Car Craft - May 2015 USA PDF
Car Craft - May 2015 USA PDF
Car Craft - May 2015 USA PDF
555 CHEVY
BIG-BLOCK
s!
RUNS 8NG
)
(IN A MUSTA
LOUD.FAST.REAL.
NEW!
EDELBROCKS
PERFORMER
RPM HEADS
FOR
PONTIAC
455
BLOWTHROUGH
HOLLEY
TERMINATOR
INSTALL PG.16
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NKRSIPOG.70
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15
9
20
AY
$BI C
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.co
ft
a
r
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Ca
AFTER
BEFORE
Aircraft-grade,
extruded aluminum
13,000 lumens: More light
than fteen 60 W bulbs
150,000 hours of light never
change a bulb again!
Occupancy sensor option for
automatic, intense illumination
CONTENTS
MAY 2015
UP FRONT
06 SHOP TALK
December in the junkyard.
HANDS ON
24
10 HORSEPOWER!
Josh Ames big-block in a Ford.
14 SPEED PARTS
Help the economybuy stuff!
16 BOLT-ON EFI
For blow-through applications.
24 ELASTIWRAP
Why paint your car when you can wrap it?
16
30
PROJECT CAR
48
MAY 2015 CARCRAFT.COM 3
CONTENTS
MAY 2015
FEATURES
ON THE COVER
BACK OF BOOK
70 JUNKYARD BUILDER
A homemade TBI conversion for $904.
64
58
Steering, Brakes&Suspension!
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199/kit
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Starting
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starting at
1498/kit
DUTY 31
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SHOP TALK
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CONTINENTALTIRE.COM
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CARCRAFT.COM
EDITORIAL
Content Director,
Muscle Car Group Douglas R. Glad
Editor John McGann
Managing Editor Phil McRae
Contributors Wes Allison,
Eric English, Barry Kluczyk, Zach Martin
Andrew Nussbaum, Rocky Rotella
Leonard Slebodnik, Jeff Smith, Tori Tellem
Kevin Tetz, George Trosley
ART DIRECTION & DESIGN
Creative Director Edwin Alpanian
Art Director Roberta Conroy
ON THE WEB
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ADVERTISING INFORMATION
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HORSEPOWER!
BIG-BLOCK IN A FORD
THE ORIGINAL
STREET MACHINE
SHOW
HAS MOVED
TO
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PRESENTS
PREREGISTRATION:
OFFICIAL HOTEL
RESERVATON SERVICE:
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or www.carcraft.com
410.349.3000
VENDOR
BOOTH INFO:
Contact
Martha
Carrasco
949.705.3135
EVENT
QUESTIONS?
Call: 310.363.4231
or email:
[email protected]
SPEED PARTS
ULTRA-PREMIUM
STORAGE SHELTER
What it is: Hydraulic release bearings that are compatible with dual-disc clutches.
Why you care: Ram Clutches has created a new hydraulic release bearing kit that
mates a Tremec TKO transmission with a dual-disc, clutch-flywheel assembly for
small- and big-block Chevrolet applications. Prior to this, if you wanted to use a
twin-disc clutch and a TKO, the base of the release bearing retainer had to be
machined to account for the taller clutch assembly. Rams new hydraulic release
bearing has a shallower base that accepts both single- and dual-disc clutches up to
0.150-inch taller than a typical single-disc clutch assembly.
How much: Look for a retail price of about $250.
Learn more: Ram Clutches;
803/788-6034;
RamClutches.com
GEAR VENDORS
UNDER/OVERDRIVE
E
V
I
R
D
R
VE
6 seconds, 8 Champions
1 Overdrive
8 class champions run
Gear Vendors Overdrives
5 days 5 tracks
1200 miles
Tom Bailey
Unlimited Champion 6.8336 et @ 213.944 avg
Mike Roy
Eddie Miller
Chisolm/Stasiak
Mike Burroughs
Rick Prospero
Curt Johnson
HANDS ON
BOLT-ON
EFI
FOR BLOW-THROUGH
APPLICATIONS
Shannon Hudson is the owner and operator of Redline Gauge Works in Newhall, California. The Valiant is a 1969 with a 360-inch
LA small-block, flat-tappet cam, 9.0:1 compression, cast pistons, and ported j heads.
