Purging Brochure PDF
Purging Brochure PDF
Purging Brochure PDF
The Company
Prestige Industrial Pipework Equipment (P.I.P.E) Ltd was incorporated in 1989, our aim was to "specialise" in the supply of pipework equipment and tools. Over the past 25 years we have established ourselves as the worlds leading supplier, due to our consistent high level of quality, both in product and service. P.I.P.E has established an effective distribution network to industries across the world. These industries include: Petrochemical Offshore Power Generation Boiler Industry Ship Building and repair Nuclear Oil Refinery's Heat Exchange Manufacture/Repair General Fabrication This brochure has been designed to give you a brief introduction into the extensive range of P.I.P.E Limiteds products Why not ask for our free product DVD?
Hire Division
In 1999 P.I.P.E Hire Division was incorporated and is now a world leading supplier in the hire and rental of pipework fabrication equipment.
Since then, a massive 3 million investment in equipment has been made, enabling P.I.P.E Hire Division to become the leading hirer of: PIPE Bevelling Machines PIPE Cutting and Bevelling Machines PIPE Cutting Machines PIPE Clamps PIPE Stands Tube Expanding Machines Tube Pulling Machines Plate Bevelling Machines Our hire eet is constantly expanding and improving. A new investment in a tailored hire software system has been made to simplify all of your hire needs. Our hire service is offered not only in the UK, but anywhere in the world. We have an unrivalled range and quantity of equipment available off the shelf; from pipe bevelling and cutting to tube pulling and expanding. Please contact our Hire Division on the numbers below:
Argon Purge 200ppm Vol. 02 Content Argon Purge 250ppm Vol. 02 Content Argon Purge 500ppm Vol. 02 Content
Weld Quality
The effective welding of stainless steel, titanium and other exotic materials for the nuclear, petrochemical, pharmaceutical, semi-conductor, aerospace and food industries requires the proper tools to create a perfect weld environment. Purging equipment and its use has a major impact on preventing oxidation and improving final weld quality. The basic principles of purging can be seen below. P.I.P.E Ltd supply a comprehensive range of systems to create the correct welding environment, whatever the application.
Principles Of Purging
1. Create a seal (dam) either side of the weld and close off the weld
Site Services
P.I.P.E Ltd. offer a comprehensive range of on-site machining services. All of our site engineers are qualied and approved to work in all areas including Offshore and Nuclear industries. Specialist machines can also be designed and manufactured to suit customer requirements.
2. Fill the chamber with inert gas (such as argon or nitrogen) to expel oxygen from the chamber.
Tel: +44 (0)1869 324 424 Fax: +44 (0)1869 323 273 [email protected] [email protected] www.pipe-ltd.com
monitor to recognise when the required level of oxygen has been met.
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How it works
The Purge Bag Systems in the range manufactured by PIPE Ltd are designed around the principle of using 2 dams to create a seal either side of the weld, just far enough away from the weld not to be effected by heat but close enough to the joint to provide the fastest weld purge time. These dams are connected by an armoured spinal tube. Once ready to start purging, the system is inserted into the bore of the pipe using the luminous strip to centre the system to the weld gap. When the gas flow is started, the dams inflate and, upon reaching the pre-set pressure, the valve releases the gas gently into the weld chamber, to purge the interspace without turbulence. The Oxygen is removed from the weld chamber through the integral exhaust tubes in the bags. Used in conjunction with PIPE Ltds Oxygen Monitors to indicate when the required low level of oxygen has been reached, welding can then commence, with the inert gas enabling the welder to produce an even oxidation free penetration weld bead. Afterwards, the dams are deflated simply by disconnecting the purge gas feed and the system easily withdrawn. The design of these systems means that only one gas connection is required for both dam inflation and weld purging.
Luminous strip allows the operator to locate the centre of the bag system to the weld gap with ease.
Due to the design of these systems, the volume of gas used to purge is minimised, resulting in significant savings in both time and the quantity of inert gas used. Return on investment can be achieved in as little as just one or two welds. These robust systems can be used over and over again paying for themselves in very little time.
