500 28
o1
1000
•2
15000
7 1500
2300
Mo
Nb Re
2000
07
20 30 500 1000 1500 2000
T /K * Lgt)•1004 1,° C
FIGURE 23. Long - time strength and FIGURE 24. Dependence of the long -time strengti
ultimate strength of pure rhenium , of rhenium (10 -hour tests) and of some other
K = 5: refractory metals on temperature .
1 - ultimate strength ; 2 – long
time strength . The numbers beside
the curve denote the temperature
in ° C ; RT – room temperature .
106
The relationship between the data on tests of long- time and short- time
strength at elevated temperatures was found from the Larson- Miller curve
( Figure 23 ) . It was found that K = 5 is the best value . Figure 23 also
gives a scale which relates stress to temperature for rupture times of
100 - 1000 hours .
The sharp increase in the ductility of rhenium in contrast to that of
other metals does not start at the beginning of recrystallization, but at
more elevated temperatures , when the recrystallization is already complete
(above 2000°C ) .
Comparative data on the temperature dependence of long- time strength
(testing time 10 hours ) for molybdenum , tungsten, niobium , and rhenium ,
are given in Figure 24 / 53 , 64 , 65 /. At elevated temperatures the long- time
strength of rhenium is somewhat higher than that of tungsten , and
appreciably higher than that of molybdenum and niobium .
At present it is difficult to explain why rhenium retains its high
temperature strength more than other refractory metals . It can be assumed
that the specific structure ( site of atoms in the hexagonal close- packed
lattice ) /66 /, the high melting point , and the exceptionally high specific
gravity , which indicate the existence of strong interatomic binding forces
in rhenium , determine the high strength of rhenium at elevated tempera
tures during long- time and short-time tests .
107
12. Druce , J.C.F. Rhenium . Dvi- Manganese . The Element of Atomic
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1959 .
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109
Part 3
In this part we shall discuss the binary and ternary phase diagrams of
rhenium , and also the interaction of rhenium with elements for which no
phase diagram has yet been constructed . The phase diagrams are divided
according to the groups of the periodic table .
Data are at present available on the interaction of rhenium with 54 of
the 104 existing elements only . This is quite understandable , as the
element was discovered only in 1925. The reaction of rhenium with
transition metals , which include elements of the greatest industrial
importance , have been most widely studied . There are almost no data on
the interaction of rhenium with elements of groups 1 - III , although the
nature of the interaction of rhenium with lithium , sodium , and other elements
would be of great interest . Today , we have data on 27 complete binary
phase diagrams of rhenium , 18 of which were constructed in the Laboratory
of Rare Metals and Alloys of the Baikov Institute of Metallurgy between
1955 and 1964 .
Chapter X
BINARY PHASE DIAGRAMS
110
TABLE 45. Structure of the valence shells of transition elements of groups IV – VIII of the
periodic table /5 /
Ti V Mn Fe Ni Co
I 30 452 3d 4.52
302 4s 3d5 451 306 451 30 % 45 % 309 48
Zr Nb Мо Tc Ru Rb Pd
II
442 55 4d45s1 40 % 551 4d6 551 407 551 40 * 551 40110
Hf Ta W Re Os Jr Pt
III 5d 6s
5d2 6s 50 % 6s 5d " 6s 5d6s 5d® 6s 507 6s
Ar
Re . 100 %
' Re
where rx and rRe are the atomic radiuses of a certain element and of
rhenium , respectively . According to the Hume- Rothery and Goldschmidt rules ,
the formation of a continuous series of solid solutions is possible if the
dimensional factor does not exceed 8 – 15% . A necessary condition for the
formation of a continuous series of solid solutions is that the crystal
structures of the elements must be isomorphic ( see Table 46 ) /7 /.
Electronegativity /9 /. All elements can be ordered in such a way
that the square of the difference between the atomic numbers of two
elements is approximately proportional to the heat evolved during the
formation of a bond between these two elements . This scale is known as
the " Electronegativity scale," and was suggested by Pauling. Gordy found
that the electronegativity of elements can be determined from the number
111
TABLE 46. Some physicochemical constants of elements 14,6 – 15 /
Element Crystal
structure
Note , BCC is body -centered cubic ; FCC is face - centered cubic ; HCP is hexagonal close -packed .
112
of valence electrons n and the covalent radius r, and can be calculated
from Ex= 0.31 (0+ 1) + 0.50 /6 ). The constants in this formula were found
from a graph representing the dependence of * 1 on En.
There are certain discrepancies between the data of Pauling and Gordy
on the covalent radiuses and the number of valence electrons , particularly
for transition metals .
If the difference between the atomic radiuses of two metals does not
exceed 8 – 15% , and the electronegativity difference is not greater than
0.2 -0.4 , the metals have a high mutual solubility .
The larger the electronegativity difference between two metals , the
greater is the tendency of the metals to form intermetallic compounds ,
and the lower is their mutual solubility .
If the electronegativity difference between the elements is large, the
heat of formation of compounds is also high, and the compound itself is
very stable .
Table 46 gives the electronegativities of all elements taken from /6 /,
except those of iron, cobalt, nickel, copper, silver, and gold, which were
taken from / 10 /.
The electronegativity difference can be calculated from the formula:
An = Erre — Enx
The melting points were taken from /7 /.
The last constant characterizes the forces of the interatomic bonds in
the substance . Metals with similar interatomic binding forces can be
expected to interact to form wide regions of solid solutions . At a certain
difference between the interatomic binding forces the regions of solid
solutions are usually wider at the side of the metal in which the interatomic
binding forces are smaller / 14 /.
The compressibility under hydrostatic compression /8 /,
together with the modulus of elasticity, is an indication of the ductility of an
1 dV
element and can be calculated from the formula B v dp cm /kg (x 106) .
The compressibility characterizes the ability of a metal to withstand
considerable deformation of its crystal lattice without changing its type .
Obviously , other conditions being equal, a greater compressibility means
a greater dissolving power of a metal for another element .
From the Hildebrand and Mott criteria /6 / it is possible to
evaluate the miscibility of liquid elements with a probability of about 70% .
According to Hildebrand , liquid phases separate if the heat of solution
exceeds 2RT. Mott extended the theory of Hildebrand , and assumed that if
the components tend to form a compound, the probability of immiscibility
decreases . It should be pointed out that no immiscibility of rhenium with
transition metals has been found . At present only three metals are known
that do not mix with rhenium , namely, gold , copper, and silver .
It can be seen that from the existing theories the nature of the interaction
between elements can be predicted .
Several methods also exist for determining the position of individual phase
regions on the diagram , in particular the position of the eutectics , the curve
of solubility in the solid state, and also the liquidus and solidus . We believe
113
that in this book there is no need to give the equations for calculating these
data , since they can be found in a number of special books . The calculation
methods are insufficient for completely determining all factors which
influence the interaction of elements , and they cannot be the only or the
chief methods for constructing phase diagrams . At present phase diagrams
are constructed from the most reliable experimental data . The experimental
method is very labor- consuming, and this is why all possible binary phase
diagrams have not yet been constructed .
114
furnace at temperatures close to the melting points of the low- temperature
components . The composition of the alloys was controlled by chemical
analysis and by weighing .
Determination of the melting point . Melting point determinations
of alloys that melt at 2000 – 3400°C are quite difficult. The ordinary method of
thermal analysis for studying low- melting alloys is unsuitable . We used
the so-called " drop" method , with which the melting point of any refractory
metal can be found with an accuracy of 25°C . The melting point was
measured in a special device designed in our laboratory , with 3 X 5 X 8 mm
specimens . A hole four times as deep as its diameter was drilled
in the side wall of the specimen . The internal walls were rather
rough , and thus conditions were created for an absolute black body,
which increased the accuracy of the measurements . The tests can be
carried out in vacuo ( 10-4 mm Hg ) or in an inert gas atmosphere . The
specimens were heated by an electric current .
The melting point was determined at the moment the first drop of liquid
metal appeared in the opening by means of an optical pyrometer calibrated
against pure metals under the same conditions . With this method it is
possible to determine only the temperature at which melting starts and thus
the solidus line can be drawn on the phase diagram . It is believed that this
method of measuring the melting point of binary alloys containing phases
with greatly different melting points gives the temperature at which the low
melting phase starts to melt . The temperature at which the high- melting
phase starts to melt is determined at the moment the opening is completely
filled with liquid metal. If the concentration of the low- melting phase in the
alloy is low , this method gives only the temperature at which the high
melting phase starts to melt .
Microstructural analysis . Metallographic studies show the
dependence of the microstructure of alloys of a given system on
their composition and temperature . Thus , by microstructural
analysis it is possible to determine with a high degree of accuracy the
boundaries of the phase regions (homogeneous and heterogeneous ) and the
nature of the reactions in this system (eutectic , peritectic , etc. ) . We
studied the microstructure of cast alloys and of alloys after various heat
treatments (hardening, annealing, etc. ) .
It should be pointed out that the determination of the phase equilibrium
in refractory alloys is quite a long procedure , and that the diffusion
processes are slow even at elevated temperatures . The necessity of heating
the specimens at elevated temperatures for a long time creates some
experimental difficulties . Quenching from elevated temperatures (up to
2 500°C ) was carried out in the same device in which the melting point was
determined . The alloys were cooled in vacuum oil . However , this method
of quenching , as well as other methods (quenching the ingot and heating in
an arc furnace ), makes prolonged heating of the specimens at elevated
temperatures difficult . To attain conditions close to the phase equilibrium
of the alloys , we heated the specimens for 2 – 100 hours at 2400 – 1500°C
in vacuum furnaces ( about 10-3 – 10-5 mm Hg ) , and cooled them to 800 –
1000°C at the rate of about 800°C per minute . At such a cooling rate no
diffusion processes took place , and the cooled alloys had the same phase
composition as they had at the temperature from which they were quenched .
The specimens were annealed at about 1000°C in ordinary silite furnaces
for 500 – 1000 hours . The specimens were sealed in double vacuum quartz
ampules .
115
The microsections of all alloys were prepared by ordinary methods of
grinding with emery paper and polishing with felt moistened with an
aqueous suspension of chromium oxide . Rhenium alloys with metals of
group IV (titanium , zirconium , hafnium ) and of group V (vanadium , niobium ,
tantalum ) were etched in different mixtures of concentrated hydrofluoric
and nitric acids , depending on the composition of the alloy. The micro
sections of pure rhenium and of alloys of rhenium with tungsten and
molybdenum were prepared by electropolishing and etching in a 10% solution
of sodium hydroxide ( potential 22 V; current 500 – 600 mA; time
2 – 3 min ) . Chromium- rich and aluminum- rich rhenium alloys were
electrolytically etched in solution used to etch chromium and aluminum .
The operating conditions were varied according to the content of rhenium
in the alloy . The microsections were examined and photographed in
polarized light , as is usual with specimens of pure rhenium and rhenium
rich alloys .
X- ray analysis . We used this method to determine the types and
the parameters of the crystal lattices of the components of the alloys , and
thus their phase composition and in some cases also the solubility limit in
the solid state .
For our X - ray studies we used powder specimens and a copper,
molybdenum , or chromium target . The parameters of a number of new
intermetallic compounds of rhenium were determined .
Thermal analysis . The temperatures of the phase transformations
in a number of alloys of rhenium with low -melting metals , for example
aluminum , were determined by thermal analysis, that is by recording
the cooling and heating curves . In the method of microthermal analysis
developed in our laboratory tungsten – rhenium thermocouples are used ,
and a transformation at up to 1600 or 1700°C in 0.2-0.3 g specimens can
be found to within + 7 ° C .
Measurement of hardness and electrical resistivity .
N. S. Kurnakov described a relationship between these properties and the
phase composition of an alloy . Hardness and electrical resistivity data on
alloys help to determine the formation of a new phase with different
properties . We also measured the microhardness of the structural
components of the alloys . Together with data of microscopic and X- ray
analysis this helps to determine the composition of the alloy accurately.
In a number of cases we constructed a composition- property diagram .
Subgroup A
116
By X - ray analysis it was found that rhenium does not dissolve in liquid
or solid gold /17 /.
Subgroup B
Subgroup A
Zinc /20 /. Rhenium scarcely reacted with molten zinc kept at 520°C
for one hour .
Mercury . A rhenium amalgam was obtained by the electrolysis of an
aqueous solution of potassium perrhenate with a mercury cathode /21 /. It
was found that rhenium powder does not react at 300° C with mercury in a
reducing atmosphere /22 /.
Subgroup B
117
Beryllium dissolves not more than 1 wt % Re at the eutectic point and less
than 0.7 wt % Re at 600°C . The Bezo Re compound in an alloy with 44.7 wt %
( 3.77 at . % ) Re has a Re content closest to the theoretical, and a lattice
parameter of 11.533 +0.002 , /27 /.
Subgroup A
Scandium /28 /. X- ray analysis of cast alloys has shown the existence
of two compounds: ScRe , with a MgZn, type structure (a = 5.271 A , C =
8.592 Å , cla 1.680 ) and Sc5Re24 with a TisRe24 type structure ( structure of
Q- Mn type) with a = 9.65 Å.
The scandium - rhenium phase diagram constructed by Savitskii , Tylkina
and Khamidov is of the peritectic type, and includes two intermetallic
compounds ( Figure 25 a ) .
Re , wt %
rzaylısan.|
20 40 60 80
1,°C
3000
-Scher
Y, RE
1000 3000
SC 2 4 L
Re, at . % 2030
2600
2000 252 / "
1
> 99 %)
2 200
1535
1500 1800 | 1552
1360 °
A SCK 14.50
1400 F21 %
Fa -Y
1000 1000
SC 20 60 80 Re Y 20 40 60 80 RC
Re , at . % Re , at . %
a
Re , at . %
T, C 20 40 60 80
3200
Alfa
Re
L
2400
2000 :25
1600 1590225
1485125
800 69017
-600 "
AL 20 40 60 80 Re
Re , wt %
с
FIGURE 25. Rhenium -scandium phase diagram ( a), rhenium - yttrium phase diagram
( b ), and rhenium - aluminum phase diagram (c) .
118
The X- phase (ScsRe24) of the a- Mn type (a = 9.6448 Å ) is formed by a
peritectic reaction ( L + B = X ) at 2570°C . The microhardness of the x- phase
is 1225 kg / mm2 .
The 1 - phase (ScRez ) is of the Laves type. It has a hexagonal close - packed
crystal lattice ( a = 5.270 A , C = 8.590 Å , cla 1.630 ) and is formed by a
peritectic reaction ( L + x a) at 2030 °C . The microhardness of the 1 - phase
is 930 kg / mm2.
The ScRez and Sc5Re24 intermetallic compounds have very narrow regions
of homogeneity and are stable . Scandium and ScRez form a eutectic with
about 1 at . % of rhenium at 1360° C .
At the temperature of the peritectic transformation rhenium dissolves
about 5-6 at . % Sc , and scandium dissolves less than 1 at . % Re .
Yttrium /29 , 30 /. By microstructural and X- ray analysis Lundin and
Klodt /29 / constructed an yttrium - rhenium phase diagram of the peritectic
type (see Figure 25b ) . At 2520°C a Re Y intermetallic compound is formed
by the peritectic reaction L + B 3 Re2Y (B - rhenium -base solid solution ). The
Re2Y compound has the following parameters : a = 5.397 0.002 Å , C = 8.824 +
0.002 X , and cla = 1.635. It has been found /30 / that the Re2Y compound is
a Laves phase with a MgZn, type structure (C14 ) ( a = 5.397 0.002 Å, c =
8.819 +0.002 Å , and cla = 1.634) . It can be seen from the phase diagram
that rhenium dissolves not more than 1 at . % Y. The polymorphic
transformation Q - Y - Y- Y is a peritectoid reaction , at a temperature which
has not yet been determined . The y - Y- phase dissolves not more than 1% Re .
A eutectic with 5 — 10 at . % Re exists at 1450° C between y - Y and Re2Y .
Gadolinium , terbium and erbium . Savitskii, Tylkina , and
Khamidov carried out X- ray studies on cast alloys of rhenium with
gadolinium , terbium , and erbium , and found compounds of the MgZn, type
with a Laves phase structure . A GdRe, compound has the following
parameters: a = 5.412 Å , C = 8.827 Å , cla = 1.631 . TbRez has the following
parameters : a = 5.397 Å, C = 8.797 Å, cla = 1.63, and for ErRez , a = 5.363 Å ,
C = 8.758 Å and cla = 1.633 .
Lutetium . The existence of a LuRe, compound of the MgZn2 type with
a Laves phase structure ( a = 5.336 Å , c = 8.721 Å , cla = 1.634) has been
found /30 a .
Subgroup B
119
32
5511 120
According to /32 /, the boron- rhenium system has three stable phases:
orthorhombic ResB, hexagonal Re7B3, and hexagonal ReB3. The tetragonal
Re B2 phase , found in /31 /, was not described in /32 /. The ReB2 compound
found in / 33 / has the formula ReB1.94. All lines are indexed on the basis of
a hexagonal structure with a = 2.900 Å , c = 7.478 Å .
The boron- rhenium system contains a ReB compound with a structure
of the TiB type (a = 6.12 Å, b = 3.06 Å, 4.56 A ) / 34 /.
Aluminum /35 – 38 /. Savitskii, Tylkina, and Povarova /35 /
constructed an aluminum - rhenium phase diagram (see Figure 25c ) from
the data of studies on cast alloys by thermal, microstructural , and X- ray
analyses , and by measuring the melting point , hardness , and microhardness
of the specimens . An X- ray study of these alloys was carried out in /36 /.
The system has 4 intermetallic compounds : X - phase ( AlyRez ) , AlRe (Al Rey),
Al2Re , and Ali2Re . The X- phase is formed by a peritectic reaction,
L + B 2 % (where ß is a rhenium - base solid solution ), at 2000 °C and contains
about 90 wt % Re, which corresponds approximately to the stoichiometric
formula AlzRez. The X - phase has a lattice of the a - Mn type ( a = 9.58 Å )
and belongs to the 143 m - 1'd space group . The microhardness of the
compound is 800 kg / mm². The AlRe (Al Rey) compound is formed by the
peritectic reaction L + X Al Rey at 1590°C , and contains about 45 50 at . %
Re . Its crystal structure differs from that of the AlRe compound found in
137 ), with a probable structure of the CsCl type ( a = 2.88 Å) . The AlRe
compound is formed by the peritectic reaction, L + Al Rey = Al2Re at
1485 ° C , and contains 77.5 wt % Re . Its microhardness is about 1000 kg /mm².
The structure of this compound has not yet been determined , but it is
probably isostructural with WAl2 or MoAlz, which have also not yet been
studied . The Ali2Re compound is formed by the peritectic reaction a +
Al2Re 2 Al12Re (where a is an aluminum- base solid solution ) at 600°C , and
contains 36.7 wt % ( 7.7 at . % ) Re .
This compound is very brittle ( microhardness 360 kg / mm² ) , and it is
isostructural with cubic Al12W and A112Mo ( a = 7.528 + 0.001 Å), space group
Ym – TĂ. At the temperature of the peritectic reaction L + A12Re za
( 690°C ) aluminum dissolves up to 1.75 wt % ( 0.26 at . % ) Re , and at 500° C it
dissolves up to 1.25 wt % ( 0.2 at . % ) Re . The region of rhenium - base solid
solutions does not extend beyond 0.4 wt % ( 2.8 at . % ) Al at 1900 °C , and it
narrows with decrease in temperature . Characteristic microstructures of
aluminum- rhenium alloys are shown in Figure 26. According to / 38 / ,
ReAlĄ, ReAle, and ReAl12 intermetallic compounds are formed in the
aluminum - rhenium system . The ReAl4 compound ( 36.7 wt % Al ) has a
triclinic crystal lattice ( a=9.13 Å, q = 99.5 °; b = 13.8 Å; B = 94°; c = 5.16 Å ;
7 = 103.5 ° ).
Gallium /39 /. It has been found that at 800°C liquid gallium does not
interact with rhenium .
121
data of microstructural analysis , and measurements of the microhardness ,
hardness , and melting points of cast alloys . This phase diagram is a
peritectic one . Specimens containing about 95 wt % ( 82.5 at . % ) Re form a
TigRe24 (x- phase ) compound at 2750°C by the peritectic reaction L + B = X
(B is a rhenium - base solid solution ) . The microhardness of this compound
is 2000 kg / mm² . It has a cubic body- centered lattice of the a- Mn type
( a = 9.59 kX ) , an electron concentration of 6.48 electrons / atom , and a
density of 17.73 g / cm '. The atoms in this compound are ordered /42 /. It
can be seen from the phase diagram /41 / that rhenium decreases the
temperature of the polymorphic a - Ti = ß - Ti transformation from 885° for
pure titanium to 650°C for an alloy containing 20 wt % Re , Q- Ti has a
hexagonal close - packed lattice, and dissolves less than 0.5 wt % Re . The
addition of more than 20 wt % Re to titanium leads to stabilization of the
B - phase . Alloys containing less than 20% Re and quenched from the
B - region undergo a martensitic transformation . A cubic titanium phase in
an alloy containing 15 % Re can be retained after quenching from 800°C , and
in an alloy containing 24 wt % Re it can be retained after quenching from
6 50° C . Alloys containing 10 – 15 % Re quenched from the B- field contain a
B - phase and a metastable w - phase .
Ageev , Karpinskii, and Petrova /43 / studied the mechanism of the
decomposition of the B - solid solution with specimens of titanium alloys
containing 19.91 wt % Re . According to the authors this content of rhenium
is the minimum for stabilizing the B - phase by quenching . During the initial
stage the decomposition of the B - phase at 400°C is accompanied by the
precipitation of a metastable w - phase . If the heating is prolonged to 100 hours
the w - phase is transformed to an a - phase . The authors /43 / found that the
B - titanium solid solution decomposes as follows : B - B + w Bta .
The phase diagram ( Figure 29 a ) shows that the solubility of titanium in
rhenium is low , but it has not yet been accurately determined .
Zirconium /40 , 44 – 47 ). Savitskii , Tylkina, and Tsyganova /44 /
studied zirconium- rhenium cast alloys by microstructural analysis and by
measuring the melting point and the hardness of the material . They were
the first to construct a phase diagram of this system ( see Figure 27 b ) .
Kripyakevich , Savitskii, and Tylkina /45 / found the intermetallic compounds
formed in this system , and calculated their parameters . Three intermetallic
compounds were formed by peritectic reactions . The Re24Zr6 compound
( x - phase ) has a lattice of the a-Mn type and is formed at 2500° C by the
peritectic reaction L + B = x (B is a rhenium-base solid solution ) . The lattice
parameters of the X - phase vary from a = 9.693 kX for an alloy with 80.6 at . %
Re to a = 9.626 kX for an alloy with 82 at . % Re . This indicates that the
intermetallic compound has a variable composition . The hardness of this
compound is 1000 kg / mm² . The ReaZr compound (1 -phase) has a hexagonal
close- packed structure of the MgZn, type ( a = 5.21 – 5.25 A , C 8.5 - 8.56 Å ,
cla = 1.63 ) . These parameters agree well with the data of / 46 , 47 / ( a =
5.251 Å , C = 8.576 Å, cla = 1.613). The phase diagram indicates that the
RezZr compound is formed at 2450°C by the peritectic reaction L + Rez4Zr5z
RezZr . The hardness of this compound is 1200 kg / mm² . The ZrRe
compound has a structure similar to that of the o - phases (tetragonal lattice
with a = 10.12 Å , c = 5.42 Å , cla = 0.535). The hardness of the ZręRe
compound is 700 – 800 kg / mm2 . This compound is formed at 1900 °C by the
peritectic reaction L + RezZr = Zr Re.
122
Re, at . %
T, ° C 20 40 60 80 d
3000
L
2.300
2.500
Re , at. %
10 20 40 60 2450°
1,6 A
Tigre
3000 2000
2750 HT 1900
L
2.500
1500 1600 °
2000
2025 B
1000
1500
550 °
500 Ia
1000
r
500
46
Ti 20 60 80 Re Zr 20 40 60 80 Re
Re,wt % Re, wt %
a b
Re , at . %
Tool 20 40 60 80
,R=Heal
f
,Rey
Hif
,-HRef
3000
L
ri
2.500
12280925”
(2100925
2000
1500
1309? 15 °
1000
Нf 20 40 60 80 Re
Re ,wt %
с
FIGURE 27. Phase diagrams of rhenium -titanium ( a ), rhenium -zirconium (b) , and
rhenium - hafnium (c) .
The same authors /40 / also found a ReZr2 compound melting at about
1900°C . The region of solid solutions of rhenium in ß- Zr extend up to
15 wt % ( 8 at . % ) Re at 1600°C and narrows to 8 wt % ( 4 at . % ) at the
temperature of the eutectic transformation ( 550 – 600° C ) . The temperature
of the polymorphic a - Zr ß - Zr transformation decreases from 862 to
550 - 600 °C if the content of rhenium is increased . At 550 – 600° C a
eutectic decomposition of the B - solid solution takes place B = a + ReZr2 .
Q-Zirconium dissolves 0.5 wt % Re at 700 – 800° C and 3 wt % Re at 400° C .
The B - Zr solid solution is separated from ReZr2 by a LEB + ReZr2
123
eutectic at 1600° C and 25 wt % ( 12.5 at . % ) Re . In zirconium - rich alloys with
about 5.6 at . % Re and quenched from 1000°C a metastable w - phase was found .
Similar phases were present in systems of titanium with other elements .
The solubility of zirconium in rhenium at temperatures close to their
melting points is not greater than 2 wt % . Characteristic microstructures
of zirconium- rhenium alloys are shown in Figure 28.
124
by peritectic reactions . The maximum solubility of hafnium in rhenium at
the melting point is less than 0.5 wt % . The solubility limit on the diagram
is represented by a broken line . The HfRe24 compound with 82.7 at . % Re is
formed at 2975°C by the peritectic reaction Lty HigRe24 (y is a solid
solution of hafnium in rhenium ) .
An accurate determination of the lattice parameters showed that this
compound has a variable composition, and that the lattice parameter varies
from a = 9.682 Å for an alloy with 85% Re to a = 9.708 Å for an alloy with
82.1% Re . The microhardness of this compound is 1130 – 1200 kg / mm² .
According to earlier data of the same authors /49 /, the Hf5Re24 compound
has a parameter a = 9.713 + 0.005 A. The lattice parameter of Hf5Re24 is
close to those of x - phases which have an a - Mn type lattice , and had
previously been found in rhenium- titanium and rhenium- zirconium systems .
When an alloy containing 93% Re was annealed at 1000°C for 150 hours, an
intermetallic compound designated as A was observed, but the structure
has not yet been determined /49 /. However , in a further study on this
system by the same authors /48 / the existence of compound A was not
confirmed . The phase diagram shows that HfRez is formed by the peritectic
reaction L + HfgRe24 HfRez at 2850°C , and that the compound forms a
Laves phase with a crystal structure of the MgZn, type . At 800°C the
lattice parameters of homogeneous alloys vary from a = 5.248 A and cu
8.592 X for alloys containing 66% Re to a = 5.235 Å and c = 8.569 Å for alloys
with 69 % Re . The microhardness of the HfRe, compound is 1500 kg / mmº .
According to / 49 /, the HfRez compound has the following parameters :
a = 5.248 1 0.001 Ă , C = 8.592 0.002 Å, and cla = 1.637 . A HfRez compound
with a MgZn type structure was also observed in / 30 /.
According to /48 /, HfzRez is formed at 2280°C by the peritectic reaction
L + HfRez 3Hf3Rez. The crystal structure of this compound has not yet
been determined , but by comparing X- ray photographs the authors concluded
that the structure of HfzRez is similar to that of Zr2Re (o - phase ) . The
microhardness of the HfzRez compound is 1000 kg / mm² .
It should be pointed out that in an earlier work /40 / the same authors
found a compound, probably with composition HfRe, in a system containing
33 — 40% Re . The composition of HfzRez has been accurately determined
/48 /. At 1250°C hafnium dissolves less than 3 % Re /48 /.
The addition of rhenium to hafnium stabilizes the B - phase and decreases
the temperature of the polymorphic transformation to 1250°C . Since the
temperature of the polymorphic transformation of hafnium has not been
accurately determined /48 /, this part of the phase diagram in Figure 27c
is drawn by broken lines . The region of homogeneity of the B - Hf- solid
solution is 13% Re at 1250°C , and 15% Re at 1500° C . At 1250°C the cubic
modification of alloys with 13% Re undergoes a eutectic decomposition
B = a + HfzRez . At 2100°C alloys with 17 – 18 wt % Re undergo a eutectic
transformationLB+ HfzRez .
A comparison of the hafnium - rhenium phase diagram / 48 / ( see Figure 27c )
with phase diagrams of alloys of rhenium with other metals of group IVA
( titanium , zirconium ) shows that the hafnium - rhenium phase diagram is
similar to the zirconium- rhenium diagram in structure , number of inter
metallic compounds , their structure and mode of formation /44 /.
Taylor /50 / studied cast hafnium - rhenium alloys , and constructed an
approximate phase diagram of this system . According to his data the
system contained the following phases : a rhenium- base B - solid solution
125
containing up to 2.5 % Hf at 2600°C (this agreed approximately with the data
of /48 / ) , an intermediate bertholidea , near the HfRe7 compound with a
lattice of the a- Mn type, apparently formed by a peritectic reaction
L + ReqHf HfRe7 at about 3000°C , and a eutecticLy+ HfRe7with about
2.5% Hf, which lies between the y - phase region and HfRe7. The melting
point of this eutectic has not yet been accurately determined , but is
probably about 2920 + 50°C .
It is also believed /50 / that HfRez is formed by the peritectic reaction
L + y = HfRez (at 2.5 % Hf) , and that a eutectic exists between HfRe, and
HfRez . The bertholide e is formed over a narrow range of homogeneity ,
and corresponds , approximately, to a composition of HfRea . It has the
structure of a hexagonal Laves phase of the MgZn type (C14 ) with a =
5.293 Å, and c = 8.584 Å . This agrees with the data of /30 /. The melting
point of HfRez has not yet been accurately determined , but it is above
3100°C . The bertholide phase o exists over the range of 45.5 – 41.5 % Re,
not far from the Hf11Reg composition , and it is formed at about 2780°C by
the peritectic reaction L + HfRez Hf11Reg. The structure of this phase has
not yet been clarified . The B- Hf solid solution extends over the region up
to 15.5 % Re at the temperature of the eutectic LÈB + Hf11Reg ( 1880°C ) . The
Q - Hf solid solution exists over a very narrow region . The eutectoid ß za +
Hf11Reg exists at 14.5 % Re at 1260° C . The temperature of the polymorphic
transformation in pure hafnium is 1950°C .
It is interesting to compare the two phase diagrams (hafnium- rhenium )
which have been constructed {48, 50 /. This comparison shows that the data
on the formation of solid solutions on the basis of a -Hf, B - Hf, and rhenium
agree well . The above phase diagrams show the existence of three
intermetallic compounds , and in general their concentration limits agree
also .
The chief differences are on the structure of the intermetallic compounds
in the hafnium - rhenium system . A compound with an x- phase (a- Mn )
structure has been described in both papers , but in /48 / it is given the
stoichiometric formula of Hf5Re24 , and in / 50 / it is given the formula
HfRez. A compound with a Laves phase structure (HfRez ) was also
mentioned in both papers . A HfzRez compound with about 40% Re was found
in / 48 /, and is related to the o - phases . According to /50 / the compound
which exists over this range of concentrations is a Laves phase , and it was
given the structural formula Hf11Reg . There are considerable differences
in these papers on the melting point and the method of formation of the
intermetallic compounds . According to /48 /, all three compounds are
formed by peritectic reactions , but according to /50 / one of them (HfRez)
is formed congruently , and this explains why rhenium - rich alloys have a
eutectic . This eutectic was not found in /48 /.
Thorium / 51 /. Niemiec / 51 / carried out X- ray studies on cast and
sintered thorium- uranium alloys , and found a ThRe, compound with a
narrow range of homogeneity, about 66.6 at . % Re , which has a Laves phase
structure with a hexagonal crystal lattice of the MgZn type (C14) . The
lattice parameters of the compound are as follows : a = 5.498 + 0.003 A ,
c = 9.116 1 0.003 A , and cla = 1.658 . The theoretical density of this compound
is 16.83 g /cm , but the density determined by the picnometric method is
16.48 g / cm ' . In alloys containing 10 – 60 at . % Re the ThRe, compound is
in a state of equilibrium with a thorium- base solid solution , and in alloys
containing 75 – 90 at . % Re this compound is in a state of equilibrium with a
126
uranium - base solid solution . The boundaries of both solid solutions have
not yet been determined , but apparently the solubility is low at both sides
and does not exceed 2.5 – 3 at . % , since the lattice parameters of the solid
solutions scarcely change with variation in the concentration of the dissolved
metal . Compounds with the structure of o - phases or X- phases (a - Mn ) ,
like those formed in systems containing metal analogues of thorium
(titanium , zirconium , hafnium ), have not been found in the thorium - rhenium
system .
T.C
3000
Ressly
Resiz
Rest
C ,wt %
0,5 10 15 20 25 1200
7.C
3180
2000 Res acela
L 1132
3000
1100
C
1.
2500 a
16.9 % 1000
1000
Q+ C
2000 950
1500
20 30 Re 20 40 60
Be Cat . % Si,at. %
b с
a
FIGURE 29. Phase diagrams of rhenium -carbon ( a ), mhenium - silicon (b) , and rhenium -germanium (c) .
Subgroup B
Carbon /52 , 53 /. It has been found /52 / that the reaction between
rhenium powder and methane at 2200°C does not lead to the formation of
carbides , but up to 1 % of carbon dissolves in rhenium . If rhenium powder
reacts with carbon monoxide at 470 – 600° C , a compound is formed which
according to /52 ) is a rhenium carbide that decomposes above 1600°C into
its elements . Rhenium dissolves up to 1% of carbon .
Hughes / 53 / constructed the rhenium side of the carbon- rhenium phase
diagram ( Figure 29 a ) by microstructural and X - ray analysis , and by
measuring the hardness and the melting point of cast alloys . This phase
diagram is a eutectic one . It has been found that liquid rhenium can dissolve
large amounts of carbon , but in solid rhenium the solubility of carbon is
only 11.7 at . % at 2480°C , and 4.2 at . % at 1800° C . No rhenium carbides
have been found in this system . This system has a eutectic lying between
the solid solution of carbon in rhenium and pure graphite . It contains
16.9 at . % Re and melts at 2480 + 50°C La
( - Re + graphite) . The phase
diagram of the rhenium- carbon system is similar to that of the carbon
nickel and carbon - copper systems .
127
Silicon /54 – 56 /. Rhenium- silicon alloys prepared by sintering at
1600° C contain a Resi, compound with a tetragonal lattice of the MoSi2 type,
and an ReSi compound with a cubic lattice similar to that of FeSi, Cosi,
NiSi , and MnSi / 54 /.
It has been found that this system contains three silicides /55 /. The
RezSi and ReSi compounds are unstable at room temperature and are
transformed into ReSiz + Re . The structure of RezSi has not yet been
determined .
Knapton / 56 / studied cast specimens by X- ray and microstructural
analysis and by measuring the liquidus temperature . He was the first to
construct an approximate rhenium- silicon phase diagram ( see Figure 29b ) .
The existence of the following three silicides in this system has been
confirmed :
1 ) ReSiz which forms congruently at 1980 ° C and has a tetragonal cii
structure ( a = 3.131 Å , C = 7.676 Å ). These data differ little from the
parameters given in / 54 /: Q = 3.129 Å, c = 7.674 Å. Silicon and ReSiz form
a eutectic at about 1100 – 1200 ° C .
2 ) ReSi is formed by a peritectic reaction between the melt and ReSiz at
about 1800°C , and it has a cubic lattice of the B20 type ( a = 4.774 Å ) . These
data agree with those given in /54 /: a = 4.775 A.
3 ) ResSiz is formed congruently at 1960° C , and it has a tetragonal lattice
of the Cr5Siz (TI ) type and a structure with a = 9.53 and c = 4.81 Ă .
Re5Siz and ReSi form a eutectic at 1820°C . The solubility of silicon in
rhenium is low . Rhenium and ResSiz form a eutectic containing 33 at . % Si
(melting point 1900°C ) . RegSi described in /55 / was not found in /56 /.
The authors of / 56 / believe that the compound given the formula RezSi
in / 55 / has in fact a stoichiometric formula of ResSiz.
