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    UCH Power Plant 990 MW

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    Adnan119
    The document describes the UCH Power Plant which has a total capacity of 990 MW consisting of UCH I (586 MW) and UCH II (404 MW). It uses a combined cycle configuration with gas turbines producing electricity which then use heat recovery steam generators to produce steam for a steam turbine. The key components include gas turbines, HRSGs, steam turbines, generators, cooling towers and various auxiliary systems. It provides detailed information on the operation and protection systems of these main equipment.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    UCH Power Plant 990 MW

    Uploaded by

    Adnan119
    172 views17 pages
    The document describes the UCH Power Plant which has a total capacity of 990 MW consisting of UCH I (586 MW) and UCH II (404 MW). It uses a combined cycle configuration with gas turbines producing electricity which then use heat recovery steam generators to produce steam for a steam turbine. The key components include gas turbines, HRSGs, steam turbines, generators, cooling towers and various auxiliary systems. It provides detailed information on the operation and protection systems of these main equipment.

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    Power Plant Presentation

    Original Title

    UPL Presentation

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    The document describes the UCH Power Plant which has a total capacity of 990 MW consisting of UCH I (586 MW) and UCH II (404 MW). It uses a combined cycle configuration with gas turbines producing electricity which then use heat recovery steam generators to produce steam for a steam turbine. The key components include gas turbines, HRSGs, steam turbines, generators, cooling towers and various auxiliary systems. It provides detailed information on the operation and protection systems of these main equipment.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    172 views17 pages

    UCH Power Plant 990 MW

    Uploaded by

    Adnan119
    The document describes the UCH Power Plant which has a total capacity of 990 MW consisting of UCH I (586 MW) and UCH II (404 MW). It uses a combined cycle configuration with gas turbines producing electricity which then use heat recovery steam generators to produce steam for a steam turbine. The key components include gas turbines, HRSGs, steam turbines, generators, cooling towers and various auxiliary systems. It provides detailed information on the operation and protection systems of these main equipment.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
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    The document discusses the components and working of a combined cycle power plant including gas turbines, heat recovery steam generators, steam turbines and the balance of plant systems.

    The main components of a combined cycle power plant are gas turbines, heat recovery steam generators (HRSGs) and steam turbines. The gas turbines produce electricity and their exhaust heats water in the HRSGs to produce steam for the steam turbines.

    The main components of the balance of plant system include the raw water system, pretreatment system, potable water system, service water system, fire water system, demineralized water system, cooling water system, auxiliary cooling water system, close circulation water system, air compressors and waste water treatment system.

    UCH Power Plant 990 MW

    UCH I: 586 MW
    Configuration 3:3:1 ( 3 Gas Turbines, 3 HRSG,s and 1 steam Turbine )
    UCH II: 404 MW
    Configuration 2:2:1 (2 Gas Turbines, 2 HRSG,s and 1 Steam Turbine)
    Combine Cycle Power Plant
    Combination of Bryton Cycle and Rankine Cycle
     A combined cycle plant consists of one or more gas turbines that
    drive generators and exhaust into a special boiler called a heat
    recovery steam turbine generator (HRSG) that generates ,steam for
    a, Rankine cycle unit.
     Thermal efficiency of CCPP 52%
     Components of CCPP
    • Gas Turbine
    • HRSG
    • Steam turbine
    Balance of Plant
     Raw Water System
     Pretreatment System
     Potable Water System
     Service Water System
     Fire Water System
     Demineralized Water System
     Cooling Water System and Auxiliary Cooling water System
     Close Circulation Water System (CCW)
     Air Compressors
     Waste water treatment system
    Cooling Tower
    The purpose of CT is to provide cooling water to surface condenser
    and ACW coolers.

     Based on evaporation process.


     Induced draft Type having 8 number of cells, counter current flow of
    air and water.
     Components are Risers, distribution channels, nozzles, fills, drift
    eliminator louvers and fans.
     CT losses are due to evaporation, drift, leakages and blowdown
     Conductivity not more than 2500 µs/cm
     Comprises of three horizontal centrifugal type pumps (50% duty
    each) and two Auxiliary cooling water pumps of 100 % duty each.
    Gas Turbine
    convert Heat energy into mechanical energy
     Based on principle of Bryton cycle
     Two Gas Turbine GE PG9171E of 128 MW each.
    Components
     Axial flow Compressor (17 Stages)
    • The compressor casing consisting of Inlet Guide Vanes, 17 stages of rotor and
    stator balding, and 2 exit guide vanes.
    • Its purpose is to provide compressed air for complete combustion of fuel.
    • Compression ratio 1:12
    • First 3 stages for online washing, form 5th stage air is taken for cooling and sealing
    purpose, 11th stage bleed valves preventing from surge and stall, b/w 16 and 17
    stage air is extracted for cooling of 1st and 2nd stage bucket and rotor wheel space.
    • Stages 5,6,7,8 compressor rotor are specially coated to avoid corrosion due to
    moisture formation.
    • Atomizing air is extracted from compressor discharge
    Combustion chamber
    reverse flow can type DLN-1 (14 combustors)
    Dual fuel capability (HSD & Low BTU Gas)
    Components are Combustion wrapper, flow sleeve, liner,
    transition piece, spark plugs, cross fire tubes and flame detectors
    Spark plugs 13 and 14 stage
    Flame detectors 4,5,10 and 11