Argon
Argon In O Out
WEIGHT
0.34 kg 0.34 kg 0.34 kg 0.38 kg 0.38 kg 0.90 kg 1.0 kg 1.1 kg 1.3 kg 1.7 kg 1.8 kg 1.9 kg 2.2 kg 2.5 kg 2.8 kg 3.1 kg 3.4 kg 3.8 kg 4.2 kg 4.5 kg 5.0 kg 5.5 kg 6.0 kg
Typical purge times for 4 pipe = 1 mins; 8 pipe = 4 mins; 12 pipe = 8 mins
Ready to use, connects to a dedicated ated and regulated gas supply. Choose e any flow rate up to 20l a min. Through the preset purge valve. Gas pressure control ensures an even positive root bead with no notching. Quick and easy to install simplifying the process of inert gas purging.
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Use less inert gas. The volume of purge gas used is less than 2% of that required for or a conventional purge.
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30 metre argon feed hose assembly for connecting PIPE Purge Bag System to dedicated and regulated gas supply. Fitted at one end with a 3/8 female gas regulator connector and at the other end with a fitting to attach to the inflation hose.
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Standard sizes 2 to 48 are available in large quantities for immediate delivery from stock. Special sizes are available within 7 days.
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PATENTED PRODUCT
How it works
The Rapid Purge Inflatable Pipe Purging Systems for pipe and d vessel purging comprises a tandem inflatable dam system connected by an umbilical hose e and collar to reduce the volume being purged. A gas exhaust valve is installed between the primary and secondary dam, along with an auxiliary argon purge line. Each Rapid Purge System is covered with heat protective material, so that the higher temperatures closer to the weld do not damage the system. The robust design of the Rapid Purge Inflatable Pipe Weld Purging Systems allows for many years of repeatable trouble free use. Standard sizes 8 to 80 are available in large quantities for immediate delivery from stock. Special sizes are available within 7 days.
12 48
A 36 diameter pipe will purge to below 0.1% oxygen in less than 10 minutes and all smaller pipes correspondingly faster.
Dramatic savings of time, gas and money can be made by using these systems. Due to the quality of the materials used, the Rapid Purge systems can be used over and over again further reducing manufacturing costs.
O Out
As with all of PIPE Ltds inflatable purging systems, the Rapid Purge come with preset valves, so are ready to use straight out of the box. Rapid Purge has been developed specifically to enable high speed purging for any pipe welding application.
Argon In
DESCRIPTION
Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 36" 40" 42" 44" 48" 54 60 72 80
PRODUCT SIZES
200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 550 mm 600 mm 650 mm 700 mm 750 mm 800 mm 900 mm 1000 mm 1050 mm 1100 mm 1200 mm 1371 mm 1524 mm 1828 mm 2031 mm
EXPANSION RANGE
190 - 215 mm 242 - 267 mm 291 - 316 mm 318 - 343 mm 369 - 394 mm 420 - 445 mm 471 - 496 mm 553 - 577 mm 572 - 597 mm 620 - 645 mm 671 - 696 mm 722 - 747 mm 772 - 797 mm 874 - 899 mm 990 - 1015 mm 1023 - 1048 mm 1125 - 1150 mm 1175 - 1200 mm 1359 - 1384 mm 1512 - 1537 mm 1816 - 1841 mm 2019 - 2044 mm
WEIGHT
1.4 kg 1.7 kg 2.1 kg 2.5 kg 2.7 kg 3.0 kg 3.4 kg 3.6 kg 3.8 kg 4.5 kg 5.5 kg 6.0 kg 8.0 kg 9.1 kg 9.9 kg 13.2 kg 13.7 kg 15.0 kg 18.0 kg 20.0 kg 28.0 kg 30.0 kg
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A central (glow in the dark) strip allows fast and accurate alignment of the system to the centrepoint of the weld area.
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The inflatable dams and imbelical hose are covered with a heat resistant material and insulated accordingly for use at temperatures up to 250C.
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Standard sizes 8 to 80 are available in large quantities for immediate delivery from stock. Special sizes are available within 7 days.