Germanium /57 /. A germanium- rhenium phase diagram constructed
from the data of two studies on cast specimens is shown in Figure 29 c .
This system contains a rhenium germanide ReGe , formed at 1132° C by
the peritectic reaction Gel + Res 3 ReGez . On the germanium side a
eutectic is formed at 950°C , which is 8°C lower than the melting point of
germanium . The maximum solubility of rhenium in germanium at this
temperature is believed to be 3 at . % Re .
Tin /20 / . Rhenium is almost insoluble in molten tin .
Subgroup A
128
formed with the following parameters: a = 9.36 Å , 4.86 Å, cla = 0.52.
The o - phase is formed at 2490°C by the peritectic reaction L + Bao , where
B is a rhenium - base solid solution . The o - phase has a microhardness of
1800 kg / mm², and it is stable from above 1500°C up to its melting point
( 2490°C ) only . A eutectoid decomposition of the o - phase into a vanadium
base solid solution (a ) and a rhenium- base solid solution (B) (o Za + B) takes
place at 1500°C . Rhenium dissolves not more than 1.5 wt % ( 5 at . % ) of
vanadium . The region of vanadium- base a - solid solutions extends up to
87 wt % ( 65 at . % ) Re , and is almost uninfluenced by temperature. The
temperature at which the alloys consisting of vanadium- base solid solution
starts to melt increases from 1830°C carbon- reduced vanadium to 2290°C
for alloys containing 43 — 45.5 at . % Re . The starting crystals of the a- solid
solution are formed either directly from the melt or by the peritectic
reaction L + oza at 2290°C . The characteristic microstructures of alloys
are given in Figure 31 .
Re , at . %
Re , wt % 20
20 40 60 80 T.C
T/ C 3000
3000
520
L
2600
2600 -2490: 25
12290125 2200
2340
2200
a
1800
1800
-1500
1400
1400
a
1000
1000
V 20 40 60 80 Ae Nb 20 60 80 Re
Re ,at. % Re , wt %
a b
Re, at . %
20 60 80
7,6
3000 2010 + 25
L
2680115
x
of
2500
2 404
2000
x
1500
1000
Τα 20 40 60 80 Re
Re ,wt %
с
129
Approximate vanadium- rhenium phase diagrams , which are very similar
to that constructed in /60 /, have lately been constructed /61 , 62 /. However,
the temperature of the peritectic and eutectic transformations are not given .
Apparently the lack of stability of the o - phase below ~ 1500°C and its
decomposition into two solid solutions explain why the o - phase was not found
in the vanadium - rhenium system studied in / 58 /.
130
64 wt % ( 46.5 at. % ) Re at the melting point , and narrows with decrease in
temperature to 56 wt % ( 38.5 at . % ) Re at 1000°C . The homogeneous region
of B - solid solutions of niobium in rhenium has been approximately
determined . Apparently rhenium dissolves not more than 2 – 5 wt %
Nb at temperatures close to the melting point. The x - phase
(a - Mn type) is formed by a peritectic reaction between the melt and the
rhenium solid solution at 2520° C ( L + B = x) . The lattice parameter of the
X- phase is a = 9.67 A for alloys containing 83,4 wt % Re , and decreases
with increase in the content of Re to a = 9.61 A for alloys containing 90.9wt %
of rhenium which indicates a wide region of homogeneity of the phase with
82 – 93 wt % (69.5 - 86.5 at . % Re ) . The hardness of the X- phase varies
from ? 050 to 1150 kg / mm² . An X- phase in the niobium- rhenium system has
been described in / 58 , 64 , 65 /.
According to Greenfield and Beck / 58 / the x- phase in alloys containing
60 – 82 at . % Re annealed at 1200°C for 72 hr has a lattice parameter a =
9.67 Å , which agrees well with the data of /63 /.
In /64 / thelattice parameter of the x -phase is given as a= 9.676 Å for
an alloy containing 75 at . % Re . The x- phase was given a structural
formula of NbRe22, and it was concluded that the atoms in the lattice are
ordered . In /65 / it was found that the x- phase of an alloy with 75 at . % Re
has a lattice parameter of 9.638 Å.
Figure 30 b /63 / shows that the niobium - uranium system has a o - phase
with about 56 57 at . % Re formed by the peritectic reaction L + XEO
between the molten alloy and the X- phase at about 2400°C . The o - phase
exists over a very narrow range of concentrations and temperatures , and
is decomposed by a eutectoid reaction o Do + X into a niobium- base a - solid
solution and an x phase. The lattice parameters of the o - phase are as
follows : a = 8.75 Å , c =- 4.06 A , cla = 0.52 . The region of the o - phase is
separated from that of the niobium - base a- solid solution by a eutectic ,
Lato , melting at 2340°C and containing 67 — 68 wt % ( 50 – 51 at . % ) Re .
There are different views on the temperature at which the o - phase can
exist in niobium- rhenium alloys /58 , 65 /. According to /58 / the o - phase
exists in alloys containing about 50 at . % Re and annealed at 1000°C for
120 hr ( a = 9.72 Å, c = 5.07 Å, cla = 0.52 ). The same authors found no o - phase
in alloys annealed at 1200° C , and concluded that this phase is stable below
1200°C only.
According to /65/ the o - phase ( a= 9.78 Å, < = 5.11 Å, cia = 0.523) in an
alloy containing about 50 at . % Re is stable from above 1200°C up to its
melting point . At 1200°C the o - phase decomposes to give an X- phase .
Three new variants of the niobium- rhenium phase diagram were
constructed between 1959 and 1961 /66 -- 68 /. Knapton /66 / based his phase
diagram on X- ray and microscopic studies , and on measurements of the
melting point . His phase diagram agrees fundamentally with that given in
163 ). The system has a region of a niobium- base solid solution extending
to 46 at . % Re at the melting point , and narrowing to 43 at . % Re at 1000°C .
Rhenium dissolves not more than 1.5 at . % Nb . The X - phase in this
system melts congruently at 2800 °C and forms a eutectic with the rhenium
base solid solution containing 88 at . % Re and melting at 2700° C . The region
of homogeneity of the x- phase extends from 63 at . % Re to 87 at . % Re . The
lattice parameter varies from 9.78 Å for an alloy containing 62 at . % Re to
9.619 Ă for an alloy containing 90 at . % Re . The o- phase was found in
cast alloys of this system only . In alloys containing 55 or 60 at . % Re, the
131
o - phase was found together with the X- phase in a niobium- base solid solution ,
and it is believed /66 / that it exists over a narrow range of temperatures
and composition . It is formed peritectically at 2450°C ( 57 at . % Re ) by a
reaction between the melt and the x- phase , and with the niobium- base
solid solution forms a eutectic containing 53 at . % Re and melting at 2400°C .
The temperature at which the o - phase decomposes into a- and x - phases has
not yet been determined .
The niobium - rhenium phase diagram was constructed by Levesque and
Bekebrede /67 ), and differs from that constructed in /63, 66 /. The region
of the niobium- base a- solid solution extends from 40 % Re at 1200 ° C to
42.5 at . % Re at 1290°C . A eutectic between the q- and the X- phases is
formed , containing 47.5 at . % Re and melting at 2380° C . At 1075° C a
peritectic transformation a + x = takes place at 50 at . % Re . The region
of homogeneity of the x- phase extends from 64 – 87 at . % Re .
TABLE 47. Characteristics of the niobium -rhenium system according to different authors
Phase Characteristics /63/ /66 / /67/ / 68 /
-
o - phase Homogeneity range , at . % Re ~ 57 ~ 57 54
Temperature of peritectic L + x =
Bo , ° C ~ 2400 2450 2465
Temperature and composition of
the peritectoid a + x BO 1075°
50 %
Temperature and composition of
the eutectic Leato ..... 2340 ° 24000 2435 °
51% 53% 48 %
Temperature of the eutectoid
o e a + x , °C 2340-2200 2162
X - phase Homogeneity range, at . % Re 69.5 63-87 64-87 61.5
86.5 87
Temperature of the peritectic
L + Bex , ° C 2520
Temperature and composition of
the eutectic L Ba + x 2380 °
47.5%
Temperature of the peritectic
L + B #X, ° C ... 27830 27150
88% 88 %
Temperature of formation of the
x - phase (open maximum ), ° C 2800
Uranium -base B Maximum solubility of niobium ,
-
solid solution at .% 5
Note . According to /67/ the a +XP o transformation is peritectoid , but according to /63/ it is eutectoid .
132
diagram given in /66 /. The system has a wide region of niobium- base a
solid solutions extending to 45.5 at . % Re at 2162°C which is little influenced
by temperature . The region of rhenium- base B - solid solution extends to
4 at . % Nb at 2715°C , and narrows greatly with decrease in temperature.
The X- phase exists over a wide range of concentrations ( 61.5 – 87 at . %
Re ) , and it melts congruently at a temperature very close to the temperature
of the eutectic L 3X + B ( 2715°C , 88 at . % Re ) . The o - phase is formed at
54 at . % Re by a peritectic reaction L + Xao at 2565° C . The o - phase is
separated from the a - phase by a eutectic Laato containing 48 at . % Re
and melting at 2435°C . The o - phase undergoes a eutectic transformation
oza + X at 2162°C .
Some authors consider that the transformations between the o , a, and
x - phases in solid alloys are eutectoid reactions , and others believe that
they are peritectoid .
The four chief variants of niobium- rhenium phase diagrams /63, 66 — 68 /
are described in Table 47. It can be seen that there is good agreement
between the data on the ranges of concentrations over which niobium and
rhenium solid solutions exist , and also o- and X - phases . The main
difference between these variants is in the temperature range of the
existence of the a - phase and the nature of the formation of the X- phase .
We believe that the existence of an open maximum during the formation of
the X- phase and also of the eutectic between the x- phase and the rhenium
base B - solid solution has not been convincingly confirmed by microstructural
analysis , and that the difference between the temperature of the open
maximum and the temperature of the eutectic is so small that this part of
the phase diagram given in /66 , 68 / is not accurate .
Tantalum /40 , 58, 64 , 65, 69–71 /. The tantalum- rhenium phase
diagram ( see Figure 30 c ) was first constructed by Tylkina, Tsyganova, and
Savitskii, from the data of microstructural and X- ray analyses, and of
measurements of the melting point, hardness , and microhardness of the
corresponding alloys . A very wide region of tantalum- base a - solid
solutions was found up to 49 wt % ( 48 at . % ) Re at a temperature close to
the melting point . This region is little influenced by temperature . Rhenium
dissolves less than 5 at . % Ta . The solubility curve of tantalum in rhenium
is tentatively drawn on this diagram . The system has two intermetallic
compounds , o and X. The x - phase has a structure of the a- Mn type, and is
formed by the peritectic reaction L + B = X at 2830°C from the molten phase
and the rhenium- base B - solid solution . The homogeneity range of this phase
extends from 64 — 84.8 wt % (63.5 – 84.5 at . % ) Re . The lattice parameter
of the x- phase varies from a= 9.621 Å for an alloy containing 82.5% Re to
9.65 Å for an alloy with 64.4 % Re . The hardness of these alloys is
1700 - 1800 kg / mm² respectively .
The existence of an X- phase in the tantalum- rhenium system was proved
in / 58, 64, 65 /. According to /58 /, the x- phase exists over the wide range
of concentrations 63 — 75 at. % Re ( a = 9.711 Å). According to /64 /, the
lattice parameter of the x- phase of an alloy with 75% Re is a=' 9.676 Å.
According to /65 ), an x - phase was found in an alloy containing 75 at . % Re ,
with a parameter a= 9.683 Å.
The o - phase of the system ( Figure 30 c ) ( Ta Rez) has a ß - U type structure
(69 ), and a hardness of 1500 kg / mm² ( a= 9.630 Å, c = 4.928 Å , cla = 0.514).
The homogeneity range of the o - phase extends from 54 to 60 at . % Re . The
133
o - phase is formed by the peritectic reaction L + X Zoat 2680°C from the
melt and the x- phase . The tantalum- base a - solid solution is separated from
the o - phase by a eutectic melting at 2400° C and containing ~ 50% Re . The
o - phase of the tantalum- rhenium system was also studied in / 58 , 65 / .
According to / 58 /, the o - phase is formed over a narrow range of concen
trations at about 60 at . % Re ( a = 9.72 Å , 5.07 Å , cla = 0.52 ) . It is
believed /65 / that the o - phase (Ta Rez) is stable above 1200°C up to its
melting point , and that its parameters are : a = 9.809 Å, c = 5.123 A,
cla = 0.523 for an alloy containing about 50 at . % Re . In the same paper / 65 /
an unknown phase with a structure different from that of the tantalum - base
solid solution was found in an alloy containing 25 at . % Re annealed at
1000° C for 7 days .
In a later work Brophy , Schwarzkopf, and Wulff /71 / constructed a
tantalum- rhenium phase diagram by measuring the melting point of cast
alloys , and analyzing them by X - ray and microstructural methods . The
solubility of rhenium in tantalum is 48 wt % at 2460°C and 45 wt % at
1200° C . The solubility of tantalum in rhenium is 5% at 2755° C and 3% at
2010°C . This system has two intermetallic compounds : an x - phase , and
also a o - phase ( a = 9.69 A, cla = 0.52 ) formed at 2740°C by a peritectic
reaction over a narrow range of concentrations ( 59.5 % Re ) which is
decomposed at 2460°C by a eutectoid reaction into a tantalum- base solid
solution . The X- phase (TaRe22) is formed congruently at 2790°C and contains
79% Re . It has a homogeneity range from 65 to 80% Re at 1200°C . The
Q - Ta is separated from the o - phase by a eutectic containing 51 % Re and
melting at 26 90 ° C , and the B- Re is separated from the X- phase by a eutectic
containing 16% Ta and melting at 2755°C . It has been found that the lattice
parameter of the % -phase increases with increase in the content of rhenium .
TABLE 48. Characteristics of the tantalum -rhenium system according to different authors
Phase Characteristics /69 / /71 /
134
of the stability of the o - phase and in the characteristics of formation of the
X - phase . It is clear that the reason for the differences between these two
variants may be that the two alloys studied were not in the same state of
equilibrium . The existence of a eutectic between the X- phase and the
rhenium- base B - solid solution found in /71 / is doubtful. The data of
microstructural analysis are not sufficient to solve the problem , and the
difference between the temperature of the open maximum of the -phase
and the eutectic temperature is very small .
Subgroup B
Subgroup A
135
Re , at. %
7, ° C 20 40 60 80
3000
Re , at . %
20 40 60 80
2600
1. ° C
42350 3000
2261
2200
2600 2570 °
2500
1800 2200
po
a 1850 "
1400 1800
1400
1000
1000
Cr 20 40 60 80RC MO 20 40 60 80 Re
Re , wt % Re , wt %
a b
Re ,at. %
20
40 60 80
7,5
L
3000 2899
2815
2500
2000
1500
1000
20 60 80 Rc
Re, wt %
с
TABLE 32. Phase diagrams of rhenium -chromium ( a), rhenium -molybdenum ( b),
and rhenium - tungsten (c) .
136
The initial crystals of the chromium - base solid solutions are formed either
directly from the melt or by the peritectic reaction L + 0 B a at 2280°C
between the melt and the o - phase . The o - phase (Cr2Rez ) is formed by the
peritectic reaction L + ß zo at 2350°C between the melt and the uranium
base B - solid solution . The homogeneity range of the o - phase is 83 - 87 wtº
( 57 – 64.6 at . % ) Re , and the lattice parameters are : a = 9.23 Å , c = 4.80 Å ,
cla = 0.52 , which agrees with the data given in / 58 , 64 /. The hardness of this
phase is 1050 — 1170 kg / mm² .
Molybdenum /40 , 58 , 64 , 70 , 79, 82 - 87 /. Savitskii , Tylkina, and
Povarova /82 / were the first to construct a molybdenum - rhenium phase
diagram ( Figure 32 b ) from the data of microstructural and X- ray analyses
and of hardness and melting point measurements . Earlier the same authors
/ 40, 79 / had constructed an approximate molybdenum -rhenium phase
diagram , which was then made more accurate /82 / in the region of the
% -phase .
The molybdenum - rhenium phase diagram ( Figure 32b ) is of the peritecti
type and shows the existence of two intermetallic compounds (o- and X
phases ) . The system has a large region of molybdenum - base a - solid
solutions extending to 58 wt % ( 42 at . % ) Re at the melting point , which
narrows to 46 wt % ( 30.5 at . % ) Re at 1100° C . The molybdenum -base solid
solution is formed either directly from the melt or by a peritectic reaction
at 2500°C between the melt and the B - phase ( L to Ra ) . The liquidus and
solidus of the molybdenum -base solid solution have minima at about 43 -
46% Re and at 2450+ 30° C .
According to Ageev and Shekhtman /83 /, the lattice parameter of the
molybdenum - base solid solution decreases with increase in the content of
rhenium from 3.14 Å for pure molybdenum to 3.12 Å for an alloy containing
53 wt % Re .
The region of rhenium- base ß- solid solutions extends to about 10 wt% Mo
at the melting point , and narrows to 2 – 3 wt % Mo at 1100° C . The o - phase
(MozRez) is formed over the region 68 – 80 wt % ( 52.5 – 67.5 at . % ) Re at
2570°C by a peritectic reaction between the molten metal and the rhenium
base solid solution : L + B BO . The lattice parameters of the o - phase are :
a = 9.54 Å , c = 4.95 Å , cla = 0.52 /83 /; its hardness is 1850 kg / mm², and its
electrical resistivity 3.1 · 10-4 ohm · cm .
The existence of a o - phase in molybdenum - rhenium alloys has been
indicated in several papers / 58 , 64, 70 , 79 , 84 /. According to /70 / the
c - phase has the composition Remo , and the authors of /84 / indicate that the
o - phase of an alloy containing 60 at . % Re has a tetragonal lattice ( a = 9.988 ?
c = 4.983 A ) . According to this work the homogeneity range of the o - phase
extends from 49 — 70 at . % Re . Cast alloys annealed at 1200° C were studied b
microstructural and X -ray analyses / 58 /, and it was found that they contain two
intermetallic compounds : a o - phase with a region of 48 — 67 at . % Re
( a= 9.58 – 9.54 Å , c = 4.96 – 4.95 Å, cla = 0.52) and a phase of the a-Mn type
containing above 79 at . % of rhenium ( a = 9.55 A ) . The authors of /64 / state
that the o -phase has the composition Mo Rez, a tetragonal lattice ( a = 9.57 Å
c = 4.98 Å , cla = 0.52 ) , and an electron concentration of 6.6 electrons / atom .
The phase diagram in Figure 32 b shows that at 1850°C an X- phase with ai
Q - Mn type lattice is formed by the peritectic reaction o + B = x from the
o - phase and the rhenium- base B - solid solution . The homogeneity range is
87 – 90 wt % ( 77.6 – 83.6 at. % ) Re, a = 9.55 Å .
137
Approximate data on the phase diagram were given by Knapton /85 ), and
a corrected version of the same phase diagram by the author of /86 /. The
region of the a - solid solution of rhenium in molybdenum extends from
43 at . % at 2440°C to 29 at . % of Re at 900°C . The solubility of molybdenum
in rhenium varies from 15 at . % Mo at 2500 ° C to 8 at . % Mo at 900 °C . The
o - phase exists over a wide range of concentrations from 52 to 71 at . % Re ,
and it is formed by a peritectic reaction between the rhenium- base solid
solution and the melt at 2520°C . The o- phase has the following parameters :
a = 9.610 – 9.563 Å, 4.994 – 4.980 Å , cla = 0.52. The o - phase and the
mulybdenum- base solid solution form a eutectic containing 50 at . % , which
melts at 2440°C . It is believed that at 1100 — 1150 ° C the - phase decompose :
eutectically into a- and x- phases . The x- phase (a- Mn type) is formed by a
peritectoid reaction between the o - phase and the rhenium- base solid solution
at 1800 – 1850°C . The homogeneity range of the x- phase extends between
76 and 77.5 at . % Re at 1800 ° C , and between 76 and 78 at . % Re at 1200° C .
After annealing at 1200°C the lattice parameter of the x - phase is a = 9.593
9.598 Å .
Dickinson and Richardson /87 / also constructed a molybdenum - rhenium
phase diagram . The region of solid solutions of rhenium in molybdenum
varies from 59 wt % (42.5 at. % ) at 2505° C to 46 wt % ( 29.5 at . % ) at 1200 °C .
The solubility of molybdenum in rhenium varies from 12 wt % (21 at. % ) Mo
at 2645°C to 3 wt % ( 6 at . % ) at 1600° C . The o - phase is formed by a peritectii
reaction between the melt and the rhenium - base solid solution at 2645° C .
The homogeneity range extends from 55 to 67 at . % Re . Between the o- and
the a - phases there is a eutectic containing 65 wt % (about 49 at . % ) Re , which
melts at 2505° C .
The X- phase is forrned by a peritectoid reaction at 2080°C , and contains
86 wt % ( 76 at . % ) Re . The three variants of the molybdenum- rhenium phase
diagrams are compared in Table 49 .
TABLE 49. Characteristics of the molybdenum -rhenium system according to different authors
Phase Characteristics /81 / /87/ / 86 /
It can be seen from this table that the concentration ranges of the
individual phases given in the three variants of the molybdenum - uranium
phase diagrams agree well . The main difference is that the authors of
/86 , 87 / maintain that the o- and a - phases form a eutectic , but according
to /82 / the a - phase is formed peritectically from the o - phase . We believe
that microstructural analysis does not confirm the existence of a eutectic in
this region .
138
Tungsten /40, 58 , 65, 70 , 84 , 88 - 90 /. Becker and Moers /88 /
constructed the liquidus curve of the rhenium- tungsten system , and found an
intermetallic compound Re3W2 with a narrow homogeneity range ,
corresponding to the maximum on the liquidus curve at 3007 50°C . This
compound forms two eutectics : with the tungsten- base solid solution
containing 50.6% Re (melting point 2892°C ) , and with the rhenium- base
solid solution containing 67.5 % Re (melting point 2822°C ) . X- ray studies
failed to indicate any solubility of Re3W2 in rhenium , but it was found that
Re3W, has a limited solubility in tungsten .
Tentative data on the tungsten- rhenium phase diagram were published by
Savitskii and Tylkina /40 /, and a corrected variant by Savitskii , Tylkina ,
and Shishkina /89 /. The tungsten- rhenium phase diagram first constructed
is peritectic . It has been found that this system has two intermetallic
compounds (a o- and an X- phase ) . The system (Figure 32 c ) also has a wide
region of tungsten- base a- solid solutions , which extends up to 45 % Re at a
temperature close to the melting point , and narrows to 32% Re at 1100°C .
It can be assumed that further studies on alloys consisting of solid solutions
of rhenium in tungsten which have been wrought and subjected to prolonged
high temperature anneals will make it possible to correct the position of the
solubility boundary and to determine whether the solid solution can
decompose . This is also true of the solid solution of rhenium in molybdenum ,
chromium , vanadium , niobium , and tantalum . The o - phase ( Re3W2 ) is
formed at 2890°C by a peritectic reaction between the melt and the tungsten
base solid solution: La Bo . The o - phase has the following lattice
parameters: a = 9.53 Å, c = 4.95 Å, cla= 0.52 . Its hardness is 2000 kg / mm²,
and its homogeneity range extends from 40 to 66% Re . It can be seen from
the phase diagram in Figure 32c that the region of the rhenium - base
B - solid solution is wide and extends to 15 % W at the melting point , and
narrows to 12% W at 1100°C . The rhenium- base solid solution is separated
from the o - phase by a eutectic containing 75% Re , which melts at 2815° C
( Leo + ß ) .
It has been found that this system also has an x - phase with a structure of
the Q - Mn type ( a = 9.57 Å) , a hardness of 1500 kg/ mm², and a narrow
homogeneity range at about 75% Re . The X - phase is formed at 1050°C by a
peritectoid reaction between the o - phase and the rhenium- base solid solution
( o + B #X ) . The characteristic microstructures of the tungsten- rhenium
alloys are shown in Figure 33 .
The o - phase of the tungsten- rhenium system was also studied in /58, 64,
70, 84 /. According to /70 /, W2Rez has a o - phase structure . The homogeneity
range of the o - phase (RezWz ) which contains 55 – 65 % Re was studied /84 /,
and it was found that an alloy containing 59.5 at . % Re has the following
lattice parameters : a = 9.645 Å , c = 5.038 Å.
It has been found that specimens annealed at 1200°C contain two inter
metallic compounds: a o - phase (W2Rez) with 37 58 at . % Re ( a = 9.55 A,
c = 4.96 A ) and an x -phase (type a - Mn ) from 73 at . % Re to almost pure
rhenium ( a= 9.588 A) / 58 /.
According to /64 /, the o - phase has a tetragonal lattice with the following
parameters: a = 9.59 A, C = 5.00 A, cla = 0.52, and an electron concentration
of 6.6 electrons / atom .
139
b
140
TABLE 50. Characteristics of the tungsten - rhenium system according to different authors
Phase Characteristics / 89/ /90/
Subgroup B
141
Re, at . %
20 40 60 80 Re, wt %
1, C 20 40 60 80
1, ° C 3000
3000
-Uhey
L
2600
2500 1, °C Re, at . %
—
əy'n
12 16
2105 1000
2200
2000
900
1800
1500
800
1105 ° 750 ° 1410 °
ery 1400
73750
1000 681
681 750 ° 700 A 12100
م. - Mn
Pir - Mn
500 6430 600
64 ° 1000FA -Mn 925°
180 ° fa - Mr
500 600
U 20 40 60 80 Re U 4 12 Mn 20 40 60
Re , wt % Re , wt % Re at. %
a b с
Sulfur /47 , 96 , 97 /. Sulfur forms ReS2 and ReqS7 sulfides with rhenium .
The type of crystal lattice of these is unknown . The ReS2 compound has a
monoclinic - deformed defective structure .
Selenium / 96 , 97 /. Rhenium forms the following rhenium selenides
with selenium : ReSe2 which has highly oxidizing properties , and the unstable
RezSe 7 selenide which decomposes at 300°C in vacuo into ReSex and
selenium .
142
by the same authors in /40 /. It has been found that the s- Mn- base solid
solution is formed at 1410° C by the peritectic reaction L + B - Mn . The
peritectoid transformations in this system are as follows : 6 +0 By at
1315° C , y + JRB at 1210°C , and ß + JBQ at 925° C . It should be pointed
out that the temperature of the last peritectoid reaction agrees well with
that given in /40 /, according to which the temperature of the polymorphic
Q 3 transformation in alloys containing 24.6 wt % Re is 910°C .
Technetium /100 /. An X- ray analysis of cast and annealed alloys
showed that technetium forms a continuous series of solid solutions with
rhenium , with a hexagonal close - packed lattice .
Subgroup B
Iron /64 , 99, 101 , 102 /. Eggers / 101 / constructed an iron - rhenium
phase diagram (up to 50 wt % Re , Figure 35 a ) from data of structural and
thermal analyses and measurements of the hardness of the specimens . This
system has highly homogeneous phases: an e - phase (FezRez ) stable up to
room temperature and containing about 70 wt % Re , an n - phase ( Fe3Re ) which '
forms a melt and decomposes by a eutectoid reaction at 51.5 wt % Re and
1205 ° C into y- and e - phases . The s - phase is formed at 1540°C by a peritectic
reaction at 7 wt % Re between the melt and the n - phase . The 6 - phase
decomposes eutectically into y- and n- phases at 21 wt % Re and 1375° C . The
solubility of rhenium in the r - phase varies from 14% Re at 1375° C to 40% Re
at 1205°C , but later it decreases to 37% Re at 895°C . The a - phase can be
formed from ar - phase or by a peritectic reaction between the y- and e - phases
at 45 wt % Re and 895° C. The temperature of the y - pa -phase transfor
mation is a minimum of 800°C at about 27% Re , and the binary (a + y ) region
is narrow . At room temperature the a - phase dissolves 29 % Re . The
temperature of the magnetic transition decreases from 768° C for pure iron
to 680°C for an alloy containing 30% Re .
It has been found /64 / that the FezRez compound is a o - phase ( a= 9.08 Å,
c = 4.72 Å, cia = 0.52) with an electron concentration of 7.6 electrons / atom .
It has been found / 99 / that an alloy with 73.55 wt % Re contains a o - phas
with the following parameters: a = 9.02 Å, c = 4.69 Å, cla = 0.52. The micro
hardness of the o - phase is 1230 kg / mm² . According to / 102 /, the system
has another intermetallic compound FezRe3, with a structure (or super
lattice ) of the B- Mn type ( a = 6.43 Å) . This system should be further
investigated .
143
2.500
Re, wt % 7,66
Fragegy
20 40 60
1 ,° C 2000
1600
Lol
1400
1000
E
12050
1200 500
24
Y
1000 Co 20 40 60 80 he
Re,wt %
3000
895 °
L
800
2000
680 °
Magnetic
600 transition a
1000L
fe o 20 Ni 20 40 60 80 Re
Re , at . % Re ,wt %
a с
144
between the melt and a rhenium- base solid solution containing 63 wt % Re
at 1600°C .
Measurements of the melting point and hardness , and a microstructural
analysis of this system /40 / confirm the data given in /104 /. The rhenium
side of this system should be further investigated .
at . % Re, at . %
20 40 60 40 60 80
Ru
a
80 d Os
2500 3100
20006 3000
o
a a
o
1500 29006 o O
o
1000 22 2800
Ru Re Os Re
30 60 50 60
b e
Rh 2620 : 25 80
2800
2500 2500
OOO o lo O o
O
0 0 00000
1500 a B
a 1500
B
1000 orde 101 10000 100 000 OLO
Rh codedRe Re
40 60 80 40 60 80
с f
Pd PC
2500 2500
2450 °
2000 2000
1650 °:25
1500 1500
a B
a
10000 costo 1000
1 1
Pd 20 40 60 80 Re Pt 20 40 60 80 Re
RB,wt % Re, wt %
FIGURE 36. Phase diagrams of rhenium -ruthenium ( a),
rhenium - rhod ium ( b), mhenium - palladium ( c), rhenium
osmium ( d), rhenium -iridium (e), and rhenium -platinum ( f).
145
FIGURE 37. Microstructure of rhenium -palladium alloys. X200:
a - palladium ; b – 5 % Re; c -25% Re ; d – 40 % Re; e – 999 Re .
146
The palladium - rhenium phase diagram (Figure 36 c ) is of the peritectic
type and has two limited solid solutions . No intermetallic compound has
been found in this system . Characteristic microstructures of these alloys
are shown in Figure 37. At 16 50° C a peritectic transformation L + B BQ
takes place , where a and ß are palladium- and rhenium- base solid solutions ,
respectively . The solubility of rhenium in palladium is up to 19 wt %
( 11 at . % ) Re . With increase in the content of rhenium the lattice parameter
of the palladium - base solid solution decreases from a = 3.882 Å for pure
palladium to 3,65 A for an alloy containing 11 at . % Re . This agrees with
the data of /107 /, in which palladium alloys containing up to 45 wt % Re
were studied by microstructural and X- ray analyses and by measurements
of hardness , thermoelectromotive force (TEMF ) and electrical resistivity .
The region of the rhenium- base solid solution on the phase diagram has
been drawn tentatively, since alloys with more than 1 % Pd could not be
obtained .
Osmium /108, 109 /. Tylkina, Polyakova, and Savitskii / 108 /
constructed an osmium - rhenium phase diagram ( Figure 36 d ) from data of
microstructural and X- ray analyses and by measuring the melting point and
hardness of the alloys . With rhenium , osmium forms a continuous series
of solid solutions . The temperature of the solidus increases smoothly from
the melting point of osmium ( 3050°C ) to the melting point of rhenium
( 3170°C ) . The hardness of cast and annealed alloys varies , and a flat
maximum is formed at 30 — 40 % Re . An X- ray analysis has shown the
presence of a solid solution with a hexagonal close- packed lattice . The
parameters of this phase increase smoothly with increase in the content of
rhenium . Three osmium- rhenium alloys were investigated by X- ray
method . The lattice parameters and the cla ratios are given in /109 /. The
data of both papers agree approximately .
Iridium / 106, 110 /. Iridium- rhenium alloys were studied in /110 /
to determine whether they can be used for thermocouples . By testing
sintered alloys it was found that at low temperatures iridium dissolves
about 5 wt % Re . The solubility of iridium in rhenium is up to 60 wt % at
2000°C and 50 wt % at low temperatures .
Tylkina, Tsyganova, and Savitskii / 106 / constructed an iridium
rhenium phase diagram of the peritectic type (Figure 36 e ) . They indicated
the existence of two limited solid solutions by microstructural and X - ray
analyses , and by measuring the melting point , hardness , and microhardness
of cast specimens . No intermetallic compounds have been found in this
system . At 2800°C a peritectic reaction L + B za takes place , where a
and B are iridium- base and rhenium- base solid solutions , respectively .
The solubility of rhenium in iridium is 35% Re at the temperature of the
peritectic and decreases to 28% Re at 1000°C . The solubility found in / 110 /
is higher than that given in / 106 /. This difference is apparently due to the
different methods of preparation of the alloys . The lattice parameter of
the solid solution changes from 3.8312 Å for pure iridium to 3.65 Å for an
alloy containing 28% Re . The region of single- phase rhenium- base solid
solutions extends to 45 % Ir at 2800° C , and narrows to 40% Ir with decrease
in temperature .
Platinum / 111 - 113 /. The thermoelectric properties of alloys
containing up to 20 wt % Re , their microstructure and ductility, were
studied in / 111 /. All the alloys investigated are in the region of platinum
base solid solutions . It has been found that rhenium appreciably increases
the electrical resistivity and the thermoelectromotive force of the alloys .
147
pounds
table
periodic
the
elements
with
rhenium
of
com
intermetallic
formation
temperature
nd
aparameters
sattice
Composition
51.
,lTABLE
tructure
Temperature lattice
crystal
of
Parameters
Xe
R
- Compounds Homogeneity of
formation
, lattice
crystal
of
Type References
system formed Re
,%
range a,Å
°C A4, cla
148
Gadolinium GdReq 5.412 8.827 1.631 tt
Terbium TbRez 5.397 8.797 1.63 ft
Erbium Errez 5.363 8.758 1.633 tt
Lutetium Lurez 5.336 8.721 1.634 a/30
Boron -
865
-yat
.%phas
0 e Tetragonal 5.47 4.73 /31
at
.%
€-66.7
phase 2.97 13.8 /31
Y'-pat6<
.%0
hase /31
ReB typ
TiBe 6.12 3.06 4.56 /34
ReB2 .%
at
33 Hexagonal 2.900 7.478 /33
RezB Orthorhombic /32
ReqB3 Hexagonal /32
ReB3 Hexagonal /32
Aluminum Al2Rez wt
90
% 2000 Cubic
the
a
-M
ofn
type 9.58 3/, 56
)(x-phase
5Rey
–
%
)4(AIwtRe05l 1590 /,356
AlzRe 77.5
%
wt 1485 MType
, 02A1
W2A1 ,3/ 65
Alize %
wt
37 600 cubic
M012A1
, 12A1
WType 7.528 ,3/ 658
IARe CѕСІ
Type 2.88 /37
AlRe Triclinic 9.13 1b=3.8
&= 5.16 /38
"@14 Y. 103.51
Titanium 24TisRe wt
95
% 2750 Cubic
the
a
-M
ofn
type /41
)(x-phase 9.59 /42
Zirconium Rez4Z15 %880
-2
.at *
2500 The
same 9.626-9.693 /,445
)(x-phase
Req2r 2450 MgZn
the
of
Hexagonal
,type -5.25
5.21 8.5-8.561.63 /,454
)-p(hase 5.251 8.576 1.613 / 67
/,4
ReZ12 *
1900 Tetragonal
the
B-Utofype 10.12 5.42 0.535 /,445
)(o-phase
Hafnium HfgRe
24 80
-2
8at
.% 2975
* Cubic
the
of
-M
an
type 9.682-9.708 ,49
/748
)(x-phase
HfRey *
3000 Hexagonal
MgZn
the
,tof
ype 150
/
p(a-) hase
HfRez *
2850 The
same 8.592-8.569
5.248-5.235
1.637 /,4/489
HfRez 3
> 1001 5.293
8.584 /50
HfzRez at33
—
4.%0 *
2280 o-hase
the
of
ZręRe
ptype /,498
Hfu
Res 41.5
-5.5
4at
.% *
-2780 unknown
Structure /50
Thorium ThRez 66.6
at
.% Hexagon
the
tMgZn
,of
ype al 5,498 9.116 1.658 /51
p(a-) hase
Silicon Siz
Re at
33
.% 1
1980 C11
Tetragonal 3.131 7.676 /56
Re
Si %50
.at 1880 B20
Cubic 4.774 /54,56
149
RegSiz at
.~2
6% †
1960 Tetragon
the
of
Crg
type
Sig al 9.53 4.81 /156
Rezsi /55
Germanium ReGez at33
.% *
1132 /57
Vanadium )(o-pVRe
hase
z .%
at
75 2490 9.36 4.83 0.52 /159
,60
Niobium Nb
Reza 69.5
-
86.5
at
.% *
2520 the
Cubic
-M
a
ofn 9.61-9.67 163
/
I
p)(x-hase 9-(823
%)wt
The
same 9.67 /58
75
at
.% (6)
9.67 /64
"75
.at 11 9.638 /65
63
at
87
.% 2800 9.619-9.78 /66
8
-
at
.%
-7
61.5 27151 /68
NbRe -
.56
%at
57 *~2400 the
of
tTetragonal
B-Uype 8.75 4.06 0.52 /63
p(o-) hase .50
at
% The
same 9.72 5.07 0.52 /58
at
50
.% 9.78 5.11 0.523 /
165
57
at
.% 2450 /66
)(51ontinued
CTABLE
lattice
crystal
of
Parameters
R
-
Xe Compounds Homogeneity of
Temperature lattice
crystal
of
Type References
system formed ,%e
Rrange ,°C
formation 0
Å
,a cla
lum
Tanta TaRezz 862
at
.%–6.5 2830 Cubic
the
of
M n
-atype 9.621-9.65 /69
-
)(x-phase –8(673
%)wt
%63
–75 The
same 9.711 /58
at
75
.% (6)
9.67 /64
75
.%
at 9.683 /
165
65 80
wt
% 1
2790 11 9.80–9.62 /71
Ta
Reg 6
-
54
.%
at0 *
2680 Tetragonal
B-U
tthe
ofype 9.630 4,928 0.514 /69
p-(o) hase 6~
.0
at
% The
same 9.72 5.07 0.52 /
158
(9)
9.80 (3)
5.12 0.523 /
165
59.5
at
.% 2740 The
same 9.69 0.52 /
171
Nitrogen X-ReN043 Cubi
cface
- entecred 3.92 /72
ReNo.34 /73
Phosphorus Re2R, e P
)x+P1 known
not
lattice
of
Type /
147,74
150
,RReP
eP32
Arsenic -2.
