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    CW Training

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    Muhammad luqman
    The circulating water system provides a continuous supply of cooling water to the main condenser to remove heat from the turbine exhaust and auxiliary systems. It maintains a high vacuum in the condenser. Three circulating water pumps supply water to the mechanical draft cooling tower, which consists of 17 units, then to the condenser and auxiliary equipment. A rubber ball cleaning device cleans the condenser tubes by injecting and recirculating sponge balls.

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    CW Training

    Uploaded by

    Muhammad luqman
    24 views23 pages
    The circulating water system provides a continuous supply of cooling water to the main condenser to remove heat from the turbine exhaust and auxiliary systems. It maintains a high vacuum in the condenser. Three circulating water pumps supply water to the mechanical draft cooling tower, which consists of 17 units, then to the condenser and auxiliary equipment. A rubber ball cleaning device cleans the condenser tubes by injecting and recirculating sponge balls.

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    The circulating water system provides a continuous supply of cooling water to the main condenser to remove heat from the turbine exhaust and auxiliary systems. It maintains a high vacuum in the condenser. Three circulating water pumps supply water to the mechanical draft cooling tower, which consists of 17 units, then to the condenser and auxiliary equipment. A rubber ball cleaning device cleans the condenser tubes by injecting and recirculating sponge balls.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    24 views23 pages

    CW Training

    Uploaded by

    Muhammad luqman
    The circulating water system provides a continuous supply of cooling water to the main condenser to remove heat from the turbine exhaust and auxiliary systems. It maintains a high vacuum in the condenser. Three circulating water pumps supply water to the mechanical draft cooling tower, which consists of 17 units, then to the condenser and auxiliary equipment. A rubber ball cleaning device cleans the condenser tubes by injecting and recirculating sponge balls.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 23

    Welcome to LEPCL

    Circulating Water System

    LEPCL 660MW CFPP, Karachi


    CONTENTS

     System overview.
     Circulating Water pumps.
     Mechanical Cooling tower.
     Rubber ball cleaning device.
     System diagram.
    System overview
    • The role of the circulating water system is to
    provide a continuous supply of cooling water to
    the main condenser in order to remove the heat
    rejected by the turbine exhaust and auxiliary
    systems.
    • It also maintains a high vacuum in the
    condenser to achieve normal circulation of
    steam in a power plant.
    • The system also supplies cooling water to some
    auxiliary equipment in the main building such
    as closed cycle cooling water coolers, vacuum
    pump etc.
    System overview

    • Technical process of circulating water system is as


    follows:

    • Circulating water pump → hydraulic-control check


    butterfly valve → CW supply pipe →condenser
    and auxiliary coolers return pipe →induced draft
    cooling tower →water collecting basin → gravity
    return trench → suction basin of cooling water
    pump station→ brush screen cleaner→ CW pump.
    System overview
    Circulating water pumps

    • 3×50% (BMCR Condition) vertical mixed flow


    Circulating water pumps will be installed for 2
    working and 1 standby.

    • Pump use the external clean industrial water


    lubricating (Flow: 65m³/h ， Pressure ： 0.15-
    0.3Mpa) and using the water from the pump outlet
    to lubricate pump guide bearing and filling seal
    parts, also to cool the motor.
    Circulating water pumps
    Circulating water pumps
    Circulating water pumps
    Circulating water pumps

    • Motor and pump directly connected, single-base


    installation, outlet under the base layer; Water intake
    by vertically downward suction bell, and horizontal
    spit.

    • The down parts of the pump is submerged in water,


    using water-lubricated guide bearing, with shaft
    protective pipe separate the clean lubricating water
    and pump delivery water.
    Mechanical Cooling Tower
    • Circulating water system of power plant adopts
    circulating water supply system with mechanical
    draft cooling tower.

    • One coal-fired unit is equipped with one set of


    mechanical ventilation cooling towers, which is
    composed of 17 units, 16 for use and 1 for standby,
    with a total of one set of cooling towers (17 units).

    • This unit is of the counter flow type mechanical draft


    cooling tower.
    Mechanical Cooling Tower
    • Induced draught cooling towers uses the fan, which is
    installed at the top of the tower. This produces low
    entering and high exiting air velocities, reducing the
    possibility of recirculation in which discharged air flows
    back into the air intake.

    • The cooling water quantity of each cooling tower group is


    84800m3/h, and that of each cooling tower unit is 5300
    m3/h. One group of mechanical ventilation cooling
    towers is arranged in a single row. Mechanical draft
    cooling tower is arranged outdoors
    Mechanical Cooling Tower
    • The water pool of each cooling tower is divided
    into independent units. Axis dimension of single
    cooling tower is 20 (long axis of air inlet side) m.
    20 (short axis direction) m, 17 cooling towers are
    divided into a group and arranged in a line.

    • The sum of water supply height of cooling tower +


    head loss of water distribution system + pressure
    required by sprinkler is not more than 10.76m.
    Mechanical Cooling Tower
    Mechanical Cooling tower
    Rubber ball cleaning device
     A condenser tube cleaning system (hereafter simply
    tube cleaning system) is a closed recirculating loop in
    which sponge cleaning balls (hereafter cleaning balls)
    are injected into the condenser cooling water.
     The cleaning balls pass through the tubes and polish
    and clean the inner tube surface. The cleaning balls
    are then collected by ball strainer that is located
    downstream from the condenser tubes and re-injected
    by a ball recirculating pump through ball injection
    nozzle installed on the condenser cooling water inlet
    pipes.
    Rubber ball cleaning device
    System diagram
    System diagram
    System diagram
    System diagram

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