Fixing a classic
is a ritual
a rite of passage
and a way of life.
You see potential
in rusted metal and greasy parts.
You see treasure in junkyards
and the only computer you need is your brain.
Time with dad isnt a drag
and the best sound you ever heard
is finally getting the darn thing started.
Youre not just fixing a car
youre keeping something great alive.
*Figure based upon 2013 consumer data collected by Hagerty on single car quotes, with
premiums $5000 and under, from several standard (or everyday) auto insurance carriers.
HANDS ON
Shannons Valiant
makes about 40
The transmission
0 hp at the whee
is a 904 TorqueF
ls.
lite built by Jerry
Staples.
EFI on Shannon Hudsons 1969 Plymouth Valiant with a blow-through Paxton supercharger. It ran poorly for a
long time, and then it ran great. Heres
how he did it.
The supercharger is a Paxton Novi 1200 that Hudson picked up two years ago and installed himself. The system blows through a Holley 750
double-pumper using a Paxton Power Hat. The system makes about 5 pounds of boost.
The intake is a Mopar M1 single-plane manifold that was on the original build. Weve had luck with the Edelbrock RPM Air Gap for its superior
fuel distribution and torque output, so we might have to try one in the future.
The Terminator EFI is a direct swap for any 4150-style square-flange carburetor.
The stock linkage and aftermarket return springs were an exact fit.
HANDS ON
Here you
can see the
original linkage
and transmission
kickdown for
the 904 bolted
directly to the
throttle-body.
Bar is a fancy
word for around 14.7 pounds of air
pressure, or one atmosphere. A 2-bar
map can read up to 30 psi, a 3-bar 45,
and so on. The MAP communicates that
information to the self-tuning ECU.
To use the 3-bar MAP, Hudson needed to load a program to recognize the change.
This can be done via Wi-Fi by a Holley service technician.
Hudson used a dual-feed pressure regulator that feeds from the fuel tank to twin ports, and
then out to the throttle-body. Note the crossover to equalize the pressure, it came with the
kit. The system is designed for 45 pounds of fuel pressure
Redline Gauge Works builds custom dashboards and can make virtually any gauge. These
gauges are customized fuel level, volts, water temp, oil pressure, and a GPS speedometer
from Speedhut. Hudson can create any font and any face for almost any gauge.
HANDS ON
SOURCES
PARTS LIST
DESCRIPTION
Terminator EFI 4-bbl
3-bar MAP
Inline fuel system
PN
550-406
554-107
526-4
PRICE
$2,049.95
83.95
399.95
Holley; Holley.com
Redline Gauge Works;
RedlineGaugeWorks.com
Speedhut; Speedhut.com
Originally, Hudson used a Walbro 255 mounted on the frame and connected to the factory fuel-tank pickup modified to have a return
line. On hot days, the return system would heat the fuel and the pump, causing a drop in fuel pressure. The new tank is from Hot Rod
City Garage in San Bernardino, California. It was built to order with an in-tank pump. Holley recommends the pump deliver 255 lph or
400 lb/hr at 45 psi minimum. END
AC / Heat
Accessory
ghter
Cigarette Li
Accessory /
ts
gh
Li
Backup
Brake Lights
Charging
Dome Light
Courtesy &
e
ok
Ch
Electric
Pump
Electric Fuel
Flashers
Emergency
r Source
Fused Powe
ght
Glove Box Li
