INSTRUMENT INTERLOCK

IOCL LPG NAGPUR BOTTLING PLANT

 MPC 101A/B (LPG PUMP)
LPG PUMP TRIP UNDER FOLLOWING INTERLOCKS UNHEALTHY

PAL101(Pressure Transmitter) – Low Pressure in discharge line

FT102(Flow Transmitter) – Low flow cooling water in seal pot

LAL101(Level Transmitter) – Low level in seal pot(API Plan 52)

PAH105(Pressure Switch) – High pressure in seal pot(API Plan 52)

PAH101(Pressure Transmitter) – High Pressure in discharge line

PAL102 (Pressure Transmitter) – Low Pressure in suction line

ROV119 – Close Feedback

ROV120 – Close Feedback

MPC101B – Manual Intervention to start standby pump 101B

 MPC 101B(LPG PUMP)
LPG PUMP TRIP UNDER FOLLOWING INTERLOCKS UNHEALTHY

PAL103(Pressure Transmitter) – Low Pressure in discharge line

FT103(Flow Transmitter) – Low flow cooling water in seal pot

LAL102(Level Transmitter) – Low level in seal pot(API Plan 52)

PAH106(Pressure Transmitter) – High pressure in seal pot(API Plan 52)

PAH103(Pressure Transmitter) – High Pressure in discharge line

PAL104(Pressure Transmitter) – Low Pressure in suction line

ROV121 – Close Feedback

ROV122 – Close Feedback

MPC101B – Manual Intervention to start standby pump 101A

 CA – 301A/B/C LPG UNLOADING COMPRESSOR
LPG UNLOADING COMPRESSOR TRIP UNDER FOLLOWING INTERLOCKS
UNHEALTHY
Low Low Suction Pressure

High High Discharge Temperature

High High Discharge Pressure

Cooling Water Flow Low

Suction Separator level high

Evacuation Vessel level high

Bearing oil header pressure

Bearing Temp. High

Emergency Shut Down

ROV – 301 of LPG Tanker Unloading

ROV – 330,331,334,333 Close Feedback

ESD ON Actuation

High High Level Alarm of MB – 1/2/3

Loading & Unloading Stop by Operator

 UNLOADING COMPRESSOR CA – 301A/B/C
LPG UNLOADING COMPRESSOR STOP UNDER FOLLOWING INTERLOCKS
UNHEALTHY
ROV – 326/327 Close Feedback

ESD ON Actuation

ROV – 123 Close Feedback if MSV – 01 Selected for Vapour Receipt

ROV – 125 Close Feedback if MSV – 01 Selected for Vapour Receipt

ROV – 127 Close Feedback if MSV – 01 Selected for Vapour Receipt

ROV – 124 of MSV – 01 if selected for LPG Dispatch

ROV – 126 of MSV – 01 if selected for LPG Dispatch

ROV – 128 of MSV – 01 if selected for LPG Dispatch

ROV – 107 Close Feedback if MSV – 01 Selected for liquid Receipt

ROV – 111 Close Feedback if MSV – 01 Selected for liquid Receipt

ROV – 115 Close Feedback if MSV – 01 Selected for liquid Receipt

 MCRL – 201/202 CAROUSAL CRL – 201/202 FOLLOWING FEEDBACK

Running Indication ‘ON’ Carousal 201 A of Blower Fan 201A at PMCC

Running Indication ‘ON’ Carousal 201 B of Blower Fan 201B at PMCC

Carousal – 201/202 Stopped through PMCC under MBF 201A/B Exhaust Fan Trip Feedback

Carousal – 201/202 Stopped through PMCC under of MP 101A/B of LPG Pumps trip Feedback

Carousal – 201/202 Stopped through PMCC under Close feedback of ROV 109/113/117.

Running Pump MP – 101A/B Trip under unhealthy feedback of ROV - 201 Close and ROV – 202 Close
Feedback.

Carousal – 201/202 Stopped through PMCC under unhealthy feedback of ROV - 201 Close and ROV –
202 Close Feedback.
 T – 601 UNDER GROUND WATER STORAGE TANK INTERLOCKS

LAL (Level Transmitter) 601 Low level in under ground water

storage tank T – 601, MP 605A/B/C auto stop.

LAL(Level Transmitter) 601 Low level in under ground water

storage tank T – 601, ROV – 605 Open

LAH(Level Transmitter) 601 High level in under ground water

storage tank T – 601, MP 605A/B/C auto stop.

LAL(Level Transmitter) 601 High level in under ground water

storage tank T – 601, ROV – 605 Close
 T – 603A/B/C FIRE WATER TANK INTERLOCKS

LAL (Level Transmitter) 603A/603B/603C Low level in Fire water tank T

- 603A/603B/603C, ROV 602,603,604 OPEN

LAL (Level Transmitter) 603A/603B/603C Low level in Fire water tank T

- 603A/603B/603C, MP 605 A/605B/605C Auto Start.