ReA352.1 known
not
lattice
of
Type /147,75
Chromium CrąRez 657
–4
.at
% *
2280 Tetragonal
the
of
type
B-U 9.23 4.80 0.52 158,81
/
p(o-) hase –
8( 73
%)wt
9.31 4.83 0.519 /
164
Molybdenum Mo
Reg 652.5
-7.5
.%
at *
2570 type
B-U
the
of
Tetragonal 9.54 4.95 0.52 /,823
p(o-) hase %)(68-80
wt
at
749
.%–0 The
same 9.988 4.983 //84
648
at
."-7 9.58-9.54 -4,95
4.96 0.52 /58
60
at
.% 9.57 4.98 0.52 /64
at
.71
% 52 2520 9.610-9.563 -4.980
4.994 0.52 8/ 6
6at55
-7
.% 2645 10 /87
pX- hase 77.6
-3.6
8at
.% 1850 Cubic
the
of
M n
a-type 9.55 /82,83
9wt
%)-(807 The
same
79
.
at
% 9.55 /58
76
-7,5
7at
.% 1800 9.593-9,598 /86
1850
** 11
76
.%
at *
2080 17 /87
;)(86
wt
Tungsten RegWz %6
6
-
40 2890 B-Utype
the
of
Tetragonal 9.53 4.95 0.52 /89
p(o-) hase -65
55
% The
same 9.645 5.038 0.52 /84
58
-
37
% 9.55 4.96 0.52 /58
9.59 5.00 0.52 /64
43.5
71
% 3000 10
/90
)(x-phase .%
at
75 **
1050 Cubic
the
a
-M
ofn
type 9.57 /89
at
7.%>3 The
same 9.588 /58
.73
at
% 2125
** /90
Uranium URez 61
wt
% 22001 above
the
Zn
Mg
Hexagonal
,tofype 9/, 23
)(a-phase orthorhombic
below
°C,and
180
°C
180
UzRe ** 0
75 /,934
-
Plutonium Purez MgZn
the
of
Hexagonal
,type 5.396 8.729 1.018 /9a 4
Oxygen )( ezog
RReO4 known
not
lattice
Type
of 195
/
Rez07
Reo
,
Rez08
Regos
ReO2
151
Rezo
,
Reo
RO(,) 2e
Rezo
Sulfur Re
Sy -deformed
Monoclinic
defective /47,95-971
-
-
structure
ReqS7 not
known
lattice
of
Type
Selenium Res
Rey
Se ez The
same /95-97
Manganese o-phase 52,24
.
at
% >700
1 Tetragonal
the
B-Utofype 9.14 4.75 0.52 /99
,7(7wt
%87 The
same 9.11 4.92 0.54 198
/
Fluorine ReF4
,R eF /95
Chlorine ReCl
, 195
/
ReC14
1
ReCls
1
ReCle
1
,ReCl
1
Bromine ReBr3
,ReBra 195
/
lodine Rela /95
1
5511
)(51ontinued
CTABLE
lattice
crystal
of
Parameters
R
X
-e Compounds of
Temperature
Homogeneity
lattice
crystal
of
Type References
system formed ,%e
Rrange ,°C
formation
Iron FezRez ~
70
wt
% /101
-
-
p)•(o- hase
FezRez 73.55
wt
% tTetragonal
the
of
B-Uype 9.08 4,72 0.52 /64
-
p(e-) hase 9.02 4.69 0.52 /99
152
Fegre ~51.5
wt
% not
known
lattice
of
Type /101
-
)-p(nhase
RezFez Structure
of
type
-M
Rn 6.43 /102
1
-
-
reaction
.by
aeritectic
pformed
Compound
.
preaction
.Compound
aeritectoid
by
formed
ompound
Ccongruently
†.melts
Khamidov
. nd
ylkina
aTSavitskii
,ff
by
Data
Tzhebyatovskii and Berak / 112 / constructed a platinum- rhenium phase
diagram from data on X- ray and microstructural analyses and measurements
of the hardness and melting point of cast specimens . This phase diagram
is of a peritectic type (Figure 36 f), and shows the existence of limited
solid solutions . At 2450°C a L + B Ba peritectic transformation takes place
(a and B are platinum- base and rhenium- base solid solutions, respectively ) .
Rhenium dissolves 40% Pt and platinum dissolves 40% Re . The solubility is
almost unaffected by temperature .
All compounds formed in binary rhenium systems are given in Table 51 .
153
Chapter XI
There are very few papers on ternary phase diagrams of rhenium . Those
existing give only tentative data on the phase equilibrium in the system at
a certain temperature , and in other papers the positions of the phase regions
are determined from the phase composition of the starting binary systems
and studies of two or three ternary alloys . Therefore , these data must be
considered as preliminary only , and this system must be more thoroughly
studied .
At present, ternary phase diagrams of alloys of rhenium with transition
refractory metals , such as tungsten , tantalum , molybdenum , niobium ,
chromium , vanadium , titanium , and zirconium , are of greatest interest .
Of systems with nonmetals , those with oxygen and carbon are the most
important .
We have divided the ternary phase diagrams into three groups : 1 ) phase
diagrams of rhenium - tungsten with a third metal; 2 ) phase diagrams of
rhenium- tantalum with another metal; and 3 ) all other phase diagrams of
rhenium with metals or nonmetals . Rostoker /114/ constructed diagrammatic
isothermal sections of concentration triangles from literature data , but he
also carried out microstructural and X - ray studies on only 2 - 4 alloys
represented by the composition triangle . From these data the author drew
diagrammatically the lines which limit the phase regions in the ternary
systems of rhenium with refractory materials . Rostoker did not carry out
the usual studies on ternary alloys by methods of instrumental analysis . As
the experiments were insufficient , experimentally based corrections were
necessary . Nevertheless , the above variants of the phase diagrams are of
great interest , and can be used for the development of ternary alloys .
154
Rhenium- tungsten - niobium . From studies on two ternary alloys
containing 40 – 43.5 % W, 14 – 25% Nb, and 46 – 31.5 % Re , and from
literature data on binary systems , Rostoker / 114 / plotted the boundary of
ternary solid solutions of rhenium in tungsten and niobium ( Figure 38b ) .
Rhenium - tungsten - tantalum . A complete ternary phase
diagram of the tantalum- tungsten- rhenium system was constructed by
Wulff and Brophy / 115 / from the data of microstructural and X - ray analyses ,
and measurements of the melting points of cast alloys . The ternary
tungsten- tantalum - rhenium three - dimensional phase diagram with two
isothermal sections corresponding to the phase composition of alloys at
1200 -- 2020°C and 2530 — 2680°C is shown diagrammatically in Figure 39.
To construct the ternary diagram the authors used literature data of the
corresponding binary phase diagram of tantalum - tungsten , tungsten
rhenium , and tantalum - rhenium systems .
Re
a
b
1000-1500 ° 1000-1500 °
W V NO RE
FIGURE 38. Schematic phase diagram of ternary systems of rhenium (range 1000 – 1500 ° C ):
a – rhenium - tungsten - vanadium ; b – rhenium - tungsten -niobium .
155
Re - 3% Ta alloy to the Re – 11% W alloy. This position of phases in the
ternary systems indicates that a quaternary phase equilibrium exists . The
temperature of the quaternary phase equilibrium lies below the temperature
of the eutectic L BO + B ( 2825°C ) in the tungsten- rhenium system , and
below the eutectic L BX + B ( 2755°C ) in the tantalum - rhenium system , but
above the temperature of the peritectic L + X BO ( 2740°C ) in the tantalum
rhenium system , and above the temperature of the peritectoid o + Bax
(2125°C ) in the tungsten- rhenium system . The phase diagram in Figure 39
shows an isothermal region bounded by four nonparallel lines , which form
the sides of a quadrangle . Each corner of this represents one of the four
phases L , B , O , or X , each saturated with reference to the other . Figure 39
also shows that the ternary phase spaces which begin at the peritectic
L + XBo tantalum- rhenium and the peritectoid o + B = x (tungsten- rhenium )
extend to the plane of the quaternary equilibrium . The compositions of the
four mutually saturated phases have not yet been determined . The ternary
regions in the tantalum- tungsten- rhenium system are very narrow .
3410
3180 °
2965
2680
2530 °
Re
2020 "
1200
Ta
156
Rhenium - tungsten - chromium . Rostoker /114 / studied four
ternary alloys of the tungsten- chromium- rhenium system , and found that
the phase relationships in the ternary systems are very complex (Figure 40 ) .
A wide range of a - ternary solid solutions of rhenium in tungsten and in
chromium exists at 1500°C (Figure 40 a ) . At 1000° C the ternary a-
a - solid
solution decomposes into two solid solutions Q1 +02, like in the tungsten
chromium binary system . Two possible variants of the position of phases at
1000°C in the ternary tungsten- chromium- rhenium system are shown in
Figure 40 .
Re RB
7
a
b
a , *062
w
Re Cr W Cr
az
Olymaz
o
Cr
157
that the solubility limit of the ternary solid solution in the tungsten
molybdenum - rhenium system / 116 / extends at 1000°C from the maximum
solubility of rhenium in tungsten ( 32% Re ) to the solubility limit of rhenium
in molybdenum ( 46 wt % , 30.5 at . % Re ) and it is somewhat bent toward the
tungsten- rhenium solid solutions . The solubility limit of the ternary solid
solution in cast alloys at 1750°C extends between the corresponding alloys
of the binary system lying on the solubility limit of binary solid solutions, and
they are somewhat bent toward the solid tungsten- molybdenum solution .
A ternary o -phase is formed in the system .
3410 Re 3170
1,° C
30000
Mo
1, ° C
2600
2620 2600
24500 !
2500 2500
1500H H1500
1000 °
1000
w MO
a
60 60
st
Ca
00
wte,
17
R
%
%t
,we
R
1000 % 40
A
20 Boundary of twinning 20
W 20 40 80 Мо
wt % b
FIGURE 41. Rhenium -tungsten -molybdenum system :
a - diagrammatic representation of reactions in system ;
b - composition triangle with solubility limits at
different temperatures.
158
more than 20 at . % ( 25 wt % ) of rhenium . This phenomenon had alreadybeen
noted in binary alloys of rhenium with tungsten, molybdenum , chromium or
vanadium . Apparently, the deformation of alloys in this field may be due
not only to slip , as is the case with metals with a cubic body- centered
lattice , but also to twinning . This problem is discussed in detail in
Chapter XIII .
50
16
$
L
Ro
1,° C
,Rwet
1000-1500 ° 1800
auf
% 10
1400
1000
Pd 20 30
7 ,°C 1000 W , wt %
1400
?
1800
an
2200 L.
2175: 25 °
พ Os
a
b
159
solubility limit extends from the tungsten + 25 % Re alloy to the palladium
+ 20 % Re alloy of the corresponding binary system , and is little influenced
by temperature .
Re Re RE
a b с
attava
Ta Re
V Ta Tove Re V Ta Mb
Re
f
X
7
7
Τα TaCry Cr To Mo Ta os
160
3170's Re 29000
90 % RC
a b
10 % CO
0
90
00
2.
30
50
Re
wt,
%
27
00
250
00
00
25
27
2300*
)
90 % Os
10 % CO 90 % RU
Os DRU 10 % CO
3050 " 2250 2760 ° Ru wt % 0 2130 °
with traces
content of ruthenium . The hardness of
of fusion
these alloys decreases with decrease in
1 the content of rhenium . The Os - 20% Re –
20% Ru alloys have the highest hardness
FIGURE 45. Rhenium - zirconium - iron ( 700 kg / mm² ) .
ternary system ( isothermal section ): Savitskii , Tylkina , and Polyakova
1,2 – quenching in water from 1000 and studied a section of the rhenium - ruthenium
from 900 ° C , respectively . osmium- cobalt quaternary system with a
constant concentration of cobalt equal to
10 % . All alloys studied had a hexagonal
close- packed lattice of a quaternary solid solution . The addition of cobalt
to ruthenium- rhenium- osmium alloys leads to a decrease in the melting
point and hardness . The melting point of the alloy decreases from the side
of rhenium- osmium- cobalt toward the ruthenium – 10% Co corner . The
ternary alloy 18% Re – 72% Os — 10% Co has the highest hardness
( 600 kg / mm) (Figure 44b ) .
Rhenium - zirconium - iron . Petrova /120 / studied the stability
of the B- Zr- base solid solutions by X- ray and microstructural analyses of
cast alloys, and found that iron and rhenium, neither of which stabilizes
the ß- zirconium solid solution , do not stabilize it when added together . The
161
continuous and broken lines in Figure 45 separate the phase regions of
(B + w ) or ( B + w + L) which correspond to the isothermal section of these
alloys at 900 and 1000°C .
Rhenium - hafnium - nickel . The existence of an Hf2Ni0.6 Re0 33
compound was found in / 121 /.
82.4 17.5
75,0 25.0
66.7 33.3 (1
62.2 37.8 a + WC + S!
57.2 42.8 a + WC + SI
46.2 53.8 WC + SI
18.2 8.8 WC + si
For the above compounds 0.4 < x < 1 . It is also believed that for some
of these phases x = 0 , which means that the lattices are free of oxygen .
The isothermal section of the molybdenum- rhenium - oxygen ternary
system given in Figure 46 was assumed / 123 /.
Rhenium - tungsten - carbon . An investigation of the pseudobinary
Re – W2C system was carried out / 124 / on specimens prepared by sintering
in graphite boats . During sintering carbon was absorbed from the boat and
the composition of the alloys shifted towards the pseudobinary Re - WC
system . It was found that alloys containing 46.2 – 75.0 mole % Re melt below
2310 + 20 ° C .
It was found that the system has an a - rhenium - base solid solution and
two intermetallic compounds: WC and an S ' phase, the structure of which
has not yet been determined (Table 53 ) .
162
The tungsten- rhenium- carbon system was studied by microstructural
and X- ray analyses of specimens that had been cast in arc furnaces and
contained up to 40% Re / 125 /.
0
Isothermal sections at 1500 and
2000 ° C were also constructed for
cast alloys ( Figure 47 a , b, c ) . It has
& Reza been found that the system has a
MOO ;8 & ReO₃ continuous series of solid solutions
ReMo0 ,
) n
unchanged .
2
Oy
M00
**
163
The formation of intermetallic compounds with a 4 -phase structure in
rhenium- iron- silicon and in rhenium- cobalt- silicon alloys with a low
content of silicon ( about 10 at . % ) can be considered as a " stabilization " of
the unstable binary compounds by silicon . Similar stabilization (of the
o - phase ) is found in the chromium- nickel- silicon systems .
a b
WC
WC
tk WC poc
Wowo Wcop
I'M
sow
*
1 as
м
laß T
ap
as TBS
a1 Q.G 7.6
ܤܤܤܤܤܤܣ 7 V让
ܩܤܣܫܣܤܩܬ
6 of Re W Re
C C
с
1500 ° C
UCZ
WCBC U2C3
WC
UC URECZ
2
WCP
Tarpt
T UCL
as
T 4 +G
lunmampos ܚܣܣܣܤܣܣ
พ a a 6 Ġ 11 •6 • 2113- X RE U URCZ Re
x
FIGURE 47. Rhenium -tungsten - carbon system (isothermal sections a , b , c) , and rhenium
uranium -carbon system (d) :
a - cast alloy ; b after annealing at 2000 ° C ; C - after annealing at 1500°C .
164
Chapter XII
THE REACTION OF RHENIUM WITH SOME ELEMENTS
165
and NaCl types (containing carbon ), and compounds of au - phase W.Fez
type (containing silicon ) . Structures characteristic of systems of rhenium
with transition metals ( o-, x- and X - phases ) will be discussed later in
greater detail .
1.6
-6,7,8
6,1 , HS
1.5
Atomic
radius
15
6.X
%
,Å Nb
1.4
6,X . ی.
+
MO Re
6,7 Тc
Mn
13 Cr
15
%
12
-
1
1
D W
166
We should like to point out the following on the influence of the
dimensional factor on the formation of rhenium compounds : the x- phase is
formed in alloys of rhenium with
transition metals with an atomic radius
a
1. ° C larger than that of rhenium . This means
3090 он
Τα that the dimensional factor is positive
Ta
( Figure 48 ) / 132 /. If the dimensional
Но
2.500 Nb Zr factor is greater than 4% ( aluminum ,
Nb titanium , zirconium , hafnium , niobium ,
2200
Cr Mf tantalum ) the x- phase is formed by a
peritectic reaction in the melt , and if the
MO
Zr dimensional factor is less than 2%
1800 (molybdenum, tungsten ) by a peritectoid
5 10 15 reaction in the solid .
Dimensional factor , %
T, ° C
b
In o - phases the dimensional factor
3000
OX phase To w varies from + 16.50% ( zirconium ) to - 8 %
• 6 -phase ( iron ) .
o Ti
Τα A Laves phase exists in alloys of
MO
2600 Nb
rhenium with yttrium , scandium ,
Nb
gadolinium , erbium , terbium , zirconium ,
Cr
hafnium , thorium , uranium , and
Hf
2200 plutonium because the dimensional
factor of these metals lies within the
3
Zr
range of magnitudes characteristic of
Мо
1800 -phases (10 - 50% ) .
W
There is a certain relationship
between the temperatures of the
FIGURE 49. Dependence of the temperature formation of the o- and X- phases
of formation of o- and X -phases in rhenium
containing alloys on the dimensional factor containing metals of groups IV – VI of
(a) , and on the position of the alloying individual periods and the dimensional
metal in the periodic table (b) . factor . With increase in the difference
between the atomic radiuses of the
metals , the temperature at which the
X- phase is formed increases , and the temperature of formation of the oo- phase
decreases ( Figure 49 a ) .
The influence of the electron structure of elements on the formation of
o- and x- phases between the given element and rhenium is very striking.
For o - phases an electron density of 6.6 electrons per atom is
characteristic /42 ), and for the formation of X- phases an electron density
of 6.0 – 8,0 electrons per atom . The reason for these electron density
values is that o- and x- phases are formed with the participation of transition
elements of groups IV – VI and elements of groups VII – VIII .
It should be pointed out that if an alloy system contains o- and X- phases
formed between rhenium and a metal of group IV – VI, the x - phase is
formed in those alloys that contain more rhenium . This indicates that the
electron density of the X - phase is higher than that of the o - phase .
Figure 50 shows that the content of rhenium in o - phases of the first long
period and in x- phases of the second and third long periods decreases with
increase in the valence of the alloying component. It is clear that if the
valence shells of the alloying element are more complete, less rhenium is
needed to reach an electron density characteristic of these phases . Hence ,
it follows that with reference to the transition elements of the first to third
long periods , rhenium has a high valence .
167
The authors of / 99 , 133 / believe that this is the reason why o - phases
are formed in rhenium- manganese alloys or in rhenium - iron alloys although
neither manganese nor iron satisfies the conditions for the formation of
o - phases . Technetium , which is an analogue of rhenium , behaves similarly
during the formation of o - phases with metals of the first long period /100 /.
However , in the technetium- rhenium o- phase , the concentration of
technetium is higher than that of rhenium .
It should be pointed out that the regularity found during the formation of
o- phases of rhenium with the transition metals of the first long period
(the structure of these phases has not yet been sufficiently investigated ) is
not repeated during the reaction of rhenium with elements of the second and
third long periods . The electron structure of these elements ( zirconium ,
niobium , molybdenum , hafnium , tantalum , tungsten ) is more complex, and
has been little studied . Systems of rhenium with these elements have not
one but two or even three intermetallic phases . If the valence shells of the
elements are less filled , the number of phases formed is greater, and less
rhenium is needed to form a o - phase in the system (Figure 51 ) .
100
Hi,Thar M6,Ta
6 6
V ow , the
TIL V ig
Cr.W.Me
Period
60 AX
,at
%.Ae
% Та Zr Mo
6 27
Zr,Mf VE 1TO
• 6 - phase
ox - phase X - phase 6 - phase
NA ZA VA WA WA U
FIGURE 50. Average content of rhenium FIGURE 51. Dependence of the concentration
in o- and x - phases of systems formed by regions of o- , .- , and x - phases in a rhenium
rhenium with transition metals of sub system on the position of the alloying metal
groups IVA and VIIIA . in the periodic table .
168
o - phases increases and that of X - phases decreases in systems containing
metals of the second and third long periods as their electron shells become
filled ( Figure 49b ) .
50
Ta period (hafnium , tantalum , tungsten )
ow is lower , and the solubility of
Nь OMO
40 rhenium in metals of the second long
period ( zirconium , niobium ,
30 molybdenum ) is lowest . Within these
pe ods rhenium has the maximum
solubility in metals of group V
Hfo (vanadium , niobium , tantalum ) , which
Zr0 like rhenium have an odd number of
V VI VII electrons in s td- shells .
The very high dissolving power of
FIGURE 52. Solubility of rhenium in transition metals of the first long period for
metals of groups IV – VI of the periodic table . rhenium agrees well with the fact
that the alloys of rhenium with these
metals form only one intermetallic
compound . The solubility of rhenium is highest in the vanadium - rhenium
system ( 65 at . % Re ), in which the o - phase is unstable at low temperatures .
The solubility of rhenium in metals of the second and third long periods
is lower than in metals of the first long period, and in fact in systems of
rhenium with these metals there are two or more intermetallic compounds .
According to modern theories , the mutual solubility of metals depends
on the existence of isomorphic crystal structures , the difference between
the atomic radiuses (dimensional factor ), the difference between the
electronegativities , and the structure of their valence shells (electrochemical
factor ) .
It is well known that the formation of a wide region of solid solutions is
favored by the presence of isomorphic crystal lattices of the metals . The
continuous series of solid solutions of rhenium with hexagonal close- packed
metals (ruthenium , osmium ) and with the hexagonal modification of cobalt
confirms this theory.
169
As we have already mentioned , the mutual solubility of two metals
depends on the dimensional factor, which is considered favorable if the
difference between the atomic radiuses of the elements does not exceed 15% .
With increase in the dimensional factor , the solubility of rhenium in the
alloying metal decreases , and vice versa . However, there is no linear
relationship between the mutual solubility of metals and the dimensional
factor for any of the periods .
The mutual solubility of elements is greatly influenced by the difference
in their electronegativities , AEn . It is believed that this difference must
not exceed 0.4 for the formation of limited solid solutions , or 0.2 for the
formation of a continuous series of solid solutions /9 ) .
OC
2.5
Electronegativity
ose
Mitare
POR RhRd
U bSb
он OMG
Cr
Os Ir MoRt
2,0 Re
OS bu
r
Sio Nb
Toy /olg oOPE
Bi
osn
Crusoti оса
Coco Hf zr
oße 2n XL oBa
o in
oth
oScom
ola
20 o Cu оса
o Sr
Aug Agoll ολα
1
Kol
1,5 2.0
Atomic radius , Å
170
elements is also governed by the same law . The points which designate
elements in which rhenium dissolves in amounts of up to 5 % lie within the
large elipse , and points representing elements which dissolve more than
10 % of rhenium lie within the small elipse (Figure 53 ) . According to these
data the experimental results for rhenium agree well with the theoretical
assumptions .
However, the influence of the type of lattice, the dimensional and
electrochemical factors , and the difference in their electronegativities ,
do not explain the high solubility of rhenium in body- centered cubic
B - titanium ( 50 at . % ) and in body- centered cubic vanadium ( 65 at. % ), for
which the above factors are not very favorable (Figure 52 , 53 ) . These
factors also fail to explain why rhenium is more soluble in chromium than
in other metals of group VIA (molybdenum and tungsten ).
It is known / 14 / that the mutual solubility of metals is determined also
by the elastic strain of the distorted lattice of the solid solution , which in
turn depends on the relative difference between the atomic radiuses
( dimensional factor ) , the compressibility, and the modulus of elasticity
in shear. The modulus of elasticity depends on the forces of interaction
between the atoms in the crystal: with increase in these forces the modulus
of elasticity increases and the compressibility in hydrostatic
compression decreases . Pines /134, 135 / found that in a system of two
limited solid solutions the solubility at a given temperature is greater on
the side of the metal with the greater compressibility .
Obviously, other factors being equal , a high compressibility facilitates
an increase in solubility, since the crystal lattice of the metal can become
more deformed without changing its type. Thus , the high solubility of
rhenium in chromium , B - Ti , and vanadium , can be easily explained by the
high compressibility of these metals (compressibility of B- Ti and of
vanadiumis 9.328· 10-9 and 6.057 : 10 , cm "/kg,respectively, andthe
compressibility of chromium is 5.154 • 10-6 cm /kg. The strength of the
interatomic bonds also determines the melting point , the coefficient of
thermal expansion , and some other properties of the metal. Metals with a
high modulus of elasticity and low compressibility are refractory
materials , and as we have already mentioned rhenium has the third highest
modulus of elasticity, and the second highest heat resistance of metals.
In this connection the Pines law was modified in paper /14 / as follows:
at a given temperature the solubility is higher in the metal with the lower
boiling point. This law holds for an evaluation of the mutual solubility of
rhenium and other transition metals . All these ( except tungsten ) have a
melting point lower than that of rhenium , and therefore their solubility in
rhenium is lower than the solubility of rhenium in them .
Obviously , this law can be further generalized as follows : if two metals
have similar electron and crystal structures and reasonably high mutual
solubility, the metal with the weaker interatomic bonds will also have a
higher dissolving power at a given temperature .
In conclusion, we should like to point out that the existence of large
regions of solid solutions of rhenium in metals with a body- centered
lattice (tungsten, molybdenum , chromium , vanadium , niobium , etc. ) and
the considerable changes in the solubility of rhenium in these metals with
temperature , indicate that rhenium alloys are susceptible to aging .
171
Although the experimental data on the processes of decomposition ,
ordering, aging, etc. , are insufficient , the authors nevertheless believe
that these problems are of great theoretical and practical interest , and
should be further investigated .
172
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176
Part 4
Chapter XIII
177
This group of alloys has scarcely been studied , but from the data
available / 9, 10 / we can consider it to be highly promising. If necessary
methods can be developed for the production of semifinished products from
the intermetallic compounds with rhenium by casting and pressing , in the
same way as for intermetallic compounds of other systems / 11 ).
Third Group . The third group consists of alloys in the region of
rhenium- base solid solutions . At present this group of alloys is little
studied . The regions of solid solutions on the rhenium side of phase
diagrams are very narrow for almost all metals , and therefore even small
announts of alloying elements can considerably change the properties of
rhenium . By alloying rhenium it is possible to produce a number of new
rhenium - base alloys with specific physical properties (for example , for
high ohmic resistors , cathodic materials , etc. ) / 1 , 12 ) .
Surface treatment of rhenium is very promising / 13 /. By impregnating
the surface of rhenium with different elements it is possible to obtain any
desired compositions of rhenium alloys in the surface layer of the working
machine part , with different physical properties : low oxidizability , high
wear resistance , corrosion resistance , high reflecting power , special
emission properties , etc. The use of coats of rhenium and its alloys is
also important economically as rhenium is in short supply .
In spite of the great development of research on rhenium alloys , today
we have a relatively small number of widely tested compositions .
The most widely used are alloys of rhenium with tungsten and
molybdenum , as a ductile and weldable constructional heat- resistant
material , for thermocouples, electric vacuum instruments , etc.
Below data on rhenium alloys are systematized with reference to the
applicability of alloys and the specific physicochemical properties which
determine their fields of application .
178
We know that transition metals of group VIA with a body- centered
lattice, namely , chromium , molybdenum , and tungsten, are cold- short in
their commercial state, and their ductile – brittle transition température
is high (molybdenum 100 - 200°C , tungsten 350 – 400°C ) .
• W.RE
V gr (V.Nb,Ta )
og
limit y
Solubilit
10 % Re
VI gr (Cr, Mo. )
68
, nd
ao
299Re 47 ° Re
yul gi
68
25 % Re
a 50 % R
ja 6
Me Re , %
a b
FIGURE 54. Variation in ductility when rhenium is alloyed with metals of groups VA , VIA , and VIII:
a - diagram ; b - external appearance of tungsten and molybdenum alloys with varying contents of
rhenium , after hot upset forging .
179
whereas tungsten alloys with 20 – 30% Re and molybdenum with 40 — 50 % Re
have a high deformability even under these rather drastic forging conditions /2 / .
At present we cannot assume that the reasons for this influence of
rhenium have been completely explained and determined . In a number of
papers attempts have been made to explain the principal mechanisms of the
increase in ductility of tungsten and molybdenum when they are alloyed with
rhenium . Possible reasons for these phenomena are a change in the
composition and properties of oxides , redistribution of oxygen , change in
the solubility of the interstitial impurities , change in the deformation
mechanism , and formation of deformation twins .
Re
W - Ma -R4
FIGURE 55. Deformation twins in rhenium alloys near the solubility limit of rhenium .
180
boundaries , because of the low surface tension of these oxides , and because
molybdenum forms a eutectic with MoO2. This impairs the ductility and
workability of molybdenum when the oxygen content exceeds 0.0005 — 0.001% .
a
-198 ° C
126
112
Stress
98 20 ° C
?/k, gm
m
70
200 ° C
56 400 ° C
42
28
1 1
10 12 14 16 18 20 22
Strain , %
84
70
kStress
56
m/, gm
42
28
14
/ 17 / :
a -
htur Strain , %
b
j
- + 400 °C) ; b
influence of temperature (-196 -
S
successive
loading , unloading, and aging of samples : 1– 21 -hour aging at 20°C ;
2 – sample unloaded and reloaded ; 3 – 1 -hour annealing at 600 ° C .
The double oxide of rhenium with molybdenum has a high surface tension
and does not form on the grain boundaries but as globules inside the grains ,
so that the alloy has a high intercrystalline strength and a large reserve of
plasticity and deformation qualities , even if the oxygen content is 0.03 —
0.05 % . Evidently , the high ductility and good workability of ternary alloys
of tungsten and molybdenum with rhenium are also the result of the
formation of a new phase , e.g. , high- melting oxides of the type (W, Mo)Re04.
Attempts have been made to separate oxides from molybdenum alloys
containing 50 wt % (35 at. % ) Re in order to identify them by the X- ray
method and also to synthesize the oxide /3 /. However, these attempts were
not successful.
181
Oxides in a matrix of this alloy have been studied by an electron micro
analyzer / 17 /. However , not one of the oxide particles was sufficiently
large to absorb the electron beam . The results , which even the authors
consider inconclusive , verify the assumed composition of the MoRe04 oxide .
In alloys containing oxygen , a considerable part of the rhenium is
concentrated in oxides and on the grain boundaries . The rhenium content
of the matrix is only 15 – 20% .
Type A Type B
Twin
b
a – twins and extended dislocations; b system of distribution of two types of extended dislo
cations; c – complex network of extended dislocations; d- gaps in twin planes caused by the
growth of the twin in the metal with a high dislocation density; e – gaps in twin planes caused
by the passage through the layer of the twin with the extended dislocations.
182
oxygen content in the alloy when Re207 evaporates in arc melting . Starting
from 27 – 30 at . % Re , the size of the oxide particles increases also , and
they become more spherical . This indicates an increase in their surface
tension and decrease in wettability .
The formation of deformation twins during cold working or at low
temperatures in binary alloys of rhenium with tungsten and molybdenum
/ 1 , 3 , 18 – 20 / is worth noting . A similar
phenomenon occurs in binary alloys of
700
rhenium with transition metals of group V ,
vanadium , and group VI, chromium , which
have a body - centered cubic lattice /21 , 22 ),
Mym²
600
and in ternary solid solutions of rhenium in
kg
/m
183
The direction of slip in twinning [ 111 ] is in the twinning plane. As deformation
along the planes (112 } in this alloy at room temperature is accompanied by
the same characteristic click and intermittent decrease in stress as in the
formation of twins at 78° K , it is assumed / 25 / that at room temperature
twinning also takes place .
The twinning caused by a 2% reduction produced by stretching at room
temperature Mo 50% Re single crystals , obtained by zone melting, was
studied in /24 /. It has been established that at room temperature twinning
occurs in the alloy along the ( 112 ) plane by means of slip in the direction
( 111 ), which is parallel to the twinning plane , as is the case during deformation
at 78° K /25 / .
Twinning in the Mo 35% Re alloy has been studied by electron
microscope /27 /. The foil made of this alloy was bent . The character of
the distribution of extended dislocations located near the apexes of
deformation twins (Figure 57 a ) was studied , as well as the shape of the
deformation twins . It has been found that extended dislocations related to
deformation twins formed in the systems ( 112 } < 111> frequently combine
into very complex networks, and the twinning planes have a discontinuous
appearance . It was assumed that the intricate dislocation networks originate
as a result of intersection of extended dislocations with other dislocations
during transverse slip of the latter ( see Figure 57c ) .
Gaps in the twin planes ( see Figure 57 e ) form for two reasons . Firstly,
if the growing deformation twin encounters an obstacle, a certain number
of extended dislocations remain near the obstacle and surround it . Here a
gap forms on the twin . If this obstacle consists of dislocations , the extended
dislocations may react with the obstacle dislocations , and complicated
dislocation accumulations form between the fragments of the twin (see
Figure 57 d ) . This phenomenon is probably found in a material with a high
dislocation density even under a continuous load . Secondly, with change in
the direction of the bending load , new twins are created , which interact
with the old twins in such a way that the twin dislocations 1/6 < 1117 on the
boundaries of old twins lead to a decrease in the thickness of these twins if
the dislocations move under the applied stress .
Consequently, many series of extended dislocations may pass through
the old twins and cause local thinning . With a sufficiently large number of
intersecting extended dislocations a gap may form on the plane of the
intersected twin ( see Figure 57 d, e ).
Jaffee /29 / believes that rhenium alloys have a high shear resistance
because the influence of the rate of loading on the yield strength is lower
for these alloys than for nonalloyed metals of group VIA.