Headlights
)
Horn (Relay
Ignition Coil
g & Gauges*
Panel Lightin
Instrument
ts
Park Ligh
Locks
Power Door
ws
Power Windo
Switched)
(Constant &
Radio/Clock
Starting
e Light
License Plat
Tail Lights &
t
Trunk Ligh
s
Turn Signal
Light
Under Hood
p
Washer Pum
Wipers and
res For:
* Including Wi
r
Gauge Powe
Aftermarket
Ammeter
ng Light
Brake Warni
Fuel Gauge
tor Light
Gear Indica
Oil Gauge
Tachometer
e Gauge
Temperatur
Voltmeter
In c lu d e s C ir c
u it s F o r :
Accessory
Chevrolet Camaro
painlessperformance.com
American Made
PERFORMANCE PRODUCTS
Find Your Dealer 800.54.WIRES
American Proud
Accessory /
Cigarette Li
ghter
Accessory /
RS/SS Head
light Covers
Backup Ligh
ts
Blower Mot
or
Brake Lights
Charging
Courtesy &
Dom
Electric Chok e Light
e
Electric Fuel
Pump
Emergency
Flashers
Fused Powe
r Source
Glove Box Li
ght
Headlights
Horn (Relay
)
Ignition Coil
Instrument
Panel Lightin
g & Gauges*
Park Lights
Power Door
Locks
Power Windo
ws
Radio/Clock
(Constant &
Switched)
Starting
Tail Lights &
License Plat
e Light
Turn Signal
s
Wipers and
Washer Pum
p
* Including Wi
res For:
Aftermarket
Gauge Powe
r
Brake Warni
ng Light
Fuel Gauge
Gear Indica
tor Light
Oil Gauge
Tachometer
Temperatur
e Gauge
Voltmeter
FOR 24 YEARS
HANDS ON
COATED
Masking is
masking, whether
for a traditional
paintjob or a peeloff coating. The
more precise your
masking is, the
better the end
result will be.
HANDS ON
Cleaning the
gun thoroughly
with mineral
spirits is very
important and
will keep the
colors pure.
Burnout Black
is the color of
choice for the
accent stripe.
Be sure to use Eastwoods surface prep and cleaner. It does two things: it cleans the surface
of debris and sets up the surface for easier removal (peeling) of ElastiWrap when youre
ready to take it off.
With our
graphic
outlined, we
mask the
surrounding
panels to
protect
them from
overspray,
even though
the turbine
sprayer
hardly
produces
any.
HANDS ON
Next, we wanted to try something that has been discussed online: spraying automotive
clearcoat over ElastiWrap to give it solvent resistance and stain resistance to gasoline and
other chemicals. This fender has been sprayed with four coats of clear ElastiWrap with
some bass boat flakes mixed in.
CONCLUSION
SOURCE
PARTS LIST
DESCRIPTION
Torqued Yellow (quart)
Burnout Black (quart)
Matte clear (quart)
Surface prep
Turbine paint gun
Mineral spirits (gallon)
Masking tape, 34-inch
Fine line tape
TOTAL
PN
15082ZP
15074ZP
15250ZP
14933Z
14878
15287ZP
51515
37166
SOURCE
Eastwood
Eastwood
Eastwood
Eastwood
Eastwood
Eastwood
Eastwood
Eastwood
PRICE
$29.99 (qty. 7)
29.99
29.99
9.99
69.99
19.99
5.99
10.99
386.86
HANDS ON
EDELBROCK
EXTRA EDITION
An Exclusive Look at Edelbrocks New Performer
RPM CNC for Pontiac V8
By Rocky Rotella / Photos: Rocky Rotella
Where Pontiac performance enthusiasts were otherwise forced to hunt down and modify rare round-port cylinder heads, Edelbrock
changed the industry in 1995 with the introduction of its cast-aluminum Performer RPM. Featuring a round-port exhaust configuration and
an as-cast intake port capacity of approximately 280 cfm, it continues to sell very well. A new version of the same casting is available with
CNC-machined, heart-shaped combustion chambers.