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How it works:
Both the Heat Resistant PIPE Purge Bag system and the Heat resistant Rapid Purge System work identically to the standard systems, but are made using a purposely designed Nomex and Kevlar mix material to withstand the temperatures typically encountered when welding exotic materials.
Designed for use when high temperatures will be encountered during the process of pipe welding; such as pre-heated pipework, and pipes where very high temperatures are required for welding.
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These versions of our inflatable Pipe purging systems are heat resistant up to 350C (572F) for up to 24 hours, or up to 500C for short periods of time, as with the standard systems, the heat resistant systems are available for all pipe diameters from 3 to 80 (75 to 2035mm). Mirroring the features of the standard range of inflatable purging systems, the heat resistant range comes with a central band for rapid centering of the system to the weld root for the fastest set up times. The welder can position these systems prior to pre-heating and leave them in place throughout the pre-heating, welding and post-heat treatment cycles, allowing the weld to be purged continuously for up to 24 hours if necessary.
O Out
Argon In Argon
DESCRIPTION
Purge Bag Purge Bag Purge Bag Purge Bag Purge Bag Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge Rapid Purge
PRODUCT SIZES
3 4 5 6 7 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 36" 40" 42" 44" 48" 54 60 72 80 75mm 100mm 125mm 150mm 175mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 550 mm 600 mm 650 mm 700 mm 750 mm 800 mm 900 mm 1000 mm 1050 mm 1100 mm 1200 mm 1371 mm 1524 mm 1828 mm 2031 mm
EXPANSION RANGE
63 - 75 mm 92 - 100 mm 113 - 125 mm 138 - 150 mm 163 - 175 mm 190 - 215 mm 242 - 267 mm 291 - 316 mm 318 - 343 mm 369 - 394 mm 420 - 445 mm 471 - 496 mm 553 - 577 mm 572 - 597 mm 620 - 645 mm 671 - 696 mm 722 - 747 mm 772 - 797 mm 874 - 899 mm 990 - 1015 mm 1023 - 1048 mm 1125 - 1150 mm 1175 - 1200 mm 1359 - 1384 mm 1512 - 1537 mm 1816 - 1841 mm 2019 - 2044 mm
WEIGHT
1.1kg 1.2kg 1.25kg 1.3kg 1.4kg 1.4 kg 1.7 kg 2.1 kg 2.5 kg 2.7 kg 3.0 kg 3.4 kg 3.6 kg 3.8 kg 4.5 kg 5.5 kg 6.0 kg 8.0 kg 9.1 kg 9.9 kg 13.2 kg 13.7 kg 15.0 kg 18.0 kg 20.0 kg 28.0 kg 30.0 kg
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Manufactured to Nuclear Quality Standards with nuclear approved materials, these systems guarantee bright, shiny, coke and oxide-free welds. Designed and manufactured specifically for the power industry where high strength chrome alloy steels are more frequently used.
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Ready to use, connects to a dedicated and regulated gas supply. Choose any ow rate (Purge Bags - up to 20l/min/Rapid Purge up to 80l/min) through the twin preset purge valve.
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Most sizes are available in large quantities for immediate delivery from stock. Special sizes are available within 7 days.
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How it works
The gas inlet and outlet are provided with twin sealing discs separated by a flexible, rigid or a spring-type tube. The design also guarantees that at least one disc will always remain tight to the pipe wall creating a 100% seal. The discs are UV and temperature-resistant up to 330C for up to one hour. The gas is diffused into the chamber via the built in sintered diffuser and exits through the exhaust holes in the secondary twin disc unit. This process of gas diffusion provides an even flow of gas and prevents any gas turbulence behind the weld, thereby minimising the risk of oxygen in the welding chamber while, at the same time, achieving an extremely short purge time. These extremely short purge times result in valuable cost savings in gas and time. Besides the very short purging time, the Silicon Seal System also offers the possibility to cover various nominal pipe diameters by one pair of baffles enabling highly economic use of the device. The double seal system can be purchased individually or in kit form for a range of pipe diameters.
Supplied with a carabiner and insulated withdrawal cable for sizes 38mm upwards for ease of withdrawal from the pipe.