     Turbine Section
    • Comprises of three stages
    • In this section high energy pressurized gas is converted into
    mechanical energy
    • Consist of stator and rotor parts
    • Stationary nozzles (1st, 2nd and 3rd ) directs the high velocity hot
    combustion gases to turbine buckets, causes the rotor to rotate.
    Gas Turbine Auxiliaries
    Lube oil System
    Hydraulic oil system
    Air Intake System
    Jacking Oil System
    Atomizing Air System
    Liquid and Gas purge system
    Cooling and Sealing air system
    Gas Inlet system
    HSD fuel system
    Heat and ventilation system
    Hazardous gas detectors
    Fire Protection system
    Gas Turbine Startup Modes
    Hot Startup 0-8hrs. Standstill
    Warm startup 8-32hrs. Standstill
    Cold startup greater than 32hrs. standstill
    Gas Turbine Protection
     EXHAUST TEMPERATURE
     LOSS OF FLAME
     VIBRATION
     OVER SPEED
     EXHAUST PRESSURE
     LUBE OIL PRESSURE / TEMPERATURE
     BEARING TEMP
     CONTROL / TRIP OIL PRESSURE
     FIRE PROTECTION
     LOW I/L FUEL PRESSURE
     INLET AIR FILTER DP
     TURBINE COOLING PRESSURE
     COMPRESSOR SURGE
     STARTING DEVICE TRIP
     INLET GUIDE VANE TROUBLE
    Gas Turbine Startup
     Startup check 0,1 and 2
     Mode selected (Auto) Click on start command
     Blinking duration (30 sec) Test Sequence
     88QE, 88BT, 88VL, 88FD, 88AB, 88QA, 88QV, 88QB, 88HQ, 88CR
     14 HR relay pick up 0-10% speed; 88QB stops
     14 HM relay pick up 10-50% speed; Purging (720 RPM for 12 min)
     Speed down to 480 RPM for firing; 28 FD detects the flame
     14HA Critical Speed 50%-60% speed
     14HC Self sustainable speed 60%-95%
     Cranking and atomizing air motor stops
     14 HS 95% speed
     AC lube oil and Hydraulic motor driven stops
     88Tk1 and 88TK2 starts
     Gas turbine at nominal speed 3000RPM
    Heat Recovery Steam Generator (HRSG)
     The function of HRSG is to produce super heated steam by utilizing
    the exhaust flue gases of gas turbine to run the steam turbine.
     HRSG is unfired, triple pressure, horizontal gas flow type with natural
    circulation
     Two pressure levels HP (92 bar & 510ºC) IP (10 bar & 300ºC)
    The HRSG is composed of following system
    Feed Water System:
    Its purpose is to provide water to IP and HP during startup, shutdown
    and normal operation.
    • Two 100% duty multistage centrifugal Boiler Feed Pump
    • Total Seven stages. IP discharge from 3rd stage and HP from 7th
    stage
    • Water is fed to both drums at specified temperature by passing
    through economizers.
    Steam and Water cycle
    It comprises of evaporators, superheaters, attemperator and main IP, HP headers.
     For the protection of drums and headers safety valves are provided
    of approved number.
     CBD tank for continuous blowdown during normal plant operation
     IBD tank for intermittent blowdown while startup and shutdown
    operation
     Blowdown is utilized keeping in view the cycle of concentration
     HRSG has two type of level control for steam drums
    • One element control and three element control.
    Chemical Dosing System
    The water and steam cycle in HRSG causes to disturb the water chemistry and thus
    result in various problem inside the tube, poor heat transfer rate, disturbing the
    system overall parameters and damaging of system equipment’s.

     Different chemicals are dozed in order make required water


    chemistry.
    • O2 Scavenger (N2H4)
    • Phosphate (PO4)
    • Ammonia (NH3)
    Steam Turbine
    Converts thermal and Kinetic energy of steam into mechanical
    energy.
    single casing multistage condensing type of rated output
    133.06 MW with rated speed 3000 RPM.
    33 number of stages and three sections HP, IP and LP
    compound type having reaction and impulse type blades
    HP (90 bar, 5I00C) enter through two hydraulic actuating valves
    MSV and GCV works on fail safe feature
    IP (10 bar, 3000C) enters via ASV and ACV works on fail safe
    feature
    Turning gear speed 3~5 RPM
    Steam Turbine Auxiliaries
    Gland Steam system
    hogging and holding ejectors
    Lube oil system
    Jacking oil system
    Control oil system
    Cooling water system
    Condenser
    function is to condense the steam exhaust from the ST and to
    produce and maintain high vaccum as possible
    Two pass type Surface condenser
    Steam is condensed by means of CW
    It is the heat sink of the water/steam cycle
    Condensed water level is maintained in the hot well and ready for
    recirculation
    Steam Turbine Startup Modes
    Three startup modes are in-listed below

    Hot Startup (temp≥320ºC)


    Hot one till 2 hrs. standstill
    Hot two 2-8hrs. Standstill

    Warm Startup (temperature 200≤t ≤320ºC)


    Warm one 8-32 hrs.
    Warm two 32-150 hrs.

    Cold Startup (temp<200ºC)


    Greater than 150 hrs.
    Generator
    works on the principle of Faraday's law of electro-magnetic
    induction
    Gas turbine Generator
    ( 3 phase, 2 pole, 14.5 KV, 3000 rpm, 50 Hz alternating current,
    synchronous Generator) is designed for base load.
    Generator is air cool type and air is cooled by CCW
    Steam Turbine Generator
    (3 Phase, 2 pole, 13.8 KV, 3000 RPM, 50 Hz alternating current,
    synchronous Generator) totally enclosed water to air-cooled
    type.
    Rotation of rotor is counter clock wise
    Generator Protection
    Generator differential protection relay (87)
    Reverse power relay (32)
    Loss of Excitation relay
    Negative phase sequence relay (46)
    Over current relay (5)
    Stator/Rotor ground fault protection relay
    Loss of synchronize protection
    Over frequency protection relay (810)
    Under frequency protection relay (810)
    GCB failure
    Loss of DC supply

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