PONTIAC BASICS
Pontiac purists have coveted the divisions round-port cylinder heads for
years. Introduced on the 196812 Ram
Air II, the round-shaped exhaust outlets were intended as a convenience
for racers looking to fit tubular headers. According to the late Malcolm
McKellarfamed Pontiac engineer
renowned for taking the divisions V8
performance to the next level during the
late 1950s and early 1960sinternal
testing revealed that the round exhaust
outlet didnt actually improve airflow
when compared to the typical ovalshaped outlets used on all other Pontiac
V8s up to that point. Instead, the internal-port changes accompanying the
Not to be confused with the Performer D-port (shown), which Edelbrock released in 2011,
the new Performer RPM CNC is a modernized version of its original round-port cylinder
head design. The D-port casting has a CNC-machined chamber as well, though its slightly
different than the Performer RPM CNC.
HANDS ON
We knew Edelbrock had been considering modifying its Pontiac Performer RPM heads
for several years, but it wasnt until we spied this prototype in the companys booth at
SEMA in November 2012 that we knew it was a reality. The next several months until
production were spent tweaking the design to optimize performance
ENTER EDELBROCK
Edelbrock Corporation in Torrance, California, has been producing high-performance intake manifolds for Pontiac
V8s since the 1950s. It had been producing aftermarket cast-aluminum cylinder heads for several years, too, but
not where Pontiacs were concerned.
During the mid-1990s, we recognized
a large demand for a high-flow Pontiac
cylinder head, says Smitty Smith,
Edelbrocks technical sales coordinator.
We teamed with Ken Crocie of H-O
Racing to develop a cylinder head patterned after Pontiacs desirable R/A-IV
casting and introduced our Performer
RPM in 1995.
According to vintage Edelbrock literature, the Performer RPM cylinder head
for Pontiac V8 was specifically developed to satisfy the performance
requirements of street enthusiasts and
drag racers alike. Maintaining the
deck, intake, exhaust, and valve-cover
flanges in the stock locations allowed
us to offer a cylinder head that would
install easily on virtually any Pontiac V8
block from 1962 forward with a bore
diameter of 4.06 inches or greater,
Smith says. The intake ports remained
Much development work went into perfecting the chambers shape. Because of CNC
machining, consumers are rewarded with a chamber thats virtually identical from cylinder
to cylinder. How is Edelbrock able to ensure that? This digitized program is the answer.
IT WORKS!
Lubriplate No. 105 Motor Assembly Grease has become a tradition among
professional and shade tree mechanics for rebuilding engines. Why?
Because it works! Lubriplate No. 105 is the premier pre-lube lubricant
IRUPXODWHGWRSURWHFWDJDLQVWVFXIQJVFRULQJDQGIULFWLRQ
/XEULSODWH1RLVWKHRULJLQDOZKLWHJUHDVHVSHFLFDOO\GHVLJQHG
to prevent engine wear during the initial startup. Trusted by four
generations of mechanics worldwide.
HANDS ON
When Edelbrock released its Performer RPM in 1995, the combustion chamber resembled
the scallop-shaped, wedge-type chamber that Pontiac utilized. Unlike the stock units,
Edelbrock biased the plug toward the exhaust valve, which not only allowed for exhaust
port enhancements, it also centralized its position in the chamber for improved combustion
efficiency. Edelbrock still offers this cylinder head in 72- and 87cc variants.
Edelbrocks new Performer RPM CNC for Pontiac V8 features a fully machined combustion
chamber with a pronounced heart shape. Its easy to see how this chamber differs from
the scalloped-shaped chamber of the Performer RPM. Notice that the spark plug has been
relocated to further enhance combustion efficiency with a chamber of this shape, which can
further lessen total spark lead requirements. Edelbrock offers the CNC-machined chamber
in 72- or 87cc volumes.
The fully CNC-machined combustion chamber design essentially eliminates the transition
from the chamber to the valve seat, which can not only show a minor flow improvement
when compared to a scallop-shaped castings, it tends to better control fuel through the
transition as well.
rules. Its the most powerful series of street cams weve ever produced. Building on
technology from the popular Voodoo Series, these cams feature even faster opening
rates, a controlled closing and far more area under the lift curve.