There are 2 styles of silicon double seal systems available: The Gas Finger system is designed for small pipes and tubes from 16 38mm i/d The Double Seal systems are made for pipes from 1 to 12
O Argon In
O Out
Argon
TYPE
Flex Flex Flex Flex Flex Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Flexible and rigid Complete Kit
HOSE LENGTH
100 mm 100 mm 100 mm 100 mm 100 mm 120/60 mm 120/60 mm 120/60 mm 120/60 mm 120/60 mm 120/60 mm 150/100 mm 150/100 mm 150/100 mm 150/100 mm 150/100 mm 150/100 mm 150/100 mm 150/100 mm 150/100 mm 150/100 mm 150/100 mm 120/60 150/100mm
DS246-257 DS260-273
DS290-320 DSK16-165
GAS CYLINDERS
Sizes: 8 - 40 (200-1000mm)
Large diameter silicon seal purging systems
The Gas Cylinder system has been designed to further reduce gas usage on larger diameter pipes by localising the purge area to the weld root. The Gas Cylinders are available for pipes from 200mm to 705mm diameter. These tools use two heat-resistant sealing lips to form the seal capable of coping with 300C for up to one hour. Due to their design, these cylinders have extremely short purge times of 1 - 2 minutes for all dimensions. The Gas cylinders are designed with pull-through balls to enable the unit to be easily retrieved out of a straight section of pipe, or a pipe with a series of bends or elbows. The purge area is isolated, so there is no need to purge the entire area of pipe to be welded, thereby minimizing gas usage.
PIPE STOPPERS
Sizes: Up to 72 (1828mm)
Expandable test plugs for purging and general pipe blocking
Pipe stoppers, or drain plugs as they are sometimes known, are used to temporarily seal the end of a pipe or opening for many different testing applications. Pipe stoppers are mainly used to seal off from water, gases and foreign objects in newly laid pipes, or pipework systems that are under repair. Pipe Ltds range of Pipe stoppers are available in a number of different styles to suit many applications for pipe sizes from 1/2 to 72. Special Pipestoppers are also available for pressure testing. How it works: A central spindle/shaft on which two plates are fitted with a natural rubber tyre (ring) between them, a wing nut on the shaft moving the two plates together compressing the tyre and making the seal in the pipe. These stoppers can also be supplied with a hollow shaft version for screwing on standard hose connections or for using fixed or free nipple caps. Expandable Pipe Stoppers are available in three different types. Nylon Plugs Nylon plugs are the standard Drain Plugs for testing leak tightness of foul water lines at the time of installation. Furthermore, the range of sizes make these plugs ideal for a number of other applications in the water and gas industries as well as applications in all other industries where pipes are used or where there are holes to be blocked. Aluminium Plugs To complement the range of nylon expanding plugs, we offer all sizes of aluminium plugs. These are provided in sizes from 1.5 upwards and are suitable for more arduous duties such as immersion in chemicals and/or higher temperatures. Steel Plugs PIPE Ltd also manufacture a range of Steel plugs from 2 to 72 in diameter. These plugs are typically suitable for more arduous duties such as long immersion in water and use at higher temperatures or for contact with acidic or alkaline environments for which the Nylon and Aluminium plugs may be unsuitable. All plugs conform to British Standards BS8005 for low pressure testing and sealing of pipes.
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PIPE Ltds inflatable stoppers are supplied as standard with no through tube. Th Through tubes can be supplied when the stoppers are required for weld purging applications. When deflated, the inflatable stoppers can be inserted and withdrawn with ease. W
MIN ID MM
45 70 95 120 145 170 195 220 245 270 295 320 345 370 395 420 445 470 495 520 545 570 595 645 670 695 745 795 845 895 995 1095 1195 1295 1395 1495 1595 1695 1795 1895 1995 2030
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MAX ID MM
55 80 105 130 155 180 205 230 255 280 305 330 355 380 405 430 455 480 505 530 555 580 605 655 680 705 755 805 855 905 1005 1105 1205 1305 1405 1505 1605 1705 1805 1905 2005 2040
Cylindrical Stoppers
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E-Z PURGE
Sizes: 2 - 72 (51-1829mm)
Pre-Formed, Self Adhesive Water Soluble Purge Dams Revolutionizing the Way TIG Purging is Done
Since E-Z Purge is pre-formed, there is no need to measure, cut or construct a purge dam. The pre-formed dam includes a generous amount of water soluble tape. There is no need to buy separate inventories or carry heavy rolls and tools to the job site. Your purge dam is complete and ready-to-use.
