Discrepancies

SHELL LINEAR TRUENESS FOR 4 & 5

WORKSHOP SITE JOINT Camp at: Binani Cements Ltd.,
JOINT WORKSHOP JOINT Rajasthan.

D 360

Shell No:5 Shell No:4

A C
0 180
1 2 3 4 5 6 7 8 9 10
Y
X

B 90

PIANO WIRE SET AT 100mm SHELL FACIAL RUNOUT SHELL 4 + 5 LENGTH

Position No A B C D Pos No X Y GAP AT SITE JOINT Pos No LENGTH
1 100 100 100 100 1 135.5 95.5 4.3 1 14005
2 100 101.5 101 98 2 136 96.5 2.5 2 14004.5
3 100 102 101 99.5 3 135 96 7.3 3 14004
4 99.5 100 99.5 95.5 4 129 96 8.5 4 14010
5 100 100 100 94 5 127 96 9.2 5 14011
6 100 100 101 95.5 6 130 94.5 8.8 6 14010
7 101 100 100 95.5 7 132.5 97.5 4.3 7 14008
8 99.5 99 100.5 99 8 131 96.5 1 8 14008
9 100 99.5 101 98.5 9 127.5 99 4.4 9 14010
10 100 100 100 100 10 126 97.5 9.8 10 14012
11 127 97 11.5 11 14011
12 133 97 4.5 12 14006
13 136 96.85 1.3 13 14004
14 135.5 96 4.4 14 14004
15 133.5 97 4.5 15 14004
16 132.5 95 5.2 16 14008
 Discrepancies

• Contact area of bearing shell

with bearing liner is not fully
machined. So there is 2.8 mm
gap between bearing liner
collar and shell.
 Discrepancies
• While mounting the membrane coupling on to one
of the pinion shaft ,The coupling was heated up to
1500c. Second time it was heated up to 2000C
and mounted but it gone up to100mm only. After
removing the coupling we decided to mount the
other side of the shaft. In that side also it got stuck
after reaching the 75% inside. While removing the
coupling the key locking bolts got sheared and key
also got damaged.
Discrepancies
 Protocols

CORRECTION OF ROLLER INCLINATION FP/KILN/BRG/04

FULLER INDIA LTD. CUSTOMER DATE:

KILN SIZE: KILN SLOPE:

Concerning kiln Inclination Ki deviation If Y1 & Y2 have opposite signs or if one of the values
of incl. ^I and direction of rotation, see is zero, Rm has the right value and no corr. Reqd.
A Inlet position drg. for kiln
Outlet IT = KI + ^I% If" t" is positive place the shim on outlet side tpo and ^R
Ri Rt clockwise LH roller RIL = IT - 0.02% becomes negative, If "t" is negative place the shim on
t pi RH roller RIR = IT + 0.02% inlet side and ^ R becomes positive. In practice t p
Ro
Rt anti clockwise LH roller RIR = IT + 0.02% will be a sheet of standard thickness, halfway between
t po
RH roller RIR = IT - 0.02% "t 1 & t 2 "but tending towards " t 2"

inclination from kiln inclination

Theoretical req. correction of

Theoretical inclination max.,

Theor Obtained corr of incl.

Deviation of Inclination
Inclinometer readings

Practical /correction to be

Inclination measured after

Theo obtained inclination
Meaure roller inclination.

tp mm
Live ring deviation of

Live ring Inclination

Bearing distance Bearing distance

roller incilination
Support No

carried out

correction
inclination
t1= (A.Y 1) / 100

t2= (A.Y 2) / 100

^ R = (tp.100)/A

Rg = Rm+/- ^ R
Y2 = Rm - Rt
(Ri - R0)/2
Right Hand

Y1= Rm-Lt
Left Hand

position

Outlet

Rmo%
Inlet

tpo
tpi
^ I% LT % RTL% RTR% Ri % Ro% Rm% A mm Y 1% Y 2% t1 mm t2 mm tpi mm tpo mm ^ R% Rg % Rmo%

I Left
Right

II Left
Right

III Left
Right

FIL CUSTOMER CONTRACTOR

Ref.Drg.No. PAGE Ref Doc No: U4661-01

Protocols
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COMMENTS PLEASE.