BS EN 1253-4:2000

BS EN 13598-1:2003

PP INSPECTION
CHAMBERS
Chezy Industries Sdn. Bhd.

Unrivalled Quality in
The Underground Drainage Market
COMPANY BACKGROUND
 Incorporated on the 8th November 2001.
 Located at Shah Alam, Selangor, Malaysia.
 Started manufacturing and marketing in January
2009 for the building & construction industry.
 Product complies with BS EN 13598-1:2003 and
BS EN 1253-4:2000.
 Develops and modernizes the sewage industries.
 Established networks with distributors (hardware
outlets), consulting engineers, architects, land
developers and contractors.
MATERIAL FEATURES
 Polypropylene (PP)
 Chemically inert
 Strong & rigid
 Fatigue resistant
 Good temperature rating (≈90°C)

 Acrylonitrile butadiene styrene (ABS)

 High impact resistance
 High rigidity & toughness
ACHIEVEMENTS
CERTIFICATIONS
PRODUCTION

Injection Moulding
QUALITY CONTROL

Dimensions checking Load testing

 APPROVALS FROM LOCAL AUTHORITIES
 Kuala Lumpur/Selangor:  Outside KL/Selangor:
 Kementerian Perumahan dan Kerajaan  Majlis Perbandaran Seremban
Tempatan  Majlis Perbandaran Nilai
 Perbadanan Putrajaya  Majlis Bandaraya Melaka Bersejarah
 Majlis Bandaraya Shah Alam  Majlis Perbandaran Johor Bahru
 Majlis Perbandaran Selayang Tengah
 Majlis Perbandaran Ampang Jaya  Majlis Bandaraya Johor Bahru
 Majlis Perbandaran Kajang  Majlis Perbandaran Pasir Gudang
 Majlis Perbandaran Subang Jaya  Majlis Bandaraya Alor Star
 Majlis Daerah Kuala Selangor  Majlis Perbandaran Kota Bharu
 Majlis Perbandaran Klang  Majlis Daerah Jeli
 Majlis Perbandaran Sepang  Majlis Bandaraya Kuala Terengganu
 Majlis Daerah Kuala Langat  Majlis Perbandaran Kuantan
 Majlis Bandaraya Petaling Jaya  Majlis Bandaraya Ipoh
 Majlis Perbandaran Hulu Selangor Majlis Perbandaran Taiping
 Majlis Perbandaran Sabak Bernam
 Majlis Perbandaran Seberang Perai
 Dewan Bandaraya Kota Kinabalu
 SIRIM Cert – PC043701  Majlis Perbandaran Sandakan
 SIRIM Cert – PC043702
 Jabatan Alam Sekitar Negeri Sarawak
 Kementerian Pembangunan Negara
 SPAN – SPAN/KPP/COO–¼ Jld.2(8) Brunei Darussalam
SEWAGE SYSTEM CONNECTIONS

Source: Indah Water Konsortium

SEWAGE SYSTEM CONNECTIONS
TRADITIONAL VS. CHEZY PP
INSPECTION CHAMBER

Traditional Brick Polypropylene (PP)

Inspection Chamber Inspection Chamber
Source: christhebuilder.com
CHEZY PP INSPECTION CHAMBER
 Light weight.
 Clean, Quality.
 Economical.
 Fast Installation.
 Water and air tight covers.
 Last for more than 50 years.
 UV Stabilized.
CHEZY PP INSPECTION CHAMBER
 Chezy Inspection Chambers allow for easy
access to the drainage system for:
 Maintenance
 Inspection
 Rodding
 Removal of debris
 Simple push-fit assembly and have been
designed to offer less labour intensive and
more economical alternatives to
traditional construction methods.
COMPONENTS

