Apm 1
Apm 1
Apm 1
3. Over Costs High Volume Products & Under Costs Low Volume Products
E.g:
Product Volume OH Cost (Rs)
Product 1 200 1000
Product 2 500 1000
Product 3 1000 1000
If Absorption Costing is used the FOAR = 3000/1700 = 1.76 per unit
OH Absorbed Per Unit Actual OH Per Unit
Product 1 1.76 5
Product 2 1.76 2
Product 3 1.76 1
4. Would lead to set prices without considering the actual resource consumption. This
would lead to accepting loss making orders and rejecting profit making orders. Difficult
under competition.
6. Difficult to identify areas of unnecessary spending and create strategies to act on them
• The main purpose of ABC is to allocate the OH based on various activities. It attempts to identify the direct link
between the cost & the product. ABC assigns cost to products or services using the basis of their consumption of
various activities within the organization.
• A cost pool is an activity that consumes resources and for which overhead costs are identified and allocated. For each
cost pool, there should be a cost driver.
• A cost driver is a unit of activity that consumes resources. An alternative definition of a cost driver is a factor
influencing the level of cost. Imagine
Steps of ABC
• Charge to Products
• Cost Drivers should be:
1. Relevant
2. Easy to Measure
Identifying Activities:
i. Unit Level – Quality Checking
ii. Batch Level – Machine Set up Cost, Cost of mould (E.g.: Plastic)
iii. Product Level – Product Design, Product Re-engineering
iv. Customer Level – Equipment Installation Cost (E.g.: Cable TV)
v. Region Level – Tower Maintenance (Mobile Industry)
vi. Organization Level – Rent, Electricity etc.
COST POOL COST DRIVER COST PER COST
DRIVER
MACHINE COST POOL MACHINE HOURS MACHINE COST /
MACHINE HOURS
MACHINE SET UP COST POOL NO OF PRODUCTION RUNS SET UP COST/ PROD.
RUN
QUALITY INSPECTION COST POOL NO OF INSPECTIONS QI COST/INSPECTION
1. Traditional Costing method using direct labour hour rate to absorb overheads
2. ABC, using suitable cost drivers to trace OH to
ANSWER 1
Traditional method
OAR=B.O.H/B.A.L=2200000+200000+450000/(1*5000+2*7000)
=$150/LH
L M
Overhead 1hr*150=$150 2hr*150=300
ABC SYSTEM
L M
Machine activity= $2200000/(3*5000+1*7000)
=$100/MH 3*$100=$300 1*100=$100
Production run set up=$200000/(10+40)
=$4000/set up (4000*10/5000)=$8 ( 4000*40/7000 ) =$22.85
Handling order =$450000/15+60
=$6000/order (15*6000/5000)=$18 (60*6000/7000)=$51.43
COST PER UNIT =$326 =$173.28
• A manufacturing business makes a product in two models, model M1and model M2. details of the two products are as follows
QUESTION 2 Model M1 Model M2
• Annual sales 8,000 units 8,000 units
• Number of sales orders 60 250
• Sales price per unit $54 $73
• Direct material cost per unit $11 $21
• Direct labour hours per unit 2.0 hours 2.5 hours
• Direct labour rate per hour $8 $8
• Special parts per unit 2 8
• Production batch size 2,000 units 100 units
• Setups per batch 1 3
$ Cost driver
• Setup costs 97,600 Number of setups
• Material handling costs 42,000 Number of batches
• Special part handling costs 50,000 Number of special parts
• Invoicing 31,000 Number of sales orders
• Other overheads 108,000 Direct labour hours
A customer has indicated an interest in placing a large order for either model M1 or M2, and the
sales manager wished to try to sell the higher priced model M2.
(a) Calculate the profit per unit for each model, using ABC.
(b) Using the information above identify which product the sales manager should try to sell on the
basis of the information provided by your ABC analysis.
Advantages of ABC
1. More accurate CPU which would improve pricing, sales strategy, decision making, performance management etc
2. It provides a much better insight to what drives the cost
3. Overheads can be controlled by controlling the drivers
4. Unlike absorption costing, it can be used for non-production OH as well
5. Can be used in service organizations
Disadvantages of ABC
1. Expensive to implement
2. Complex process and hard to explain to the stakeholders
3. Difficult to design a system to perfectly capture correct activities and corresponding drivers
• a. Difficult to identify activities to capture overall organization
• b. Difficult to identify the “Cost Pool” corresponding to the activities
• c. Difficult to identify a single correct driver for each activity and collect information on a routine basis for that
driver
4. All overheads may not be allocated to a specific activity.
• Activity Based Budgeting
• • ABB is 'a method of budgeting based on an activity framework and utilizing
cost driver data in the budget setting and variance feedback processes'
• Activity Based Management (ABM)
• Definition
• ‘A System of management which uses activity based cost information for a
variety of purposes including cost reduction, cost modelling and customer
profitability analysis.’ (CIMA Official Terminology).
• Organizations that design and implement ABM has the following information
outputs.
• Facts …
• Support from the top management is mandatory for ABM
• ABM requires investments in the form of both costs and time
• ABM empowers employees and takes a critical step beyond ABC by recognizing the
contribution made as key resources of the organization.
• ABM leads to good team work and enhanced quality control
• ABM only focuses on reducing non-value activities, but exploits methods of eliminating
nonvalue activities. (e.g. In an ideal scenario, customer complaints could be eliminated by
identifying the cause for customer complaints)
• ABM aids high level decisions such as the discontinuation of non-profitable product lines
• ABM provides insights on the effect on the cost structure due to a change in strategy (e.g. the
impact of witching from large scale/batch production to small scale/customized production)
• In depth cost driver analysis enables companies to develop the linkages between cost drivers
and work towards differentiating from competitors
• Direct Product Profitability (DPP)
• Definition
• Direct Product Profitability involves the attribution of both the purchase price and other indirect costs (for
example distribution, warehousing and retailing) to each product line. Thus a net profit, as opposed to a gross
profit, can be identified for each product. The cost attribution process utilizes a variety of measures (for example
warehousing space and transport time) to reflect the resource consumption of individual products'.
• (CIMA Official Terminology)
• Retail organizations traditionally deducted the bought in cost of the good from the selling price to give a gross
margin. The gross margin is a useless measure for controlling the costs of the organization itself or making
decisions about the profitability of different products. This is because none of the costs generated by the retail
organization itself are included in its calculation.
• DPP is one relatively new way of spreading overheads in retail sector.
• In recent years DPP has evolved considerably in parallel with activity based costing. DPP has become much
more sophisticated and is now very similar to activity based costing. One of the reasons for its development
during has been the development of EPOS and EFTPOS (electronic point of sale and electronic funds transfer
point of sale) systems that have enabled access to the detailed data needed for direct product cost and
profitability calculations.
• Direct Product Profitability Computation
Selling price 1.50
Less: bought in price (0.80)
Gross margin 0.70
Less: Direct product costs
Warehouse costs .16