With a 108 lobe separation angle and a 104 intake centerline, this extremely aggressive design provides tons of low- and mid-range power perfect for back road
adventures and stoplight-to-stoplight performance. When dyno-tested, Bootlegger
Cams provide proven gains of up to 40 hp depending on the engine combination. Offering the perfect mash-up of todays design advancements and old-school attitude,
these are the perfect cams for harnessing your outlaw spirit.
9540z
HANDS ON
CHAMBER CHATTER
MODERNIZING A STANDARD
SOURCE
ASK ANYTHING
8
10
12
11
This manifold bolt-tightening procedure is slightly different from the standard center-out process and may improve manifold sealing. Note
that the final torque is applied to the center bolts.
GASKET TECH
tried several types of performance gaskets: Ford Motorsport, Mr. Gasket Ultraseal, Edelbrock, and Fel-Pro
Performance. None would hold up for
any period of time. They would typically
not hold the torque (only 22 lb-ft!) for
very long and would end up getting
crushed and start leaking again after
re-torquing.
After much frustration, I decided to
go back to the steel core stock gaskets
and add a skim of fuel-resistant silicone
sealer around each intake port. This has
taken care of the problem and makes
the car much more fun to drive. Im not
sure why I had such trouble getting the
intake to stay sealed. Possibly it has
something to do with the extra thickness of the composition head gaskets
throwing off the intake-to-head angle,
or maybe Im just not very good at
installing an intake manifold! Either
way, it seems to have done the trick
and thought it may help others who
have similar problems. Thanks for your
time and keep up the good work!
PRESENTS
7CITIES
7CAR SHOWS
7DAYS
1,500 MILESLES
5,800 VEHICSIASTS
100K ENTHU
R
REGISTE
D MAG
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IN E
O K .C O M
MAGAZ
FA C E B O
D
O
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T
O
E
R: @H
A G A Z IN
M
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T W IT T E
O
R
T
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RAM: H
IN S TA G
NOW
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HOTROD
JUNE
6TH
Madison, WI nter
Alliant Energy Ce
DRIVEN BY
JUNE
7TH
Champaign, IL
Parkland College
OD
OFFICIAL HEORTVRATON:
H OT E L R E S
nners.net
www.travelpla00
or 410.349.30
JUNE
8TH t. Louis)
Madison, IL (S ts
Gateway Motorspor
Park
VENDOR O:
BOOTH INF
Contact
o
Martha Carrasc
5
13
.3
5
949.70
JUNE
9TH
Memphis, TN ational
Memphis Intern
Raceway
EVENT ?
QUESTIONS231
Call: 310.363.4
or email: otrod.com
powertour@h
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Hoover Metropolitan
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effect between the intake and the
head-sealing surfaces, but it also limits the effective clamping load. This is
made even more tenuous with the
use of 516-inch intake bolts instead of
the more common 38-inch bolts.
There is no easy way to check the
angle of the interface between the
manifold and the heads unless you
go to lengths of comparing angles
taken with a digital angle finder.
There are some ideas that can and
do help. Bob mentioned using stock
gaskets with a steel core. Fel-Pro
makes intake gaskets now with an
S suffix that indicates the gasket
has a steel core. For stock or nearstock small-block Ford 289-302
Windsor heads, this Fel-Pro gasket
would be PN 1250-S3. We spoke with
Fel-Pros Greg Smith, who said FelPro does not recommend using RTV
around the intake ports because
users often employ too much, which
acts like a lubricant, allowing the gasket to move. He recommends no
more than the thinnest skim coat of
RTV if you choose to use it.
Greg mentioned that one of the
most common causes for this kind of
leak occurs because the intake manifold and head surfaces are not parallel. The recommendation is that the
sealing surface of the intake port be
0.003 inch tighter at the bottom
between the intake and cylinder head
than the top of the intake port. One
way to measure this is to sacrifice an
intake gasket by drilling four 316-inch
holes in the gaskets upper and lower
areas surrounding the intake port.
Then insert lead shot (0.125-inch
thickness) in the holes (held in place
with white grease). Next, torque the
intake down and then remove and
measure the lead shots compressed
thicknesses in each location. If the
upper lead shot is thinner than the
lower, the intake manifold is not parallel to the head. Fel-Pros recommendation is to machine the intake to
produce the required 0.003 inch
tighter clearance at the bottom.
