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    Dog Tag/ Key Chain

    Uploaded by

    Aidan O'Hara
    The document provides instructions for making several metal projects including a dog tag, metal truck, and welding project. It lists the necessary materials, measurements, tools, and steps for laying out and cutting the metal pieces for each part and completing the projects. Safety precautions are mentioned for welding. The metal truck has 7 parts and the instructions are broken into sections for each part. Measurements are provided in both millimeters and inches depending on the project.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Dog Tag/ Key Chain

    Uploaded by

    Aidan O'Hara
    133 views13 pages
    The document provides instructions for making several metal projects including a dog tag, metal truck, and welding project. It lists the necessary materials, measurements, tools, and steps for laying out and cutting the metal pieces for each part and completing the projects. Safety precautions are mentioned for welding. The metal truck has 7 parts and the instructions are broken into sections for each part. Measurements are provided in both millimeters and inches depending on the project.

    Original Title

    Metalwork Projects

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    The document provides instructions for making several metal projects including a dog tag, metal truck, and welding project. It lists the necessary materials, measurements, tools, and steps for laying out and cutting the metal pieces for each part and completing the projects. Safety precautions are mentioned for welding. The metal truck has 7 parts and the instructions are broken into sections for each part. Measurements are provided in both millimeters and inches depending on the project.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    133 views13 pages

    Dog Tag/ Key Chain

    Uploaded by

    Aidan O'Hara
    The document provides instructions for making several metal projects including a dog tag, metal truck, and welding project. It lists the necessary materials, measurements, tools, and steps for laying out and cutting the metal pieces for each part and completing the projects. Safety precautions are mentioned for welding. The metal truck has 7 parts and the instructions are broken into sections for each part. Measurements are provided in both millimeters and inches depending on the project.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 13

    Dog Tag/ Key Chain

    • Hacksaw slightly further than required.


    • Layout Tools: Ruler, Square, Writing Utensil, Centre Punch, Hammer.
    • Drilling Process: Teacher Led Demonstration, ¼” Drill Required.
    • Shaping: Filing Process, remember to use your Vice!
    • Personal Letter Punching: Letter Punches, Hammer.

    • Complete 2 different tags!


    • Try a Design rather than letters

    • Material: Aluminum
    Metal Truck – Part 1
    • All Measurements in Millimeters
    • Layout Tools: Ruler, Square and Writing
    Utensil
    • Foot Shear & Filing for Shape

    • Material: 20 Gauge Steel


    Metal Truck – Part 2
    • All Measurements in Millimeters
    • Layout Tools: Ruler, Square, Centre Punch
    and Writing Utensil
    • Foot Shear for Shape
    • Chisel or Hacksaw Corners
    • Drill Holes (3/16 Bit)
    • Pan and Box Break for Bends

    • Material: 20 Gauge Steel

    *Don’t forget to Centre Punch Before you Drill


    Metal Truck – Part 3
    • All Measurements in Millimeters
    • Layout Tools: Ruler, Square and Writing
    Utensil
    • Foot Shear for Shape

    • Material: 20 Gauge Steel

    • 2 Required

    *Part may need to be trimmed in order to fit


    Metal Truck – Part 4
    • All Measurements in Millimeters
    • Layout Tools: Ruler, Square and Writing
    Utensil
    • Foot Shear for Shape
    • Drill Holes
    • Pan and Box Break for Bends (Make Sure
    you use a protractor)

    • Material: 20 Gauge Steel


    Metal Truck – Part 5
    • All Measurements in Millimeters
    • Layout Tools: Ruler, Square and Writing
    Utensil
    • Foot Shear for Shape
    • Pan and Box Break for Bends

    • Material: 20 Gauge Steel

    *Make sure that this fits with Part 4 before bending


    Metal Truck – Part 6
    • All Measurements in Millimeters
    • Part is 100mm Tall
    • Layout Tools: Ruler, Square, Centre Punch
    and Writing Utensil
    • Foot Shear for Shape
    • Drill Holes (3/16 Bit)
    • Pan and Box Break for Bends (Mirrored
    Componenets)

    • Material: 20 Gauge Steel

    *Always Drill before Bending!


    Metal Truck – Part 7
    • All Measurements in Millimeters
    • Layout Tools: Ruler, Square, Centre
    Punch and Writing Utensil
    • Foot Shear for Shape
    • Drill Holes for Chiseling
    • Pan and Box Break for Bends (3 x 90
    degree bends)
    • Material: 20 Gauge Steel
    Tool Box
    All Measurements in Inches

    End – 2 Required
    Tool Box
    All Measurements in Inches - Tray
    Tool Box
    All Measurements in Inches - Handle
    Casting with Foam
    • Collect Foam 4” x 4” x 1” • Using a Pencil, draw the shape of your
    • Choose a “Hand” Emoji of your Choice chose Emoji on the foam.
    • Make it as big as possible on the foam.
    • Cut the main shape out using an Exacto
    Knife.
    • Use your pencil to press detail into the
    Aluminum foam.
    • Using fine sand paper, create as
    smooth a surface as possible

    • Choose a former slightly wider than • Follow teachers instructions for


    your foam shape. casting.
    • Pack approximately 1” of dirt into the
    base of it.
    • Pack all of the crevasses in your foam
    with dirt.
    • Place your foam piece face down into
    the former. Pack it tight.
    • Create a funnel shape to the back of
    your Part for casting.
    Welding Project

     
    Part 1 – 3” x 1" x 1/8" (4 Required) 3 rt
    4
    Part 2 – 4" x 1" x 1/8" (2 Required) a rt Pa
    P
    Part 3 – 2" x 1" x 1/8" (2 Required)
    Part 4 – Square/Circular Tube, 2"Diameter x 1"Length 1
    rt
    (2 Required) Pa 2
    art
    P
    You may use either of the following methods:
    • Electric Arc (Stick)
    • Oxy-Acetylene Gas
    • Metal Inert Gas (MIG)

    Remember that welding temperatures vary between 300


    through to 3000 and generate a concentrated amount of
    light. It is paramount that no skin is exposed during
    welding and appropriate face guards are worn.

    Don’t forget to chamfer!

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