Documentation of Maintenance: Dr. Anwar Al Assaf

Documentation of
Maintenance
Dr. Anwar Al Assaf
AMM /Dr. Anwar Al Assaf 11/06/2020 1

Manufacturer Maintenance
 Documents provided for aircraft maintenance

 Form content may vary
 Some of them are customized as below

Documentation Standard
ATA Specification 100 Creation of ATA Evaluation started on
(early digital data Specification 2100 (ATA merger with S1000D
specifications included) 100 appendix deleted) specification
< 1989 1989 - 1993 1994 - 1999 2000 2005 +
Digital Data Creation of ATA Specification

Specifications (incl. 2200 (iSpec 2200) based on:
SGML) become -ATA 100
Appendix of ATA 100
-ATA 2100

Documentation Standard

Documentation Standard ATA
 ATA Spec 100

 Air Transport Association of America (ATA)
standardized the overall format of the maintenance
manuals
 Each system or system type was assigned a chapter
number. For example,
- Hydraulic systems are in ATA Chapter 29

- Radio equipment is ATA Chapter 23.
ATA Spec 100
Format
XX-XX-XX-XXX
Page Block
 52 11 02 401 Subject
Section
Chapter
Example:
 52 Doors
 52-11 Passenger Doors
 52-11-02 Passenger Door Handle
 52-11-02-401 R/l Procedure for Pax Door Handles
ATA Specification 100
GROUP STRUCTURE
AIRFRAME GENERAL
51 STRUCTURES
05 TIME LIMITS MAINTENANCE CHECKS 52 DOORS
06 DIMENSIONS and AREAS 53 FUSELAGE
07 LIFTING and SHORING 54 NACELLES / PYLONS
08 LEVELING and WEIGHTING 55 STABILIZERS
09 TOWING and TAXIING 56 WINDOWS
10 PARKING and MOORING 57 WINGS
11 PLACARDS
12 SERVICING
GROUP PROPELLER / ROTOR
AIRFRAME SYSTEMS 60 STD.PRACTICES - PROP / ROTOR
61 PROPELLERS
20 STANDARD PRACTICES AIRFRAME
21 AIR CONDITIONING
22 AUTOPILOT GROUP POWER PLANT
23 COMMUNICATIONS
24 ELECTRIC POWER 70 STANDARD PRACTICES ENGINE
25 EQUIPMENT and FURNISHINGS 71 POWER PLANT - GENERAL
26 FIRE PROTECTION 72 ENGINE
27 FLIGHT CONTROLS 73 ENGINE FUEL and CONTROL
28 FUEL 74 IGNITION
29 HYDRAULIC POWER 75 AIR
30 ICE and RAIN PROTECTION 76 ENGINE CONTROLS
31 INSTRUMENTS 77 ENGINE INDICATING
32 LANDING GEAR 78 EXHAUST
33 LIGHTS 79 OIL
34 NAVIGATION 80 STARTING
35 OXYGEN 81 TURBINES
36 PNEUMATIC 82 WATER INJECTION
37 VACUUM 83 ACCESSORY GEAR BOXES
38 WATER / WASTE
49 AIRBORNE AUXILIARY POWER 91 CHARTS
ATA Spec 100

Airplane Maintenance Manual
 Formal Documents (ATA Coding System)

 Aircraft & on-board equipment
 Explanation of how each system/sub-system works
 Basic maintenance described
 Various tests performed
 Functional/Operational/Adjustments
 Replenishing of various fluids
 Other servicing tasks
 Normally excludes repairs to:

 Structure
 Fiberglass paneling
 Technician signs off logbook/non routine work card (NRWC)

Manufacturer’s Documentation
Aircraft Maintenance
AMM : Aircraft Maintenance Manual (Sample)

AMM : Aircraft Maintenance Manual (Sample)

Component Maintenance Manual , CMM
 Includes Vendor Manual (VM)

 Many components made by other Vendors
 Landing Gears
 Flight crew seats
 Break down of all components

 Provides part numbers
 Technical Data Approved by FAA

Fault Isolation Manual (FIM)
 Set of fault isolation tree

 Block diagram
 Troubleshooting
 Isolate fault
 Identify pin point problems

FIM : Fault
Isolation
manual /
TSM : Trouble
Shooting
Manual
“Fault isolation
trees for the
purpose of
pinpointing and
fixing problems”
Illustrate Parts Catalog (IPC)
 Parts list/location of all parts

 Shows
 Assemblies
 Sub-assembles
 Alternate part numbers
 Part-inter changeability
 Modifications /service bulletin
 Pre and post modifications

Storage and Recovery Documentation
SRD
 Information about aircraft
 Out of service /stored for extended time
 Draining certain fluids
 Moving aircraft
 Protecting components from weather
 Parts inter changeability
 Old aircrafts separate documents
 New aircrafts –part of AAM

Structure Repair Manual SRM
 When should damage be fixed?

