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    Amandeep Singh
    This document summarizes a Kaizen process improvement at Kova Fasteners Pvt. Ltd. Specifically, it details improvements made to the process of manufacturing a flange bolt. The improvements included redesigning the tooling which eliminated burrs after trimming and heat treatment. This led to improved quality, reduced measurement errors, and resolved runout problems. Testing of samples with the new process was approved by the customer. Key benefits included reduced costs through material, electricity, and production time savings as well as increased production output and lower rejection rates.

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    Before After: Comments

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    Amandeep Singh
    49 views2 pages
    This document summarizes a Kaizen process improvement at Kova Fasteners Pvt. Ltd. Specifically, it details improvements made to the process of manufacturing a flange bolt. The improvements included redesigning the tooling which eliminated burrs after trimming and heat treatment. This led to improved quality, reduced measurement errors, and resolved runout problems. Testing of samples with the new process was approved by the customer. Key benefits included reduced costs through material, electricity, and production time savings as well as increased production output and lower rejection rates.

    Original Description:

    KZN

    Original Title

    kaizen

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    This document summarizes a Kaizen process improvement at Kova Fasteners Pvt. Ltd. Specifically, it details improvements made to the process of manufacturing a flange bolt. The improvements included redesigning the tooling which eliminated burrs after trimming and heat treatment. This led to improved quality, reduced measurement errors, and resolved runout problems. Testing of samples with the new process was approved by the customer. Key benefits included reduced costs through material, electricity, and production time savings as well as increased production output and lower rejection rates.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    49 views2 pages

    Before After: Comments

    Uploaded by

    Amandeep Singh
    This document summarizes a Kaizen process improvement at Kova Fasteners Pvt. Ltd. Specifically, it details improvements made to the process of manufacturing a flange bolt. The improvements included redesigning the tooling which eliminated burrs after trimming and heat treatment. This led to improved quality, reduced measurement errors, and resolved runout problems. Testing of samples with the new process was approved by the customer. Key benefits included reduced costs through material, electricity, and production time savings as well as increased production output and lower rejection rates.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 2

    KAIZEN

    Title:- Improved Process Design Company name :- Kova Fasteners P.Ltd


    PART NAME :- Flange bolt M8x22 Process Design by: :- Amandeep Singh

    Before After

    Comments:1) Comments :-
    1. Burr observed after trimming process 1. Quality Improved no burr observed with new
    2. Burr found more sharp after heat treatment. designed tooling .
    3. its cause the measurement error 2. No need to set the die case again and again
    4. Head runout problem 3.Run out problem resolved
    4.Party approved the samples.

    Benefits : cost pro quality time money


    IDEA EXECUTE BY :- Design & Dev. Dept.
    TITLE:- Improved tooling design KAIZEN
    SAVING
    PART NAME :- Flange bolt M8x22
    Material Saved- .003gram(material saved from one
    Description Before After
    piece) .003×rs70=5250/

    Electricity Saved-
    Time loss daily 2hours 10 Min Daily 17.90 units saved (17 .90×rs 6.00=107/)
    Rejection decreased from 5% to .
    Production 25000 30000 01%=25000/-
    increased TOTAL SAVINGS FROM A LOT OF 1 LAC
    PIECES= 25000+107=25107

    Electricity 10kwHX35=350/- Machine Process


    Consumed removed. KAIZEN INVESTEMENT
    (per day) Skilled Operator salary = 15000
    0 cost
    Tooling =Rs.1000
    PAY BACK TIME – 1.5 days
    BENEFITS
    Rejection 5% 0.01% 1. Customer Satisfaction & zero complaint
    2. QUALITY IMPROVED
    3. PRODUCTIVITY INCREASE
    4. LESS MANPOWER
    5. MACHINE PROCESS SAVED
    HORIZONTAL DEPLOYMENT- YES

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