Cover

Collar
Base ITEM RiserLOAD (KG)
Body
Medium Duty 300
Heavy Duty 1500
ADVANTAGES
 Aesthetically pleasing cover (300kg or 1500
kg load).
 Weight is only 10kg. No Sinking.
 All joints are made from EPDM rubber rings.
UV and Ozone resistant.
 Internal surfaces, dimensions, etc comply
with British Standards.
 Smooth internal surfaces prevents breeding
of cockroaches and vermin.
 Very economical and requires 60% less time
to install than the brick chamber.
COMPARISONS
Chezy PP Inspection Chamber Traditional Brick Chamber
High compressive strength and is Chamber will collapse and crack
fully functional even with 2” on ground settlement or
(50mm) of ground settlement or flooding.
flooding.
100% water and air tight Leaking chamber (bad
connections, completely leak workmanship), leaking pipe
proof. connections to traditional
chambers (different types of
material being bonded by
cement only).
Long life, will last for hundred of Corrosion of chamber by H2S,
years, very chemical resistant, leading to attack of the chamber
no effect on chamber by H2S or wall and eventual collapse.
sewage.
COMPARISONS – CONT’D
Chezy PP Inspection Chamber Traditional Brick Chamber
Very little labour required (80% Very labour intensive -
less) – Very ECONOMICAL EXPENSIVE
Aesthetically pleasing. Very Ugly cast iron cover. Easily
strong and UV stabilized locked stolen and will definitely rust
down cover. and crack after long term use.

 The Chezy PP Inspection Chamber is light weight and more

economical than the traditional brick chamber, their
functional performance is excellent.

 Load factors on chambers vary according to type of soil,

compaction during installation and groundwater. An
important function of the chamber is to resist these
factors and to maintain the hole in the ground.
MECHANICAL CHARACTERISTICS
The Chezy PP Inspection Chamber has undergone the following test:
Test Parameters
Characteristic Requirements Test Method
Parameter Value
No cracking,
Stiffness of riser
stiffness ≥ 0.7 Shall conform to EN ISO 9969 EN ISO 9969
shaft
kN/m2
Vacuum
requirement for Test temperature (23±2)oC
No damage to the
resistance of PP
structure that
inspection Test period 100 hrs EN 1277:1996
could be deemed
Chambers to Condition A
to impair its
ground water Internal negative
function
pressure when pressure -0.3 bar
installed

Deflection of
horizontal
dimensions not to
exceed 6%.
Resistance to Deflection of Clause 4 of EN
Force for class L 15 kN
vertical loading cover shall 1253-2:1998
conform to clause
4 of EN 1253-
1:2003, ≤0.4%
No cracking
ACCESSORIES FOR PIPE OF DIFFERENT
MATERIALS (PVC, HDPE, VCP)
BEDDING AND BACKFILLING
REQUIREMENTS

Firm, Soft & Yielding High Water Table

Soil Ground
SANITARY LAYOUT PLAN

Sanitary Layout Plan

(PP Inspection
(Traditional BrickChamber)
Chamber)
 INSTALLATION PROCEDURES

Locate position of chamber, dig hole to a depth of 300mm (1 foot) below

the main sewer pipe connection. Backfill and level the bottom of the hole
by tamping (compacting) the earth to 50mm below the socket of the
outgoing pipe. For ground with High Water Table, anchor base of chamber
to a concrete slab of width 600mm X 600mm and thickness of 100mm.
 INSTALLATION PROCEDURES

Connect the base of the inspection chamber to the pipe leading to the
main sewer line, if there is no existing pipe, connection can be done in
the future. Rotate body to the best suitable position and push it into
base. Use liquid level gauge to ensure the inspection chamber is level.
 INSTALLATION PROCEDURES

Locate the position of where all the pipes going to the Inspection Chamber will
enter the ground level. Dig trenches sufficiently wide and depth of the trench
should be sufficient to allow the pipes to pass below the ground beam. Rotate the
Body of the Chamber such that the maximum numbers of sockets are able to be
fixed to the incoming trenches. Trenches that are not in line with the sockets of
the Inspection Chamber can be joined to the Chamber by the use of 45° bends.
 INSTALLATION PROCEDURES

Push the incoming pipes to the socket of the chamber and WORK
BACKWARDS FROM THE CHAMBER TO THE POINT OF ENTRY OF THE
PIPES OUT OF THE GROUND. Use 45° bends or Chezy Flexible bend
where required. Clean inside of chamber and make sure it is clear of all
foreign objects and debris. Cover the chamber with Chezy's temporary
cover
 INSTALLATION PROCEDURES