A no less important mechanism of the influence of rhenium on the ductility
of metals of group VIA is the change in the solubility of interstitial
impurities . According to the theory proposed by Robins /30 /, a decrease
in the solubility of interstitial impurities in the metals of group VIA is
expected when metals of groups VIIA and VIII are added due to the tendency
to maintain six bound electrons . The addition of rhenium with seven
electrons decreases the solubility of interstitial impurities . One of the
proofs that alloying with rhenium decreases the solubility of interstitial
impurities is the reduction in the hardness of cast alloys of chromium ,
molybdenum , and tungsten containing approximately 5 at . % of rhenium
(Figure 58) /15 /. In later works /29 / Jaffee studied chromium - rhenium
alloys, and assumed that at 400 – 700°C more interstitial impurities are dis
solved in group VIA metals alloyed with Re than in nonalloyed group VIA metals .
5511 184
3. Heat treatment of alloys
185
1. C b
1800
T °C a
1800 1400
0
1400 1000
2
1000 600
600 200
Mo
w 20 40 20 40
Re, at. % Re , at . )
с
60 60
20 " 1000 "
40
♡ 40
Re
at.,
Re,
a%t.
%
20 20
O
W 20 40 60 80 MO w 20 40 60 80 MO
Mo , at. Mo. at.com
DOT o.1 1.II
FIGURE 59. Workability of arc -melted alloys of rhenium with tungsten (a), and molybdenum
(b) , and ternary alloys of rhenium with tungsten and molybdenum (c) /15 /:
1 – good workability limit; 2 – recommended minimum forging temperature ; 3 – recommen
ded annealing temperature ; I – rolling into sheet or rod ; II – forging of ingot; III – possible
de formation to a reduction of not less than 20 % ; IV maximum reduction 1090; V - maximum
reduction 90 % .
186
hammer to a total reduction of approximately 60% . Upset billets were
rolled after they had been heated to 1200 — 1150°C . Billets were rolled
from 0.6 mm after they had been heated to 500 – 600° C, without any
intermediate annealings . The temperature and compositions of tungsten
rhenium alloys that are easily hot worked are given in /15 / ( Figure 59 a ).
The minimum temperature of good hot workability is 900°C , and the
concentration of Re is 18 — 32 % . We see that the upper concentration
limit of good workability somewhat exceeds the boundary of the single- phase
region of solid solutions of rhenium in tungsten . The inferior workability
at a higher rhenium content is due to increase in the amount of hard, brittle
o - phase in the alloys .
The data of / 15 / on ingots weighing 20 – 40 grams show that the Mo- 50 %
Re alloy can be rolled into sheets at room temperature with a high reduction
(over 90% ) without intermediate annealings . Alloys containing more or less
than 50% Re can be deformed at room temperature to 20% reduction
without cracking . At 1800°C alloys containing 21 — 40% Re show good
workability ( see Figure 59b ) . At 1250 and 1400° C 6 mm diam ingots of
alloys containing 22 – 40% Re were satisfactorily forged into rods or plates ,
but attempts to form Mo — 20% Re alloys were unsuccessful even at
1400 – 1800° C .
The influence of oxygen , carbon , and nitrogen on the workability of
molybdenum- rhenium alloys at high temperatures was studied in /17 /
( Table 54 ) .
TABLE 54. Workability of molybdenum -rhenium alloys with different contents of oxygen , nitrogen , and
carbon /17 /
187
Oxygen was introduced into the alloys during smelting in the form of
molybdenum and rhenium oxides , nitrogen entered from the atmosphere of
nitrogen and argon during melting , and carbon was introduced in the form
of MoaC . Alloys containing carbon had the lowest workability . They
cracked even during forging owing to the presence of molybdenum carbides
along the grain boundaries .
From Table 54 we see that with increase in the rhenium content to
35 at . % , the amount of oxygen in the alloy can be increased more than ten
times without any deterioration in the workability of the alloy . The nitrogen
content in the alloy with 35 at . % Re must be below 0.006% , and the carbon
content below 0.0018% .
The influence of 0.5% of titanium has also been studied / 17 /. It has
been found that the presence of 0.5% Ti does not affect the workability of
molybdenum - rhenium alloys .
In / 5 , 15 , 16 , 23 / research is reported on ternary tungsten -molybdenum
rhenium alloys . During the construction of the phase diagram of tungsten
molybdenum -rhenium cast alloys, the authors of / 23 / found a " twinning
limit" in the region of ternary solid solutions, i . e . a region of alloys
containing not more than 20 at . % of rhenium, which can undergo
plastic deformation not only by slip, as is characteristic of metals with a
body- centered cubic lattice (tungsten , molybdenum ) , but also by twinning .
We can assume that the mechanism of the influence of rhenium in the
ternary tungsten - molybdenum - rhenium alloys is similar to that in binary
tungsten- rhenium and molybdenum - rhenium alloys . The workability of
tungsten -molybdenum - rhenium 10 – 20 g ingots was studied / 16 / during an
investigation of a region of the ternary phase diagram . Figure 59 c shows
the workability of cast alloys expressed as the reduction in height as a
result of rolling at room temperature and at 1000°C . It can be seen that
molybdenum- base alloys containing 30 - 35 % Re and up to 20 at . % W are
highly ductile at room temperature ( 90% reduction ) ( see Figure 59c ) . At
1000 °C the region of ductile alloys is much wider , and includes tungsten
rich alloys . The rhenium content fluctuates over the range 15 – 35 at . % .
Various semifinished products can be produced from the cast alloys of
rhenium with tungsten and molybdenum / 1 , 2 , 5 , 14, 15 /. In 1963 - 1964 the
authors , together with S. I. Ipatova , V. M. Amosov , V.I. Karavaitsev , V. Kh .
Khaidarov, A.S. Anatienko, T.S. Khudaberdyev , and l . I. Litvinova ,
developed a production technique for 20 u diam wire from cast tungsten
rhenium alloys containing 27% Re . The authors together with V. N. Starkov ,
P. A. Korchagin , L. S. Petrova, and T. 1. Arkusha developed a technology for
making wire and seamless thin- walled tubes from cast molybdenum
rhenium alloys with 47 % Re , and of 20 u thick foil from rhenium alloys
with tungsten and molybdenum of similar composition. The external
appearance of the semifinished products and some of the articles are shown
in Figure 60. The authors together with 2. A. Timofeeva and P.S. Maksudov
developed a technique for making wire and laminas up to 4 u thick .
There is also a report /32 / on the production of seamless tubes 1.9 mm
in diameter with a wall thickness of 0.25 -0.38 mm , and 6.3 mm in
diameter with a wall thickness of 0.63 – 1.02 mm , from a tungsten alloy
with 26 % Re for service at 3000 ° C .
188
lol FIGURE 60. External appearance of semifinished products and articles made of
alloys of rhenium :
a - with molybdenum ; b – with tungsten; 1 – foil down to 20 m; 2 – wire down to
20 u ; 3 – tube (stages of tube manufacture) ; 4 – foil down to 20 W ; 5 – wire down
to 20 u; 6 – heaters , screen ; 7 – spiral (diameter of wire and core 100 W ).
189
Deformation twins were observed in alloys containing rhenium near the
solubility limit ( see Figure 55 ) /22 /.
190
( Figure 61 ) . Research was carried out on cast alloys, cold - rolled to
40% reduction . Small additions (up to 0.49 % Re ) have almost no effect on
the temperature of recrystallization, which for iodide titanium increases
from 550° C to 575° C . But further increase in the rhenium content has a
considerable effect on the temperature at which recrystallization begins ;
it increases to 625°C for an alloy with 0.96% Re and then to 800 °C for
an alloy with 5.8% Re (Table 55, Figure 61 ) .
TABLE 55. Influence of rhenium on the recrystallization temperature of certain metals and alloys
Beginning of End of Re , Beginning of End of
Re ,
Base metals
wt %
recrystalli- recrystalli- Base metals wt %
recrystalli recrys.alli
zation , ° C zation , °C zation , ° C zation , ° C
Note . Temperatures at the beginning and end of recrystallization were determined by microstructural and
X - ray analyses, and by measurements of hardness after 30 -min annealing.
191
of rhenium on the temperature of recrystallization of VCh tungsten was studied
on 280 u diam wire, as shown in Figure 61 and Table 55. The temperature
at the beginning of the recrystallization of tungsten is 1100 – 1150°C and is
increased to 1300 ° C by 1 % Re and
further to 1500°C by 5 % Re . Further
Ta alloying of tungsten by rhenium has
1500 little influence on the temperature at
W
Мо the beginning of recrystallization .
The introduction of rhenium into
1,°C
Ni - Cr
tungsten sharply decreases the grain
size during recrystallization . The
1000 Pd deformation texture is retained in
alloys subjected to higher annealing
TL temperatures /6 /.
1, ° C
900 The influence of alloying with
V
880
rhenium on the recrystallization of
NL tungsten differs somewhat for sintered
500 860
218- W tungsten containing potassium ,
840
aluminum and silicon , and chemically
820
pure VCh tungsten ( Table 56 ) /35 /.
800 After deformation the alloys had a
0,1 02 0,3
Re, wt % fibrous structure .
5 10 15 20
It can be seen that the beginning of
Re, wt % recrystallization of 218- W tungsten is
at 2000 °C ; after the introduction of
FIGURE 61. Influence of rhenium on the tempera 1 , 3 , and 5 % Re the fibrous structure
ture at the beginning of recrystallization of certain is retained up to 2500°C . A higher
metals and alloys / 1 /. rhenium content , up to 10 – 20% , leads
to a lowering of the recrystallization
temperature.
We believe that the introduction of rhenium in large quantities annuls
the influence of additions which inhibit the recrystallization of sintered
tungsten . However, this problem must be further studied .
Annealing temperature, ° C
Re , %
1750 2000 2240 2500 2750 2850 3000
F F-I I r r r
1 F F F F F- r r r
3 F F F F F -I F-I r
5 F F F F- D F-r I
7 -
r
10 F F-I r r r
20 r r r r I
We can assume that in cast tungsten - rhenium alloys the nature of the
influence of rhenium on the recrystallization of cast tungsten of various
192
grades will be similar to that of rhenium on the recrystallization of VCh
turgsten . This is due to the partial burning up of impurities during
melting and purification of the tungsten .
The influence of rhenium (over 20% ) on the recrystallization temperature
of pure tungsten ( VCh) /2 / was studied on sintered and cast samples
0.4-0.75 mm thick, deformed at 1200 – 1400°C (below the recrystallization
temperature ) to 85 – 90% reduction . The an ling time was 30 minutes .
b
SOO
hardness
a
Knoop
900
hardness
Knoop
800 100
700
1 7
600 300
5 8
500
9
4
193
In both binary systems the recrystallization temperature increases with
increase in the rhenium content . Other conditions being equal, alloys of
tungsten with rhenium , rolled without intermediate heating, have appreciably
higher recrystallization temperatures . Not one of the tungsten- rhenium alloys
shows signs of the beginning of recrystallization after 500 hours of heating
at 1000°C , whereas the same treatment causes partial recrystallization
in molybdenum alloys with 22 – 30 at . % Re . The presence of the o - phase
limits grain growth . In the W – 33.3 at . % Mo — 33.3 at . % Re alloy the
beginning of recrystallization lies in the 1300 — 1400° C range after holding
at these temperatures for 1 hour / 15 /. In /4, 5 / recrystallization was
studied of ternary tungsten - molybdenum - rhenium alloys with compositions
(in at . % ratios ) of: 1 : 1 : 1 ; 2 : 1 : 1 ; 3 : 3 : 2; 1 : 2 : 1 ; 3 : 1 : 1 ; and 5 : 2 : 2 . Cast
alloys were rolled without intermediate heating to approximately 90%
reduction . The recrystallization was studied by microstructural and X - ray
analyses and by hardness measurements .
600
560
WY
520
k, gm²
480
Hy
/m
440
ol
•2
grain
400
Diam
زه
.oH, f
360
320
ZO
280
194
at the beginning of recrystallization of alloys deformed to 90% reduction
or more is 1550°C for alloys 1 : 1 : 1 , 2 : 1 : 1 , and 5 : 2 : 2, and 1450°C for
alloys 3 : 1 : 1 , 3 : 3 : 2 and 1 : 2 : 1 . For alloys deformed to 40 – 50% reduction
the recrystallization temperature is much higher .
The characteristic microstructure of the alloys is shown in Figure 64 .
Deformed alloys have a fibrous structure ; after annealing in the
temperature range of the beginning of recrystallization the fibrous structure
is partially retained, but small new recrystallized grains appear. Alloys
annealed at temperatures at which secondary recrystallization occurs have
a coarse recrystallized grain , and the grain size increases with increase
in the annealing temperature . We should note that for the 1 : 1 : 1 alloy the
fibrous structure is retained even after annealing at higher temperatures
(up to 1700°C ), and grain growth proceeds more slowly than in the
remaining alloys /4, 5 /.
FIGURE 64. Microstructure of a ternary alloy of rhenium with tungsten and molybdenum
( W -20 % Mo - 40 % Re), deformed to 90 % reduction at 1200 ° C , and annealed at different
temperatures:
a – deformed ; b – after annealing at 1600 ° C ; C - after annealing at 1800° C ; d – after
annealing at 2000° C .
195
2100° C the grains grew to 300 u in size . In alloys annealed at temperatures
above 1600 °C , annealing twins appear . The hardness of the cold- worked
foil, 550 kg/ mm², scarcely changes as a result of annealing up to 1000° C .
With further increase in the annealing temperature , the hardness drops
sharply. At temperatures above 1400 — 1500°C the change in hardness is less
marked and up to 2000 - 2100°C a hardness of 330 - 360 kg / mm² is retained.
We know that the recrystallization temperature of cast molybdenum ,
deformed to 70 % reduction , is 950 ° C . The introduction of 50 wt %
(35 at . % ) Re into the molybdenum increases the recrystallization tempera
ture by 350 ° C .
The deformation and recrystallization textures of the Mo 50% Re alloy
have been studied /26 /. The deformation and recrystallization of wire made
from this alloy produces a <110 > texture , which is the same as the texture
produced by drawing other metals with a cubic body- centered lattice /36 /.
Cold rolling of this alloy produces a composite texture consisting of two
main components : ( 111 } ( 110 ) , ( 112 ) ( 110 ) , and two weak components : ( 100 }
( 110 ) , and { 111 } [112 ). This texture differs from that produced by rolling
pure molybdenum / 37 / as it has a stronger (111] [ 110 ] component, and a
weaker ( 100 } [ 110 ] component . This can be explained by the different
mechanisms of plastic deformation . The recrystallization texture of the
cold - rolled Mo 50% Re alloy is described as a composite texture con
sisting of three components: { 112 ) ( 110 ) , ( 100 } ( 110 ) , and {111} ( 110 ) . In
general, this recrystallization texture is retained during annealing up to
1750 ° C .
Cast nickel alloys with 0.5 and 2 % Re have been studied , as well as the
nickel alloy with 20% Cr and additions of 0.5, 2 , 5, 8 , and 12% Re . The
alloy rods were formed by cold rolling to 37% reduction . The addition of
2% Re to nickel sharply increases the temperature of the beginning of
recrystallization from 400 to 600 ° C . The introduction of up to 2% Re into
the nickel- chromium alloy has almost no effect on the recrystallization
temperature which remains at approximately 800°C . An increase in the
rhenium content to 8 – 12% increases the temperature of the beginning of
recrystallization to 1050 — 1100° C . The recrystallization of the alloy with
2% Re is complete at 1100° C , and of the alloy with 8 – 12% Re at 1200 ° C
( see Figure 61 , Table 55 ) / 38 / .
196
that of pure palladium , and lowers the tendency of recrystallized grains to
grow . Thus , after annealing at 800°C the grain size of pure palladium is
approximately 60 4. In the alloy with 3.4% Re annealed at 1000 ° C the grain
size is approximately 30 y , and in the alloy with 8.74% Re it is 18 – 20h .
197
Chapter XIV
TABLE 57. Ultimate strength (kg /mm²) of annealed wire made of tungsten
rhenium alloys /6 /
The introduction of rhenium into tungsten of the VCh grade increases its
ultimate strength and elongation in the strain- hardened as well as in the
annealed states . The strengthening effect of rhenium is particularly marked
in alloys annealed at temperatures near 1800 - 2000°C (the ultimate strength
of an alloy with 21 % Re is twice that of tungsten ) . We know that the
elongation of strain- hardened , and , in particular , of annealed (at all
temperatures ) tungsten wire does not exceed 1 - 2% , whereas wire with a
rhenium content exceeding 5 % shows a 15 – 20% elongation after annealing
at 1400 — 1600°C . Among the materials used in the vacuum tube industry,
such high values of elongation are characteristic only of molybdenum wire
and wire made of molybdenum- tungsten alloys , but the ultimate strength of
these wires is much lower . As an example , we give the following comparative
data . Tungsten- rhenium wire , molybdenum wire , and tungsten – 50 % Mo
198
alloy wire with an 8 – 10% elongation have an ultimate strength of 200 -
220 kg / mm² , 115 kg / mm², and 140 kg / mm², respectively .
Note . The elongation of deformed wire for all alloys was not more than 1.5%.
During the bending tests the VCh tungsten wire annealed at 1400 – 1750°C
becomes brittle . Alloys with 2.75 – 4.75 % Re become brittle after annealing
at higher temperatures, and alloys with 8.8 and 21% Re retain their ductility
after annealing at 1400 – 1850°C .
The mechanical properties of sintered alloys of tungsten with 0 – 20% Re
were also studied in /35 /. The alloys were made of 99.99 % pure rhenium
and of tungsten of the following two grades : 1 ) 99.9 % pure , and 2 ) tungsten
containing potassium , aluminum , and silicon (218- W ) . The bars were
worked by the " tungsten" process to 0.203 mm diam wire , at a total
reduction of 99% . The properties of the alloys were studied by tensile testing
at room temperature after annealing at up to 3000°C for 3 minutes ( Table 59 ) .
As we see from a comparison of the data of /6 / and /35 /, the optimum
strength and elongation are attained in pure tungsten ( VCh ) by alloying it
with 20% Re , and in 218- W tungsten by alloying with 10% or less Re . These
data / 35 / require checking .
According to /6 /, the introduction of up to 20% Re increases the strength
of sintered alloys , and also considerably increases their ductility in the
recrystallized state , but the data of /35 / show that the maximum increase
in strength in the recrystallized alloys is obtained by alloying with
5 – 10% Re , and not with 20% Re , and maximum ductility by adding 3 % Re .
Evidently, this difference should be ascribed to the effect of admixtures in
the initial 218- W tungsten (potassium, aluminum , and silicon ) . It is possible
that the rhenium introduced interacts with these admixtures . It is assumed
that the admixtures , as well as rhenium , are located at the grain boundaries
/ 35 /. The amounts of rhenium introduced (over 3 – 5% ) are sufficient to
neutralize the favorable effect of the admixtures on the increase in the
stability of the structure , but they are not sufficient for a full manifestation
199
of the favorable effect of rhenium on the ductility and strength of tungsten .
Very interesting, from this point of view , is a comparison of the properties
of the alloys W - 3% Re (tungsten without admixtures) and 218- W – 3% Re
(tungsten with admixtures ) /35 /. It was found that the 218- W 3 % Re alloy
is ductile after heat treatment , whereas the W – 3% Re alloy is brittle / 35 / .
Ic
30.3 219.4 186,3 177.9 168.7 169.4 117.4 85.8
1.9 2.2 5.8 12.8 16.7 19.3 1.0
HB 541 524 514 508 490 411
3 323 187.0 168.7 155.4 149.0 144.8 142,7 117.4
OB
00.3 274 182.8 167.3 154.0 145,5 131.5 109.0 98.4
1.8 9.2 18 20 23 25.4 27.6 9
III
8
III
10 OB 358.3 187.7 180.0 172,9 172,9 166.6 144.1
00.2 253 182.8 178.6 119.5 108.3 102,6 97.0
8 1.6 18.5 21.5 21.1 17.6 18.2 7.5
-
250 o 1
2
7W - Re (d )
/ m²
200
Do
kg
m
150
W- Re Mo - Re ( d)
100
MO - Re ( r )
50
25
Mo- Re (r)
20
W - Re (d )
10 W - Re ( )
MC - Red )
20 24 28 J2 36
Re , at. %
FIGURE 65. Room temperature values of the ultimate
strength and elongation of cast molybdenum -rhenium
and tungsten -rhenium alloys, deformed and recrystal
lized :
201
Effect of temperature on the mechanical
properties of tungsten - rhenium alloys
The strength and ductility of sintered alloys of tungsten with 1 – 19.2% Re
were determined in the temperature range of 20 – 3000°C in a current of
argon /6 / . The 280 u diameter wire with a gauge length of 150 mm
was heated by an electric current .
The results of tests are given in Table 60. We see that the ultimate
strength decreases sharply with increase in temperature , but at all
temperatures the ultimate strength of the alloy is higher than that of the
unalloyed tungsten . It is interesting to note that at ~ 1200°C the ultimate
strength of W – 19.2% Re alloys is higher than that of unalloyed tungsten .
TABLE 60. Ultimate strength (kg/mm²) of 280 u diam wire made of tungsten -rhenium alloys /6/
Testing Content of Re , % Testing Content of Re , %
tempera temperature,
ture , ° C 0 1.00 2.86 4.9 8.7 19.2 °C 0 1.00 2.86 4.9 8.7 19.2
1400 42 57 51 63 50 3000 2 2
The maximum testing temperature at which the wire is ruptured by the weight
of the clamp is 2700°C for tungsten and alloys with 1 and 3% Re, and approximately
3000° C for alloys with 10 and 20% Re , i.e. , almost 300°C higher .
As we see from the table , alloying with rhenium up to 20% increases the
ultimate strength of tungsten at high temperatures and its service temperature,
and at the same time increases the ductility of the alloys .
The high- temperature " sagging" tests on sintered tungsten- rhenium alloys
made of 218- W tungsten with 0 – 20 % Re were carried out in / 35 / on
U- shaped samples of 0.2 mm diam wire fastened horizontally in a furnace
filled with hydrogen . The wire was heated for 1 min by an electric current
of magnitude 70% of the melting current , and as a result the alloys
recrystallized . The wire was reheated by the same current for not less
than 5 minutes . A measure of the resistance to sagging was the change in
the horizontal position of the wire .
With increase in the rhenium content the sagging of the free end of the
wire increases :
Content of Re, % . 0 1 3 5 7 10 20
Sagging of the free end of
wire , mm 0-2 0-2 4-5 4-5 10-16 30-50 40-60
202
made of W + 3% Re had a 40 mm sagging deflection as compared with a
4 mm sagging deflection for a wire of 218- W – 3% Re . This indicates that
the properties of alloys prepared from 218- W are affected by the properties
of tungsten, rhenium , and admixtures (potassium , aluminum , and
silicon ) /35 /.
The results of tensile tests on sintered 218 - W +0 – 20% Re ,
carried out at 1400 – 2000°C , are shown in Figure 66 /35 /. As we can see ,
alloys made of 218- W with 3 and 5 % Re
have the highest strength and the
least loss of strength over this temperature
range , whereas the strength of alloys with 10
98 and 20% Re drops rapidly, beginning at
1400°C , and at 2000°C they have an
68.m
203
Table 61. As we see from the graph, the data of /1 / at 1500 and 1800°C
agree well with those of /16 ), and lie on a continuation of the curve plotted
in / 16 / for the ultimate strength of the deformed alloy .
280
245 01
W - 25 Re ( d )
W - 30 Re (d)
/.kgm²
210
Og
m
W (d)
2R7-
er(
W
W - 30 Re(d )
105 W - 30 Re (r)
,kg8m²
160
70
6601
/m
140
35 W ()
112
84 601
W - 27Re (r)
20
W - 30 Re(d ) 2
W - 30 Re ( r) 60
%P'
8
W ( d) 20
204
heated at 1800° C for 1 hr and quenched in water . One series of samples
with a low oxygen content was also annealed in vacuo ( 2000° C , 1 hr ) before
the test to dissolve the o - phase which appeared after annealing at 1800°C ,
but this attempt resulted only in coagulation of the dispersed o - phase
particles .
TABLE 61. Mechanical properties of alloys of tungsten , molybdenum and tantalum with rhenium at high
temperatures /1 , 5 /*
OB, kg /mm² 8, %
The mechanical properties were determined using flat samples 0.7-1.0 mm thick and 50 mm long
(gauge length ).
The data on the ratios of the elements in at . % are given in parentheses .
TABLE 62. Properties of the W - 30% Re alloy during short - time tensile tests /17/
After the alloy had been quenched from 2000° C the strength and ductility
decreased as a result of the coagulation of the particles of the o- phase .
Increase in the oxygen content decreases the ductility and yield strength,
but has no effect on the ultimate strength / 17 /.
205
2. Molybdenum - rhenium alloys
The mechanical properties of molybdenum - rhenium alloys have been
studied in a number of papers /1 – 3, 15 — 17 /.
TABLE 63. Properties of foil made of cast Mo - 50 % Re alloy at room temperature /2/
Annealing Microhard Annealing Microhard
OB Grain size , OB Grain size ,
temperature , ness , temperature , ness ,
° C kg /mm² kg /mm2 ° C kg /mm . kg/mm
Property
deformed annealing , deformed annealing,
1100 °C , 5 min 1100 ° C , 5 min
100 69 127 87
002
101 64 123 78
8 9 9 12
8
4 7 6 17
24 14 19 16
9 8 12
Note . In the numerator we give the properties of alloys in the longitudinal direction,
and in the denominator in the transverse directions; 0B , 00.2 in kg /mm²; 8 and y in % .
30
gm²
/k,08.
m
100
%
80
By
o.
Gari 10
60
1
40
20 40 20 40
Re,wt %
FIGURE 69. Mechanical properties at room tempera
ture of the molybdenum - rhenium alloys , prepared by
electron - beam melting /42 /.
207
of the factors which determine these properties of the material . Moreover ,
the very character of the deformation of the material in microsections is
significantly different from that in large volumes .
.mm
225
,?wm"/ g
,/P' hm
,kgm²
E,gm²
om
k
og
/m
k/m
1.
%
300 30000 9001 Q3 QZ
14
25000 600 02
O 15000 0.05
25
Re
TABLE 65. Mechanical properties of fibers of molybdenum -rhenium alloys (alloys were prepared by various
methods)
Μο 30 % Re Mo 500 Re
Strength ,
kg /mm2 electron - beam electron -beam
sintered arc -melted sintered
melted melted
208
1
209
a
30 30
/k,Gagm²
Go
m
20 20
Мо 20 30
Re, wt %
с
b 0.4 %
/kgm
0.47 % 60
m
60
Go
/, gm²
HB
kto
80 40 60
m
/k,Oggm²
40
m
1407 .Y . 60 20 40
20
-100 10 20
o
0
S
Nb 1 2 3 нь 1 2 3
Re, wt % Re , wt %
210
time tensile tests on alloys at temperatures from – 196° to + 1204°C are
given in Table 67. Figure 73a and b shows the dependence of the tensile
properties of the molybdenum alloy with 35 at . % Re on its oxygen and
titanium contents . It was established that the introduction of 0.5 % Ti has
scarcely any influence on the ultimate strength , yield strength, and ductility
of the alloy. An increase in the oxygen content increases the ultimate
strength of the alloy by 10 - 20% .
Hardness measured with conical indenter (90° apex angle) under a 5 kg load .
Microhardness Hy under a load of 200 grams.
168
7
8
/ m²
112
68
kg
m
56
28
20
10
8.
%
211
!
TABLE 67. Mechanical properties found by short -time tensile tests in molybdenum -rhenium alloys
Testing 0.01 o
0.1 " 022" CB
Content, at. % State of alloy tempera 8,9%
ture , ° C
kg /mm² kg /mm² kg/mm² kg /mm²
20 52 54.8 64.7 5 8
Mo - 30 Re R -196 85.8 92,1 116.0 2 3
60 %
h.c.t .; annealing 20 88,6 91.4 0.6 4
R – recrystallized; h.c.t. – "hot -and - cold treatment" ( temperature 1000 — 1250° C ); c.w. - cold worked .
Prepared from iodide titanium .
† Prepared from Mo - 0.5 % Ti.
212
b
k, gm² g
a
155
602.0
.Ggm2
Bor 155
3
/m
/kg
2
m
126
126
98
98
60
70 70
56 56
60,1 GOLD
40 40
8 o
20 20
%
8,%
0
O 0
-200 0 200 400 200 400 600 800 1000 1200
1 °C Tor
TABLE 68. Long -time strength of molybdenum -rhenium and Mo - 0.5 wt % Ti alloys
Minimum creep
Stress , Time to
Composition State of alloy test rate , 8 , W, O
kg/mm² failure , hr
102mm /mm • hr
Temperature 982 ° C
100 %. Mo Annealing 1 hr , 18000 8.4 93.3 0.28 75.2 93.2
10.5 5.5 7.0 54.4 94.5
14.1 0.5 48.8 95.7
Mo - 0.5 wt % Annealing 1 hr , 1340 ° C 19.3 328.7 0.014 22,4
Ti 20.4 82,3 0.32 63.2 89.4
21.8 3.9 5.8 45.6 89.7
24.6 0.35 50.5 92.3
Mo - 35 at . % h.c. t .; annealing 1 hr , 28.1 20.5 1.4 40.0 25.0
Re 1500 ° C
h.c.t .; deformation 60% 28.1 47.1 0.8 56.6 30.2
h.c.t .; deformation 950 28.1 6.1 3.2 38.2
h.c. t . + h.W .; deformation 28.1 72.8 0.5 44.5
60 %
h.W .; deformation 95% 17.6 > 165 0.00034 9.4
1
( test stopped)
Temperature 1093°C
100 Mo Annealing 1 hr, 1800 ° C 8.4 5.3 3.0 41.3 63.0
12.35 0.15 60.1 83.1
Mo - 0.5 wt % 1 hr, 1340 ° C 12,7 > 280 0.023 12.6
Ti
( test stopped)
14.1 221.1 0.11 32.8 88.2
17.6 4.4 6.0 51.7 86.7
21.1 0.3 48.3 89.7
Mo - 35 at . % h.c. t.; deformation 95% 14.1 55.9 0.07 119.0
Re
h.c.t. – hot -and - cold treatment (temperature 1000 – 1250°C ); h.w. - hot worked (temperature 1500 °C ).
213
data of the same paper, at 1093°C the alloy with 50% Re had a lower ultimate
strength than molybdenum with 0.5 % Ti . However, in our opinion , the data
obtained at 1093°C cannot be considered as conclusive in view of the
insufficient number of samples tested .
Deformed
10000 14000 16000 1650° 18000 2000
state
(Weo
alloy
R:M
ratio
at
of
%
8.
1 : 1 : 1 185 4 164 1 140 0 125 0 110 0 112 0
2 : 1 : 1 129 2 118 1 100 2.2 98 2 100 3 94 5
3: 3:2 113 2 104 1.5 98 4 94 7 95 8 93 9.0 87 7
1 : 2: 1 124 98 5 90 9 92 10 98 0.5 67 1
As the high rhenium content of alloys near the solubility limit makes
them much more expensive, an attempt was made to find the optimum
composition nearer the twinning limit, since the alloys in this region have
a high ductility at a minimum rhenium content . The authors of /4 , 5, 46 /
therefore studied the ternary alloys of two sections of the ternary tungsten
molybdenum - rhenium phase diagram ; the section parallel to the tungsten
molybdenum side with a rhenium content of 25 at . % , and the radial section
with a variable content of tungsten and constant molybdenum to rhenium
ratio of 1 : 1 . A study of the dependence of the tensile properties of alloys
at room temperature on the annealing temperature (Table 69 ) /4 / showed
that the curves of ultimate strength og represent the temperature range
of recrystallization of alloys ( Figure 74 ) .
The short- time ultimate strength at room temperature of deformed
alloys of the compositions studied varies from 185 to 113 kg / mm² . If the
annealing temperature is increased to the temperature of the beginning of
recrystallization, recovery takes place and the ultimate strength of the
214
alloys decreases . The greatest decrease in the ultimate strength as a
result of recovery is observed in the 1 : 1 : 1 alloy . In the 1600 – 1650°C
annealing temperature range a sharp decrease in strength occurs in the
1 : 1 : 1 and 2 : 1 : 1 alloys , caused by the process of secondary recrystallization .
With further increase in annealing temperature to 1800 – 2000°C , the
ultimate strength changes little and remains at approximately 95 and
110 kg / mm² for the 2 : 1 : 1 and 1 : 1 : 1 alloys , respectively. The curves of
the annealing temperature versus ultimate strength for the 3 : 3 : 2 and 1 : 2 : 1
alloys have a greater slope , which indicates a lower rate of softening
during annealing. The ultimate strength of these alloys after annealing at
2000°C is 87 and 66 kg / mm , respectively .
200
150
,kgm2
6a
/m
100
01
•2
50 10
* 8
0,1
%
4
2
0
1000 1200 1400 1600 1800 2000
Annealing temperature , °C
FIGURE 74. Dependence of the mechanical properties of ternary
tungsten -molybdenum - rhenium alloys on the annealing temperature:
1 - W - 20 % Mo - 40% Re ( 1 : 1 : 1); 2 - W - 15 % Mo - 29 Re
( 2 : 1 : 1); 3 – W - 24 % Mo - 31% Re ( 3 : 3 : 2); 4 - W - 34 % Mo
33 % Re (1 : 2 : 1) .
5511 216
as to facilitate plastic slip at low temperatures and twinning, is the reason
why alloying these metals with rhenium decreases the ductile - brittle
transition temperature of the alloys below that of the pure metal. No
substitutes have yet been found for rhenium for increasing the ductility of
metals of group VIA, although work is being carried out in this field /12 /.
The bending test is usually used to determine the " threshold of
brittleness , " that is the temperature at which the specimens fail as a result
of bending at a certain angle ( 8 – 10 °) or around a standard mandrel .
In /3, 5, 15, 16 / the " threshold of brittleness" of binary tungsten- rhenium
and molybdenum- rhenium alloys and of the ternary tungsten -molybdenum
rhenium alloys was determined .
100 Mo 50 Mo - 30 Re -175 W - 26 Re 75
Mo - 10 RE -35 Mo - 35 Re -254 W 28 Re 75
Mo - 20 Re -90 100 W 335 W – 30 Re 275
Mo - 25 Re -140 W - 22 Re 276 100 Re 25
W - 24 Re 155
Note . The lowest temperature for bending on the mandrel is indicated . The radius of the mandrel is
eight times the thickness of the sample .
Plastic state а
Minimum
Minimum
bending
bending
radius
radius
M0-35 Re
,of
I
W -126,28) Re
of
,I
Mo-25 Re
M0-30 Re
o OO
Mo - 2 One) W - 24 Rey
12
12
W - 30 Re 100 W
M0-10 Re
100 Mo W - 22Rel
16 16
20 20
Brittle -200 -100 100 Brittle state 100 200 300 400
Bending
a,degrees
state 7°C
angle
30
3 : 1: 1
o
20 O с
2
2 3.3
52. .
1:
20
10
1:11
2 : 1.1
218
of bend ,equal to 10° , was assumed to be the threshold of brittleness . It
was shown that the introduction of rhenium appreciably lowers the ductile
brittle transition temperature of these alloys even under very rigid testing
conditions ( Table 70 b , Figure 75c ) .
100 W 400 3: 1: 1 50
W-- 25 Re 120 5: 2: 2 120
W- 30 Re 50 2: 1 : 1 200
100 Mo 50 3: 3: 2 200
MO- 50 Re - 200 1: 1:1 300
219
603,6g
/,kgm²
140
m
105
68
70
bos
35 8. %
o
Note : T is the ratio of the radius of the mandrel to the thickness of the specimen .
220
7. Rhenium - titanium alloys
80
60,2,68,0,4
60
S40
602
2 4 6
Re, %
FIGURE 77. Mechanical properties of titanium -rhenium
alloys at room temperature (og and 0.2 in kg /mm², 8 and
w in % ).
221
alloys with 25 % Re which have a stable B - structure is lower than that of
alloys containing 5 or 10 wt % Re .
The introduction of rhenium into the VT - 2 alloy scarcely changes its
hardness at room temperature , but a temperature rise from 20 to 500°C
decreases the hardness of the VT - 2 alloy by 40% , and of the VT- 2 alloy
containing 3% Re by only 15% . The authors together with L. L. Zhdanova
studied the vacuum - melted titanium alloys with 10, 20, and 30% Re from
which 0.4 mm thick strip and 0.2 mm diam wire were produced . The
Ti – 20% Re alloy has an ultimate strength of 125 kg / mm² .