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If the water-soluable tape becomes dry, lightly moisten the tape with a dampened cloth or foam brush. The adhesive will be reactivated instantaneously.
Convenient
Economical
Timesaving
DESCRIPTION
2" (51 mm) 3" (76 mm) 4" (102 mm) 5" (127 mm) 6" (152 mm) 8" (203 mm) 10" (254 mm) 12" (305 mm) 14" (356 mm) 16" (406 mm) 18" (457 mm) 20" (508 mm) 22" (559 mm) 24" (610 mm) 30" (762 mm) 36" (914 mm) 42" (1067 mm) 48" (1219 mm) 56" (1422 mm) 64" (1626 mm) 72" (1829 mm)
PACK QUANTITY
48 48 24 24 24 24 24 24 12 12 12 12 12 12 1 1 1 1 1 1 1
CASE QUANTITY
192 192 48 48 48 48 48 48 24 24 24 24 24 24 24 24 24 24 24 24 24
How it works
* E-Z Purge is made of heavyweight water soluble paper (WSP-60) and tape; sodium carboxy methyl cellulose and wooden pulp that dissolve instantaneously and completely in most liquids. Larger sizes and specials available on request.
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How it works
Made of Sodium Carboxy Methyl cellulose and wooden pulp that dissolves rapidly and completely in most liquids including water. It can be used to dam Argon or Helium gases during Tungsten Inert Gas (TIG) welding of Steel or Aluminum pipes. After welding is complete, purge dams effortlessly dissolve by ushing the system with water or steam; leaving no residue in the pipeline. E-Z Purge comes in a wide range of grades and sizes, permitting the construction of purge dams for literally any pipe diameter. The product is available in a variety of formats including sheets, rolls and pressure-sensitive tapes. It is extremely easy to store, environmentally friendly and non-toxic.
After dams are in place, Argon or any purge gas may be introduced through the root gap with a needle valve connected to the gas line.
Size/Format
9 x 165/roll 15 1/2 x 165/roll 8 1/2 x 11 sheet 8 1/2 x 14 sheet 17 x 22 sheet 20 1/2 x 165/roll
Suggested Use
Use in pipes having 4 inches inner diameter or less.
WSP-40C
Water soluble coated paper used for greater volume of gas retention. Use in pipes having 4 inches inner diameter or greater.
WSP-60
WSP-1 WSP-2
1 x 300/roll 2 x 300/roll
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How it works
The PIPE Handy Purge Weld Purge Monitor comes complete and ready to use straight out of the box. It is the most economical user friendly monitor in the market accurately measuring the Oxygen levels in the purged weld areas, to let the welder know when is the correct time to start welding. This reduces waiting time and gas consumption and ensures perfect oxide free welds. For continuous monitoring during the welding process connect one end of the rubber hose to the sensor adapter and leave the other hand outside the purging area to let the residual oxygen ow away from the welding area. For taking samples connect the short wire with the stainless-steel probe to the sensor adapter. The probe then measures the residual oxygen concentration in the purging/welding area. Also connect the vacuum hand pump to the sensor adapter and squeeze it a couple of times to let a sample of the gas ow to the sensor. The devices LCD is 13 mm high, which is big enough to identify the displayed values easily also from a distance of a few meters. As soon as the residual oxygen concentration is down to the required minimum, you may start with the welding process.