LAH (Level Transmitter) 603A/603B/603C High level in Fire water tank

T - 603A/603B/603C, ROV 602,603,604 Close

LAH (Level Transmitter) 603A/603B/603C Low level in Fire water tank T

- 603A/603B/603C, MP 605 A/605B/605C Auto Stop
 MP 605 A/B/C PUMP OF UNDER GROUND WATER TANK START UNDER
FOLLOWING INTERLOCKS

ROV 601 Open command or I – 613 ( Indication command receive from

Level transmitter LT 602 of Over head storage tank)

ROV 602 Open command or I – 603 ( Indication command receive from

Level transmitter LT 603A of Fire water tank T – 603A)

ROV 603 Open command or I – 604 ( Indication command receive from

Level transmitter LT 603B of Fire water tank T – 603B)

ROV 604 Open command or I – 605 ( Indication command receive from

Level transmitter LT 603B of Fire water tank T – 603C)
MP 605 A/B/C PUMP OF UNDER GROUND WATER TANK STOP UNDER
FOLLOWING INTERLOCKS

ROV 601 Close command or I

– 613 ( Indication command
receive from Level transmitter
LT 602 of Over head storage
tank)

ROV 604 Close command or I ROV 602 Close command or I

– 605 ( Indication command – 603 ( Indication command
receive from Level transmitter receive from Level transmitter
LT 603B of Fire water tank T LT 603A of Fire water tank T
– 603C) – 603A)

ROV 603 Close command or I

– 604 ( Indication command
receive from Level transmitter
LT 603B of Fire water tank T
– 603B)
 MP – 501 A/B( HSD TRANSFER PUMP START/STOP UNDER FOLLOWING
INTERLOCKS )

LAL (Level Transmitter) 501 Low level in Under ground tank T – 501 Stop
Pump 501 and Close ROV – 502

LAH (Level Transmitter) 501 High level in Under ground tank T – 501 Stop
Pump 501 and Close ROV – 501/502

LAH (Level Transmitter) 502B High Level in Above ground HSD Storage tank
T – 502B Stop Pump 501A/B AND close ROV – 502

LAL (Level Transmitter) 502B Low level in Above ground HSD Storage tank
T – 502B Start Pump 501A/B AND open ROV – 502

MP – 501A/B Start after receiving open feedback from ROV 502.

 MB – 1/2/3 MOUNDED BULLETS INTERLOCKS

High level
High level Low level Low level
Alarm in MB –
Alarm in MB – Alarm in MB – Alarm in MB –
1/2/3, Trip
1/2/3, ROV - 1/2/3, Trip 1/2/3, Close
unloading
101,103, 105 running pump ROV -110,114,
compressor CA
Close PC – 101A/B 118
– 301A/B/C
 CA – 401 EVACUATION COMPRESSOR MOTOR TRIP UNDER FOLLOWING
INTERLOCKS

PALL 404(Pressure Transmitter) LOW LOW Suction Pressure

PAHH 405 (Pressure Transmitter) HIGH HIGH Discharge Pressure

TAHH 401 ( Temperature Transmitter) HIGH HIGH Discharge Temperature

Suction separator level high

Suction separator pressure low

ZSH 401, Vessel change over not activated with in 1 min

LAH 401 High level in SR – 401A Change over of vessel by 4 – Way Valve

LAH 402 High level in SR – 401B Change over of vessel by 4 – Way Valve

If Change over fail then compressor trip with Hooter

PT 401 High Pressure in Header line Close ROV – 403, Open ROV – 402

PT – 401 Low Pressure in Header line Open ROV – 403, Close ROV – 402
 ACTIONS OF ESD

Once Process ESD is invoked, operation of following will be ensured:

Blowing of wailing siren at the location.

Open all mechanized barrier gate for smooth evacuation of hazardous area.

Stop all process pumps, compressors & carousel machine irrespective of the mode
they had been operating at.

Close all ROVs. "Emergency" screen will pop up at all client machine connected on
IASP LAN.

Whenever an ESD is pressed, it will get logged on to system with a time stamp.
 ACTION OF POWER ESD

Power ESD will get actuated automatically after 100 sec of actuation (time will be configurable) of process ESD

Switching off the power supply to all IASP equipment except the following

Sirens

Power in Fire Water P/H, DG Shed and PMCC

Security Block

Control Room and its lighting

High Mast lighting Towers in the Hazardous and non-hazardous area

Lighting at the gate

FAS

CCTV

UPS

HC Detection System

All notification devices

 GAS MONITORING SYSTEM (HYDROCARBON DETECTOR)

HCD will be mapped

in GMS PLC for
operator to check the If 20% HC detected If 40% HC detected
status of same. The then safety PLC will then safety PLC will
following alarms generate the alarm. activate the hooter.
will be displayed on
annunciation panel.
 DELUGE VALVE INTERLOCK SHUTDOWN SYSTEM

Actuation of Deluge Valve:

Each Deluge Valve will be actuated on any of the following events:

Low Low Pressure in Airline PT (Below 1.5 Kg/cm2).

On pressing the respective push button from any of the DV operation panel which will operate the solenoid valve on air drain line of
DV.

On giving actuation command from SCADA

Manually operating the DV by local releasing DV Air Pressure

Manually operating the DV by locally opening water line bypass valve

Actuation of DV of adjacent zone

 THE ACTUATION OF DELUGE VALVE WILL INITIATE THE FOLLOWING
ACTION:

Opening of deluge valve of the affected zone as well as adjacent zones

Audio-visual alarm indicating the affected zone in the DV operation panel and in SCADA screen

Electrically operated Fire Siren, audible up to 3 K.M. from the periphery of the plant

Emergency Shutdown

Closure of all Remote Operated Valves in affected facility

Tripping of main power supply barring the emergency power

The fire water pump(s) will start based on their set pressure to supplement/ to maintain the fire water pressure in the
ring main