Boiler SH - RH System

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Boiler Super Heater

& Re-heater

Irshad Ahmed
Content
 Super heater & Re-heater
 System Equipment's
 Parameters
 Temperature controlling methods
 Alarms and trips
Super Heater
The super-heater is a heat exchanger which is used to covert the
wet steam into dry or superheated steam, generated by a boiler.

Benefit of Super-heater in Boiler

Increase in efficiency of the steam power plant


Minimized erosion of turbine blade
Less steam consumption
Reduction of condensation loss in the boiler steam pipes
Super-heater in Boiler Diagram
Re-heater
After expansion in the HP turbine, the HP steam
turbine exhaust and enters the re-heater section in the
boiler, where its temperature is raised into the re-
heater. This reheated steam then expands in the IP
turbine.
Re-heat Diagram
Main equipment
Main equipment is located on following platforms:

Level +73.000m
SH Injection Station (10LAE10BB010/020)

Level +78.400m
SH Injection Station (10LAE10BB010/020)
SH3 Inlet Header (10HAH30BB010/020)
SH3 Outlet Header (10HAH30BB011/021)

Level +85.800m
SH2 Outlet Header (10HAH20BB011/021)
Level +92.000m
 RH1 Outlet Header (10HAJ10BB011/021)

Level +92.000m
 RH1 Outlet Header (10HAJ10BB011/021)

Level +99.000m
SH2 Inlet Header (10HAH20BB010/020)
RH1 Inlet Header (10HAJ10BB010)

Level +115.000m
SH1 Inlet Header (10HAH10BB010)

Level +126.000m
SH Silencer (10LBA10/20BS010-030)
RH Silencer (10LBB11-14BS010/020)
Important Parameters
 Unit output MW 660
 Steam capacity BMCR t/h SH 1936
RH 1612
kg/s SH 538
RH 448
 Steam pressure MPa SH 28.94
RH 6.17
 Steam temperature °C SH 603
RH 611.5
 Feed water temperature °C 308
 Total heating surfaces m² ~ 96580
Temperature Controlling
Methods
 Three major systems are adopted the following ways:
the injection type (Spraying or de-superheating), the flue
gas flow diverting type, and the burner tilt. The last two
are adopted for re-heater steam temperature control.
The first one is adopted for super-heater temperature
control.
 Also we can control the temperature by feed water flow
adjusting from Boiler Feed Pump.
Alarms & Trips
For the following components of the pressure part the maximum
allowable medium temperature is monitored.
Delay Immediate
Alarm Trip
Component Time Trip
[°C] [°C]
[s] [°C]

SH1 outlet 493 - - 503

SH3 outlet 618 623 120 628

RH! Inlet 470 490 120 500

RH1 outlet 586 591 300 596

RH2 outlet 627 632 120 637


Thank You

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