Another suggestion would be to
use an ARP intake manifold stud kit
(PN 354-2103, $60.72, Summit Racing) to not only help drop the intake
on properly but also assist in a better
clamp load on the gasket. Studs also
reduce the wear and tear on the
threads in the head, especially if the
heads are aluminum. Weve also
included a slightly altered bolt-tight-
MORE INFO
Federal-Mogul (Fel-Pro);
248/354-7700; Federal-Mogul.com
FINE LINES
CC QUICKIES
FREESHIPPING
NATIONWIDE
LOWEST PRICEGUARANTEE
We will meet or beat any advertised price.
All-Aluminum
Vacuum
Secondary
Carb
Aluminum
Water Pumps
........................
Balanced Street
Performance
Rotating Assemblies
$323.95
$396.99
Billet Steel
Timing Sets
Premium SAE 1144 billet steel machined on state-of-the-art CNC
equipment. Ensures consistent quality and eliminates the dreaded run
out found on inferior products. Sets
include a 9-keyway crank sprocket
along with a .250 diameter True
Roller chain.
Starts at .. .......................... $79.95
Hurricane Intakes
Designed for all out racing applications. Has been proven in dyno tests
to be the best overall performing intake of this type.
Chev SB at ...................... $185.95
Some parts are not legal for sale or use in California on any pollution controlled motor vehicle.
Actual prices may vary from publication date.
CC122214
ASK ANYTHING
WEVE GOT
SOLUTIONS!
[email protected]
CarCraft.com
Car Craft Mag
831 S. Douglas St.
El Segundo, CA 90245
CC QUICKIES
MORE INFO
Aeroquip;
800/386-1911; Eaton.com
Brown & Miller
Racing Solutions;
704/793-4319; BMRS.net
Goodridge (USA);
800/662-2466; Goodridge.net
Holley Performance
Products (Earls);
270/781-9741; Holley.com
TechAFX;
877/355-0137;TechAFX.com
a
is one he removed from his Cagiv
The motorcycle fairing on the wall
e). He replaced it with a custom,
Elefant (powered by a Ducati engin
ia
mmodate an extra radiator. The April
carbon-fiber unit he made to acco
t
some fairing repairs due to a recen
dirt bike is currently undergoing
g to
plans to redesign the front fairin
crash during a rally in Mexico. He
the navigation tools.
increase its strength and reposition
The Suzuki
TD-400 was
bought for
$400. It is
a torquey
2-stroke from
the early 1970s
and runs like a
champ.
The front
bumper of
daughter
Tianas 1952
F-1 is getting
rechromed.
When they
purchased the
truck, it was
coated with
rattle-can black.
They replaced
the fenders with
reproduction,
fiberglass parts
due to excessive
body filler in the
original panels.
and her younger sister, Tiana, choose a 1952 Ford F-1 with a
351 Windsor swap. Both vehicles were gifted to them in project state for their 16th birthdays, and after a year of fatherdaughter restoration, the girls got them back for their 17th
birthdays. John made sure to include his daughters in the process, teaching them to turn a wrench and give them the confidence to fix things themselves. The girls definitely enjoyed
HARBOR FREIGHT
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900 PEAK/
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19
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LOT NO.
69678/68440
Item
69678
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$ 99
Weighs
43 lbs.
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1499
VALUE
RAPID PUMP
2 TON ALUMINUM
RACING JACK
LOT NO.
47016/67181/62300
ITEM 90899
98025/69096
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TORQUE
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"Impressive Accuracy,
Amazing Value"
1/4" DRIVE
within 4%
SAVE
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9999
LOT NO.
33497
60604
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1/2" DRIVE
LOT NO.
239/62431
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21
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LOT NO.