Place earth/concrete on the temporary cover holding an indicator pipe on

top. Backfill the trenches and hole where the chamber is located tamping
every 100mm of backfill being filled. Tamp to 100mm above the pipes and
backfill to ground level where only the indicator pipes are visible to be
able to locate the chamber in the future.
 INSTALLATION PROCEDURES

At the end of the project, locate the indicator and excavate the soil until the chamber is
reached. Remove the temporary cover and replace riser/riser with socket to the
required height. Put the collar and cover of the chamber and adjust to the required
level. Once again use liquid level gauge to make sure chamber is level. Backfill the hole,
tamping until 50mm below the collar. Concrete surround the collar to a minimum depth
and width of 50mm. Secure the cover with screws on collar to prevent removal. The job
is completed.
MAINTENANCE PROCEDURES
STEP 1

Unscrew the stainless steel screw (4 nos) on

the cover
MAINTENANCE PROCEDURES
STEP 2

Remove the cover of inspection chamber.

MAINTENANCE PROCEDURES
STEP 3

Observe for any debris/foreign objects that

might cause blockage.
MAINTENANCE PROCEDURES
STEP 4
Flexible
Rod

Using a standard normal flexible rodding rod,

insert the head of the rod into any pipe outlet
that is suspected to cause blockages.
MAINTENANCE PROCEDURES
STEP 5

Service the pipe using the rod until it clear

from any hindrance/blockages.
MAINTENANCE PROCEDURES
STEP 6

Using a small scoop or the rodding rod itself to

remove the foreign object out from the
inspection chamber.
MAINTENANCE PROCEDURES
STEP 7

Replace the cover and tighten the stainless

steel screw tightly.
LIST OF DEVELOPERS THAT HAVE
USED CHEZY INSPECTION CHAMBER
 PKNS  Sime Darby
 IOI Properties  Glomac Berhad
 Gamuda Land  Putrajaya Holdings
 Mah Sing Group  Yuk Tung Development
 LBS Bina Group  Johor Land
 Paramount Property  Subang Alam
Development  Fairview Development
 SP Setia  LEH Construction
 Sunway City  Impiana Prisma
 IJM Land  Worldwide Holdings
 UEM Land Holdings  YTL Land & Development
 I&P Group  LSL Properties
 Malton Berhad  Mentari Properties
 TTDI Jaya  Sagna Developmet
PROJECT PHOTOS

Inspection Chamber

Symphony Hills , Cyberjaya. Club House

(UEM Land Holdings Bhd)
PROJECT PHOTOS

Bandar Botanic Phase 8B1, Klang. Subang Alam Metropical Contemporary,

Terrace Houses Shah Alam Section 27. Semi-D’s
(Gamuda Land Bhd) (Subang Alam Sdn Bhd)
PROJECT PHOTOS

Sri Tanjung, Semenyih. Terrace Bandar Dato’ Onn, Johor.

Houses Double-Storey Terrace Houses
(Fairview Sdn Bhd) (Johor Land Bhd)
PROJECT PHOTOS

Bandar Putera Klang, Single

Bandar Baru Bangi, Linkhouses.
Storey Houses.
(Rimulia Sdn Bhd)
(IOI Properties)
PROJECT PHOTOS

Kemuning Utama, Kota Rymba Hills, Kota Damansara,

Kemuning, Mixed Development. Zero Lot Bungalows.
(Paramount Sdn Bhd) (Sunway Properties)
TYPES OF PP INSPECTION CHAMBER