The authors of /50 / studied the effect of small additions of rhenium on
the mechanical properties of titanium alloys used as electrodes during
welding of titanium alloys (Table 72 ) .
Nickel- rhenium alloys with 1 , 5, 10, and 30% Re were made by sintering
nickel powder (content of impurities : 0.03% C ; 0.06% Fe; < 0.01% Si, 0.03% S ;
0.01% P; < 0.005% Mn; < 0.008% Co ) and rhenium powder of high purity /51/.
The influence of rhenium on the mechanical properties of the alloy at high
temperatures is especially marked in the alloy with 10% Re . The bending
strength was studied at high temperatures . The specimens 0.1 mm thick,
3 mm wide , and 30 mm long were fastened horizontally at one end , and
loaded at the other . The temperatures at which the loaded end of the plates
bent by 1 mm under a 0.9 g load were as follows :
Nickel alloy with 0.15 – 0.25 % Si (" 225 " INCO ) 830
222
was homogenized , forged , and rolled into 1.8 - 2.0 mm thick sheet at
1100°C with intermediate annealings . After deformation the alloys were
heated to 1000° C and air cooled . Such treatment assured a polyhedral
recrystallized structure . For the alloys containing rhenium the annealing
temperature was raised to 1200°C due to the higher temperature of the
beginning of recrystallization .
600
500
1
failure
,hTime
400
tor
300
50
e
40
failur
Time
200
to
h, r
2
20
100
1 2 3 4 5 6 7 8
Re, wt %
0 1
2 4 6 10
Ni - Cr Re , wt %
FIGURE 78. Dependence of the time to failure of alloys
on their rhenium content :
223
800 °
500
400
failure
,hTime
tor
kg /mm
300
900 ° 1000 °
6-8kg/mm kg/mm
100
kg /mm²
800 ° kg /mm ?
0 % AC 8.48 % Re
Ni -Cr 0
FIGURE 79. Long -time strength of the chromium -nickel
alloy with 8.48 % Re at 800°, 900° and 1000 °C .
224
forged at 750° — 800°C into 6 mm diam rods , quenched in water from 800°C ,
and shaped into test specimens . The results of tensile tests at room
temperature are given in Table 73 .
TABLE 73. Influence of small additions of rhenium on the mechanical properties of manganese -copper and
manganese -nickel alloys /52/
Hardness , kg/mm²
OB ?
Alloy, % kg /mm2 8, % 中 , %
quenching, annealing ,
750° C 500 ° C
Mn - Cu (65:35) 40.5 43 34
Mn - Cu - 0.1 Re 43.0 29 32
Mn Ni (75:25) 73.3 16.2 58,2 123 145
Mn — Ni - 0.53 Re 56.2 2.3 72 159 153
As we see from the table , rhenium does not have any especially favorable
influence on the mechanical properties of these alloys , and consequently
cannot be recommended as an alloying addition which improves the
mechanical properties of manganese- copper and manganese- nickel alloys .
8.74 4.2
11.9 75.7 0
225
TABLE 74 (Continued )
11.9 230
Annealing at 1000ºC , 1 hr 0 75
3.4 116
8.74 151
11.9 210
Fe - 50 Co 10 - 12 0.3
Fe - 35 Co 18 0.5
Fe - 50 CO - 1.53 V 19 1.0
Fe – 50 CO -1.0 Cr 21 0.5
Fe — 50 CO - 1.5 Re 65 4.0
сло
Fe - 50 Co - 1.0 Re 58
Fe - 35 Co--1.0 Re 48
226
from 930 ° C and cold rolled to a thickness of 0.35 mm . The mechanical
properties were determined on specimens annealed either in hydrogen or
in vacuo at 920°C . A comparison of the mechanical properties of iron
cobalt alloys containing rhenium , chromium , or vanadium / 53 / is shown
in Table 75 .
From a comparison of the properties we see that rhenium has a greater
strengthening effect on the iron- cobalt alloys than chromium or vanadium .
It increases the strength and ductility of these alloys but does not affect
their magnetic properties .
The hardness of alloys with 35% Co is little influenced by the addition of
rhenium , but the hardness of alloys containing 50% Co increases noticeably
with increase in the rhenium content .
Alloys containing rhenium have an appreciably larger grain size than
those containing chromium or vanadium , which is also a favorable factor
for magnetically soft alloys .
TABLE 76. Composition of the N36KhTYu alloy containing molybdenum and rhenium (0% ), (balance : iron)
Alloy с Si Mn Ni Cr Ti Al Mo Re
36NKIT YuM5 0.05 0.7 1,17 35.93 12.59 3.06 1.04 4.94
36NKIT YuM5Re 0.05 0.7 1.16 35.93 12.82 3.06 1.08 4.95 7.0
Figure 80 a shows the dependence of the ultimate strength and of the yield
strength of alloys on the annealing temperature . As we see , the rhenium
containing alloy has the maximum strength . The solution heat - treated alloys
consist of a single - phase y - solid solution and are very ductile . They can be
shaped into complex machine parts by cold pressing and deep drawing.
After annealing at 650 ° — 700°C these alloys attain the maximum elastic
properties , since they become strengthened as the result of aging .
For the specialized instrument- building industry these nonmagnetic and
corrosion - resistant alloys must retain their stability and ductility at high
temperatures also ( 500 – 800°C ), so high- temperature tests were performed.
It was established that rhenium increases the strength of the alloy at high
temperatures , as well as the softening temperature . The short- time tensile
tests showed that the ultimate strength of alloys containing rhenium
scarcely changes up to 600° C , whereas that of the 36NKHTYuM5 and
36NKhTYu alloys decreases even at 350 - 400 and 200 – 250°C, respectively
( see Figure 80 b ) . Relaxation stability tests have shown ( Figure 81 ) that
the stress relief in the alloy containing rhenium remained almost stable
after 50 hours of testing whereas in the two other alloys the stress relief
increases continuously.
227
150
m²
/, gm²
Šgas
mkGo
m,k/bĒ
150 130
3
k,/? gm
68
3
m
120 68
2 130
90
2 100
60 3
602
k,/ gm²
120
Ga z
70
m
2 3
100
1 40 80
1
60
200 400 600 800 200 400 600 800
Annealing temperature , °C Annealing temperature , ° C
a b
FIGURE 80. Ultimate and yield strengths of spring alloys containing rhenium :
a - at room temperature after various annealing temperatures; b – at elevated temperatures;
1- 36NKHTYu ; 2 - 36 NKUTYUM5; 3 – 36NKITYUMRe .
80+
60 3
40 1
135 50
Holding time , hr
FIGURE 81. Relaxation curves of spring alloys at
500 ° C ;
228
The ingots were forged at 1150 — 1180°C, water quenched from 1180°C,
and cold drawn with intermediate annealings until a 0.5 mm diam wire was
produced with a final reduction of 50 – 80% . Alloys with a rhenium content
of up to 10 % consist of a single- phase solid solution . Alloying with rhenium
leads to the formation of small grains and of deformation twins , especially
in alloys with 7 and 10% Re . Cast alloys have a dendritic structure .
Rockwell C K40NKHM - 7 % Re
64
Rockwell K40NKUM 85 %
с 62
64 80
62 58
° 55
58 54
50
2 4 6 400 500 600 700
Re,wt % Annealing temperature , ° C
а b
FIGURE 82, Influence of rhenium content ( a), degree of deformation , and
the annealing temperature (b) , on the hardness of the K40NKHM alloy .
In the alloy with 15% Re a second phase appears . The effect of the extent
of cold deformation by drawing and of the temperature of subsequent aging
on the hardness and strength of the wire were studied .
280
260
k,/ gm2
4
Go
m
3
240
2
220
200
180
a T, ° C
229
10% has a Rockwell C hardness of 62 – 64, but that of the K40NKHM alloy
does not exceed 58 ( Figure 82 a) .
The tensile strength of alloys with 7 and 10% Re is up to 265 —
– 275 kg / mm², 10 – 12% more than the maximum ultimate strength of the
K40NKHM alloy (Figure 83 a) .
The influence of the aging temperature on hardness and strength of rhenium
containing alloys is the same as of K40NKLM alloys ; maximum hardness and
strength are attained after annealing at 500 — 550°C .
Figure 82 b, shows the dependence of the hardness of alloys containing
7% Re on the degree of preliminary cold deformation of the wire . The
highest hardness (Rockwell C 63 ) is attained after deformation to a
reduction of more than 80% .
Alloys containing rhenium remain nonmagnetic under all conditions of
heat treatment and machining . The maximum hardness necessary for the
work of wear- resisting machine parts is attained by adding 7 – 10% Re to
the K40NKHM alloy . This addition does not impair the workability of the
alloy . The external appearance of a core is shown in Figure 83b .
Rhenium and its alloys have a high wear resistance and can be used for
the production of fountain pen tips, axles and mountings of magnetic
indicators , and parts of geodetic instruments . Among pure metals rhenium
has a wear resistance second only to osmium .
Figure 84 shows the relationship of the wear
03 resistance to the position of the element in
100
the periodic table . Metals of group VIIIA
(osmium , ruthenium ) have the greatest
resistance
20
he
compositions for fountain pen tips /56 – 57 /:
hu
40 – 75% Re , 20 – 40% Os , 5 — 20% Ta , and
up to 1 % B.
The following industrial method is
nh suggested: the starting metal powders are
Nb PL mixed, melted into a ball by an electric
Pa au current , and ground . The optimum composi
tions are as follows : Re :Os : Ta : B - 60:30 :
0,5
77
10 : 0.5; 75:20 : 5 : 0.5, and 40 : 40 : 20 : 0.5 . The
73 74 75 76 70 79
possibility of using the same alloys without
47 boron is indicated .
FIGURE 84. Dependence of the wear In a German patent it is reported that
resistance on the position of the element spinnerets which are used , for example , in
in the periodic table . the production of viscose can be made of
platinum- base or gold- base alloys with small
additions of rhenium . These alloys differ
from those used before, which contained no rhenium in their fine grain
structure . Alloys containing 0.1% Re have 26,00 – 4550 grains / mm², while
alloys containing no rhenium have only 250 grains /mm /58 /.
230
TABLE 77. Wear of rhenium - osmium alloys
Decrease in volume
Wear Scratch H
Alloy , % during wear, resistance V
hardness
im 3
mm
231
Chapter XV
1. Welding rhenium
232
2. Welding molybdenum - rhenium alloys
Mo -Rez Ma - Re MO
IT
233
Welding plates 0.3 mm thick in a current of argon showed that the alloy
welds easily to form a solid joint . The welded metal and the weld are
ductile and withstand bending tests to an angle of 180° by free bending in a
vise, or bending around a mandrel with a radius of 31 ( f is the thickness of
the plate tested ). The sample was bent along the weld, which consisted of
coarse equiaxial grains ( Figure 85 ).
a b.
120
30
110
m2
,/Ggo2
25
kGo
100 *
m 90 20H
Go
8.4
80 15
%
70
60.2, 10
60
50 5
1
40 0
10 20 30 40 50 10 20 30 40 50
Re, wt %
FIGURE 86. Mechanical properties of the welds of
molybdenum - rhenium alloys .
Content of 00.2 OB ,
8 ,% 中 ,%
Re , % kg /mm² kg /mm²
47 68 15 20
20
50 64 3.2 7
63 88 13 16
40
61 83 4.8 5
88 106 9 35
50
88 112 15.1 29
Note . The numerator gives the properties of the base metal and the
denominator those of the metal of the weld .
The authors of /42 / studied the weldability of 1 mm thick sheet of
electron- beam melted molybdenum alloys containing up to 50% Re . The
conditions of the electron- beam welding were as follows : voltage 80 kV ,
current strength 7.5 A , rate 18 cm / min . A comparison between the
mechanical properties of the base material and of the material of the welds
of molybdenum - rhenium alloys ( Figure 86 and Table 78) shows that the weld
retains the same strength as the base metal, but it has a somewhat lower
ductility. However , the ductility of the weld is sufficiently great for the
welded alloy with 50% Re to be bent at an angle of 180° /42 ), which agrees
with the data of / 1 /.
234
The hardness of the welded zone for all molybdenum - rhenium alloys
( 10 — 50 % Re ) is lower than that of the base material /42 /.
235
from the air in a chamber with a controlled atmosphere, locally under a
portable microchamber , or by supplying argon from a nozzle . The
protective gas was argon of high purity ( 0.01 % N , and 0.005 % O2 ) . The
filler material was fed into the joint between the plates welded , or directly
into the welding bath . The rhenium content in the metal of the weld was
calculated ( 0 – 80 wt % ) . Welding was carried out under conditions which
ensure complete fusion of the edges being welded .
In automatic welding under a controlled atmosphere , when the molybde
num- rhenium alloy filler wire was fed from the side , longitudinal cracks
sometimes appeared in the weld ; these were removed by auxiliary welding .
Argon- arc welding with pure rhenium as the filler sometimes leads to
a certain porosity in the welds . This can be almost completely eliminated
by remelting the metal of the weld .
Welds containing over 50 wt % Re are highly susceptible to cracking
because of the formation of the brittle o - phase .
Welds containing less than 50% Re consist of a solid solution and have
no clearly defined boundary with the affected zone . Welded specimens
containing over 50% Re have a sharply defined fused zone .
The metal of welds containing over 50% Re mixes poorly with the base
metal. Incompletely melted rhenium can be found in such welds due to the
high rate of the welding process . In welds with
a high rhenium content, owing to the nonuniform
3
distribution of rhenium in the molten metal, a
series of structures appear which correspond
,kgm
500
Hv
/m
236
of the molybdenum - rhenium (50 % ) alloy. Figure 88 b shows the micro
structure of the metal of the weld , containing 50% Mo and 50% Re , after
deformation and rupture . Numerous traces of mechanical twinning are
observed . Figure 88 a shows the metal of the same weld before deformation ,
TABLE 79. Ductility of welded joints of molybdenum and of the VM - 1 alloy alloyed with rhenium /59 /
Content of Re Bending angle, Content of Re Bending angle,
Point of failure Point of failure
in weld , % degrees in weld , % degrees
sample)
Note . Deformation rate 6 mm /min ; R.mandrel = 35 (S is the sheet thickness ); T = 20° C ; automatic welding
in controlled atmosphere at the rate of 30 m /hr.
0 30 Weld
29-34 50 Thermally affected zone
50 180 The same
Testing temperature , °C
20 1000
Content of Re in weld
OB OB
,
point of failure point of failure
kg /mm² kg /mm²
The use of rhenium and its alloys as the filler material assures reliable
welding of molybdenum structures . This opens up wide possibilities for
the use of structures made of high -melting metals , and in particular of
molybdenum , at a relatively small consumption of the filler material.
237
FIGURE 88. Microstructure of molybdenum weld
with 50 % Re , X 200 :
a – before deformation ; b – deformation by impact.
238
140 180
160
120
140
100
2. 120
80 100
80
40 60
FIGURE 89. Dependence of the bending angle of the weld of an alloy on its rhenium
content:
The addition of rhenium markedly reduces the grain size of the products
of decomposition of the B - phase, but it does not greatly change the structure
of cast alloys .
The weldability was studied on sheet materials , 1–2 mm thick, welded
by the argon- arc automatic method with a tungsten electrode . The
specimens were welded to form a butt joint , without a gap . Bending tests
were carried out on specimens 15 mm wide , and the radius of the punch
was equal to the thickness of the material being tested ( Figure 89 a and b ) .
The data indicate the favorable influence of rhenium on the ductility of the
weld . The addition of 0.05 – 0.1% Re increases the bending angle of
alloys of both series approximately three times . The authors of / 50 /
recommend the following filler alloys for welding titanium alloys : Ti - 3% Al
5% Nb - 0.1 % Re ; Ti - 3% Al — 4% Mo – 0.05 – 0.1 % Re ; Ti – 5% Al — 5% Nb
– 0.05 % Re .
In conclusion we can state with confidence that the use of rhenium in the
welding of high- melting metals deserves attention . Until we find a method
for making reliable welded structures without rhenium, the use of
rhenium for these purposes is highly advantageous .
239
Chapter XVI
ELASTIC PROPERTIES AND THERMAL EXPANSION
OF RHENIUM ALLOYS
Cp - Co ga’TEV ,
240
1. Elasticity of molybdenum - rhenium alloys
38 30 % RE
kg
36 10 % Re
Elastic
torsion
angle
lag
34
,f
o%
of
5% Re 0.3
-
32 0.2
MO
0.1
241
The authors of /43 / studied the elasticity of the cold- worked ( 95 — 99
reduction ) molybdenum - rhenium alloys containing up to 50% Re . The
research was carried out on a strip with a minimum thickness of 4 , and
a width to thickness ratio of 10 .
One of the most important properties of materials for elastic parts of
electrical instruments is the characteristic of elastic imperfections of these
materials . The elastic lag of elastic parts made of the sintered molybdenuri
alloy with 5 % Re is equal to 4% of the angle of torsion . An increase in the
rhenium content to 50% decreases the elastic lag to 0.06% of the angle of
torsion ( Figure 91 ) .
The effect of the method of manufacture of the alloy on the elasticity of
elastic parts ( Table 83 ) processed under optimum conditions has also been
studied .
In /41 / the authors studied cast deformed and annealed niobium - rhenium
alloys with a rhenium content of up to 5% . The modulus of elasticity at 20
to 1300° C was determined by the resonance method , based on the bending
vibrations of cylindrical specimens , with an accuracy of up to 0.2%
(Figure 92 ) . The modulus of elasticity was calculated from the formula :
242
E = 1.6388 · 10-8 (h)* pe, where 1 = 75 mm is the length; f is the natural
vibration frequency, in Hz , d is the density, in g / cm?, G is the weight .
In /41 / it is reported that at temperatures up to 1200°C the modulus of
elasticity of niobium- rhenium alloys is somewhat higher than that of niobium .
5 % RE
12
* gm²
2 % RE
mk/10
Nb
10
400 800 1200
1.C
a
8,9 % b
39 485
475 8 , **
1.2 285
35 465
275
33 455
1 1 1
445 1.0 265
MO 20 30 Nb 1 2 3 4 5
Re , wt % Re, wt %
243
Alloying with rhenium smoothly increases the elastic modulus ( E ) and
the characteristic temperature ( 0 ) of molybdenum and niobium ( Figure 93 a
and b ) .
In /63 / it was found that the shear modulus of rhenium disilicide ReSiz
is equal to ( 14.7 + 0.7 ) . 108 kg / mm², i. e . , it is higher than that of
molybdenum disilicide ( 10.74 0.4) · 103 kg / mm².
2.0 p
400 0.120
5
2
300 0.110
200 0.100
6
31
100 0.090
0,080
200 400 600 800 1000
T. ° C
FIGURE 94. Temperature dependence of internal friction
(Q- 1) and of the square of the vibration frequency ( 13) of
molybdenum - 50 % Re alloys with different grain diame
ters /65/:
Internal friction: 1–5 ; 2 – 5 u (repeated heating);
3 — 50 M ; 4 - 200 u. Vibration frequency: 5 - 50 m ;
6 - 200 u ( torsional vibration frequency at 20 °C , 0.3 Hz) .
244
As we see from the diagram , the internal friction of the alloy at
temperatures below 700° C is almost uninfluenced by temperature . At
750 – 800°C the internal friction begins to increase . Repeated heating of
the deformed sample results in a similar curve of internal friction, shifted
into the region of high temperatures by 30°C . Recrystallization at 1500°C
for 5 hours ( grains 50 u in diameter ) leads to a decrease in the internal
friction in the region of grain boundary relaxation . At this degree of
relaxation the shear modulus at 900°C is also lower (0.4% compared to 3%
in the transition state ) . After an annealing at 1950°C for 33 hours (the
average diameter of the grains is 200 m ), the internal friction in the
20 – 1000°C range is low (approximately 0.001 ) and scarcely changes , and
the shear modulus does not show signs of relaxation .
1041
I go
400 6 0.118
300 0.108
200 0.080
100 0,070
0,060
0 200 400 600 800 1000
TC
FIGURE 95. Temperature dependence of internal friction
and the square of the vibration frequency of samples in
the initial state (average diameter of grains is 5 W /65 /.
Internal friction : 1 – unalloyed molybdenum ; 2 – Mo
0.13% Zr ; 3 – Mo -50 % Re . Vibration frequency: 4 –
unalloyed molybdenum ; 5 – Mo - 0.13 % Zr; 6 – Mo
50070 Re .
The authors of /65 / consider that the most authentic mechanism appears
to be grain boundary relaxation, which is due to the migration of interstitial
impurities in the intercrystalline zones under the influence of temperature
and cyclic stresses . It is assumed that the addition of 50 wt % Re to
molybdenum noticeably increases the activation energy of internal friction
at the grain boundaries , possibly because of the " perfecting ' of the
intercrystalline zones of the metal, and a decrease in the concentration of
interstitial atoms in the above zones as a result of the increase in the
solubility of these impurities in the bulk of the molybdenum .
From the specific relationship between the processes of creep and
stress relaxation, the authors of /65 / assume that the molybdenum alloy
with 50% Re , which has a higher activation energy of grain boundary
relaxation than molybdenum and the molybdenum alloy with 0.13 % Zr , can
under similar conditions be expected to have the highest resistance to creep
at the grain boundaries .
TABLE 84. Mean coefficient of thermal expansion (10Ⓡ • 1 / ° C ) of alloys of the molybdenum -
Content
rhenium system
position
Phase
com
alloy
of
Re
Temperature range , o
in
,
State
20-100 20-200 20-300 20-330 20-400 20-500 20-60020-70020-800 |20-900
100 Mol Cast 5.63 5.57 | 5.76 5.88 5.95 5.98 6.04 6.226.43
3 4.62 4.98 5.33 5.50 5.53 5.58 5.61 5.84 5.97
10 a 4.73 5.03 5.20 -
5,43 5.55 5.64 5.66 5.87 | 6.08
60 a +0 5.52 5.55 5,28 4.70 4.85 5.29 5.37 5.53 5.76 5.98
89 Annealed lo + B6.46 6.556.74 6.85 6.87 6.85 6.87 5.92 7.11
at
2000 °
As we see from the table , for all alloys and pure molybdenum there is
a monotonous increase in the coefficient of expansion with temperature . An
exception is the alloy with 60 % Re , that showed an as yet unexplained
transformation , which began in the 300 – 325° C range , and finished at
approximately 340° C . Evidently, this transformation occurs in the o - phase ,
246
large amounts of which are present in this alloy . However , in the alloy
with 89 % Re , which also contains the o - phase , this transformation was not
recorded .
а b
C°1/,:1a0
Mo 20 30 нь 2
Re,wt % Re, wt %
FIGURE 96. Mean coefficient of thermal expansion of rhenium alloys:
a - with molybdenum ; b – with niobium .
with 5 % Re .
600-700
800-900
+
002-
249
45. Savitskii , E. M. and M.A. Tylkina . Renii i ego splavy ( Rhenium
and Its Alloys ) . – In: Sbornik " Issledovaniya po zharoprochnym
splavam , p . 35, Institut metallurgii im . A. A. Baikova . 1956 .
46. Savitskii , E.M. , M.A.Tylkina , and K. B. Pova rova.- Patent
SSSR, No. 165310. 1961 ; Byulleten ' Izobretenii, No. 18. 1964 .
47. Gaines , G. B. In: Rhenium . -Amsterdam -N . Y. , Elsevier Publ . Co.
1962 .
48. Tylkina , M. A. and E. M.Savitskii.- Patent SSSR , No. 634268/22 .
Byulleten ' Izobretenii, No. 6. 1960 .
49. Savitskii , E. M. and M.A.Tylkina . ZhNKA, 3, No. 3. 1958 .
250
Chapter XVII
251
u, ohm.cm
300
200
100
Но 20 60 80 RE
Re,wt %
FIGURE 98. Electrical resistivity of cast molybdenum -
rhenium alloys.
1 - annealed at 2400 °C ; 2 – annealed at 1600 ° C .
Composition Electrical
of alloys , State of alloys resistivity,
at . % uohm · cm
Mo - 22 Re 16.3
Wrought...
Annealed 1550°, 1000 hr 16.1
M10 - 25 Re Wrought . . 17.1
Annealed 2000°, 23 hr 18.7
Mo -30 Re Wrought... 19.0
Anne a led 1500" , 1000 hr 18.6
Annealed 2000°, 39 hr . 28.1
Mo -35 Re Wrought 23.2
Annealed 1500", 1000 hr 22.4
W - 22 Re Wrought 26.2
Annealed 2000" , 1000 hr 24.8
Annealed 2500°, 46 hr 18.4
W - 27 Re Wrought 28.0
Annealed 1500°, 1000 hr 30.1
Annealed 2000º , 1000 hr 28.1
Annealed 2500° , 240 hr 15,4
252
wire specimens (up to 1000°C ) or on 0.1 mm thick foil specimens (above
1000°C ) . The electrical resistivity of an Mo 50 % Re alloy increases from
23 u ohm · cm at 20°C to 60 u ohm · cm at 1000°C , and to 143 u ohm · cm at
1500°C . A decrease in the rhenium content to 30 – 40% decreases the
electrical resistivity of the alloys at all temperatures . The electrical
resistivity of molybdenum wire varies from 6 4 ohm · cm at 20 ° C to
40 4 ohm · cm at 1000°C , and is given in Figure 99.
100 % Re
80+ 27
150
21
8.8
475
100 2.75
W 100 %
50
20
253
TABLE 86. Electrical resistivity of sintered tungsten -rhenium alloys at elevated temperatures
(uohm . cm ) /5/ *
Temperature
coefficient
Re
of electrical
content, Electrical resistivity at different temperatures (° K )
% resistivity,
a : 103
( 293-1273W )
O 300 ° 680 ° 920° 1080 ° 1215 ° | 1315° 1410 ° 1490 ° 1570° 1630 °
5,6 15.0 23.0 27.0 31.0 34.0 37.0 40 42.0 44.0 5.77
2,75 300 ° 650 ° 870° 1050 1180° 1230° 1390° 1480 ° 1560 ° 1630 °
8.5 18.7 24.8 30.2 34.6 38.2 41.3 44 45.8 | 48.0 4,10
4.75 300 ° 630 ° 850 ° 10200 1160° 1270 ° 13700 1465° 1540 ° 1615 °
10.4 20.4 27.3 32.4 36.7 40.0 43.2 45.9 48.5 50.5 3.20
8.8 300º 600 ° | 820 ° 10000 1135 ° 1245º 1345° | 1440 ° 1520 1590 °
13,2 23.4 | 30.7 35.8 40.0 43.6 46.4 49.4 51.8 54.3 2.40
21 300 ° 550° 810 ° 980 ° 1120 ° 1250° 1360 ° 1460 ° 1540 ° 1610 °
24,2 34.0 42.0 47.0 51.6 54.6 57.4 59,8 62.6 64.4 1.20
27 ** 293° 676 ° 880 ° 990 ° 1177 ° 1286 °
35 51 59 63 70 73 1.10
254
V. E. Peletskii and V. Yu . Voskresenskii measured the electrical resistivity
of cast W – 27% Re alloys at temperatures of 1200 — 2800°K .
T, K 1400 1600 1800 2000 2200 2400 2600 2800
P , uohm · cm 67.3 73.9 79.9 85.7 91.1 96.8 102.8 109,2
Re content, wt % .. 0 1 3 5 7 10 20
Electrical resistivity , uohm • cm 6.7 7.7 9.7 12.7 14.0 18.8 25.0
Noble metals and their alloys are widely used in the production of
instruments and in electronics .
Rhenium - palladium alloys . The electrical resistivity with its
temperature coefficient of two palladium- rhenium alloys are given in
Table 87 /7 / .
TABLE 87. Electrical resistivity and its temperature coefficient of wire made
from cast palladium -rhenium alloys /7 /
255
resistivity remains low in all alloys containing 85 % Pd , and so these alloys
can be used in the production of contacts . The temperature coefficient of
the electrical resistivity of alloys containing 80% Pd increases with increase
in the content of rhenium .
TABLE 88. Dependence of the electrical resistivity of rhenium -palladium alloys on the
heat treatment / 8/
Note . The annealing lasted one hour. The numerator gives the electrical resistivity
(in uohm • cm ) at 25 ° C while the denominator gives the temperature coefficient of the
electrical resistivity ( 1 /°C ) at 25 to 100 ° C .
256
Pd — 16% Re, p = 51
Pd – 10% Cr - 18% Re p = 95–102
Pd — 5 % V – 17 % Re, p = 95—100
Pd – 7,5 % V – 9 % Re p = 102–110
257
of the solid solution and the precipitation of a carbide phase of the CozM03C
and Cr23C6 types , and to recrystallization of the alloy .
• m hm
souo
c
a b с
wyoriwɔ
20
95
'd.
15
10
Cr
0.5 1.0 0.5
Re, %
1.0 0.5 10 15
258
TABLE 91. Electrical resistivity p (uohm · cm ) and the temperature coefficient of the electrical
resistivity a 25-100X104 1 / C ) of alloys of rhenium with transition metals of groups IV – VI
(at. % )
1% 3 % 5% 7 % 10 %
System P D D
259
WSi, compounds have a p - type conductivity and a' relatively low concentration
of current carriers (1021 cm- ). The disilicides of most other transition
metals have a conductivity of the n - type and a higher concentration of current
carriers , equal to 1023. cm-%, since the conduction band in them is
apparently more than half filled . During a study on the influence of oxidation
1 on the electrical resistivity of rhenium disilicide it was found that
specimens heated in the air at 1400° C for 30 minutes become covered by a
protective film of silicon oxide , but the electrical resistivity remains
unchanged .
Thermal 1.100
3.6 20 2.0 1.2
/°C,uemf
)•u(p,pmohm
240 19
V
clog
160 3.7
2
80 3.5
33
300 500 700 900 1100
1. X
FIGURE 103. Temperature dependence of the electrical
resistivity and of the thermal emf of ReSiz /14/:
1- log ; 2 – thermal emf.
260
6. Magnetic properties of rhenium alloys
Hoersted H , versted
20 40 60 80 100 120 120
24 20 40 60 80 100
g8,auss
24
g8, auss
20
2,3
16 16
12 12
FIGURE 104. Magnetization curves of ring FIGURE 105. Magnetization curves of ring
specimens of alloys containing 25 % Co and up specimens of alloys containing 35% Co and up
to 1.09% Re . Thickness of sheet 0.35 mm : to 1% Re /12/ :
, oersted
20 40 60 80 100 120
24
4
8,gauss
Z
3
20
16
12
261
Iron - cobalt - rhenium alloys / 12 / . Soft magnetic alloys
( iron- cobalt ) containing 35 – 50% Co have the highest magnetic saturation,
and therefore are used to produce magnetic conductors in transformers and
other electromagnetic devices . Below 730°C these alloys become brittle as
a result of the ordering of their structure .
In order to decrease the brittleness of these alloys small amounts of
alloying elements ( Cr , W, Re ) are added . The influence of rhenium on the
magnetic and mechanical properties of these alloys was studied / 12 /.
Figures 104 — 106 show the magnetization curves of ring specimens of cast
and wrought alloys annealed at 920°C ( 25, 35, and 50% Co and 0.2 - 1.5 % Re ) .
An increase in the content of rhenium up to 1.5 % has almost no influence on
the magnetic saturation of the alloys , but it appreciably improves their
mechanical properties /12 /.
Alloying magnetically soft iron- cobalt alloys with small amounts of
rhenium is very promising .
Subgroup II A
Subgroup III A
Yttrium . The Re2Y compound has a he onal structure of the
MgZn, type, and a transition temperature Tc- 1.83°K / 19 /.
Subgroup III B
Subgroup IVA
Subgroup VA
Number of
y , mjoule / Ces ( TC )
valence
Compound Structure
electrons Tc , K (degrees ) . Y (TC)
male
per atom
263
same authors also found that the X - phase in niobium- rhenium alloys has
Tc ~ 8.8° K and ~ 9.5°K , and 6.4 valence electrons per atom .
Tantalum . The temperature of the transition to the superconductive
state of the alloy Ta- 50 at . % Re (TaRe , o - phase ) is equal to 1.3°K /25 /, of
the RezTa compound ( x- phase ) it is 6.78°K /25 /, and of the alloy Ta – 64% Re
( Re2Ta, X - phase ) it is 1.46°K /23 /. According to the authors of /23 / these
differences in Tc of x- phases are due to differences in the number of valence
electrons , which is 6.5 valence electrons per atom for TaRe3 and 6.3
valence electrons per atom for Ta36Re24 . For the x- phase of the tantalum
rhenium system T. ~ 1.7 ° K, and ~ 6.27 valence electrons per atom /21 /.
Subgroup VB
Subgroup VI A
Chromium . It has been found that the Cr2Rez (o - phase ) has Tc = 2.15° K
( Table 92 ) /21 /.
The superconductivity and the antiferromagnetism of chromium - rhenium
alloys containing 70 at . % Re have been studied /27 /. It can be seen from the
figure that the maximum temperature of transition into the superconductive
state ( Ic) is about 5° K for alloys in the vicinity of the boundary of
homogeneous solid solutions of rhenium in chromium . In this system the
regions of alloys with superconductive and antiferromagnetic properties
overlap one another . During measurements of the anomaly of the electrical
resistivity of chromium- base solid solutions it was found that the Néel
temperature is almost doubled over a very narrow range of concentrations .
Thus , for alloys containing about 20 at . % Re the transition into the super
conductive state and the electrical resistivity anomaly occur simultaneously .
A considerable increase in the specific heat also takes place at this critical
concentration of rhenium, which according to the authors of /27 / is due to
the sudden transition from the magnetic into the superconductive state .
Molybdenum . The superconductive properties of molybdenum
rhenium alloys have been studied more than those of other rhenium alloys .
The great interest taken in molybdenum - rhenium alloys is partly due to
their good workability and mechanical properties , so that they can be
shaped into wire and strip .
A molybdenum + 25 at . % Re alloy was studied /28 / in order to produce
a superconductive solenoid for service at low temperatures in a field of
15 kgauss . The studies were carried out on 70 u diam wire . The wire was
prepared by cold drawing two bars that had been electron- beam melted
from rods of rhenium and molybdenum . The dependence of the critical
magnetic field on the current for short pieces of 70 u diam wire in two
directions of the external field at 1.5 and 4.2° K is shown in Figure 108 .
The critical field for a 0.025 mm diam wire made of an alloy containing
15 at . % of Re is 2 kgauss higher than for a 0.12 mm diam wire made of
the same alloy . It was found that the dependence of the critical
magnetic field on current is also influenced by the method of preparation of
264
the wire , and the differences between different batches can reach several
kgauss . A solenoid 3 cm long with an internal diameter of 0.3 cm and an
external diameter of 2 cm was made of gold - coated 0.07 mm diam wire
produced from an alloy containing 25 at . % Re . The gold coating served as
an insulator between the turns . The individual layers of turns were
separated by a thin layer ( 0.01 mm ) of insulating material. The solenoid
had 20,000 turns . The experiments were carried out with allthe coils switched
in and three sections connected in parallel ( Figure 109 ) . The shape of
the curves for the conditions of each test is such that the horizontal lines
marked at the ends represent the average magnitude of the field over the
corresponding range . The parallel connection between part of the layers
permits considerable currents to pass through the outer coils where the
field is considerably weaker, and to produce a more intense field in the
center of the solenoid .
temperature
Ica
1
Neel
,ØTK
600
300 3
0.01
2006 2
100
b.c.c.
0.0011
20 60 2 6 10 18
Re , at . % Ha, kgauss
FIGURE 107. Temperature of the FIGURE 108. Dependence of the
transition into the superconductive critical magnetic field on the
state and the Néel temperature for electric current passed through
chromium - rhenium alloys /27/ . wire made of molybdenum +25 at.
% Re (MozRe) for two directions
of the external magnetic field at
1.5°K and 4.2% (70u diam wire)
/ 28/:
0-1.5 ° K ; A-- 4.2K ; continuous
line - H Ilc ; dashed line Hllc .
265
Molybdenum alloys with 3% Re have a temperature of transition into the
superconductive state below 4.2°K . For molybdenum alloys containing
50% Re Tc = 10.9° K .
1.10 .
c/Aj,m²
kH,gauss
15
1.10
Center
End
1 11
1.10
-1.5 -10 -05 o 0.5 10 1.5 o 20 30
Distance along axis of solenoid , cm H, koersted
FIGURE 109. Dependence of the magnetic FIGURE 110. Dependence of the critical
field of a solenoid made of MogRe wire on magnetic field on current for Mo – 35 at .
its position with reference to the axis of % Re alloys at 4.2° K .
another solenoid made of molybdenum
+ 25 at. % Re wire at 1.59K . The coils are
connected in series (continuous curve) or
partially in parallel (dashed curve) . Dia
meter of wire 70 H.