69904
68892
Item 60625
shown
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170 AMP
MIG/FLUX
WIRE WELDER
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3/8" DRIVE
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Item
60604
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WE CARRY A
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ELECTRODES
16499
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Item 68892
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99
$95 REG. PRICE $149.99
54
319
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3/62334
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2499
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6" SELF-VACUUMING
AIR PALM SANDER
Item 98895
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350 lb.
Capacity
4999
Item 66911
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100
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LOT NO.
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61899/62399
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Item 67338
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1500 Lb.
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18999
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18999
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LOT NO.
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PROJECT CAR
LOW-DOLLAR DART
Part 1: Buying an A-Body Mopar on a Budget
By Jason Sands / Photos: Jason Sands
The previous owner had installed this mid-1970s 360 engine in the
Dart. While we didnt expect much out of the low-compression
engine, we thought it would still pump out around 200 hp,
assuming it is in good shape.
PROJECT CAR
The rear quarter-panel was a mixture of Bondo, rust, and primerprobably the roughest
spot on the car. Well be looking to replace the whole section soon; at this point, its too far
gone to Band-Aid.
Another poor fix was the Bondo and primer on the top of the Dodge,
which looks like it had been done without even removing the
chrome trim. This is another area we plan to fix or clean up a bit and
vinyl top-over.
PROJECT CAR
When The
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TOP END KIT #2098 FOR S/B CHEVY, 410 HP
FOLLOW US ON:
Kevin
Youngs
1970 Ford
Torino
By Eric English /
Photos: Eric English
ALMOST STOCK
And heres where the numbercrunchers get all excited: While you
might imagine that few upscale buyers were interested in a big-block
and four-speed, youll likely be surprised that Youngs car is just one of
three Broughams built this way.
In other words, single-digit rare.
When Young bought the car in 2008,
it had been nicely dressed out for show;
the underhood view was neat as a pin,
the factory shaker and Hurst shifter
hinted at great things beneath, and
Magnum 500 wheels made the stripeless and decal-lacking sheetmetal
really pop. Young enjoyed the car for a
while as is, and found the front bench
seat was perfect for cruise nights with
his wife and four growing kids.
Fast-forward five years to 2013, and
Young noticed some unusual valvetrain
noise. While it turns out a set of lifters
wouldve cured the problem, in the
best hot rodder tradition, Young saw it
as an opportunity to tear down the
motor and build something better. The
goal was a reliable, street-friendly,
pump-gas engine that was capable of
easy 12s on street tires, all the while
retaining a factory restored appearanceincluding iron intake and exhaust
manifolds. Ive always admired the
Sharp eyes may notice the Broughams rear body lines differ from other muscled Torinos,
such as Cobras and GTs. Whereas the latter two were built on the swoopy Sportsroof
platformlike the Grabber Blue example seen hereBroughams sprung from the base
hardtop (completely different from the Sportsroof aft of the doors).
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270-901-3346 | demoncarbs.com
n the 1960s, there existed a very special Pontiac dealership in Royal Oak, Michigan. Owned by Ace Wilson
Jr., Royal Pontiac offered some of the fastest, bestperforming, and most-sought-after Pontiac GTOs of the
era. Even before the appearance of the GTO option on the
1964 LeMans, Royal Pontiac offered special tuning packages to improve upon the already impressive performance
of Pontiacs 389- and 421ci engines. Customers could either
purchase the go-fast goodies for DIY installs or have the
dealership do the wrenching.
Forty years after the first GTOs made their mark on the
streets and in muscle-car folklore, Pontiac was ready to bring
the Goat back to its former glory. Although Royal Pontiac was
a thing of the past, many tuning companies thrived in the new
age of computer controls and electronic fuel injection. Best
known for its Firehawk packages adorning the fourth-gen Firebird Formula and Trans Am, SLP (Street Legal Performance) of
Toms River, New Jersey, saw the opportunity in supplying its
proven performance parts and hot rod know-how to the new
Goat. In honor and recognition of the prowess of the Royal
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Visit: tenappstore.com
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PH: 770.307.0241 or email:[email protected]
JUNKYARD BUILDER
A Homemade TBI Conversion for $904
By Barry Kluczyk / Photos: Barry Kluczyk and Leonard Slebodnik
Lets dive right in with the removal of the Quadrajet on the original 350 engine. As is the
case with many enthusiasts who dont use their hobby car as daily transportationand
store it during the winterdriveability suffered for the owner.