TECHNICAL SPECIFICATIONS Measuring range: Accuracy: Dimensions: Power source: Display: Weight: 0,01 % - 20,9 % Oxygen (O2) (100 ppm 209000 ppm) at 20 % 0,2 % at 2 % 0,02 % 155 x 81 x 38 mm Battery Type PP3 9V LCD (Liquid Crystal Display) 210 g Dimensions and weight for shipment Dimensions: Weight: 310 x 260 x 80 mm 870 g
Handy Purge Weld Purge Monitor 1m hose with ow adapter Stainless steel probe Vacuum hand pump Plastic Carry Case Instructions Calibration Certicate (on request)
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Key Features Internal Pump Compact & Lightweight Design Instantaneous Response Time Sensor Warranty Unit Warranty
Specications Range: 0.00 - 25.0% oxygen concentration Calibration: 20.9% (oxygen concentration in air) Calibration Gas: Ambient Air Sensor: Electrochemical fuel-cell Resolution: 0.01% Oxygen Accuracy: 0.00% - 4.99% Range: 2% of measurement range at STP 5.0% - 25.0% Range: 0.5% of measurement range at STP Display Resolution: 0.00% - 4.99% Two Decimal Places 5.0% - 25.0% One Decimal Place Response: 90% in less than 10 seconds Display: 0.4 / 11mm LED Warm-Up: Instantaneous Battery: 4 AA (not included) Sampling: Timed Pump Driven: 20 seconds Sample Period: Sample with OFF/ON/CAL switch in ON and START switch pressed. Display will hold for 30 seconds after sampling before blanketing. Continuous Pump: OFF/ON/CAL switch in CAL, pump and Driven Sampling: display will run continuously. Sample Probe: Stainless Steel Filters: Integral particulate and condensate lter Sensor: Type: Electrochemical fuel-cell Life: 9 - 12 months Recommended Calibration Period: Weekly dependent upon use
Key Features: Measures oxygen levels down to 5ppm (Parts per million) Rechargeable batteries, standby life approx. 4hrs Temperature regulated zirconium cell (maintenance free) Graphic display screen changes color relative to
process and function
Colour changing display for quick reference to monitor status.
Built-in recognition for 110V 240V power sources Portable for remote and difcult access sites using
rechargeable batteries (supplied)
Integrated programmable sound function Multi language: english, french, german Low permeability measuring hose for accurate measurements Data logging of up to 250 entries - Connects via RS 232
interface or Bluetooth
Supplied in a durable carry case.
DESCRIPTION Handy Purge 100 Plus Oxygen Sensor Sponge Filter Lead Pellets
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WEIGHT TECHNICAL DATA 454g 68g 1g 450g Measuring Range Dimensions Weight: Supply Voltage: 5 - 999ppm 290mm x 130mm x 60mm (L x W x H) 0.8kg 7 VDC, 2850 mAh rechargeable batteries
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Attach Advantages
Safe: Soaps and detergents should be handled with caution. The water
soluble paper enclosure eliminates direct handling of the surfactants.
Efcient and Economical: Attach water soluble soap sticks are an economical way to
remove water from gas wells without using expensive well service operations such as swabbing, jetting with coiled tubing, or installing articial lift and siphon strings.
Non-Stick Surface: Soap stick tubes made of materials other than water soluble paper
release moisture over time and stick to one another in the soap stick launcher. Attachs have a non-stick surface, ensuring continuous launching of soap sticks. General Instructions: Shut-in the well and drop sticks through a lubricator. Wait 45 seconds until sticks contact top of uid then slowly return well to normal production. Repeat procedure if or when it becomes necessary. Technical Specications: Melting Point of Soap Stick: 122F/ 50C Specic Gravity of Soap Stick: 1.11
Dissolving Time: The soap sticks will normally dissolve in 20 to 80 minutes depending on temperature, salt content, and relative water motion in the well. The dissolving time will decrease if the soap sticks are broken before dropping or if they break upon impact with the top of the uid.
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Description A 3 mil (75 micron) aluminium foil coated with a high shear, high heat-resistant acrylic adhesive system. The soft foil conforms well to irregular surfaces.
There are 3 versions of the E-Z Zone Tape available: 2.5 Aluminium tape with 1 adhesive free zone section 4 Aluminium tape with 2 adhesive free zone section 2 Aluminium tape fully coated with adhesive
E-Z Zone Tape was selected to be used at an Australian LNG site.
