SCDM 2.4 Unit II
SCDM 2.4 Unit II
SCDM 2.4 Unit II
Management Unit II
Presented By: Mr. Vikas Yadav
Class: MBA 2.4
Contents
• Production planning
• Fixed planning horizon
• Material and distribution requirements planning
• Connecting sales to operations
• Aggregate planning model
• Monthly sales & operations planning process
• Distribution channel strategies
• Supply chain sourcing
• Procurement strategy
• Procurement optimization
Production planning
Functions of Production Planning
Production planning
• Production planning is the act of developing a guide for the
design and production of a given product or service. Production
planning helps organizations make the production process as
efficient as possible.
• Production planning creates an efficient process for production
according to customer and organizational needs. It optimizes both
customer-dependent processes -- such as on-time delivery -- and
customer-independent processes, such as production cycle time.
• A good production plan minimizes lead time, which is the amount
of time that passes between the placing of an order and the
completion and delivery of that order. Depending on the company
and the type of production planning necessary, the definition of
lead time varies slightly.
Types of production planning
Aggregate Forecasts
Firm orders
product of demand
from known
plan from random
customers
customers
Material From
FromExhibit
Exhibit15.6
15.6
planning
Bill of (MRP Inventory
material computer record file
file program)
Secondary reports
Primary reports
Exception reports
Planned order schedule for Planning reports
inventory and production Reports for performance
control control
©The McGraw-Hill Companies, Inc., 2004
Bill of Materials (BOM) File
A Complete Product Description
• Materials
• Parts
• Components
• Production sequence
• Modular BOM
– Subassemblies
• Super BOM
– Fractional options
Connecting sales to operations
• Successful cooperation between sales and
operations is a continuous process. With a
commitment to team effort and good
communication, these departments can
successfully work together and achieve
optimum results. The three key elements are
to evaluate, communicate and commit.
Sales and Operations Planning Activities
• Long-range planning
– Greater than one year planning horizon
– Usually performed in annual increments
• Medium-range planning
– Six to eighteen months
– Usually with monthly or quarterly increments
• Short-range planning
– One day to less than six months
– Usually with weekly increments
Exhibit
Exhibit13.1
13.1 Process planning
Long
range
Strategic capacity planning
Intermediate Forecasting
range & demand Sales and operations (aggregate) planning
managemen
t Sales plan Aggregate operations plan
Manufacturing
Services
Master scheduling
Now
Nowsuppose
supposethis
this 2000
lower
lowerfigure
figurerepresents
represents 0
the
theaggregate
aggregatecapacity
capacity Jan Feb Mar Apr May Jun
of
ofthe
thecompany
companyto to
meet 9000
meetdemand
demand 10000
8000
8000
What 6000
Whatwewewant
wanttotodo
dois
is 6000
4000
4500
balance
balanceout
outthe
the 4000
4000
production
productionrate,
rate,
workforce
workforcelevels,
levels,and
and
2000
inventory
inventorytotomake
make 0
these Jan Feb Mar Apr May Jun
thesefigures
figuresmatch
matchup
up
Required Inputs to the Production
Planning System
Competitors’behavi Raw material Market
or availability demand
External to
firm
External Economic
capacity Planning for
conditions
production
• Level
$260,408.62
Level Workforce Strategy (Surplus and
Shortage Allowed)
Lets
Letstake
takethe
thesame
sameproblem
problemasas
before
beforebut
butthis
thistime
timeuse
usethe
the
Level
LevelWorkforce
Workforcestrategy
strategy Jan
Demand 4,500
This
Thistime
timewe
wewill
willseek
seektotouse
use
aaworkforce
workforcelevel
levelof
of66workers
workers Beg. inv. 250
Net req. 4,250
Workers 6
Production 6,380
Ending inventory 2,130
Surplus 2,130
Shortage
Below
Beloware
arethe
thecomplete
completecalculations
calculationsfor
forthe
theremaining
remainingmonths
monthsin
inthe
thesix
six
month
monthplanning
planninghorizon
horizon
Note,
Note, ifif we
we recalculate
recalculate this
this sheet
sheet with
with 77 workers
workers
we
we would
would havehave aa surplus
surplus
Below
Below are
are the
the complete
complete calculations
calculations for
for the
the
remaining
remaining months
months inin the
the six
six month
month planning
planning
horizon
horizon with
with the
the other
other costs
costs included
included
Jan Feb Mar Apr May Jun
4,500 5,500 7,000 10,000 8,000 6,000 Note,
Note,total
totalcosts
costs
250 2,130 10 -910 -3,910 -1,620 under
underthis
thisstrategy
strategy
4,250 3,370 4,860 8,770 10,680 7,300 are
areless
lessthan
than
6 6 6 6 6 6 Chase
Chaseat at
6,380 5,510 6,090 6,090 6,380 5,800 $260.408.62
$260.408.62
2,130 2,140 1,230 -2,680 -1,300 -1,500
2,130 2,140 1,230
2,680 1,300 1,500
$241,600.00
Distribution channel strategies