1
According to /20 /, for the MozRe alloy Tc- 10°K . The Mo Rez compound
(o - phase ), whose exact composition has not been given in this work, has
T. = 6.0°K /25 /. The MoRez compound ( x - phase , a- Mn ) has T. - 9.89° K /25 ).
The temperature of transition of binary alloys of the molybdenum
rhenium system into the superconductive state was studied over the whole
range of concentrations of alloys arc melted in a furnace with a
nonconsumable tungsten electrode in an inert atmosphere , and annealed at
1500 – 2500 ° C for 50 – 100 hours in an induction furnace in a vacuum of
about 3 • 10-8 mm Hg /29 /. Figure 111 a shows that alloys on the boundary
of solid solutions of rhenium and molybdenum have the highest Tc. The
compositions of alloys which do not become superconductive down to 1 °K
are designated by points with a vertical arrow pointing downwards and the
letter N (normal). The maximum transition temperature corresponds
approximately to an electron density of 6.4 electrons per atom. The tempera
ture of transition of o- and x - phases is considerably lower and agrees with
previous data. Two cast molybdenum - rhenium alloys consisting of
Mo42Re58 (u - phase ) and MO23Re 77 ( x - phase ) were studied in /21 /. The
characteristics of these alloys are given in Table 92 . It should be pointed
out that the MO23Re 77 alloys quenched from the molten state have a wide range
of transition temperatures ( Tca 10.25° K ) . After they have been annealed
for 100 hours at 1800° C these same alloys have Tc = 9.25° K, and the range
of transition temperatures narrows appreciably /29 /.
266
T, ° C
3000
2500
1.6 a
2000
2400
พ Re
1400 ta
400
12 ♡
Took
10 O
6 2
1 1 N
2
1
0
MO 20 40 60 80 RC W 20 60 80 Re
R!, at. % Re , %
a b
Subgroup VIII A
Group VIII
267
12
. 6 - phase HO MO .
o X -phase No 8 MOO
Zrоооль °
NO " MO
Tc
,K
ozr
TL 3 Mo
6 Noo Hf oow
Tt ooW
.V
-
4 AL
Mbo o2r
Nb • Cr
2
Ta Ta o ºota
Mng
11 1
268
No
12 olto
• 6 - phase 2r o Wพ
ox.phase Но
xd - phase
TO
T!
zr เพ
KT.o HF
V
xHf
Cr
Y No
Нn
Ta
I 7 WI
The same regularity has also been found for phases with a - phase
structure (Y - Zr in the second long period ) and the o - phase structure
(Nb – Mo in the second long period , and Ta– W in the third long period ) .
It should be pointed out that Tc for o - phases in systems of rhenium with
elements of group IV A ( zirconium and hafnium ) have not yet been investigated
but it can be shown that the o - phases in these alloys will have no super
conductive properties .
The second regularity on the structure of electron shells of the alloying
element is that in compounds with the same type of crystal structure Tc will
be higher for compounds formed by rhenium with a metal with a less
complex electron shell . This means that the Tc of an alloy of Re with a
metal of the second long period will be higher than that of an alloy of Re
with a metal of the third long period (for example , Tc for o - , .- and x- phases
in the alloys of rhenium with zirconium , niobium, and molybdenum will be
higher than that for the same phases in the alloys with hafnium , tantalum ,
and tungsten ) .
The influence of the number of valence electrons in the compound on its
transition temperature into the superconductive state is appreciable, which
agrees with the conclusion reached in /25 /. If a o- and an x- phase are
formed in the same alloy between rhenium and an element of groups III A –
VI A , the number of valence electrons in these phases increases with
increase in the content of rhenium in the phase . The phases can be
arranged in order of increase in the valence electron number as follows :
0- , - , and x- phases . Figure 113 shows that for metals of the same
period Tc of the x- phase is higher than Tc of the 2 - phase or o - phase, which
means that to increases with increase in the valence electron number .
The dependence of the Tc of rhenium compounds on the position of the
alloying element in the periodic table should be checked . This is possible
by further research on rhenium alloys and by determining the Tc of other
rhenium compounds . However , we believe that by systematizing data on
other elements of the periodic table it should be possible to find compounds
with the required Tc (obviously, with a certain error ) .
269
8. Thermal conductivity and optical properties of
rhenium alloys
The same authors also found & for white light and en for monochromatic
light , the relative blackness of a tungsten - 27% Re alloy at temperatures
of 1600 – 3000° K .
270
16. Ukrainskii , Yu . M. and A. V.Novoselova . DAN SSSR , 139 ( 5 ) :
1136 – 1137. 1961 .
17. Samsonov , G. V. , V. A. Obolonchik , V.S.Ne shpor , T.S.
Verkhoglyadova , I. L.Vereikina , and T.I. Mikhlina .
Sbornik " Renii," p . 181. Moskva, Izdatel' stvo " Nauka. " 1964 .
18. Alekseevskii , N.A. and N.N.Mikhailov . ZhETF , 43,
No. 6 ( 12 ) : 2110 . 1962 .
19. Compton , V.B. and B. T.Matthias . Acta crystallogr . , 12 : 651 .
1959.
20. Hulm , J.K. Phys . Rev., 98 , ser . II, No. 5 : 1539. 1955 .
21. Bucher , E. , I. Busch , F. Heiniger , and J. Müller . Zürich ,
Verlag Laborat . für Physik den Werkstoffen . 1963 .
22. Matthias , B.T. , V. B. Compton , H. Suhl , and E. Corenzwit .
Phys . Rev., 115 : 1597 . 1959.
23. Matthias , B.T., V. P.Compton , and E.Corenzwit . J. Phys .
Solids , 19 : 130 – 133. 1961 .
24. White , G.K. and S. B. Woods . Can . Phys ., 35 : 892 . 1957 .
25. Blaugher , R. D. and J. K. Hulm . - J. Phys . Chem . Solids , 19 : 134 –
138. 1961 .
26. Matthias , B. T. and W. H. Zachariasen . J. Phys . Chem . Solids ,
7:98 . 1958 .
27. Bucher , E., F.Heiniger , J. Muheim , and G. Müller . - Rev.
Mod . Phys ., 3 ( 1 ) : 1461. 1964.
28. Kunzler , I. H. , E. Bucher , F.S. L.Hsu , B. T. Matthias , and
C.Wahl . J. Appl. Phys ., 32 : 325. 1961 .
29. Hulm , J.K. and R. D. Blaugher . Phys . Rev. , 123 ( 5 ) : 1569 . 1961 .
30. Matthias , B. T. J. Appl . Phys . , 31:23 . 1960 .
31. Matthias , B.T. Progress in Low - Temperature Physics . Vol. II.
Amsterdam , North Holland Publ. Co. 1957 .
32. Roberts , B.W. General Electric Res . Lab ., Techn . Rept, No. 61 – RL
- 274411. 1961 .
271
Chapter XVIII
Rate of
Metal To, °K (16= 3 A /cm? vaporization at To.
Хуар
ug /cm².se
. sec
272
TABLE 94. Properties of cathodes made of pure metals
Work Richardson's
Cathode Cathode , method of preparation
material and treatment
function , constant Å , Reference
4 , eV A.cm ?. degree -2
W 4.52 14 /
Polycrystalline
Ta 4.12 /4 /
Mo 4.27 14 /
Re Precipitation on tungsten wire from gaseous
phase 5.1 200 16 /
Rhenium deposited electrolytically on
tungsten wire ; annealing for 250 hr at
1500 °C ; for 50 hr at 1800 ° C .... 4,74 720
-
emission 5.0 / 11 /
Rhenium deposited electrolytically on
tungsten wire 4,75 700 / 12 /
Rhenium . 4.85 66 1131
273
the filament current was only 0.05 A , compared to several tenths of an
ampere for the tungsten emitter . The emission of rhenium emitters is more
stable in time, and does not depend on the composition of the previously
examined samples . Thus , for the rhenium emitter the current source was
adjusted twice in three months , whereas for the tungsten emitter several
times a day. The life of the rhenium emitter is much longer than that of
the tungsten emitter, the reading is more accurate, and the authors of / 14 /
recommend that the rhenium emitter be used for work in analytical mass
spectrometers .
10 .
274
Research on the resistance of rhenium to ion bombardment / 11 / was
carried out with rhenium points in autoelectronic diodes and in a Muller
projector. Mercury vapor was fed from a special ampule into the
thoroughly evacuated chambers, the
a
vapor pressure was regulated by
100
changing the temperature of liquid
mercury . The anode- cathode voltage
( u ) curves were plotted as a function of
սիսը
90
,
bombardment .
80
For rhenium the time interval
preceding the rapid pressure drop is
70
greater but the drop itself is smaller
than for tungsten . Thus , rhenium is
five or six times more stable than
8 24 32
T, min tungsten .
FIGURE 115. The u = f ( T) curves for the
Rhenium and rhenium - coated tungsten
nium (a) and tungsten ( b ) plotted at diffe have a weak adsorption capacity for
rent pressures of mercury vapor , with a hydrocarbons , and are resistant to
stable current i = 30 4A and T = 800 ° C . oxygen adsorption /11 , 15, 16 /.
The emission properties of rhenium
Rhenium Tungsten (Figure 116 ) / 11 / begin to deteriorate,
No. No and the thermionic emission drops
p.104 , u.k V (r = 0) p.10 u ,kVT = 0) sharply when the oxygen pressure is of
mm Hg mm Hg
the order of 10-6 mm Hg, whereas the
19.3 5 1.1 6.6
2 3,2 22.0 6 5.0 16.2
tungsten cathode becomes poisoned
6.5 22.5 7 6.5 7.0 even at a pressure of 10-8 mm Hg, i. e . , it
4 20.0 30.0 8
9
6.5
10
17.0
15.5
is less reliable and stable in operation .
The emission properties of rhenium
coated tungsten are stabilized by
high- temperature annealing. The authors of /8 / believe that this leads to
the formation of a W -- Re alloy at the boundary between the tungsten and
rhenium .
From the given data it follows that if relatively small currents are
required thermionic cathodes made of rhenium are preferable to tungsten
cathodes . In particular , such cathodes can be advantageously used in
ionization manometers / 17 /.
Considering that rhenium points are more stable than tungsten points
and have a lower susceptibility to cathode sputtering and the adsorption of
residual gases, and considering that rhenium cathodes show good stability when
high currents are being drawn from them, rhenium can be recommended
for autoelectronic cathodes .
275
secondar
Coeffici ent
y
1.50
of
emission
electron
3
19/10 1.00
10
0.50
Re
-2
w
-3
10-8 107 106 105 10-4 200 400 600 800 1000
Poz. mm Hg Primary energy flux , VA
FIGURE 116. Influence of oxygen FIGURE 117. Coefficient of secondary electron
on the thermionic emission of emission of rhenium (1 ) , tungsten (2 ) , and the tung
tungsten and rhenium when Tw = sten + 25 % Re alloy ( 3).
= 1500 °K , and T ,' Re 1440 ° K .
276
Some results of the tests are given in Table 95. A comparison of the
characteristics of cathodes coated with rhenium sponge and ordinary tungsten
has shown that the emission characteristics of these two types of cathodes
differ very little .
TABLE 95. Emission properties of barium -rhenium and barium -tungsten cathodes /3,20,26 – 28 /
Saturation Saturation
current, A /cm ?, current , A / cm ,
Type of cathode % at the brightness Type of cathode at the brightness
temperature of temperature of
1060 ° C 1060 ° C
Richardson's
Work function
Material constant Å ,
'I eV
A /cm² • degree?
Thoriated rhenium . 2.52 1.4
Thoriated tungsten . 2.63 3.0
The rate of vaporization of free barium and barium oxide from the
filamentary pressed cathodes coated with tungsten and rhenium sponge was
also measured in /29 /. It was shown that the rates are approximately the
same, and vary from 1 to 6 .10-10 g / cm² / sec at 1200° C .
277
Data on the rhenium- barium (rhenium- barium- tungsten) cathode system
and the standard cathode (barium- tungsten ) / 12 , 29 / show that the sintered
cathodes coated with rhenium sponge do not have any special advantages
with regard to the emissive characteristic over cathodes coated with
tungsten sponge . However , in /30 / the authors note that rhenium has an
advantage over tungsten, since rhenium does not form any stable compounds
with the material of the coating. In other words , rhenium does not form
the high- resistance intermediate layer which produces a parasitic cathode
resistance in tungsten cathodes .
Data has also been given on the work function and the value of
Richardson's constant for thoriated rhenium and tungsten (Table 96 ) / 10, 31 ).
In / 10, 31 / the authors give the activation temperatures of thoriated
cathodes : for rhenium 1100 – 1300°C and tungsten 1600 — 1900°C .
278
The density of the emission and ion currents of rhenium single crystals
in cesium vapor was measured in /63 /. The author measured two strongly
emitting planes of single crystals
( 1000 ) ( 1011 ) and two weakly emitting
1024 planes ( 1221 ) ( 1231 ) (Figure 118 ). The
Electron
work function was determined from
current
measurements of the density of the ion
current . The author found that the
Current
c?A/,density
current
279
Boundary
ТНО,
Re
Y203
Twins
Re
Y203
5511 280
molybdenum , niobium ) have been studied . The research showed that
the reactivity of the metallic matrix for UC at 1700°C decreases in the
following order : niobium , molybdenum , tungsten , and rhenium . Thus , the
cermet UC - Re is the most stable fuel material for use in transducers , and
has been recommended . The finished fuel elements consist of a core made
of UC Re cermet and a niobium can . As a diffusion barrier between the
core and the can a tungsten foil was used . Niobium was chosen as the
material for the cans for cermet discs . The authors of /45 / point out that
it would be very desirable to use rhenium as a material for cans (emitter ) ,
however, this metal has fundamental disadvantages such as a large thermal
neutron capture cross section, complicated manufacture , and high cost .
281
various compositions (strontium carbonate , or a mixture of strontium
carbonate with calcium carbonate ) were rubbed into the rhenium sponge
obtained after sintering at 2000° C in hydrogen . Figure 121 /48 / shows the
dependence of the rate of vaporization of strontium oxide from various metals
(platinum , tungsten, tantalum , or rhenium ) on the temperature in the
1000 – 1300° C range . From the diagram we see that the rate of vaporization of
strontium from rhenium at the initial moment (curve 1 ) is approximately
five – eight times higher than from platinum . But after the vaporization of
1 – 2% of the substance ( approximately 10-5 mg / cm² ) the rate decreases
(curve 2 ) , and approaches the rate from platinum (curves 3 and 4 ) .
FIGURE 120. External view of rhenium ( a) and tungsten (b) heating elements wound on
ceramic tubes made of aluminum oxide ( alundum) , after 7000 hr of operation at 1750 °C
( x15 ) , and the view ( c ) of evacuated U - shaped tubes with rhenium ( on the left ), and
tungsten (on the right) heaters. These show the relative resistance of these materials to the
" water cycle " / 1 / .
The authors /48 / assume that the reason for this regularity may be that
the rhenium sponge or the rhenium base may contain a small amount of
reducing impurities . Also strontium oxide may possibly be reduced by
rhenium itself. From Figure 121 we see that at 1000 — 1100°C the rate of
vaporization of strontium from molybdenum is approximately 60 – 80 times
higher and from tungsten 20 – 40 times higher than from rhenium /48 /.
Research on the emission characteristics of rhenium cathodes coated
with alkaline - earth metal oxides showed that the cathodes are satisfactorily
activated and their emission characteristics are analogous to those of
nickel cathodes with a coating of the same composition (Figure 122 ), but
considerably higher than the characteristics of molybdenum - base cathodes
/49 /. Somewhat later analogous results were obtained in /50 /.
In / 50 / the authors worked with standard diodes and compared the
properties of rhenium cathodes coated with a ternary carbonate to the
properties of nickel- base cathodes containing an activating addition of
silicon and magnesium .
The authors of /49 / studied the conditions for activating and conditioning
rhenium- base cathodes , and determined the optimum composition of coatings
for such cathodes . They also investigated the stability of the thermal and
secondary- emission characteristics .
282
vaporization
2.
00
Rate
.sec
,g/cm²
of
15
10-11
0.55 0.6 0.65 0.7 0.75 0.8
103/ 1,0 %
FIGURE 121. Temperature dependence of
the rate of vaporization of strontium from
various materials /48 / :
1 – rhenium , initial moment; 2 – rhenium ,
after vaporization of 1-2 % of strontium ;
3,4 - platinum ; 5 – tungsten ; 6 – molyb
denum .
a
Emission
current
b
function
,A m²
30
Work
/c
,eV
2.5
2.0
1.5
Sr20, 20 40 60 80 cal Sreb , 20 40 60 80 Сао
C20, % C20 , %
6,41 02
FIGURE 122. Dependence of the emission current (a ) and the work
function (b ) on the composition of the coating :
1 – nickel core ; 2 - rhenium core .
283
triple carbonate containing 16% BaCO3 can operate at this takeoff of the
current at 850 — 900°C only (curve 2 ), and cathodes coated with a double
carbonate at 950 – 1000°C only ( curve 3 ) .
Temperature , o
Temperature ,
Cathode coating 9. eV at la =
°C
- 50 mA /cm²
(Ba , Sr , Ca ) Coz 600 1.6-1.7 650
(Ba , Sr , Ca ) CO3 + 10% BaCO , 700 1.8-1.9 760
(Ca , Sr) CO2 750 2.0-2.2 950
284
current
/cAnodic
density
a
,mm² A
20
b
current
density
c/Anodic
850 °
,mm²A
30
1100 °
1100 *
1000
1000 °
900 °
10
Anodic potential , 3/2 kV
FIGURE 123. Typical underheat characteristics (a ) , and variation
in the anode current ( b ) of three types of cathode coatings on a rhe
nium base /46 /:
285
are one- and- a- half to two times greater than for the thorium and yttrium
oxides / 52 ), and also depend on the degree of activation .
TABLE 100. Results of service life tests on rhenium -base cathodes
When thermionic and secondary- emission cathodes are used under pulse
operating conditions with a current takeoff of several tens of amperes / cm²,
the electrical conductivity of the oxide layer becomes of considerable
importance . A large current decrease can lead to a considerable potential
drop on the layer, which in its turn can result in a breakdown of the tube
( sparking ) /46 /. The measurements carried out during operation showed
that at possible temperatures of the cathodes of 1000 — 1100°C, the electrical
conductivity of strontium and calcium oxides is 5 .10-5 and 5 · 10-4 ohm -1.cm ?
respectively, i . e . , of the same order as for barium oxide at the operating
temperatures of usual oxide cathodes / 54 /.
Coefficient of
Cathode coating Temperature, ' C secondary electron
emission
286
TABLE 102. Values of the thermionic emission constants of optimum
activated thorium and yttrium oxide -coated cathodes on rhenium and
tantalum bases
According to the
According to the Richardson
line Richardson
Dushman equation
Active coating
and material
Q. eV at T =
of the base
, ev
A , amp / = 1400K , A =
/cm ?.degree? = 120 A /cm ?.
• degree?
Tho - Re 2.21 0.2 2.99
Th02- Ta 3.04 89 3.08
YzOz - Re 2.41 0.6 3.09
Y2O3 – Ta 2.48 1.7 3.03
TABLE 103. Optimum temperatures of thermal activation of high-melting oxides coated on rhenium
and tantalum bases , and values of the coefficient of secondary electron emission
Coefficient of Coefficient of
Active coating Activation Active coating Activation
and material secondary and material
secondary
temperature, temperature ,
electron electron
of the base K of the base K
emission emission
287
Cathodes of this type are used in magnetrons /3 ), where secondary
emission is of great importance ( Table 103 ) . Secondary emission was
measured during pulse operation at 1200° K after activation at optimum
temperatures. Thorium - yttrium , thorium- lanthanum , and yttrium
lanthanum oxide coatings , which have a high coefficient of secondary
emission /56 /, on a rhenium base will make highly efficient emitters /3 /.
Thus , rhenium and its alloys can be advantageously used as bases for
oxide - coated cathodes , especially in vibration- proof instruments , and for
bases of thorium oxide - coated cathodes of powerful oscillation tubes and
instruments of the magnetron type /3, 46 /.
Of a certain interest is the attempt to improve the existing oxide- coated
nickel cathodes by the introduction of rhenium into the nickel alloy /30 /.
In the USA nickel alloys are used as bases of alkaline- earth oxide - coated
cathodes . These alloys contain 2 – 4.5% W, and are designated 202
( International Nickel Co ) , and A- 31 , A- 32 , and P- 51 ( Superior Tube Co. ) .
Sintered nickel alloys are produced with 1 , 5, 10 , and 30% Re . The impurity
content in the alloy is 0.03% Ca; 0.06% Fe; < 0.01% Si; 0.03 % S; 0.01% P;
< 0.005% Mn ; and < 0.008% Co.
Circular plate bases were made of these alloys for the indirectly heated
cathodes of diodes . A mixture of carbonates consisting of 50% BaCO3,
44% SrCO3, and 6% CaCO3, was used for the coatings . In spite of the
absence of reducing agents in the alloy , the activation or stabilization of
the cathodes was attained at 850° , i.e. , at a lower temperature than for the
original alloys containing no rhenium /30 /. The activation time of oxide
coated cathodes with nickel- rhenium alloy bases /30 / was as follows
( in min ) :
Ni - 1 % Re 50-60
Ni - 5 % Re ~40
Ni - 10% Re 20-30
100% Re . 5-10
288
the danger of deformation of the cathodes /30 ). For the group of tubes of
the RTT- 216 type with nickel bases containing 10% Re the heating voltage
can be reduced , with a corresponding reduction in the heating power of
approximately 30% .
The average life of oxide - coated cathodes with nickel cores containing
10% Re at a heating voltage of 6.3 V , for a 21 - tube batch , is 21,400 hours ,
and for one - third of the tubes it is 26,500 hours .
A decrease in the slope of the current- voltage curve (transconductance )
was observed for two tubes only after 12 , 800 and 21,000 hours of operation / 30 / .
Thus , we can assume that the introduction of up to 10% Re into the
nickel base increases the cathode life to several thousand hours, and makes
it possible to produce stable cathodes at relatively low temperatures . This
is of special importance for cathodes operating for a very long time .
Moreover , the nickel- rhenium cathodes are relatively simple to
fabricate compared to cathodes made of more complex alloys containing
zirconium and cerium as reducing agents /30 /.
The use of rhenium and its alloys with tungsten and molybdenum in the
structural elements of electronic vacuum devices is due to a number of
factors . An important role is played by their high strength and ductility
at both low and elevated temperatures , by their high recrystallization
temperature , by the lower tendency for grain growth than in the case of
tungsten, which is normally used for the same structures, and by their
ductility after recrystallization .
As we have already mentioned , one of the valuable and very important
properties of rhenium is that , unlike tungsten, it does not take part in a
water cycle." The rate of vaporization of rhenium in the presence of water
vapor is only a fraction of that of tungsten ( Table 104, Figure 120 c ) /2 /.
TABLE 104. Rate of vaporization of rhenium and tungsten in the "water cycle "
Test temperature Loss after
Material 7800 hr ,
initial final mg/cm2
Tungsten 1300 1275 1.5
1750 1660 8.25
Rhenium 1300 1200 0.65
1750 1660 0.98
Tungsten coated with 1300 1310 0.48
rhenium 1750 1700 0.57
289
The loss from tungsten coated with rhenium is smaller than that from
pure rhenium . This is due to the higher degree of finish of the surface of
the coated sample .
Cathode preheaters . Today heating elements made of tungsten
rhenium alloys are widely used, and tests are being carried out on heating
elements made of rhenium and its alloys with molybdenum .
In Table 105 /2 / we give the results of bench tests of the service life of
14 – 22 udiam wire made of cast alloys of rhenium with molybdenum and
tungsten . Tests were carried out in vacuo by direct heating .
TABLE 105. Service life of alloys of rhenium with tungsten and molybdenum
Alloy Service
Alloy Temperature Service
Temperature
composition , life , hr composition life , hr
at . %
of specimen , ° C at. %
of specimen , ° C
Mo - 30 Re 2000 39 W - 22 Re 2500 46
Mo - 35 Re 2000 160 W - 27 Re 2500 240
It can be seen that the service life of a heating element increases with
increase in the rhenium content in molybdenum- base and in tungsten- base
alloys .
Another series of experiments was performed with special elements /27.
Five elements made of pure tungsten (of the Associated Electric Company ) ,
and five elements made of an alloy of tungsten with 26% Re (of the Associated
Electrical Industries , Ltd. ) were heated to 2500 ° under similar conditions .
The average service life of tungsten elements was 37 hours , and of the
elements made of tungsten with 26% Re 51 hours /27.
The high strength , good ductility in the recrystallized state, and the high
electrical resistivity of rhenium and its alloys with tungsten, which is several
times higher than that of tungsten , made it possible to obtain the same
filament current and voltage of the heating element with wires of a larger
diameter for heating elements of the same shape . This , combined with the
high strength of the wires , assures a better retention of the shape used,
for example , under conditions of vibration .
The service life of cathode heaters is also determined by the rate at
which the material of the heater interacts with the insulating materials ,
usually aluminum oxide ( alundum ), at the operating temperatures . Tests
on rhenium and tungsten in contact with alundum under similar operating
conditions ( 7000 hr at 1750°C ) /2 / showed that rhenium is much more inert
than tungsten , and can work successfully in contact with alundum under
conditions when a tungsten preheater would disintegrate (see Figure 120 ) .
Heaters made of rhenium or its alloys with tungsten increase the
reliability and durability of electric vacuum instruments . This is verified
in practice by the present experience of the introduction of heaters made of
rhenium - tungsten alloys into a number of instruments , in particular
receiving - amplifying tubes /58 /. The firm Varian Asso (USA ) found that the
replacement of tungsten heaters by rhenium heaters increases the life of many
instruments working in vacuo in the presence of NH3 vapors hundred
fold (three months compared to one day ) /59 /. In the USA the heating
elements of certain electric valves are made of tungsten - rhenium alloys
290
/2, 60 ). In /61 / the author reports on the use of heating elements made of
rhenium wire in the very sensitive vacuum tubes for radar devices in
airplanes, in photographic projection lamps, and in railroad signal lamps .
2
b
100
intensity
Radiatio n
10 % Re
90
%.
80
5 % Re
70
02 Re
60
50
100 200 500 1000 2000 5000 10000
Number of times switched on с
291
rhenium - coat parts , for example , tungsten electron tube control grids ,
molybdenum spirals for traveling -wave tubes, copper rods of magnetrons , etc. ,
to protect them against ion bombardment , the effect of the water- cycle ,
the influence of carbon .
Rhenium does not interact with carbon , and therefore it can be used as
an insulation layer between graphite (or a carbon- containing medium ) and
the carbide- forming high- melting metal of the main structure.
In /65 / the possibility is discussed of using tungsten - rhenium alloys as
constructional materials for making the cans of Po210 fuel slugs in
nuclear rocket engines of space craft . The operating temperature of the
can is 2200 ° — 1600°C and operating time is 3 months .
Rhenium- tungsten alloys have also been used in diagnostic X - ray tubes
/64 / where the rotating anticathode was formerly made of tungsten
( Figure 124 a ) . This permits high power to be produced at a small focus .
The path heated by electrons creates a temperature gradient of several
thousand degrees per millimeter . Owing to the nonuniform expansion , the
surface of the tungsten anticathode becomes rough and cracks . This results
in a weakening of the intensity of the X - ray radiation with time . For
anticathodes the Siemens Co. (West Germany ) used tungsten alloys with 5
and 10% Re as a coating for the tungsten disc (a two- layer anticathode )
( see Figure 124b ) . Figure 124c shows that anticathodes of this design lose
only 11 – 20% of the initial intensity of radiation after switching on
10,000 times , whereas the losses with pure tungsten are 50% . Thus the
power and the life of the X- ray tubes can be increased .
Conclusion
The data given show that rhenium and its alloys with tungsten and
molybdenum have in many cases advantages over other high- melting metals
used today in electronics , and radio- and electrical technology . Because
of the specific physical properties of rhenium and its alloy's necessary for
modern electronics combined with its good mechanical properties (strength
and ductility ) , good workability, processability, weldability , corrosion
resistance , etc. we can confidently state that the use of these metals is a
new step in the development of electronics . By employing these alloys the
quality of the instruments can be improved , and their reliability and
service life increased under rigid operating conditions as to temperature,
voltage , vibration , etc.
Especially effective is the use of semifinished products made of these
new materials produced from cast blanks . In recent years the methods of
arc and electron- beam melting of high- melting metals have been extensively
used . These greatly increase the purity of metals and alloys . In instruments
with parts made of semifinished products of rhenium , or of its alloys with
tungsten or molybdenum , produced by methods of vacuum melting, it is
possible to increase the vacuum greatly .
However, we should note that these new materials have not yet been
sufficiently tested, and work in this direction should be extended especially
for the accumulation of technical and economic data . If we consider the
great scarcity of rhenium, its use can be recommended only in those
instances when it cannot be replaced by tungsten or molybdenum without
292
impairing the quality of the instruments . It is clearly more profitable to
use in place of pure rhenium its alloys with tungsten , molybdenum , niobium ,
and other high- melting metals .
293
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295
Chapter XIX
296
а 15
Coupled with Ir
20 b
RC
28
24 5
20
Temf
,Temf
20 0
,mV
Temf
V
V
m
,m
16 Ir
40
Coupled with w 5
12 Re
3 30
-2 20
200 600 1000 14.00 300 600 900 1, °C 100 SOO 1000 1500 2000 2500
1, ° C T, ° C
, egree
dTemf
12
/u V
85 % Pd 80 % Pd 75 % Pd
1 1
0
5 10 15 5 10 15 20 5 10 15 20 25
Re, wt % Re,wt % Re,wt %
d
FIGURE 126. Thermoelectromotive force of the thermocouples:
a platinum - rhenium ; b - platinum and palladium alloys with rhenium , coupled with platinum : 1 – Pt
4.2 % Re; 2 – Pt - 0.12 % Re; 3 – Pd - 2.24 % Re ; 4 – Pd -0.35% Re; c – iridium -rhenium alloys coupled with
iridium and tungsten: 1 – Ir - 60 % Re; 2 – Ir– 70% Re; 3 – Ir - 90 % Re; 4 – Ir - 50 % Re; 5 – Ir - 30 % Re;
d- palladium -tungsten -rhenium and palladium - rhenium alloys coupled with copper (to 50 ° C ).
More extensive research was carried out in /3 /. The temf was studied
for the rhenium / platinum couple ; the thermocouple 457 mm long made of
0.5 mm diam wires was calibrated over the 0 – 1000°C temperature range
against a Pt / Pt – 10% Rh thermocouple . The tests were performed in a
tubular furnace with a hydrogen atmosphere . Figure 126 a shows the shape
of the temf curve of the platinum- rhenium thermocouple . The temperature /
temf ratio is well described by the equation E = 1.56 – 0.90 · 10-2 T +
+ 1.29 • 10-6 T ?, where E is expressed in millivolts (mV ), and T in °K . The
first derivative gives the sensitivity of the thermocouple: p = -0.9 . 10-2 +
+ 2.58 · 10-57 ( in mV / degree ) . With increase in temperature the differential
temf (sensitivity of thermocouple ) increases , and consequently the accuracy
of the measurement increases also .
In /4 / the temf of palladium containing 0.35 and 2.24 wt % of Re coupled
with platinum was measured in the 0 – 900°C temperature range . The temf
of the Pt / Pd – 2.24 % Re couple is not large, and does not exceed 2.23 m V
at 813° C; the temf of the Pt / Pd – 0.35 % Re couple is negative, and is
-6.65 mV at 813°C . Moreover , in the same work the absolute temf of cast
nondeformed palladium- rhenium alloys was measured on specimens
297
containing up to 45 wt % Re and annealed at 1000°C for 72 hours . With the
addition of rhenium to palladium the absolute temf increases , reaches a
maximum ( 9.85 u V ) at 28.65% Re , and then begins to drop . Evidently, the
shape of the curve is caused by the presence of a considerable amount of a
second phase in alloys containing 40 – 45 % Re .
TABLE 106. Thermoelectromotive force of rhenium -palladium and rhenium - tungsten alloys coupled with copper
Temf when Temf when
Chemical composition, % coupled with
Chemical composition , % coupled with
W copper , W Re
copper ,
Pd Re Pd
uV /degree HV /degree
In the literature there are data on the temf of binary platinum- rhenium
15 /, iridium- rhenium /6 /, and palladium - rhenium /7 / alloys , and of
ternary palladium- tungsten- rhenium alloys /8 /. Figure 126 b shows the
results of measuring the temf of the platinum - palladium- rhenium alloys
/ 5, 8 /, coupled with platinum at temperatures from 0 to 800 — 1000°C . The
variation in the temf with temperature is smooth and almost linear, and
the temf of the platinum- rhenium alloys is much higher than that of the
palladium - rhenium alloys over the same temperature ranges . The temf of
palladium containing 0.35 % Re is negative, the other alloys studied have
positive values of the temf. The nature of the temperature dependence of
the temf of these alloys makes these materials suitable for thermocouples .
For use as thermocouples operating in the temperature range above
2000°C , iridium - rhenium alloys have been studied over the entire range of
concentrations , coupled with either tungsten or iridium /6 /. The results
are given in Figure 126 c . The character of the change in temf, and the
results of X - ray diffraction studies enabled the authors to recommend the
following as thermocouples : Ir / Ir - 60% Re and Ir / Ir – 70 % Re , suitable
for work up to 2450°C .
The authors of /8 / studied the absolute temf of the palladium- rhenium
and palladium - tungsten - rhenium alloys coupled with copper (see Figure 126d ).
It was found that even small additions of rhenium sharply change the sign of
the temf of palladium . The value of temf in the palladium - rhenium system
reaches a maximum on addition of 5 wt % Re , and further increase in the
rhenium content results in an insignificant decrease in the temf. In the
palladium- tungsten- rhenium system the temf reaches a maximum in alloys
situated in the section with a constant content of Pd of 85 % . Even small
amounts of rhenium noticeably increase the temf of the palladium- tungsten
alloys .
The thermoelectromotive force of rhenium alloys containing palladium
and tungsten coupled with copper is given in Table 106 /8 /.
298
2. Thermocouples made of rhenium coupled with tungsten ,
molybdenum , or their alloys / 6 , 9-20 /
32
W / Re
Temf
V
28
,m
24
20
16 Mo/Re
12
o
Re /Mo -50 % Re
-4 RB/ w -30% Re
-8
1 1
400 800 1200 1600 2000
T. ° C
FIGURE 127. Thermoelectromotive forces of the W /Re , Mo / Re,
Re / W - 30 % Re , and Re /Mo -50 % Re thermocouples:
1 - according to Sims and Jaffee; 2 - according to Haase and
Geschneider; 3 – according to Rouse ; 4 according to Lachmann ,
E = a + bt * + cf * + d + es + ft' ( E in mV, T in °C ) .
Values of the coefficients for the metal couples are given in Table 107 .
300
a b
20
7
,\V/ egree
dTemf
6
20
Temf
,mv
10 3
3
0
In / 1 , 13, 20 / the values of the temf were found for tungsten- rhenium
thermocouples , either tungsten coupled with tungsten - rhenium alloy, or
two tungsten - rhenium alloys with a
rhenium content of up to 20% ( see
Figure 128 a ) , and also the values of the
sensitivity of thermocouples ( dE / dt)
30
6 ( Figure 128 b ) as a factor of the
temperature over the range of 0 to
2000° C . The wire for the thermocouples
was made of sintered alloy blanks . It can
Temf
20
temf and sensitivity of thermocouples
made of tungsten coupled with tungsten
rhenium alloys increase with increase in
10
the rhenium content in the alloy. However ,
these thermocouples made of tungsten
coupled with tungsten- rhenium alloys have
one great drawback, namely the tungsten
element of the thermocouple becomes very
0
1000 1500 2000 250 brittle at high temperatures .
1, " C The replacement of the tungsten
FIGURE 129. Thermoelectromotive force element by an element made of W — 3% Re ,
of certain tungsten -rhenium thermocouples: W – 5 % Re , or W – 10% Re / 1 , 13 – 17 ,
1 - W /Re; 2- W – 50% Re / W - 20 % Re ; 3 . 20 , 24 / alloys eliminated this drawback.