Application:
Result:
In a short period of time, E-Z Zone Tape has become a standard in the nuclear, chemical, aerospace and other industries.
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FIBACK TAPE
Fiberglass weld backing tape
Eliminate / Reduce The Need For Back Purging
FiBack Tape is a heat resistant aluminium tape with a woven berglass center strip, designed to eliminate or reduce the need for purging and create a weld pool enclosure
Applications
Reduces setup time Eliminates/minimizes need for back purging Reduces post-weld grinding Cuts down on post-weld clean up Increases weld productivity, reduces costs Heat resistant Carbon Stainless FiBack Tape can be used with carbon steel (left photo) or stainless steel (right photo), for sheet to sheet or pipe to pipe welding. The 1/4 gap between the sheet metal has been welded with .045 ux core. Notice that the berglass has not burned away and there is no appearance of oxidation.
FiBack Tape consists of two outer adhesive strips separated by a woven berglass centre strip. The adhesive edges stick to the area surrounding the root gap with the woven berglass strip being positioned to the backside of the root gap.
Sizing and specication How FiBack Tape Works A Simple 3 Step Application Process
PART PART NO. WIDTH FIBERGLASS CENTER STRIP WIDTH 1 (26mm LENGTH
FBT-2.5
41 (12.5m)
FBT-4.0
1 (26mm)
41 (12.5m)
HEAT RESISTANCE:
Adhesive
Peel away backing tape covers from both sides. Gently coil the adhesive tape edges back and push the woven berglass strip outwards. Centre and apply the woven berglass strip rmly to the backside of the root gap. Beginning from the centre and slowly moving outward, apply the adhesive aluminum tape to the area surrounding the root gap, providing a smooth, air-free seal.
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SOLUGAP
Water soluble socket weld spacer ring
Comparison
Features
SoluGap
Competitors
Spacer Installation
- Secures in place during socket welding - One step application - Tabs around spacer hold it in place - Dissolves rapidly - Hollow center allows viewing of inside of pipe - Provides a precise and even gap as required for socket contraction
- Falls out when placed in a horizontal or vertical position - Flimsy, with no grip - Metal spacers do not dissolve and other paper spacers do not dissolve completely - Not transparent - Does not provide a uniformed gap as required for socket contraction - Paper rings arent completely soluble - Metal spacers corrode over time
Spacer Characteristics
Spacer disposal
- Made from environmentally friendly water soluble paper that dissolves completely
Notice how SoluGap stays in place, even when the socket is sideways or upside down.
METRIC 20 mm 25 mm 32 mm 40 mm 50 mm 63 mm 75 mm
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LIQUIFILM
Flexible barrier for tig welding
LiquiFilm is a water soluble plastic used as a purge gas barrier during TIG welding.
Item
Item Number
Wiper Size
Qty / Carton
Illustration
WSF-1/20RG
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WSF-1/20B
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2 Apply LiquiFilm
Water Soluble Adhesive to inside of pipe.
3 Cut LiquiFilm
TM
4 Press glossy
surface of LiquiFilm to tacky adhesive inside pipe.
LiquiFilm Adhesive
WSG-250
250 ml / bottle
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LiquiFilm Adhesive
WSG-500
500 ml / bottle
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EZ WIPES
Multi-purpose saturated cleaning wipes
Description A disposable 8 inch x 12 inch pre-saturated wiper featuring a specially formulated blend for maximum cleaning power. Benets
EZ Wipes clean Machine Parts, Tools, Machines, Bench Top Areas, Vinyl Surfaces, Equipment and Other Metal Surfaces. Use EZ Wipes to remove: Lubricants Oils Grease Inks Loose particles Pure Welds Start With Preparation EZ Wipes remove permanent marker, grease and other contaminants.
OTHER PRODUCTS
PIPE STANDS
PLATE BEVELLERS
Unit L10, Telford Road, Bicester, Oxon, OX26 4LD, England Tel: +44 (0)1869 324424 Fax: +44 (0)1869 323273 email: [email protected] www.pipe-ltd.com
Our company policy is one of continuous improvement. Products may change or vary from those illustrated.