 Minor or major damage?
 Airframe specific
 Aircraft skin
 Structural damage
 Specific tolerances and procedures
 Damage beyond SRM tolerances
 Contact manufacturer engineering
 Engineering Order (OR)
 How to repair and sign off

Maintenance Planning Data Document
(MPD)
 List of maintenance/servicing tasks
 All items identified by MRB (Maintenance Review Board)
 Tasks listed by groupings
 Certification Maintenance Requirements (CMRs)

 Required by FAA
 Maintain aircraft certification

Schematic Diagram Manual (SDM)
 Detailed information
 Wiring harnesses
 Connectors
 Interfacing
 Equipment
 Schematics of systems
 Electrical
 Electronic
 Hydraulic
 Logic diagrams for applicable systems
 Tasks listed by groupings
Wiring Diagram Manual (WDM)
 Essential for troubleshooting

 Wiring runs for all systems/components
 Harnesses

Master Minimum Equipment List (MMEL)
 Developed by manufacturer’s engineers

 All equipment on aircraft model
 Approved by FAA
 Identify equipment that may be
 Degraded
 Inoperative
 May have prescribed fix date
 Airline develops own MEL

Dispatch Deviation Guide (DDG)
 MMEL items inoperative/degraded

 May required maintenance action prior to dispatch
 Pull/placard circuit breakers
 Disconnect power
 Tie up loose cables for removed equipment

Configuration Deviation List (CDL)
Similar to DDG but Involves aircraft configuration

Does not affect airworthiness/safety
May have restrictions
Icing conditions
Flight speed restrictions
Repair cycle customized by aircraft operator
Discovered during line checks/pre-post flights
Panels
Gear doors
Flap hinge fairings
Cargo doors
Warning systems

Nonessential Equipment and furnishing
Items (NEF)
 Do not affect safety/airworthiness
 Deferral program
 Usually fixed at first available opportunity
 Most common deferred items
 Paneling
 Cup holders
 Missing paint
 Cosmetic items

Task Cards (TC)
 Selected items chosen

 Action completed without entire manual
 Service Bulletins, Letters, Maintenance Tips
 Airframe/Engine manufacturer
 Modifications
 Suggestions
 Bulletins – modification
 Improve safety/operation
 Detailed description
 Service Letter
 Improve maintenance actions without modification
Federal Aviation Regulations (FAR)
 All aspects of aviation

 Private
 Commercial
 Airports
 Navigational aids
 ATC
 Controllers

Documentation of Maintenance: Dr. Anwar Al Assaf

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What are the different types of maintenance documents discussed and what information do they contain?

What are the different types of maintenance documents discussed and what information do they contain?

What is the purpose of the Maintenance Planning Data Document?

What is the purpose of the Maintenance Planning Data Document?

Documentation of

AMM /Dr. Anwar Al Assaf 11/06/2020 1

 Documents provided for aircraft maintenance

AMM /Dr. Anwar Al Assaf 11/06/2020 2

< 1989 1989 - 1993 1994 - 1999 2000 2005 +

Digital Data Creation of ATA Specification

AMM /Dr. Anwar Al Assaf 11/06/2020 3

AMM /Dr. Anwar Al Assaf 11/06/2020 4

 ATA Spec 100

- Hydraulic systems are in ATA Chapter 29

AMM /Dr. Anwar Al Assaf 11/06/2020 8

 Formal Documents (ATA Coding System)

 Normally excludes repairs to:

 Technician signs off logbook/non routine work card (NRWC)

AMM /Dr. Anwar Al Assaf 11/06/2020 10

AMM /Dr. Anwar Al Assaf 11/06/2020 11

AMM : Aircraft Maintenance Manual (Sample)

AMM /Dr. Anwar Al Assaf 11/06/2020 12

 Includes Vendor Manual (VM)

 Break down of all components

 Technical Data Approved by FAA

AMM /Dr. Anwar Al Assaf 11/06/2020 14

 Set of fault isolation tree

AMM /Dr. Anwar Al Assaf 11/06/2020 16

 Parts list/location of all parts

AMM /Dr. Anwar Al Assaf 11/06/2020 20

AMM /Dr. Anwar Al Assaf 11/06/2020 22

 When should damage be fixed?

AMM /Dr. Anwar Al Assaf 11/06/2020 23

 Certification Maintenance Requirements (CMRs)

AMM /Dr. Anwar Al Assaf 11/06/2020 25

 Essential for troubleshooting

AMM /Dr. Anwar Al Assaf 11/06/2020 28

 Developed by manufacturer’s engineers

AMM /Dr. Anwar Al Assaf 11/06/2020 30

 MMEL items inoperative/degraded

AMM /Dr. Anwar Al Assaf 11/06/2020 31

Similar to DDG but Involves aircraft configuration

AMM /Dr. Anwar Al Assaf 11/06/2020 32

AMM /Dr. Anwar Al Assaf 11/06/2020 33

 Selected items chosen

 All aspects of aviation

AMM /Dr. Anwar Al Assaf 11/06/2020 35

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