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Radiography

Part 2.
Course Reference WIS 20
M.S.Rogers
Radiographic Quality
 Density - relates to the degree of darkness

 Contrast - relates to the degree of difference

 Definition - relates to the degree of sharpness

 Sensitivity - relates to the overall quality of the


radiograph

M.S.Rogers
Penumbra Ug)

Focal spot
size
Ug= sos x ofd
ffd - ofd
fod (Ug = 0.25mm)

ofd

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Penumbra Ug)

fod Penumbra

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Penumbra Ug)

fod Penumbra

•A reduction in fod
•An increase in penumbra
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Penumbra Ug)
f

Penumbra

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Penumbra Ug)
f

Penumbra

•An increase in focal spot size


•An increase in penumbra
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Penumbra Ug)

Penumbra

ofd

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Penumbra Ug)

Penumbra

ofd

•An increase in ofd


•An increase in penumbra
M.S.Rogers
Penumbra Ug)
 Source size as small as possible
 Source to object distance as large as
possible

 Object to film distance as small as


possible

M.S.Rogers
Penumbra Calculations
Penumbra = SOS x OFD
FFD - OFD
SOS = 4mm
OFD = 25mm
FFD = 275
= 4 x 25
275 - 25

Penumbra = 0.4mm

M.S.Rogers
Penumbra Calculations
Min FFD = SOS x OFD + OFD
Penumbra (0.25)
SOS = 4mm
OFD = 25mm
FFD = 275

= 4 x 25 + 25
0.25

Min FFD = 425mm

M.S.Rogers
Radiographic Definition

Geometric unsharpness Inherent unsharpness


• FFD/SFD too short • Coarse grain film
• OFD too large • Salt screens
• Source size too large • Wavelength too short
• Vibration/movement • Fog
• Poor screen contact

M.S.Rogers
Inherent Unsharpness
Stray electrons from
exposed crystals
- -

- -
- -
- -

- -

Exposed radiograph Adjacent crystals


with crack like indication affected by stray electrons

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Inherent Unsharpness

 Large film grain size increased


inherent unsharpness
 Short wavelength increased inherent
unsharpness

 Loose film crystal distribution


increased inherent unsharpness

M.S.Rogers
Intensifying Screens
Radiographic film is usually sandwiched between
two intensifying screens
There are three main there are three main types
of intensifying screens

•Lead screens

•Fluorescent screens

•Fluorometallic screens

M.S.Rogers
Lead Intensifying Screens
Film placed between 2 intensifying screens
Intensification action achieved by emitting
particulate radiation (electrons)
Generally lead of 0.02mm to 0.15mm
Frontscreen shortens exposure time and
improves quality by filtering out scatter
Back screen acts as a filter only

M.S.Rogers
Salt Intensifying Screens
Film placed between 2 intensifying screens
Intensification action achieved by emitting
Light radiation (Visible or UV-A)
Intensification action twice that of lead
screens
No filtration action achieved
Salt used calcium tungstate

M.S.Rogers
Fluorometallic Intensifying Screens

Film placed between 2 intensifying screens


Intensification action achieved by emitting light
radiation (Visible or UV-A) and particulate radiation
electrons)
High cost
Front screen acts as a filter and intensifier
Salt used calcium tungstate
M.S.Rogers
Comparison of Intensifying Screens
Screen type Order of Order of Intensification How
image speed factor intensification
quality is achieved

Lead 1 3 2-3 Electrons

Fluorescent 4 1 8-15 Light radiation

Fluorometallic 3 2 5-10 Light radiation

None 2 4 N/A None

An intensification factor of 3 will reduce exposure from six


minutes to two minutes

M.S.Rogers
Image Quality Indicators

 IQI’s / Penetrameters are used to measure


radiographic sensitivity and the quality of
the radiographic technique used They are
not used to measure the size of defects
detected
 Standards for IQI’s include:
BS 3971
BS EN 462
DIN 62

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Image Quality Indicators

7FE12

Step / Hole type IQI Wire type IQI


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Image Quality Indicators

Step/Hole Type IQI

Wire Type IQI


M.S.Rogers
IQI Sensitivity
 Ideally IQI should be placed on the source
side
 IQI sensitivity is calculated from the following
formula

Sensitivity % = Thickness of thinnest step/wire visible x 100


Object Thickness

As a rough guild sensitivity = 2.0% or better.