W - 5 % Re / W - 26 % Re ; 4 - W - 10 % Re /W The temperature dependence of the temf
- 20 % Re; 5 - W - 3% Re / W - 15 Re . of the W — 5 % Re / W – 26% Re; W 5 %
Re / W – 20% Re; and W – 10% Re / W – 20%
Re thermocouples is shown in Figure 129.
The temf values of these thermocouples have a higher stability than those of
the best thermocouples with a tungsten element /1 , 21 /.
301
In Table 108 we give the values of the temf and sensitivity of two types of
thermocouples /14 / at various temperatures .
BP5/ 20 -1.59 1.4 16.2 23.3 29.4 8.0 14.0 16.0 13.0 11.0
BP10/ 20 -1.15 1.0 10,7 15.3 18.9 6.0 10.0 10.0 8.0 7.0
302
as the result of the " water cycle" process , which is possible under the
given annealing conditions .
When the annealing was carried out in a vacuum with heating by a
tungsten heater to temperatures near 2100°C for 5 minutes to 25 hours /22 /,
the following maximum temfwere observed : for the W – 5% Re ( annealed ) /
W – 5% Re (not annealed ) couple, 0.563 mV ; for the W - 10% Re (annealed )/
W – 10% Re (not annealed ), 0.322 mV; and for the W – 20% Re ( annealed ) /
W – 20% Re (not annealed ) couple , 0.066 mV, i . e . , the maximum error of
measurement of the temf by the W – 5 % Re / W – 20% Re thermocouple at
1500°C would not exceed 2 - 2.5 % /22 /.
When electrodes with an aluminum oxide cap were annealed in a reducing
atmosphere in a current of dry hydrogen in a graphite furnace up to 1700°C
for 5 min to 25 hours , it was found that at 1500°C the change in the temf
did not exceed 0.25 mV for the W — 5 % Re (annealed ) / W – 5 % Re (not
annealed ) and the W -20% Re (annealed ) / W – 20% Re (not annealed ) couples ,
and 0.15 mV for the W – 10% Re ( annealed ) / W – 10% Re ( not annealed )
couple , i.e. , the error of measurement at this temperature is small, and
not more than 1 – 1.5% .
Research on the heterogeneity (inhomogeneity ) of the tungsten- rhenium
wire along the coil, as well as in coils of one batch or different batches , was
carried out in 20, 24 /. For the annealed wire the heterogeneity inside one
coil attained 0.1 mV . Annealing in hydrogen at 1500° C for 15 sec decreased
the inhomogeneity to the admissible level, but did not eliminate hetero
geneity between the batches . It was found that for a more complete
stabilization of the thermoelectrical properties it is advisable to anneal the
wire in hydrogen at 1500 — 1600°C for 5 – 10 minutes /20 , 24 /.
The stability of the readings of tungsten- rhenium thermocouples during
operation in a reducing medium of hydrogen up to 2200 – 2300°C was also
studied /26 /.
The temf developed by the thermocouple at 1000°C was determined before
the tests , as well as after various operating times at high temperatures .
After 240 hours of operation at 2200 — 2300°C the discrepancy AT at 1000°C
and at an initial temf of 16.037 u V did not exceed 4 % ; such a discrepancy is
insignificant for operation in the above temperature range .
As we see from the data of /22 , 26 /, which agree with one another ,
tungsten- rhenium thermocouples can be successfully and widely used in
industry for operation at temperatures near 2300°C in vacuo , as well as in
inert and reducing media .
In / 1 , 20 , 24 / to determine the characteristics of the stability and
mechanical strength of the thermocouple material, the authors studied the
effect of the medium, temperature , and duration of operation of thermo
couples under industrial and similar conditions .
In particular , the thermocouples were operated under the following
conditions :
1. The thermocouple was held in the working space of the graphite
heater of a high- temperature furnace for 10 – 12 hours at 1600 — 1650°C .
The wires were protected by alumina two- channel 3.5X2X0.7 mm tubes ,
and by an alumina pole tip fastened in the working space of the furnace.
2. The thermocouple was held in a vacuum furnace for 2 – 3 hours at
1800 – 2400° C .
Two - channel tubes made of alumina were used to insulate the wire when
the furnace was heated to 1800°C . For operation at up to 2200°C one - channel
303
beryllium tubes were used , and for operation up to 2400 – 2500° C the wires
were not sheathed , because no suitable refractory material could be found .
3. The thermocouples were held in high- temperature furnaces (at
1000 — 16 50° C ) in a hydrogen and argon medium continuously for over 20 days .
4. Thermocouples were used to measure the temperature of steel in
electric - arc and open- hearth furnaces , and in crucibles of induction
furnaces by the method of short insertion . The temperature measured was
1600 – 1900° C , and up to 40 or more measurements were taken with a single
junction . The divergence of the thermocouple readings did not exceed + 4°C .
Up to 45 readings were made in the crucible of the induction furnace , and
up to 25 in the electric- arc furnace with a single junction . The thermo
couples were then checked for the stability of their thermoelectric properties .
5. Thermocouples were used to measure the temperature of the wall of
the electric - arc furnace during melting .
In measurements of the temperature of the electric - arc furnace lining
during melting, the thermocouple of type W – 3% Re / W – 15% Re was used,
which was later replaced by a more stable thermocouple W – 10% Re / W
20% Re / 14, 24 /.
All the tests showed that the thermocouples studied have a high mechanical
strength (the wire near the junction after operation under various conditions
remained ductile ) with a sufficiently high stability of the thermoelectric
properties (especially the thermocouple of the W - 10% Re / W -20% Re type).
In /27 / the authors studied the causes of brittleness in tungsten- rhenium
thermocouples operating in a carbon- containing atmosphere. It was found
that the brittleness is due to the formation of a ternary carbide , which is
stable from the melting point up to at least 800°C , i.e. , over the temperature
range in which tungsten- rhenium thermocouples operate .
The authors of /18 / also studied the behavior of a number of thermo
couples , w / Re , W / W – 25% Re , Re / W – 25 % Re , C – Re , C – Ir, in a
carbon - containing medium . The results show that the unsheathed
thermocouples W / Re and W / W – 25% Re can be successfully used for a
short time (about 15 sec ) in an atmosphere of hydrocarbons up to 2300°C .
At present / 14, 16, 20, 24 / thermocouples of the W – 5% Re / W – 20 % Re
type are used at the Elektrostal' Plant for measuring the temperature of the
lining of electric - arc furnaces, as well as in devices for the periodic
measurement of the temperature of liquid steel . During 1959 – 1960 over
100 thousand measurements were performed at this plant with these
thermocouples . These thermocouples can be used in various media: argon,
nitrogen, helium , hydrogen, and a vacuum . If appropriately protected they
can be used in atmospheres containing carbon and ceramic dust or in contact
with graphite , solid solutions , etc.
Thermocouples are also used to measure the temperature of a still
gaseous medium , of high - velocity gas jets , and under vibration conditions .
They enable us to measure temperatures up to 2500°C reliably .
Tungsten - rhenium thermocouples of the W / W – 26% Re type can be used
in nuclear reactors /28 – 30 /. They are employed to measure temperatures
up to 2760°C in the center of fuel slugs made of UO2 (BOR AX - V ). However,
if the wires are sheathed in a tantalum tube with beryllium oxide and
magnesium oxide insulation, the maximum temperature which these
thermocouples can read accurately is 2200°C , since at a higher temperature
the tantalum tube begins to react with the beryllium oxide /28, 29 /.
304
The same thermocouples can measure the temperature of the hydrocarbon
atmosphere in reactors of the Kiwi- A and Kiw- A3 types . To measure the
temperature of gases emerging from Kied reactors , two types of W / W –
25 % Re thermocouples are used . One type is fitted with a molybdenum tube
and a beryllium oxide insulation, and the other type has a tungsten block
and an insulation of boron nitride and copper and magnesium oxides /30 /.
Very small additions of rhenium do not prevent the use of this alloy for
constructional elements which come in contact with copper in a number of
instruments .
306
TABLE 110. Thermoelectromotive force (uV / degree) of rhenium -molybdenum alloys
Mo - 30 Re -0.1 -0.7
2.5 2
Note : In the numerator , temf of the alloy coupled with copper; in the denominator ,
temf of alloy coupled with aluminum .
Conclusion
The data given in this chapter show that rhenium - containing alloys are
very promising materials ior thermocouples operating at high temperatures
( of the order of 2000°C or more ) . They have a number of advantages over
other materials used today . As already mentioned , wires made of tungsten
rhenium alloys are now widely used in industry . We can state with
confidence that the compositions studied do not exhaust all the possible uses
of rhenium alloys as material for thermocouples . To create new
compositions for thermoelectrode couples , alloys of rhenium with high
melting transition metals of groups IV – VIII are very promising in the
region of solid solutions based on these metals . These alloys have a high
melting point , are stable, have good mechanical properties , and good
workability, and can be shaped into wires . Of special interest are ternary
compositions of rhenium alloys .
307
Chapter XX
It is known that materials used for electric contacts must have a number
of specific properties . Today, to evaluate the possible use of a certain
metal as a contact material, it is necessary to determine a large number of
properties and characteristics , such as the contact resistance , current
voltage characteristics of the arc , minimum values of thecurrent and voltage
of arc formation , current and voltage of bridge formation, the erosion
factor under various conditions , etc.
It is very difficult to produce a contact material which has the complete
set of necessary properties , because in most instances a low contact
resistance is inherent in materials with low hardness and density, whereas
low erosion factors under arc conditions usually occur in hard and rigid
materials with high melting and boiling points , as in these materials the
interatomic bonds are stronger . The erosion resistance is also affected
by the metal structure and a number of other factors . The most wear
resistant are high melting and hard materials .
Therefore, the materials should be selected according to the conditions
of use , namely, the voltage and current in the commutated circuit, and
the length and frequency of switching on . The environment , i . e . , the
temperature and humidity of the air, and the degree of its contamination by
corrosive impurities , etc. , must also be considered .
Of the high- melting metals tungsten is used most frequently for the
production of contacts . However , this metal is susceptible to corrosion .
In operation and even during storage an oxide film forms on it, which
breaks the contact .
In a number of studies in the Soviet Union and abroad , scientists
determined the specific characteristics of rhenium and its alloys , as
possible material for electric contacts in place of tungsten and other metals .
Rhenium and its alloys with tungsten, molybdenum , and silver , were studied
most .
We know that rhenium and its alloys with high- melting metals have high
boiling and melting points , high recrystallization temperatures , and high
electrical resistivity, density, hardness , and strength . Rhenium oxides
are volatile . The highest oxide Re2O7 sublimes at 362°C, but tungsten
trioxide sublimes at a temperature above 800°C . The electrical resistivity
of rhenium is higher than that of tungsten , and its electrochemical potential
is more electropositive .
This set of properties makes rhenium and its alloys potential and
promising material for contacts . In /34 / it was suggested for the first time
that rhenium be used for contacts .
308
Sims 35 – 37 / indicates the high wear resistance of rhenium contacts
against high - voltage dc arcs . This is because the oxide film on rhenium
impedes the transfer of metal and the welding of contacts . The film
thickness does not increase owing to the volatility of the oxides , so that the
film does not disturb the contact conductivity . Rhenium contacts for heavy
current contact breakers are more erosion resistant than tungsten . It is also
pointed out that rhenium is corrosion resistant in magneto- contacts of marine
engines .
Contact materials of rhenium and its alloys are prepared by various
methods, such as sintering, casting, and impregnation .
Rhenium contacts are made from forged rods of sintered or cast rhenium .
Contacts made of tungsten - rhenium alloys are manufactured from forged
rods, produced from either sintered or cast blanks of these alloys . The
rhenium- silver and rhenium- copper compositions are prepared by various
methods / 38 - 39 /.
As we know , alloys of rhenium with silver and copper do not react mutually in
the liquid or solid state . An impregnation method was used which consists
in making a porous rhenium blank with a prescribed 10 — 40% porosity by
successive sintering of the compressed contact alternating with pressing.
The porous shell formed was impregnated by either molten copper or silver
in a hydrogen atmosphere / 38 /.
The authors of /39 / studied the same compositions for silver- rhenium
contacts, as in /38 /. The contacts were manufactured according to methods
developed by the authors of /39 /. Rhenium and silver are dissolved
separately in nitric acid and the solutions mixed in the prescribed ratio .
Silver perrhenate and excess silver are precipitated from the solution . The
filtered and dried mixture of precipitates is reduced by hydrogen at 300° C
for 2 hours . The light- gray mixture of silver and rhenium powders of
10 – 20 u particle size is pressed into contact blanks with a silver sublayer .
The contacts are sintered in hydrogen at 900°C for 3 hours , and then
pressed for the last time under a 5 ton /cm²pressure . These compositions
consist of a mixture of fine silver and rhenium particles , which are the
two components of the pseudo- alloy.
1. Contact resistance
The contact resistance of rhenium and of a number of its alloys has been
studied in /40 – 49 /.
The contact resistance of contacts made of cast alloys of rhenium with
metals of groups IV – VI ( Table 111 ) was determined as the mean value of
four measurements at a 100 A dc current, and under a load at 0.5, 4.5,
and 13,6 kg. The table shows that the lowest contact resistance is shown by
contacts made of alloys of rhenium with vanadium , chromium, molybdenum ,
and tungsten /40 /, so that these alloys are evidently promising contact
materials .
The contact resistance of rhenium and its alloys with tungsten / 38 , 41-42/
was determined under loads of up to 400 gram, and at a current of 1 and
2 A, using freshly cleaned contacts , contacts that had been exposed to air
for 14 days , and contacts after 10,000 operations under load .
309
TABLE 111. Contact resistance (mohm / cm ) of some alloys of rhenium with transition metals /40/
Alloy Load , kg
Note
base
Re , % 0.5 4.5 13.6
metal
1 Ti 50 6.45 6.08 5.90 Excess heat caused erosion of the contact point (pitting),
90 4.49 4.20 4.14 other sections of the contact surface did not become
oxidized , the contact resistance is unstable
Zr 30 3.95 3.64 3.87 Contact surfaces became hot , red , and oxidized , the
50 13.20 14.00 solder of the positive contact melted
90 6.35 3.93 4.64
Hf 90 3.16 2.80 2.70 Highly oxidized
V 10 2.10 1.70 1.10 No oxidation of specimens noted ; a small mark appeared
30 2.20 1.80 1.30 at the contact point
50 2.50 1.90 1.30
3.10 2.70 2.60
Nb 30 3.44 3.44 3.04 A shiny red oxide appeared on the contact surface of the
50 6.40 6.00 5.36 alloy with 90% Re, other contacts did not become
90 4.80 3.86 3.70 oxidized , but marks appeared at the contact point
Ta 30 11.20 8.50 9.80 Specimens with 90% Re became highly oxidized ; spark
50 11.30 10.30 discharge on the surface of contacts with 50% Re on
90 3.30 2.63 2.64 switching on of the current ; contacts with 30 % Re
cracked and broke on switching on of the current
Cr 50 4.06 3.13 1.84 No oxidation
90 1.83 1.46 1.05
Mo 1.50 0.50 0.20 No oxides on the surface . Small red spots at contact
10 1.60 1.10 0.80 point
30 2.20 1.30 1.15
50 1.90 1.50 0.90
90 . 3.30 2.25 1.76
W 30 3.40 2.60 2.00 Contacts made of alloy with 85% Re became oxidized ;
55 4.50 4,10 4.20 the oxide film is blue with a light -red spot at the center.
89 4.20 3.20 2.70 The alloy with 55% Re was little oxidized and turned
100 1.70 1.40 0.96 dark at the contact point. The alloy with 30% Re was
scarcely oxidized, except at small points at the point of
contact
310
a
Rc, mohm
b
500 Rc , mohm
200 10
2
100
3
5
50
2
20 311
10
3
10 31
2 0,5
5 11
2
2
2 0,2
The mechanical load for alloys should be rather high. If the recom
mended load for tungsten contacts is 100 – 250 gram, for the tungsten
rhenium alloys it is in the region of
a 300 – 400 gram , i . e . , double that
R.mohm for tungsten .
According to the data of 43 – 45 /
0,8 an increase was observed in the contact
resistance of an alloy of tungsten with
0,6 15 % Re during prolonged operation as a
contactor at a current of more than 22A .
0,4
Kirillova / 50 / studied alloys of
2 6 tungsten with 15, 16 , and 20% Re , and
R.mohm I, A tungsten and rhenium (produced by
b
sintering ) as materials for contact
breakers of ignition systems .
24 These alloys and the widely used
platinum - iridium alloys were tested
under the same conditions . It was
shown that alloys of tungsten with 20% Re
have much better contact properties
12 than either the alloy of platinum with
1
2 5 % Ir or pure tungsten .
02
0,6 The contact resistance of contacts
10 30 50 70 Pig made of an alloy of tungsten with 20% Re
FIGURE 132. Dependence of the contact resis is very stable . Here the necessary
tance of silver -tungsten and silver- rhenium condition for good operation is an
contacts on the current ( a ) and on the load ( b ): annealing of the contacts at 1800°C for
1- AWS -50 ; 2- ARS - 50 ; 3 – ARS -30 ; 30 minutes . Comparative tests under
- AWS -30 . the same conditions of the contact
311
resistance of contacts made of rhenium and tungsten showed that the contact
resistance of rhenium after operation does not change and remains low , but
tungsten loses its conductivity completely after operation .
The contact resistance of silver- rhenium alloys was studied in /38 — 39,
42 / . The composition of rhenium- silver alloys was as follows : ARS – 30,
30% Ag and 70% Re ; ARS – 50 , 50% Ag and 50% Re; RS , 70 – 82% Ag and
30 – 18% Re . The Re · Ag specimens were shaped like rivets and were soldered
to copper bases . The contact surface was spherical with a 20 mm radius .
The contact resistance ( Figure 131 b ) of rhenium- silver alloys lies
between that of silver and rhenium . Here , with increase in the silver
content in the alloy, the resistance decreases . Holding in air has little
influence on the contact resistance of silver- rhenium and tungsten- rhenium
contacts . A stable resistance is attained under a load of 100 – 150 grams /38/.
The contact resistance of the ARS- 30 and ARS- 50 silver- rhenium and
other alloy contacts depends on the current and the load ( Figure 132 a and b )
/39 /. The contact resistance was measured by the ammeter- voltmeter
method . When the load was increased from 0 to 70 gram, the value of the
resistance of the ARS- 30 alloy at 3A changed from 26 to 0.8 uohms . A
further load increase had little influence on the contact resistance of this
alloy . A load increase from 0 to 30 gram changed the contact resistance
of the ARS- 50 alloy from 1.3 to 0.4uohms . For the silver- tungsten
compositions with the same silver content an analogous change in the
contact resistance takes place . However, the value of the contact resistance
is somewhat higher .
The change in the current under a constant load of 50 g has almost no
effect on the contact resistance of silver- rhenium contacts , which agrees
well with the data of /46 /.
The volt- ampere characteristics of the arc between rhenium contacts are
much lcwer than those of the arc between tungsten contacts /38, 42 /. In
Figure 133 a we give the volt- ampere characteristics for two lengths of
the gap between contacts made of alloys of tungsten with 3, 5, 15, and 20% Re .
The minimum values of currents and voltages of arc formation lo and U.
for rhenium, tungsten, and their alloys , are given in Table 112 .
Re 12 0.30 W – 15 Re 17 0.26
18.5 0.24 W - 5 Re 17 0.26
W - 20 Re 17 0.26 W – 3 Re 18 0.23
5511 312
characteristics of the alloy approach those of tungsten as the rhenium
content in the alloy decreases .
a
U. V
80
1.6 mm
0.5 mm
4 J, A
U. V b
80
40
1.6 mm
0.5 mm
20
Arc
Increase in the
Material, %
contact resistance
Length , mm arcing time, sec
W - 5 Re 0.08 0.3
W – 15 Re 0.5 1.8
W 20 Re 1.35 5.1 30 times
Mo - 10 Re 0.35 1.3
Mo - 18 Re 1.9 7.1
Mo 40 Re 2.7 10.3 20 times
Ag – 22 Re 2.3 8.7 40 - 200 times
Cu 21 Re 2.1 8.0 4 times
Pd - 7 Re 0.03 0.1
313
are higher than those of rhenium, and close to those of silver . With increas
in the distance between the contacts , the difference in the characteristics
increases .
The minimum values of the currents and voltages of arc formation are
somewhat higher for alloys than for pure metals .
In /47 – 49 / the authors studied the duration of contact arcing and its
effect on the contact resistance of rhenium and its alloys . The contacts
were slowly (at a rate of 0.265 mm / sec ) drawn apart, and the length of the
arc formed between the contacts was measured with an indicator . Re was
determined by closing the contacts and measuring the voltage drop across
them . A dc arc was formed 15 times , the voltage being 110 V, and the
current, 1.5 A. The contacts were not cleaned between each arcing . The
results obtained are given in Table 113 .
From Table 113 we see that the arc length for tungsten is much less than for
rhenium , but no impairment of contact was observed in rhenium . For tungsten
alloys with low rhenium content the arc length corresponded to that of pure
tungsten, and in alloys with 15 or 20% Re it reached values near those for
pure rhenium . The arc between the molybdenum - rhenium contacts was
lengthened to 0.37 — 2.7 mm . An increase in resistance caused by arcing
was observed in rhenium compositions containing silver and copper .
3. Erosion resistance
The erosion resistance of contacts made of rhenium and its alloys has
been studied in a number of works .
In / 38, 42 / the erosion resistance was studied at a frequency of
switching on of 5 per sec , a load of 150 g, and a 0.5 mm gap between the
contacts . The erosion caused by break was studied at 30 V and 2 A and 5 A.
The number of work cycles for tungsten and alloys of tungsten with rhenium
was 1 million , for alloys of rhenium with silver, 200 – 500 thousand . In
another variant the tests were carried out at 15 V and 2.5 A, with a 0.5 mm
gap between contacts , and under a load of 150 g . The number of cycles was
10,000 . The contacts were weighed on analytical scales , and the mean
change in weight was determined for one operation, as the wear of the
contacts in one operation under arcing conditions is proportional to the
amount of electricity passing through the arc . In the first case, the load
was ohmic and in the second inductive .
The nature of the erosion of rhenium during the processes studied , is
completely different from that of tungsten . The results of testing contacts
made of rhenium, tungsten , and their alloys are given in Table 114 .
From the table we see that in all cases in tungsten contacts wear of the
cathode and transfer of metal to the anode occur , whereas in rhenium
contacts both electrodes are worn, the anode to a greater extent. An exception
is the arc produced at 30 V and 5 A, when the anode is worn and metal
transferred to the cathode . In long arcs ( in a circuit with an inductive load )
the wear of the cathode when the contacts are of rhenium is double that
occurring when they are made of tungsten, and the anode in rhenium
contacts is worn five times more rapidly than the cathode .
314
TABLE 114. Mean change in weight (10- mg) per operation
Ohmic load Inductive load
Material , % 30 V , 2 A 30 V , 5 A 15 V , 2,5 A
315
The mean values of the wear of contacts made of the W – 15 % Re alloy,
tungsten, and rhenium after 180 million operations under various
operating conditions are given in Table 115 .
Mean wear of
Contact contact pair after Frequency of Breaking
material, % 180 million opera operations , Hz current , A
tions , mg
It can be seen from the table , that the wear of rhenium contacts is
approximately three times that of tungsten , but for tungsten- rhenium
contacts it is less .
Tungsten- rhenium alloys / 50 / as materials for contactors were
compared with platinum- iridium alloys , which are extensively used under
these conditions . It was shown that the former have appreciable advantages .
Alloys with 20% Re have a high erosion resistance to arc and spark .
Tests under arcing conditions were performed with a 6 A current , which
was interrupted 50 times per second . The circuit contained inductance of
0.037 henry; a voltage of 27 V was used , and the test was continued for 1 hour .
In the spark test the testing time was 2 hours , the capacitance 0.45 u F ,
and the working voltage 3 kV .
TABLE 116. Changes in weight of the rhenium -silver contacts per operation ( 10-6mg)
1= 2 A 1= 5 A
Contact designation
anode cathode anode cathode
316
Rhenium alloys gave better results than platinum - iridium alloys in the
spark resistance tests also . The anode losses in spark tests are 1 - 2% of
the initial weight of the contacts ; the wear is uniform .
The erosion characteristics of rhenium- silver alioys /38, 42 / are given
in Table 116 .
In contacts of the ARS- 50 and ARS- 30 types we do not observe transfer
of metal in any specific direction , as in the case of silver, i.e. , both
contacts are worn . In contacts of the RS type the direction of transfer is
the same as for silver, but the wear is twice as high .
In /47 – 49 / erosion was tested with de and ac on a vibrator
with a 50 Hz frequency, a breaking current of 1 A, a voltage of 48 V, and
a total number of switching on of 120,000 . The ac had a frequency of
500 Hz , and the other parameters were the same as above .
Tests with dc (Table 117 ) confirmed that wear of rhenium contacts is
greater, and occurs in a different direction than in tungsten contacts . The
erosion of rhenium (crater on the anode and a build up on the cathode )
differs from the uniform erosion of tungsten cathodes . Under the same
conditions , but with a spark arrester , there is scarcely any erosion
of rhenium contacts .
W - 20 Re + 0.2 - 2.9
4. Corrosion of contacts
317
In Table 118 we give the mean data of the measurements /47 /.
Note . For rhenium two parallel tests were carried out ; bc is the breakdown of conductance.
318
The author of the article took into consideration the high cost of rhenium,
and believes that rhenium does not have any technical advantages over the
known compositions of silver and nickel .
TABLE 119. Mean contact resistance (mohm ) of contacts /47 / made of alloys of rhenium with
tungsten and molybdenum
Testing conditions
319
after 35 days they were completely covered by corrosion products . Contacts
made of alloys of rhenium with tungsten and molybdenum behave analogously
to tungsten contacts ( Table 119 ) .
According to the BBC program, USA / 40 /, rhenium contacts were tested
in highly humid and corrosive media . In tests in a highly humid medium
for two weeks (humidity 90 — 95% and temperature 25 – 65°C ) rhenium
contacts did not corrode, whereas the surface of tungsten contacts was
covered by corrosion products even after 24 – 48 hours ; this is confirmed
by the data of / 51 /.
Tests in the spray of a 20% solution of salt at 35° C showed that rhenium
contacts do not corrode even after 300 hours , but corrosion products appear
on tungsten contacts after 72 — 96 hours /40 /.
5. Reliability of operation
320
tantalum are not suitable for use as contact material owing to the high
percentage of breakdowns ( 2 – 40% ) /40 /.
The good operating characteristics of rhenium contacts in electric tests
and the high corrosion resistance make rhenium contacts suitable for use
in medium power magnetos for outboard motors and for motors used during
certain seasons .
A number of companies in the USA have conducted tests which show that
rhenium contacts can be successfully used in relays operating under the
following conditions: 6 V , 30 g load , current 1 – 1.4 A, number of
operations 8.5 · 106 per hour , as well as in sealed relays in reactive
ignition systems (jet engine ignition ) /40 /.
One of the automobile firms of the USA tested rhenium contacts paired
with rhenium or platinum- ruthenium contacts in magneto systems . For
platinum- ruthenium contact parts the mass transfer amounted to 0.33 mm
in 50 hours , whereas the mass transfer in rhenium contacts operating with
platinum- ruthenium was only 0.006 mm per 100 hours of operation /40 /.
Alloys of palladium with rhenium (from 1 to 20% Re ) as material for
weak current electric contacts have been patented in West Germany / 53 /.
In the patent it is also noted that up to 50% Re in the alloy can be replaced
by tungsten . Compared with the palladium alloy containing 15 % Cu , which
is at present used for the same purposes , alloys of palladium with rhenium
show only approximately 1 / 100 of the wear , especially under high electric
loads . Consequently , they have a longer life .
Conclusion
It has been shown that rhenium and its alloys are good materials for
current- carrying vibratory contacts under certain operating conditions . The
working parts (contacts ) are small in size , and the electrophysical and
mechanical properties of rhenium materials are well utilized .
The data collected on the contact properties of rhenium and its alloys
show that pure rhenium has advantages over tungsten as a contact
material , mainly because of the stability of the contact resistance in
operation under adverse conditions of atmospheric and tropical corrosion ,
high temperature, and long arcs , and during storage in corrosive media.
Therefore , rhenium can be used to replace tungsten in contacts when failure
is due to corrosion , i.e. , during the operation in a tropical atmosphere , or
in contact with sea water . Under these conditions rhenium contacts assure
high stability of operation .
Alloys of rhenium with tungsten also have a number of advantages over
pure tungsten . Even a small amount of rhenium in the alloy increases the
stability of the contact resistance many times . The erosion resistance of
alloys subjected to short- duration arcs is high . Therefore, alloys of
rhenium with tungsten are recommended for operation in equipment which
provides for a load in the range of 200 – 250 grams and is intended for
conditions of short- duration arcs /38 /.
It has also been found that contacts made of alloys of tungsten with
15 – 20% Re have advantages over the tungsten contacts in voltage regulators
and ignition devices /50 / .
321
Rhenium and its alloys with tungsten have a good workability . They are
cut and ground according to the procedures adopted for tungsten, and
contacts are easily soldered onto copper, brass , and steel mountings by
the methods used for soldering tungsten contacts /47 /.
Moreover , rhenium can be readily impregnated by copper and silver,
and can serve as a base for compositions obtained by impregnation or
coprecipitation from solutions .
Some authors / 38 / believe that contacts made of rhenium- silver alloys
have no advantages over pure silver or silver- nickel compositions .
However, the authors of /39 / believe that since erosion resistance of
silver- rhenium contacts is higher than that of silver contacts , the intermediate
resistance is also lower than in tungsten- silver contacts , and even more
important, there is no transfer of metal from one contact to another ,
contacts made of silver- rhenium compositions can be used to replace silver
and tungsten- silver contacts under demanding operating conditions .
322
17. Danishevskii , S. K. Razrabotka i issledovanie vysokotemperatur
nykh termopar iz tugoplavkikh metallov i splavov ( Development
of and Research on High - Temperature Thermocouples Made of High
Melting Metals and Alloys ). Author's Summary of Thesis .
Moskovskii Energeticheskii Institut . 1964 .
18. Nadler , N. R. and C. P. Kempler . Rev. Scient. Instrum . , 32 : 65–
69. 1961 .
19. Kuether , F.W. In: Rhenium, p . 149, Amsterdam – N. Y. , Elsevier
Publ. Co. 1962 .
20. Danishevskii , S.K. , S.I. Ipatova , E.I. Pavlova , N.I.
Smirnova . Pribory i sredstva avtomatizatsii (Devices and Means
for Automation ), No. 2:98 . – TSINTIElektroprom . 1962 .
21. Lachman , J.C. and J. A. McGurty . - In: Rhenium, p . 153,
Amsterdam - N . Y. , Elsevier Publ. Co. 1962 .
22. Lapp , G. B. and D. I. Popova . In: Sbornik " Renii," p . 218, Moskva,
Izdatel'stvo Nauka . 1964 .
23. Mater . Design . Engng . , 54 ( 3 ) : 13 . 1961 .
24. Danishevskii , S. K., A. M. Gurevich , N.I.Smirnova , S.I.
Ipatova , and E. I. Pavlova . – In : Sbornik " Renii," p . 212,
Moskva, Izdatel'stvo Nauka . 1964 .
25. Kocherzhinskii , Yu . A., G. F. Kobzenko , B. M. Pan , V.K.
Sviridenko , and L. M.Yupko . Sbornik " Renii, " p . 216 ,
Moskva, Izdatel'stvo Nauka . 1964 .
26. Lachman , J.C. and F.W. Kuether . I. S. A. Journal, 7 ( 3 ) : 67 .
1960 .
27. Kuz'ma , Yu . B. , V.I. Lakh, B. I. Stadnyk, and E.I.Gladyshevskii.
- In: Sbornik " Renii," p . 168, Moskva, Izdatel'stvo Nauka . 1964.
28. Brooks , E.J., W.C.Kramer , and McGowan . Nucl . Sci .
Abstrs ., 17 ( 9) : 15446 . 1963 .
29. Baily , W.E. Nucl . Sci . Abstrs . , 16, 24 A. 1962 .
30. Drisner , A.R., C.P.Kempter , C.E.Zandahl, C.A.Zinder ,
and T. E. Springer . – Instrum . and Control System, 35 ( 5 ) : 105.
1962 .
31. Eshayu , A. M. U.S. Patent 3077505, 12. 2. 1963 . Nuclear Sci .
Abstr ., 17 ( 8 ) : 12551 . 1963 .
32. Kope.tskii , Ch . V. Fiziko- khimicheskoe vzaimodeistvie margantsa
s perekhodnymi metallami ( Physicochemical Reaction of Manganese
with Transition Metals ) . Author's Summary of Thesis .
Moskovskii Institut Stali . 1961 .
33. Timofeeva , Z.A. and T. G. Petrova . In : Sbornik " Renii," p . 204,
Moskva, Izdatel'stvo Nauka . 1964 .
34. Deutsch . Patent, No. 53493. 1930 .
35. Rhenium . Metal Ind . , No. 10. 1954.
36. Sims , C.T. Metal Ind . , No. 19. 1955 .
37. Sims , C.T. Mater . and Methods , No. 3. 1955 .
38. Dekabrun , I. E. In: Sbornik " Renii," p . 180, Moskva, Izdatel'stvo
AN SSSR . 1962 .
39. Teodorovich , O. K. and G.N.Gordienko . Poroshkovaya
Metallurgiya, No. 5:60 — 69. 1961 .
40. Heil , V. E., P. C. Murphy , and L. F.Neely . – In: Rhenium , p . 163,
Amsterdam - N.Y., Elsevier Publ. Co. 1962 .
41. Dekabrun , I. E. In: Sbornik " Eletricheskie kontakty , " Gosenergo
izdat . 1958 .
323
42. Savitskii, E. M. , M. A. Tylkina , and I. E. Dekabrun . In :
Sbornik " Elektricheskie kontakty , " p . 281 , Gosenergoizdat. 1960 .
43. Shumskaya , E.A. – In: Sbornik "Redkie metally i splavy," pp . 133 —
135, Metallurgizdat . 1960 .
44. Shumskaya , E. A., I. A. Zinov'eva , N.S. Kononchuk , and
E. I. Pavlova . · In: Sbornik " Elektricheskie kontakty ,'
Gosenergoizdat . 1960 .
45. Shumskaya , E. A., 1. A. Zinov'eva , and N.S. Kononchuk .
In: Sbornik " Renii," p. 198. Moskva, Izdatel' stvo AN SSSR . 1961 .
46. Keil , A. Z. Metallkunde, No. 4. 1956 .
47. Usov , V. V. and M.D. Povolotskaya . In : Sbornik " Renii," p . 192 ,
Moskva, Izdatel'stvo AN SSSR . 1961 .
48. Usov , V.V. and M.D. Povolotskaya . Vestnik Elektropromysh
lennosti, No. 8. 1958 .
49. Usov , V.V. and M.D. Povolotskaya . – In: Sbornik " Redkie
metally i splavy, pp. 123 - 132, Metallurgizdat. 1960 .
50. Kirillova , Z. S. and A. G. Morozova . – In: Sbornik "Elektricheskie
kontakty, " p . 293, Moskva, Izdatel' stvo Energiya . 1964.
51. Tylkina , M. A. and E. M. Savitskii . - In: Sbornik " Redkie
metally ," p . 80, Metallurgizdat . 1959.
52. Sotskov , B.S. and I. E. Dekabrun . In: Sbornik " Elektricheskie
kontakty," p . 430, Moskva, Izdatel'stvo Energiya . 1964.
53. German Federal Republic, Patent No. 1086441. 1961 .
324
Chapter XXI
This chapter deals with two problems : the production of diffusion layers
on rhenium and rhenium coating of other metals (by electrodeposition,
vapor phase deposition , etc. ) .
We know that all high- melting metals , including rhenium, are not
sufficiently heat- resistant, and oxidize at elevated temperatures . Oxygen
from the surface diffuses readily into the metal . One of the methods of
increasing the heat resistance of high- melting metals is the production
of protective coatings by various methods (diffusion treatment, electro
plating, vapor phase deposition, etc. ) . However , the resistance of the
coatings is very dependent on the interdiffusion of the alloy components
and of the protective coating . Therefore, research on the diffusion
processes in heat- resistant rhenium alloys is of special importance .
