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    Burner

    Uploaded by

    Ravi sharma
    This document provides information about a duo-flex multi-channel burner supplied by FLSmidth Pvt Ltd. including its design, controlling facilities to optimize flame momentum and reduce NOx formation, and guidelines for operation and adjustment of settings based on fuel type used. The burner has been designed to handle a maximum thermal output of 119 MW and primary air at 250 mbar pressure and 14678 m3/hr capacity. Operational settings are provided as initial guidelines, but should be reviewed and optimized based on visual flame inspection and kiln shell temperature monitoring.

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    Burner

    Uploaded by

    Ravi sharma
    250 views3 pages
    This document provides information about a duo-flex multi-channel burner supplied by FLSmidth Pvt Ltd. including its design, controlling facilities to optimize flame momentum and reduce NOx formation, and guidelines for operation and adjustment of settings based on fuel type used. The burner has been designed to handle a maximum thermal output of 119 MW and primary air at 250 mbar pressure and 14678 m3/hr capacity. Operational settings are provided as initial guidelines, but should be reviewed and optimized based on visual flame inspection and kiln shell temperature monitoring.

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    This document provides information about a duo-flex multi-channel burner supplied by FLSmidth Pvt Ltd. including its design, controlling facilities to optimize flame momentum and reduce NOx formation, and guidelines for operation and adjustment of settings based on fuel type used. The burner has been designed to handle a maximum thermal output of 119 MW and primary air at 250 mbar pressure and 14678 m3/hr capacity. Operational settings are provided as initial guidelines, but should be reviewed and optimized based on visual flame inspection and kiln shell temperature monitoring.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    250 views3 pages

    Burner

    Uploaded by

    Ravi sharma
    This document provides information about a duo-flex multi-channel burner supplied by FLSmidth Pvt Ltd. including its design, controlling facilities to optimize flame momentum and reduce NOx formation, and guidelines for operation and adjustment of settings based on fuel type used. The burner has been designed to handle a maximum thermal output of 119 MW and primary air at 250 mbar pressure and 14678 m3/hr capacity. Operational settings are provided as initial guidelines, but should be reviewed and optimized based on visual flame inspection and kiln shell temperature monitoring.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 3

    1.

    0 General information

    1.1 Introduction

    This is known as duo-flex multi-channel burner supplied by FLSmidth Pvt Ltd. This is the
    latest and modern burner. We have all controlling facilities for controlling flame
    momentum tip velocity and NOx formation.

    For decreasing the NOx formation in the kiln, the flame momentum can be optimized by
    adjusting the nozzle tip area and primary air flow.

    1.2 Design

    Figure 1.1 – Duoflex Burner tip configuration Duoflex assembly

    01 Primary air channel 03 Oil lance channel


    02 Coal channel
    The burner has been designed according to the following conditions

    Thermal output, maximum 119 MW


    Ambient air pressure 961 mbar
    Ambient temperature 45 °C

    Primary air
    Maximum pressure 250 mbar
    Maximum capacity at ambient conditions 14678 m3/hr

    Main fuels

    Coal
    Net calorific value 3800 kcal/kg
    Conveying air amount at ambient conditions 8214 m3/hr
    Maximum capacity 27000 kg/h

    5.4 Operation
    Adjust the flame shape when the kiln burning zone is hot enough to support the flame.
    The flame should then be made longer to give a more uniform thermal load on the
    lining. Use the following default settings at first start

    Radial/Swirl air valve 30°-90° open


    Axial air valve 90° open, normally
    Air nozzle 30-100% open

    These settings however are preliminary and should be reviewed after inspection of the
    flame shape. The best settings are found by using the enclosed interface for calculating
    the flame momentum, visual inspection in the kiln and monitoring the kiln shell
    temperatures, which normally reflects the formation of coating, when the lining is in
    good shape. The goal is to create an even distributed kiln shell temperature in the
    burning zone area without getting ring formations or naked lining in the inlet and outlet
    of the burning zone.

    For regulation of the fuel input rates, see separate instruction manual for oil burner
    and/or gas burner and coal dosage equipment.

    Once the kiln is in normal operation, the flame should be monitored very closely.
    Impingement of the flame against the lining must never occur since this may have a
    disruptive effect on the coating, which in turn may entail a too high kiln shell
    temperature and a reduced life span of the lining. If for example the flame is pointing
    too much upwards and therefore will be too close to the kiln shell, the position of the
    Duoflex burner should be adjusted to move the flame down towards the kiln charge.
    See separate instruction for burner suspension.

    Primary air momentum and swirl must be adjusted to make the flame hard and
    stable.

    The optimum burner settings depend on the fuel. The table below can be used as a
    guide line for initial adjustment.

    Fuel Swirl valve position Primary air momentum

    Low volatile coal (Petcoke,


    45-90° 2500-3000 % m/s
    Anthracite)
    Medium volatile coal 45-90° 1800-2200 % m/s
    High volatile coal (Lignite) 0-30° 1800-2200 % m/s
    Fuel oil 0-30° 1500-1700 % m/s
    Fuel gas 0-10° 1400-1800 % m/s
    30-90° (based on fuel
    Secondary fuels Up to 3000 % m/s
    type)

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