M.S.Rogers
Image Quality Indicators
Thickness BS 3971 DIN 54 109 BS EN 462-2 BS EN 462-1
(mm) STEP WIRE WIRE (DIN 62) STEP/HOLE WIRE
1-6 7-12 13-18 4-10 9-15 15-21 1-7 6-12 10-16 H1 H5 H9 H 13 W1 W6 W 10 W 13
0.050 7
0.063 7 6
0.08 6 5
0.10 5 7 7 4
0.125 6 4 6 6 6 3
0.15
0.16 5 3 5 5 5 2
0.20 4 2 7 4 4 4 1
0.25 3 1 6 7 3 3 7 3
0.30
0.32 2 5 6 2 2 6 6 2
0.35
0.40 1 4 5 1 1 5 5 1
0.50 6 3 4 4 4
0.60
0.63 5 2 3 3 3
0.75
0.80 4 1 7 7 2 2 6 7 2
0.90
1.00 3 6 6 1 1 5 6 1
1.20
1.25 2 5 5 4 5
1.50 1 4
1.60 4 3 4
1.80 3
2.00 6 2 3 2 6 3
2.50 5 1 2 1 5 2
3.00
3.20 4 1 4 1
4.00 3 3
5.00 2 2
6.30 1 1
M.S.Rogers
IQI Sensitivity
A Radiograph of a 16mm thick but weld is
viewed under the correct conditions, 5 wires
visible on the radiograph IQI pack 6-12 Din
62, what is the IQI sensitivity?

Sensitivity = Thickness of thinnest wire visible X 100


Total weld thickness
Sensitivity = 0.4 X 100
16
Sensitivity = 2.5 %

M.S.Rogers
IQI Sensitivity
Using the same IQI pack 6-12 Din 62, How
many IQI wires must be visible to give an IQI
sensitivity of 2 %

Thickness of thinnest wire visible =


Sensitivity X Total weld thickness
100

= 2.0 X 16
100

= 0.32 6 wires visible


M.S.Rogers
Radiographic Definition
Definition measured by the use of a
type III I.Q.I.
Alternative terms given
•Duplex type

EN 462-5
•Cerl type B

•EN 462 part 5

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Artifacts
Static discharge
• Caused by pulling the film quickly
from between the screens in a dry
atmosphere
• The appearance is lightning like
but may appear as mottled

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Artifacts
Reticulation
• Caused by the emulsion rupturing
due to excessive temperature
differences between processing
tanks
• The appearance is a net like
structure
• It is a rare artifact due to the
flexible/plastic nature of modern
emulsions

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Artifacts
Diffraction mottle
• Occurs in a radiograph due to the
grain size or orientation of certain
materials such as stainless steels
and aluminum
• The appearance is fine porosity
throughout the weld area on the
radiograph
• It may be reduced or eliminated
by reducing the wavelength or by
changing the radiation angle by
approximately 5o
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Factors Influencing Sensitivity
Sensitivity

Contrast Definition

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Factors Influencing Sensitivity
Sensitivity

Contrast Definition

Density Film Energy Subject Processing


contrast

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Factors Influencing Sensitivity
Sensitivity

Contrast Definition

Density Film Energy Object Processing


contrast

Time Temperature Type Strength Agitation

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Factors Influencing Sensitivity
Sensitivity

Contrast Definition

Film Screens Energy Vibration Geometry Processing


speed

M.S.Rogers
Factors Influencing Sensitivity
Sensitivity

Contrast Definition

Film Screens Energy Vibration Geometry Processing


speed

Time Temperature Type Strength Agitation

M.S.Rogers
Radiographic Contrast

Low contrast

Low contrast

High contrast

M.S.Rogers
Radiographic Contrast

Film Contrast Subject Contrast

Film type Density Processing Scatter Wavelength Screens

M.S.Rogers
Radiographic Contrast
Lack of Contrast Excessive Contrast
 Wavelength to short  Wavelength to long
 Fog  Incorrect developer
 Prolonged development
 Over exposure
 Under exposure
 Insufficient fixation

M.S.Rogers
Radiographic Density

Incident light
Density = Log10
Transmitted light

 If the transmitted light is 1/10 of the incident light


Density = 1.0
 If the transmitted light is 1/100 of the incident light
Density = 2.0
 If the transmitted light is 1/1000 of the incident light
Density = 3.0
M.S.Rogers
Radiographic Density

Lack of Density Excessive Density


 Under exposure  Over exposure
 Developer temp too low  Excessive development
 Exhausted developer  Developer temp too high
 Developer too weak  Too strong a solution

M.S.Rogers
Measuring Radiographic Density

 Density is measured by a densitometer


 A densitometer should be calibrated
using a density strip

4.0 3.5 3.0 2.5 2.0 1.5 1.0

M.S.Rogers

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