Side Flow Bottom Flow T-Base

T-BASE INSPECTION CHAMBER

T-Base
SPLIT-LEVEL GROUND

Bottom Flow
SUSPENDED INSPECTION
CHAMBER
SUSPENDED INSPECTION
CHAMBER
COMPLETED PROJECTS
 Sime Darby - Bukit Jelutong, Phase F9, Bungalows
 Gamuda Land - Bandar Botanic, Phase 8B1, Terrace Houses
 I&P - Bandar Kinrara, Bungalows
 Subang Alam - Shah Alam Sek 27, Semi-D Houses
 IOI Properties - Bandar Putera Klang, Single Storey Houses
 UEM Land - Cyberjaya, Symphony Hills, Clubhouse
 SP Setia - Setia Alam, Phase RT2, Kindergarten
 LBS - Bdr Saujana Putra, 6 Phases, Mixed Development
 Tangkas Arena - USJ 3, Light Industrial Warehouse
 Sungai Purun - Cheras, Ampang Saujana, Mixed Development
 Fairview - Semenyih, Sri Tanjung, Terrace Houses
 Yuk Tung - Bukit Prima Cheras, The Peak, Semi-D Houses
 The Reef - Rawang, Reef, Shop Offices
 Gabungan Kualiti - Kuantan, Forest & Hills, Bungalows
ON-GOING PROJECTS
 PKNS - Kuala Selangor, Plot 2, Bungalows & Semi-Ds
- Kota Puteri, Terrace Houses
- Antara Gapi, Shop Offices
- Setia Alam, Section U13, Terrace Houses

 Sime Darby - Denai Alam, Phase J12, Terrace Houses

- Denai Alam, Phase J14, Terrace Houses
- Denai Alam, Phase E1-2 & E1-3, Shop Offices

 Putrajaya - Putrajaya, P.11, Terrace Houses

Holdings - Putrajaya, P14.6, Terrace Houses
 Gamuda Land- Bandar Botanic, Phase 20A, 20C, Mixed Development
- Valencia, Bungalow

 Sunway - Ampang Melawati, Greenview, Bungalows

- Kota Damansara, Rymba Hills, Zero Lot Bungalows
ON-GOING PROJECTS
 I&P (TTDI Jaya) - Shah Alam, Alam Impian, Terrace Houses

 Malton - SS23 Petaling Jaya, The Grove, Bungalows

 TH Properties - Bandar Enstek Sepang, Mixed Development

 Glomac - Cyberjaya, Shop Offices

 Worldwide - Subang Bestari, Bungalows & Semi-D’s

Holdings

 Faber Union - Taman Danau Desa, Prima, Semi-D Houses

 Rimbunan - Kepong, Laman Rimbunan, Semi-D Houses

Melati
UPCOMING PROJECTS
 PKNS - Kuala Selangor, Plot 3, Bungalows & Semi-Ds
- Setia Alam, Section U13, Mixed Development
- Antara Gapi, Semi-Ds
- Bernam Jaya, Shop Offices

 UEM Land - Cyberjaya, Symphony Hills, Linkhouses

- Cyberjaya, Symphony Hills, Cluster houses
- Bangi, Linkhouses

 I&P - Bandar Kinrara, Phase 4D2, Shop Offices

- Alam Impian, Linkhouses
- Kota Seriemas, Mixed Development

 Sime Darby - Bukit Raja, Phase 15c1 & 15c2, Terrace Houses
- Nilai Utama, Phase NU3A4 & NU3A5, Terrace Houses
- Nilai Impian, Davina, Linkhouses
UPCOMING PROJECTS
 Worldwide - Subang Bestari, Aura 1, Bungalows
Holdings - Subang Bestari, Aura 2, Bungalows

 Alam Impian - Shah Alam, Phase 2A, Bungalows & Semi-Ds

- Alam Impian, Phase 2B, Semi-Ds
- Alam Impian, Mixed Development

 IOI - Lush Development, Mixed Development

Properties

 Gamuda Land- Horizon Hills, Mixed Development

 Grandeur - Pulai Indah, Phase 19 & 21, Terrace Houses

Park

 Glomac Bhd - Saujana Utama, Semi-Ds

SUMMARY
 Plastic sewer pipes have been used all over the
world. Their contribution to public health and
sanitation is excellent and they have out
performed traditional materials.

 Preformed Plastic Inspection Chambers have

been widely used in Europe and U.S. for the past
20 years.

 Chezy PP Inspection Chambers have excellent

structural integrity, good design and operational
performance, water tightness and exceptional
resistance to chemicals.
THANK YOU
Chezy Industries Sdn. Bhd. (563851-U)
No. 20, Jalan Zuhrah BE, U5/BE,
Bandar Pinggiran Subang,
40150 Shah Alam, Selangor,
MALAYSIA.

Tel: (+60) 3-7842 5898 ● Fax: (+60) 3-7845 4898

E-Mail : [email protected]
Website : http://www.chezy.com.my