COLLECTING PARTS
AND GETTING DIRTY
A 38-inch fuel line rated for high-pressure fuel injection is required to feed the TBI unit. That
means running an all-new fuel line from the tank to the TBI. Slebodnik also grabbed some of
the flexible hardline shielding for the fuel line from the salvage-yard engine.
The TBI unit used for the project is simply a salvage-yard part scavenged from any of the
millions of GM trucks built from the mid-1980s through the mid-1990s, including the 4.3L
V6, 5.0L and 5.7L small-blocks, and even the 7.4L big-block (the 7.4L units require largerbore adapter plates). This one came from a 4.3L S-10 (with a pair of 45-lb/hr injectors) and
was purchased at a pull-your-own junkyard for only $35. Its important to make sure the TBI
unit still has the throttle position sensor (TPS) and idle air control valve (IAC). In addition,
a couple of coolant temperature sensors are required, so they should be grabbed from the
same donor engine. For safetys sake, its a good idea to replace the TBI units gaskets and
seals. Its cheap and easy insurance.
JUNKYARD BUILDER
When it comes to sending fuel to the engine, the original block-mounted mechanical pump
must be replaced with a high-pressure electric pumpand dont forget the block-off plate
for the original pump on the engine. There are a couple of options here: An in-tank pump or
an external pump. The easiest path is what Slebodnik took: an external pump (and filter) for
a late-1980s/early 1990s Ford F-250 with a throttle-body-fed 7.5L (460) engine. Compared
to contemporary port-injection engines that run fuel pressure of about 60 psi, the GM TBI
runs with about 12 to 15 psi and the TBI unit features an internal pressure regulator, which
is great. But even with this electric pump, it still needs gravity feed, so the pump must be
mounted below the tank. Wiring for it must also run to a relay under the hood, but care
should be taken, of course, to keep that wiring away from the exhaust system.
TUNING TRIALS
AND TRIBULATIONS
The TBI units throttle mechanism is positioned closer to the firewall, necessitating a new,
adjustable linkage bracket (arrow). Its available from the likes of Jegs and Summit Racing
for only a few bucks, and it simply mounts to the intake manifold.
JUNKYARD BUILDER
SOURCE
MegaSquirt; DIYAutoTune.com
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Its a gasser. Dont let the new guy tell you that your drag car isnt a gasser because it was built after 1955 and doesnt have a Moon tank on the front bumper. Gasser was a NHRA class, and like most drag racing classes, it was derived from modified street cars that ran on gasoline in either Gas Coupe or Sedan.
Sky-high front ends and Moon tanks werent required. Skip Hess was known for his Shores & Hess AA/Gas Ford Anglia but switched to this Mustang in 1968
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Chevelle in the far lane.
WEIV RAER
CAR CRAFT (ISSN 0008-6010); May 2015, Vol. 63, No. 05. Copyright 2015 by TEN: The Enthusiast Network Magazines, LLC. All Rights Reserved.
Published monthly by TEN: The Enthusiast Network, LLC, 261 Madison Avenue, 6th Floor, New York, NY 10016. Periodicals Postage Paid at New York, NY,
and at additional mailing offices. POSTMASTER: Send all UAA to CFS. (See DMM 707.4.12.5); NON-POSTAL AND MILITARY FACILITIES: send address
corrections to Car Craft, P.O. Box 420235, Palm Coast, FL 32142-0235. Subscription rates for 1 year (12 issues): U.S., APO, FPO and U.S. Possessions
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email [email protected], call 800/800-7697 (386/447-6385, international), or write to Car Craft, P.O. Box 420235, Palm Coast, FL
32142-0235. CHANGE OF ADDRESS: Six weeks notice is required to change a subscribers address. Please give both old and new addresses and label.
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