In the literature there are few data on coating rhenium and diffusion in
rhenium alloys . Research in this direction has only begun, and is
qualitative rather than quantitative . The diffusion treatment of rhenium is
the subject of only one paper, by A. N. Minkevich et al . / 1 /.
Rhenium can be deposited on metals by various methods , the principal
ones being electroplating and vapor phase deposition .
As we have already mentioned , rhenium has a number of unique
properties, and a considerable part is played by its high corrosion resistance
in a number of corrosive media (molten metals , solutions of certain acids ,
salts , and alkalis ) , as well as its stability in very humid media, the
absence of any tendency to take part in a " water cycle ," inability to form
carbides , etc. Rhenium is thus a very valuable constructional material
for chemical and vacuum tube industries , and in certain other branches
of technology, where materials with a high corrosion resistance are
required .
However, rhenium is rare and expensive , and the preparation of
complex- shaped parts from rhenium is difficult . Therefore , if the surface
properties of articles are of main importance, it is not necessary to make
the article from rhenium or its alloys , but to limit these metals to suitable
coatings . This method is extensively used in electronics and other
technological fields .
325
molybdenum with 10 and 20% Re . Cylindrical samples 14 mm in diameter
and 5 mm high were made from ingots melted in an arc furnace, and
annealed at 2000 ° C for 10 – 15 hours in a vacuum of 10-4 mm Hg to obtain a
coarse- grained stabilized structure . The samples were electroplated with
the radioactive Mo" isotope . The activated samples were diffusion annealed
at various temperatures in the 1700 – 2100°C range in a vacuum of 10-4 mm
Hg . After the diffusion annealing, metal layers were removed successively
from the activated surface of the samples , and the integral radioactivity of
the remainder of the sample was measured . The self - diffusion parameters ,
which can be found from the equation for the diffusion coefficient
of molybdenum in solid solutions with rhenium, D = 20 expo (-V/RT) cm / sec ,
are given in Table 120 .
326
dimensional discrepancy , and by the difference in the charge of the solvent
and admixture ions .
A microstructural examination of the diffusion taking place in rhenium
plated molybdenum heat- treated at 800°C in vacuo was carried out in /2 /;
on heating to 1100°C no diffusion of rhenium in molybdenum was observed .
2000
1600
/k, gm2
My
m
Ae พ
1- diffusion time 100 hours; 2- 200 hours; 3 – 500 hours (the boundary between
the o- and x - phases is taken as the zero point of the diffusion layer).
327
Re RE
a — diffusion time 200 hr , X500 , polarized light; b – diffusion time 500 hr, X150 ,
polarized light.
80
,ulayer ion
60
Width
diffus
a
= 40
of
20
0
100 200 300 400 500 600 700
Chr
100
80
60
b
40
x
20
0
5 10 15 20 25 30 35
Vc
5511 328
In /2 / the diffusion of rhenium electrodeposits into the nickel and steel
base was studied and it was found that rhenium does not diffuse into nickel
and steel at temperatures up to 1100°C , and even a deterioration in the
quality of the plates and of their adhesion to the base is observed . The
author /2 / believes that this is due to the difference between the coefficients
of thermal expansion .
5511 329
of the surface layer is little dependent on the temperature of siliconizing
and is approximately 0.15 – 0.20 mm . However , the hardness of the surface
layer is very dependent on the temperature of siliconizing. Thus ,
siliconizing at 1000°С produces a hardness of approximately 920 —
– 1000 kg / mm² . After siliconizing at 1100°C the microhardness on the
surface is 1400 kg / mm², at a depth of 0.02 – 0.09 mm it is approximately
1800 kg / mm², and at a greater depth it decreases to 1670 kg /mm².
According to the authors of /1 /, the nature of the variation in the hardness
of the surface layer , siliconized at 1000 and 1100° C , indicates the formation
during siliconizing of not less than two compounds . The boundaries of
these cannot be established by a microstructural method (see Figure 140 c ) .
Microhardness
a b
3000
,kgm²
EF
/m
1200-3 hr
1400-2 hr
2000
1400° 4hr
1000th
1000
1400 6 hi
Microhardness
1100-8 hr
1500
1200-8 hr
1000
1100-8 hr 1000-8 hr
500 21
1000-8 hr
330
available literature data 17 /. The authors of / 1 / believe that it is also
possible that rhenium silicide has a considerable silicon deficiency, since
its lattice constants are somewhat lower than those given in /8 / for an
equilibrium composition .
331
Chromizing / 1 /. After chromizing it was found that in most cases
the hardness of the surface layer either decreases somewhat or remains
unchanged . Microstructural analysis showed that the external corrosion
resistant chromized layer ( see Figure 140 b ) is separated from the core
by a wide dark zone , which indicates the formation of a new phase during
chromizing . However, judging by the microhardness value of the chromized
layer, which is 330 — 550 kg / mm², this is not the o - phase which forms in
the Cr - Re system /9 / (its hardness is 1500 – 1600 kg / mmº ), but a
chromium base a - solid solution .
Research on diffusion treatment of rhenium is of interest for creating
a protective surface layer on rhenium, which will prevent oxidation and
also have the special physical properties , such as wear resistance ,
emission properties , etc. For research on oxidizability, see page 347 .
332
a
b
333
A 12 h thick electrodeposited layer of rhenium can be obtained by
alternately depositing and annealing; a continuous process is not possible
because of the fall in the hydrogen overvoltage during deposition of rhenium
hydride . The deposited layer has a discontinuous structure (Figure 141 b ) .
The authors of / 16 / believe that the base metal has a strong effect on
the rate of deposition of rhenium . For tungsten this rate is 4.70 1.2 mg Re /
100 A . min / dm ?, and for nickel it is 18.54 2.5 mg Re / A. min / dm². The
rhenium deposit on nickel ( Figure 131 b ) was produced at a smaller current
density than on tungsten (Figure 141 a ) .
The preparation of the tungsten surface consists in rinsing in acetone ,
pickling at 60°C , rinsing in water , and treating with 3.6 N H2SO4 for
30 minutes . The nickel surface before rhenium coating is rinsed in 1.2 N
sulfuric acid .
The hydrogen overvoltage also affects the rate of deposition of rhenium .
Electrolytic polishing of the surface of tungsten wire on which rhenium is
to be deposited reduces the rate by a factor of 1.4. Increase in temperature
from 21 to 88° C , as well as an increase in the current density from 10.8 to
18 A / dm², increases the rate of deposition 1.3 times . The plating rate
scarcely changes with time .
The production of tungsten - rhenium alloys by the method of diffusion
annealing was studied in /16 /. Rhenium was deposited on tungsten wire and
the wire was annealed in hydrogen first at 900°C , and then at 2000°C to
complete the diffusion process and the production of the tungsten- rhenium
alloy . Bending tests on such specimens at room temperature were carried
out by winding the wire on mandrels of various diameters . The measure of
brittleness was the mandrel radius to wire radius ratio . Ductile wire can
be wound on mandrels with smaller diameters without failure .
The ductility of the wire after diffusion annealing for 4 and 6 hours is
the same as that of the tungsten- rhenium alloy. The wire can be wound on
a mandrel with a radius of 17 – 18 radiuses ofthewire to be bent. Annealing
for 2 hours was clearly insufficient for completion of diffusion , and the wire
behaved like recrystallized tungsten , was very brittle , and could be wound
on a mandrel of a much larger radius only, equal to 41 radiuses ofthewire .
Time of diffusion annealing at 2000 ° C , hr 1 2 4 6 8
Mandrel radius to wire radius ratio 68 41 18 17 30
The hardness of the surface layer of the wire is 2000 kg / mm², which
indicates the formation of a o - phase on the surface layer . The hardness of
the diffusion zone is 650 kg /mm², and of the wire, 550 kg / mm² . Evidently,
the diffusion zone is a tungsten- base solid solution / 16 /. These data agree
well with those of /3 /, in which the processes of diffusion in rhenium
coated tungsten were studied .
The o - phase which forms on the surface has no effect on the ductility of
the wire, since it forms a discontinuous layer / 15 /. The decrease in the
wire ductility after diffusion annealing for 8 hours is caused by the
coagulation of pores in the diffusion zone ( Figure 141 d ) . The formation of
these was also noted in / 3 /.
In / 17 , 18, 24 / it is shown that rhenium should be deposited on various
metals (tungsten and molybdenum wire , titanium , graphite , copper, nickel,
and other materials ) from electrolytes containing 12 g / liter KRe04 and
35 g / liter H2SO4, at a cathode current density of 50 - 100 A / dm ?, and at
temperatures of 25 – 60 ° C .
334
To obtain deposits with a thickness of more than 5d , it is necessary to
complete several " deposition- annealing" cycles . Depending on the base
metal, rhenium- plated specimens can be annealed in vacuo or in a hydrogen
or argon atmosphere at a temperature of 500 – 1000 ° C / 18, 24 /.
The quality of rhenium deposits was checked by mechanical methods
( hammering, 180° bending to failure; wire wound on a mandrel ), by chemical
tests for porosity, and by the metallographic method . Metallographic
investigations have shown that only thin layers of rhenium adhere strongly
to the base , and that the thick deposits crumble .
From /19 / we learn of the use of rhenium electrodeposits for lining the
internal walls of fuel tanks .
Rhenium alloy coatings . Electrodeposition of various
compositions of rhenium alloys greatly increases the possible production of
articles with specific properties of the surface layer .
Nickel- rhenium coatings . The electrodeposition of rhenium- nickel alloys
is described in /10 , 20, 21 , 23, 33 /.
In /21 / the authors indicate the possibility of producing rhenium- nickel
alloys with varying nickel contents , depending on the concentration of
rhenium in the electrolyte , at a high current efficiency ( approximately 100% ) .
The nickel- rhenium deposits were plated from nickel- plating solutions
containing potassium perrhenate . A new bath was also developed, which in
the past was used for the production of a rhenium deposit , with the addition
of nickel sulfate . The rhenium content in the coating was up to 85% .
In /23 / rhenium - nickel coatings were applied to copper and chromium
nickel rods , after chemical pickling .
Rhenium- nickel alloys /23 / were deposited from three baths , developed
in / 21 / . The optimum composition of the solution for the production of
bright and dense deposits of nickel alloys with 14 – 89 % Re was as follows :
225 g / liter crystalline NiSO3 · 6H20 , 45 g / liter crystalline Nici · 6H20,
70 g / liter citric acid , 30 g / liter boric acid, and 0.4 – 30 g / liter KRe04.
The properties of the nickel coatings formed are given in Table 121 .
According to the data of / 18 / in order to deposit Re – 20% Ni alloy
coatings on titanium, an electrolyte of the following composition /33 / can
be successfully used : 15 g / liter KRe04, 5 g / liter NiSO4 · 6H20 , 50 g / liter
(NH4)2SO4, and pH 2.5 – 3.0 . The electrolysis conditions are : current
density 4 A / dm”, temperature 70° . The articles were annealed in vacuo or
in argon at 700 – 800° C for 30 minutes . The rhenium- nickel alloy deposit
can be produced up to 30 u in thickness , without any intermediate annealing,
as is necessary for rhenium coatings /18 /. Nickel- rhenium alloy coatings
produced under these conditions are uniform , compact , and not brittle
( Figure 142 a ) .
Cobalt - rhenium coatings. The possibility of producing cobalt- rhenium
coatings with a varying content of rhenium (up to 85 % ), depending on the
electrolyte composition, was studied in /22 /. To produce the cobalt
rhenium coatings an electrolyte of the following composition was used :
6 – 60 g / liter CoS04 · H20, 66 g / liter citric acid, and ammonia to pH 7 ,
current density 1 – 10 A / dm?, and 1 – 10 g / 1 KRe04.
In /23 / a cobalt- rhenium alloy coating was deposited from an electrolyte
of the same composition as in /22 /. The rhenium content in the alloy
depended on the concentration of potassium perrhenate in the electrolyte.
The cathode current density was 5 A / dm?, and the temperature of the
electrolyte 70°C . The properties of cobalt- rhenium coatings plated on
335
copper and nickel- chromium alloys are given in Table 121 /23 /. During
electrolysis no diffusion penetration into the surface layer of the copper or
the chromium- nickel was observed ( see Figure 142 b ) .
-
Ni - 13 Re Ni - Cr 20 6.6 460 Compact , wavy , does
not peel
Re - 80 Co Cu 20 14.2 12.3 250 Some regions are covered
by a discontinuous, un
even coating, which
peels
Re - 17 Co Cu 20 10.9 8.0 245
Re - 30.8 Co Ni - Cr 20 23.2 460 Good , compact , rough ,
does not peel
Re - 37 Co Ni - Cr 20 23.8 640 Good , even , compact ,
does not peel
Re -1 Cr 5 16.1 15.3 720 Compact , cracks formed
Cu in the preparation of
ground microsection
7 28.4 22.4
Ni - Cr 5 19.0 100 Discontinuous, even , peels
in some regions
Re - 5.4 5 10.0 7.5 Compact , uneven , cracks
Cu
Cr - 13.3 Ni { 10 20.0 12.4 formed during operation
Ni - Cr 15 31.4 600 Discontinuous, rough , does
not peel
336
FIGURE 142. Rhenium alloy electroplating /23/:
a – rhenium -nickel; b – rhenium -cobalt ; c – rhenium - lead ; d – rhenium - chromium ,
337
5. Rhenium coatings from the gaseous phase
338
FIGURE 143. Comparison of operation under high -temperature
conditions of rhenium coated (2 and 4) and uncoated ( 1 and 3 ):
339
disproportionation , i.e. , rhenium pentachloride , from which the precipitation
of metallic rhenium occurs on the hot surface of the base layer . The
precipitation rate of rhenium is the same , but the degree of utilization of
chloride is lower than in the case of ReC15. Therefore , the authors of /29 /
consider it inadvisable to use rhenium trichloride for the production of
rhenium coatings .
The production of rhenium coatings by the thermal dissociation of ReOCY
was studied in the 900 – 1500° C temperature range at a constant concentration
of ReoCl4 in the gas phase of 0.2 g / l, which corresponds to the vaporization
temperature of ReoCl4 ( 95°C ) and an argon flow rate of 5 1 /hour . At
900 – 1250° C the degree of utilization of ReoCl4 increases with the
temperature of the base layer, but at a higher temperature it remains
constant ( 60% ) and near the theoretical ( 66% ) . The maximum value of the
precipitation rate of rhenium under the above conditions is 22 mg / hr · cm² .
The concentration of ReOC14, equal to 0.2 g / 1 , is the optimum concentration
for the utilization of ReOC14. At 25° C the optimum flow rate of argon is
4 – 12 1 / hr . The precipitation rate of rhenium is directly proportional to the
concentration of ReOC14. At a 1.4 g / l concentration the rate is 145 mg / hr .
.cm?, and can be expressed by the following relationship : a = 0.324.c .g / hr .
The authors of /29 / believe that ReOC14 for the production of rhenium
coatings from the gaseous phase has a number of advantages over ReCl5 .
ReoCl4 does not dissociate in the gaseous phase up to 650°C , so that we
can use it at any concentration, but ReCl, dissociates even at 190 — 200°C
into Cl2 and the slightly volatile ReCl3 , so that the possibilities of
obtaining high concentrations of ReCls are limited, and the precipitation
rate of rhenium does not exceed 10 mg / hr · cm² . With ReOC14 the
precipitation rate of 145 mg /hr · cm² is not the maximum and can be
increased . Moreover, the process of dissociation of ReoCl4 is characterized
by a higher metal yield ( 60 – 61% compared to 50 – 53% for ReC15 ), and a
stability over a wider range of process parameters , and it can easily be
regulated .
ReoCl4 can be purified from admixtures by simple refining, which will
yield a highly pure product , whereas the refining of rhenium pentachloride
is hindered by its dissociation .
The structure and quality of rhenium coatings produced by the dissociation
of ReCl, and ReoCl4 are approximately the same . If the temperature of the
base metal is below 1200°, finely crystalline coatings are formed . With
increase in the temperature the size of the crystals increases . According
to the authors of / 31 /, the density of the coatings is almost equal to the
theoretical density of rhenium .
The adhesion of rhenium coatings to tungsten and molybdenum is good,
as in all cases in bending tests , twisting to failure , and oblique shearing
tests , no peeling or cracking of the coatings was observed .
The same authors developed a technique for continuous rhenium coating
of 30 — 200 u diam tungsten wire by the method of rhenium precipitation
from the gaseous phase through the dissociation of oxytetrachloride. The
output of the device is up to 100 m / hr or higher, and the layer is 4u
thick / 33 / .
However , the method for the production of coatings on tungsten filaments
by thermal dissociation of rhenium compounds requires further improvement .
The high temperature to which the tungsten filament must be heated in the
process of rhenium precipitation causes the recrystallization of tungsten,
which results in brittleness of the wire .
340
Bibliography for Chapter XXI
341
27. Ginzburg , A. A. – Trudy Instituta " Gipronikel ' , " No. 12:35 . 1962.
28. Ginzburg , A. A. – In: Sbornik " Renii," p . 87 , Moskva, Izdatel'stvo
Nauka . 1964 .
29. Zelikman , A. N. and N. V.Baryshnikov . In : Sbornik " Renii, "
p . 102, Moskva , Izdatel'stvo Nauka . 1964 .
30. Zelikman , A. N. and N. V. Baryshnikov . Voprosy Radioelektro
niki, Seriya Elektronika, No. 8. 1962 .
31. Zelikman , A.N. and N. V. Baryshnikov . – Izvestiya Vysshikh
Uchebnykh Zavedenii, Seriya Tsvetnaya Metallurgiya, No.2 . 1963 .
32. Baryshnikov , N.V. Issledovanie i razrabotka tekhnologii
polucheniya renievykh pokrytii metodom termicheskoi
dissotsiatsii khloridov reniya ( Investigation and Development of
Methods of Rhenium Coating by the Thermal Dissociation of
Rhenium Chlorides ) . Author's Summary of Thesis . Moskovskii
Institut Stali i Splavov . 1963 .
33. Korovin , N.V. and M.N.Ronzhin . ZhPKH , 23 ( 12) : 2734. 1960 .
34. Sklyarenko , S.I. , Z. M. Sominskaya , A. A. Nikitina , and
I.I. Lavrov . In : Sbornik "Renii," p . 152, Izdatel'stvo AN SSSR .
342
Chapter XXII
1. Oxidation of rhenium
102
weight
343
sample, which was measured after each reading because of the intensity
of the oxidation . In Figure 145 we give the results of the oxidation of
recrystallized and cold- worked rhenium at temperatures of 350 – 725°C .
a b
3500 3500
2000 2000 !
1000 1000
500 500
11 10
100
10 20 30 40 50 20 30 40
T, hr T, hr
FIGURE 145. Oxidation of recrystallized ( a) and cold -worked ( b )
rhenium at temperatures (° C ) of /6 /:
1- 725 °; 2 – 650 °; 3 - 625°; 4 - 600 °; 5 - 575°; 6 – 525°; 7 –520° ;
8 - 500°; 9 - 475 °; 10 - 400°; 11 –
- 3500.
Cold working greatly influences the oxidation rate . For rhenium the
linear oxidation law holds in all cases , which indicates the complete
absence of protective action by low melting and volatile oxides ReO3 and
Re2O7. During the sublimation of rhenium heptoxide the authors of /6 /
observed crystals in the form of monoclinic prisms and thick fibrous
crystals growing in light - yellow clusters . For each temperature two linear
rates are normally observed, the second of these characterizes the
stabilized oxidation process (Table 123 ) .
TABLE 122. Oxidation rate of rhenium
344
TABLE 123. Constant of the linear law of the oxidation rate of rhenium
Oxidation
K , g/cm² .hr . 10-3 Oxidation
K , g /cm².hr . 10-3
temperature tem perature
recrystallized cold -worked recrystallized cold - worked
345
For rhenium oxide formation starts even at 160° C , and at a temperature
of approximately 300°C the lowest-melting rhenium oxide Re2O7begins to melt .
Consequently, alloying the weld with rhenium will change the oxidation
process .
In /8 / the oxidation of welded joints was studied on specimens cut from
sheet molybdenum and Mo — 50% Re alloy, and on welded joints with various
rhenium contents . The specimens were
heated in air for 10 minutes at 300 , 500,
A6 /F, mg/cm ?
90 and 800°C . The oxide films formed on
the surface of the heated samples were
80 removed by pickling . The results of the
experiment are given in Figure 146. On
70 the Y - axis we show the ratio of the
weight of oxides ( in mg ) to the surface
60 area (cm² ) . The surface of the weld is
30 — 40% of the surface of the sample .
The rhenium content has little influence
50
on the rate of oxidation of welded joints
40
up to 500°C . This rate differs little from
that of the base material. At a tempera
ture of 800 °C the oxidation increases
30
sharply . With increase in the rhenium
content the rate of oxidation of the metal
20 of the weld increases .
Oxidation of tungsten - rhenium
10 alloys . In /9 / the authors studied the
1 2 3 4 5 oxidation at 650° C for 7 hours of sintered
0
300 500 800 1 ,° C alloys made of 218- W (tungsten with an
admixture of potassium , aluminum , and
FIGURE 146. Oxidation of alloys of molyb silicon ) and 0 – 20% Re in a current of
denum with varying rhenium contents in the dry air ( flow rate 600 cm3 / min ) . The
air at high temperatures : results of the oxidation tests (given as
weight gain ) are shown in Table 124 and
1 – molybdenum as base material ; 2 -
molybdenum as weld joint; 3 – weld con and Figure 147 .
taining 250% Re ; 4 – weld containing 50 % Re; The table shows that the addition of
5 – alloy of molybdenum with 50 % Re as rhenium decreases the oxidizability of
basis material, tungsten by a factor of 6 – 7 .
The vaporization of sintered alloys of
tungsten 218- W with 0 – 20% rhenium
was studied in / 9 / . It was found that alloying with rhenium ( less than 20% )
decreases the rate of weight loss of the material in a vacuum of 1 – 10 mm
Hg at 2800 – 3000°K (Table 124 ). It is also noted that the initial erosion
under such testing conditions includes oxidation , since there are residual
gases in the chamber .
In /26 / it was found that alloys of tungsten th 5 and 26% Re can operate
in contact with Al2O3, BeO, MgO, Y203, and Tho of commercial purity at
temperatures of the order of 1500°C for 1000 hours without corroding. Some
data /27 / on the corrosion resistance of rhenium and its alloys with tungsten
in contact with alundum ( Al2O3 ) and in the presence of water vapor
("water cycle " ) are given on pages 281 , 289.
346
TABLE 124. Oxidation of alloys of tungsten with rhenium
Rhenium content , Increase in
%
Weight loss , %
oxidation , %
218 - W alloy
(without rhenium ) 15.3 2,18
1 7.8 1.38
3.5 1.4
2.5 1.3
-
-
7
10 1.8 1.63
20 2.1 2.4
347
in amounts of 5 – 8% is a useful alloying addition to chromium- nickel alloys ,
and considerably increases the heat resistance and the long- time strength ,
but does not decrease the ductility or workability.
2000 50
Cr Cr
0 0
B
Change
2000 50
B
in²
m,g/wt
4000 100
6000 150
AL Re
8000 200
Re si
10 000 250
13 100 g/m² after 6.5 hr
12000 300
2 4 6 8 10 2 6 8 10
Duration of test , hr
FIGURE 148. Oxidation of menium at 800 ° C after different diffusion treatments /11/ .
348
8
0.3
resistance
corrosion
a
/yLinear
,mearm
4
0.1
21 28
0.5
0.3
0.1
O 7 21 28
Exposed to corrosion , days
It has been found that rhenium does not react with liquid gallium at
800 °C /17 /
349
The corrosion resistance of compact (cast and sintered ) rhenium and
of rhenium powder to gallium at high temperatures was studied in /18 /.
It was found that if rhenium is heated in liquid gallium at 800°C and 1100°C
for 50 hr it scarcely dissolves and does not change its external appearance .
Suitable tests were also carried out in liquid gallium with molybdenum ,
steel, and nickel plates, electroplated with rhenium on all sides / 18 /. For
comparison , molybdenum, steel, and nickel plates without rhenium
coatings were also tested under the same conditions , molybdenum at
1100°C , nickel and steel only at 300°C (as at a higher temperature they
dissolve ) . A metallographic analysis of the coatings showed that rhenium
coatings are sufficiently dense and do not have any continuous pores .
| However, at higher temperatures gallium penetrates under the coating
and corrodes the base metal . This is explained by the formation of cracks
in the coating at these testing temperatures ( 1100°C ) . However, in all cases
rhenium retards the corrosion process . Under the same conditions the
corrosion proceeds deeper in uncoated specimens , and the content of the
metal being tested in gallium is also higher . Evidently, a stronger adhesion
of the rhenium coating to the base metal ( for example, in rhenium - plating
of high- melting metals ) increases the protection against corrosion in
gallium .
Rhenium corrodes , and partially diffuses, in molten lithium /19 /. We
also know that rhenium dissolves only slightly when heated in lead at
300° C for 1 hour, and in zinc at 520 ° C for 1 hour . Rhenium is insoluble in
molten silver (at 1060°C ) and copper ( 1180°C ) , but is completely soluble in
molten nickel (at 1550°C ) and iron (at 1640°C ) /20 /. Rhenium forms an amalgam
with mercury /21 /. When heated to 300°C in a reducing atmosphere
rhenium does not react with mercury /22 /.
Rhenium reacts vigorously with and is completely soluble in molten
titanium , zirconium, hafnium, vanadium, tantalum , niobium, chromium ,
molybdenum , tungsten, iron, nickel, cobalt, ruthenium, rhodium,
palladium, osmium, iridium , and platinum /23 /.
Rhenium is almost insoluble in molten gold, so that it can be used in
contact with molten gold /24 /.
The authors of /25 / also studied the corrosion of rhenium in lithium .
They found that rhenium has a high resistance against corrosion in molten
lithium at 538 — 1000°C under static conditions . The authors of /25 / placed
metals according to decrease in corrosion resistance in lithium in the
following series : beryllium , chromium , cobalt, niobium , iron, molybdenum ,
rhenium, tantalum , titanium, tungsten, vanadium, and zirconium .
350
4. Congina , 0. A. Redkie metally ( Rare Metals ) . - Metallurgizdat .
1955 .
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vaniya po zharoprochnym splavam ," 4 : 323 – 339, Izdatel'stvo AN
SSSR . 1959 .
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Rodionova . In : Sbornik " Renii," p . 221 , Moskva , Izdatel ' stvo
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Pergamon Press . 1959 .
13. Tylkina , M. A. and E. M. Savitskii . – In: Sbornik " Redkie metally
i splavy," p . 80 , Metallurgizdat . 1959.
14. Sims , C.T. In : Rhenium . Van Nostrand ( editor ) . Amsterdam
N. Y. , Elsevier Publ . Co. 1962 .
15. Searcey , A.W. , R. A. McNees , and J. M. Criscione . J. Amer .
Chem . Soc . , 76 : 5287 . 1954 .
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144. 1962 .
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Atomic Energy Commission Publ . ( ANL- 5027 ) . 1953 .
18. Sominskaya , Z.M. and A. A.Nikitina . – In: Sbornik "Renii,"
pp . 90 – 96, Moskva, Izdatel ' stvo Nauka . 1964 .
19. Gresse , A. V. Naturforsch . , 8 : 533 — 536 , 1953 .
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21. Holmann , S.H. Z. anorg. Chem . , 202 : 277 – 291. 1931 .
22. Heyne , G. and K. Moers . Z. anorg . Chem ., 196 : 157. 1931 .
23. Tylkina , M. A. and K. B. Povarova . - In: Sbornik " Renii," p . 127 ,
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24. Halland - Nell , U. and F. Sauerwald . - Z. anorg . Chem . , 276 : 155 .
1945 .
25. Hoffman , E. E. Corrosion of Materials by Lithium at Elevated
Temperatures . Oak Ridge Natn . Lab . Tenn . March 23, 1959; Nucl .
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26. Fornwalt , D. E. , B. R. Gourley , and A. V. Manzione . A Study
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351
Chapter XXIII
In the Soviet Union, East Germany, and the USA, research is being
carried out on the catalytic properties of rhenium and its compounds . In
East Germany this is mainly in order to replace platinum catalysts in
certain processes . In the literature there are several reviews on rhenium
catalysts / 1-4 /.
The catalytic properties of rhenium were first studied in the hydrogenation
and dehydrogenation of hydrocarbons /5-7 .
Rhenium sulfides have a high catalytic activity in the dehydrogenation of
alcohols to aldehydes and ketones . Platonov et al . /8 – 15 / found that in
the dehydrogenation of methyl, ethyl, and isopropyl alcohols in the presence
of rhenium sulfides it is possible to produce formaldehyde, acetaldehyde,
acetone , and other products in good yields .
Balandin et al . developed certain theories on the catalytic effect of
rhenium / 1 , 16 — 19, 23 /. On the basis of the multiplet theory, Balandin
foretold the dehydrogenating properties of rhenium for six- membered
cyclic hydrocarbons . This was verified by experiment : rhenium deposited on
activated carbon proved to be an active catalyst for the dehydrogenation of
cyclohexane and its homologues / 16 – 18 /. Catalysts were tested on various
carriers prepared by different methods . Rhenium was deposited on activated
carbon in the form of ammonium perrhenate , or as a complex of rhenium
heptoxide with dioxane / 16 /. Balandin , Karpeiskaya, and Tolstopyatova / 19 /
studied the kinetics of the dehydrogenation of cyclohexane, methylcyclo
hexane , and ethylcyclohexane , on the rhenium - dioxane catalyst . The reaction
rate decreased , but the activation energy increased with increase in the
molecular weight of the hydrocarbon / 1 , 19 ). The same catalysts can be
used in the dehydrogenation of side chains of alkyl- aromatic hydrocarbons ,
dehydrocyclization of paraffins , and the production of y- butyrolactone from
butanediol- 1,4 / 1 /.
The properties of rhenium as a hydrogenation catalyst were studied in
/20 — 24 /. It was found that in the colloidal state rhenium can dehydrogenate
maleic and cinnamic acids at room temperature /20, 21 /. The authors of
/23 / studied the hydrogenation properties of the rhenium catalyst produced
from the dioxane complex with rhenium heptoxide , as well as of the
skeletal catalyst prepared for the first time by leaching the rhenium
aluminum alloy ( 50% rhenium ) . These two catalysts are effective in the
hydrogenation of compounds containing a double bond , carbonyl and
carboxyl groups , and an aromatic nucleus .
352
Broadbent et al . /24-27 ) thoroughly studied rhenium sulfides and oxides
as catalysts . In the presence of these catalysts it is possible to reduce
unsaturated compounds and compounds containing carbonyl and nitro groups ,
without breaking the carbon- sulfur, carbon- halogen , or carbon- nitrogen
bonds .
Ryashеntseva, Minachev , Kalinovskii , et al . showed that it is possible
to produce secondary amines of the thiophene series by the reduction of
the corresponding azomethines , as well as the products of alkylation of
p -phenylenediamine with acetone in the presence of rhenium heptasulfide /42/.
Today rhenium is considered promising as a catalyst of the following
processes : hydrocracking, alkylation, and reforming.
Hydrocracking . Rhenium catalysts have a high activity in the
hydrocracking of heavy hydrocarbon fractions into light ones . These
properties of rhenium catalysts were first described in a German patent
128 / and in a number of papers /29 – 33 /. Hydrocracking was carried out
using refined medium oils under medium or high pressures of hydrogen
( 50 and 275 atmospheres ) at temperatures of 400 – 370°C for 7, 24, and
48 days /29 /. Under high pressures catalysts of the following composition
were used : 10% tungsten sulfide applied on activated clay which had been
impregnated with HF (the catalyst normally used in industry ) with the
addition of 1 ) 3 g Re per liter of catalyst with 5 % MoO3; and 2 ) 10 g Re per
liter of catalyst . With rhenium catalysts a much larger yield of the liquid
product ( 82 – 87% instead of 81 % ) was obtained, and the octane number
increased to 72.7 instead of 70.9 . For industrial use of the rhenium
catalyst , 3 – 5 kg of rhenium are required per mº of the catalyst .
At medium pressures catalysts of the following composition were tested :
Al2O3 + 12% MoO3 (catalyst normally used in industry ) and the experimental
catalysts : 30% SiO2 + 70% Al2O3 + HF + Re ( 3 g / 1 ); 30% SiO2 + 70% Al2O3 + Re
( 3.2 g / 1) . Rhenium catalysts had advantages over industrial catalysts : a
higher total yield of the liquid product ( approximately 90% instead of 78% ),
a higher octane number of the naphthene fraction at temperatures below 180° C
( 74 – 75 instead of 60 ), and a higher cetane number at temperatures above
180° C ( 45–47 instead of 19 ) . Research workers believe that for practical
use in hydrocracking under medium pressures , rhenium catalysts must be
produced with a higher stability, with a longer life before it need be
regenerated /29 /.
Dealkylation . Preliminary experiments on the possible use of
rhenium catalysts for dealkylation of toluene to benzene were carried out
in East Germany /32 /. A catalyst containing 2 g Re or platinum per liter
of catalyst was used . The reaction proceeded at 600 ° C under atmospheric
pressure . On the rhenium catalyst benzene forms at high flow rates only .
Research workers believe that the further development of work in this
direction is promising .
Reforming . A large number of papers by Soviet and German
scientists describe rhenium catalysts in the transformation of hydrocarbon
mixtures under pressure of hydrogen / 16 , 28, 40 /.
The rhenium- alumina catalyst treated with hydrogen sulfide and containing
20 % Re /30 / is highly active . At 500°C and at a hydrogen pressure of
5 atmospheres (H2 : HC = 5 : 1 ) it is possible to produce up to 76% benzene
from cyclohexane , and 52.5 % benzene from methylcyclopentane /30 , 40 /.
However , this catalyst becomes less active with time (approximately
353
200 hours ) . Certain authors /4 / believe that the introduction of 20% Re
into the catalyst is excessive . A German patent /34 / is proposed for a
reforming catalyst containing 3 — 40 g Re per liter of catalyst . However,
this catalyst is less active than the industrial platinum catalysts used for
reforming.
As rhenium today is still rather expensive , in the Soviet Union research
has been carried out on the use of rhenium as an additive to aluminum
palladium catalysts . A rhenium- aluminum- palladium catalyst , containing
1 % Re , 1% Pd on fluorinated ( 0.4% F ) aluminum oxide , treated with hydrogen
sulfide /40 /, was found to be an active and sufficiently stable catalyst in the
dehydrogenation of cyclohexane and methylcyclohexane , the dehydroiso
merization of methylcyclopentane , and the isomerization of p - hexane. The
benzene yield from cyclohexane is 87% , and from methylcyclopentane it is
61.2% /40 /. The toluene yield from methylcyclohexane is 90%, and the
isohexane yield from p- hexane is 52% /38 /. The introduction of 1% Re into
the aluminum-palladium catalyst increases its stability during benzene
reforming almost 4 times / 39 /. This catalyst also had a high activity under
conditions of reforming the 71 – 102°C fraction of the Karadag benzine in a
fluidized bed of the catalyst . As a result of reforming, it is possible to
increase the aromatic hydrocarbon content in the reformed benzine to
5 times that in the initial fraction. After 100 hours of operation the catalyst
is regenerated, and its activity is completely restored /41 /.
A method has been developed for the separation of rhenium from the
rhenium- alumina / 35 / and rhenium- sulfide- alumina catalysts /37 /.
CONCLUSION
Rhenium catalysts are not yet used in industry because of the high cost
of rhenium . Rhenium catalysts have not been sufficiently widely studied in
various reactions . However , even today the trends in the use of rhenium in
catalysts as a promoting addition to certain catalysts have been outlined .
Small amounts of rhenium greatly increase the catalytic effect /42 /. The use
of small amounts of rhenium in the palladium- rhenium catalysts is also
feasible /40 /. We should also note that rhenium is the only metallic catalyst
which does not become poisoned by sulfur, selenium, and arsenic .
The authors wish to express their gratitude to M. A. Ryashеntseva and
E. I. Karpeiskaya for their valuable advice in the writing of this chapter .
354
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355
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356
EXPLANATORY LIST OF ABBREVIATED NAMES OF USSR INSTITUTIONS,
JOURNALS , ETC. , APPEARING IN THE BIBLIOGRAPHIES
357
Abbreviation Full name ( transliterated ) Translation
358
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