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CABLES
SENSORS
DATA ACQUISITION DEVICES
DATA ACQUISITION
SOFTWARE
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schlumberger
Data Acquisition Software
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October 19, 2020
Basic Electricity
Cables
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CABLES
Power cable Configuration
Power Cable 3TP-14
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BASIC ELECTRICITTY
Schlumberger Sensor and their signal interface
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Basic Electricity
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Basic Electricity
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Basic Electricity
Vsensormin
Rlinemax = X (Vsupply - Vsensormin)
Psensor
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Basic Electricity
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Basic Electricity
Sensors Cables
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CABLES
Cable configuration depend of the sensor used
Cable Commonly used
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CABLES
The Cable configuration depend of the sensor used
Cable Commonly used
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BASIC ELECTRICITTY
PIN 1 -------> NC
PIN 2 -------> GROUND
PIN 3 -------> SIGNAL
PIN 4 -------> POWER SUPPLY
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BASIC ELECTRICITTY
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Basic Electricity
Schlumberger Sensor and their signal interface
Standard Cables
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Basic Electricity
Schlumberger Sensor and their signal interface
Standard Cables
Extender signal cable: An extender reel cable
could be used when the standard sensor cable is not
long enough. Is made with a female socket and a
male plug terminates the cable.
Socket type is provided with a protective lid.
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CABLE CONFIGURATION
A STANDARD RS232C DATA CABLE IS
DEFINED AS:
DB-9 7 PINS JUPITER
3 TX (TRANSMISSION) 1 RX(RECEPTION)
2 RX (RECEPTION) 3 TX(TRANSMISSION)
5 GROUND 2 GROUND
4 COMM +
5 COMM -
7 SHIELD
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CABLE CONFIGURATION
A STANDARD DATA CABLE IS DEFFINED AS:
}
1 TX
}
4 COMM +
5 COMM –
6 SHTDW
DATP ( RS-485) PROTOCOLE
7 SHIELD
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CABLE CONFIGURATION
A STANDARD TN Densitometer Detector cable Pin to Pin:
1 + 15 Vdc
2 - 15 Vdc
3 GND
4 SHD
5 Signal
6 NC
7 NC
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Pressure Sensors
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What is a SENSOR?
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ANALOG SIGNALS
An analog signal acquire different
values for different portion of time,
could be current or voltage signal
which will depend of the sensors the
physical layer configuration and
measurement made by the sensor.
mA
or
Volts
Measurement
(for
ex:Pressure)
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ANALOG SIGNALS
Most of the analog signals are in milli-
Amperes.
The relation between Current and
Voltage is OHM’ law:
V (volts) = R(ohms) x I(Amperes)
Specification
Pin 1: Calibration or NC
Pin 2: Ground
Pin 3: Signal
Applied Pin 4: 8 to 24 volt dc
Presure
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VIATRAN Pressure sensor
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PRESSURE SENSORS 962108000
Characteristic:
Power range: 12 to 24 volt dc, 24 volt DC is
recommended for all Schlumberger equipment.
Current span: 20 ma - 4 ma
Pressure range: 0 - 15000 PSI
Accuracy Calculation:
15000PSI/16ma = 937.5 PSI per ma
16ma/15000PSI = 0.001066 ma per psi
4 ma = 0 PSI 0 ma = -3750 PSI =(937.5*4) no output
condition.
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DCU
Analogic signal configuration Pressure transducer
0 - 15000 PSI = 4 20mA
Jupiter pins 4
Jupiter Ground
Pin 3 Signal
Jumper P4 + 24 VDC
500 Ohm
Load Resistor
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PRESSURE SENSORS
Principle Function
E = I*R
20 ma = 0.020 A
Therefore 0.02 A * 500 ohms = 10 volt This means
that we need at least 20 mamp to drive 500 ohm
load.
Then what is the minimum voltage to power the
sensor?.
R.- 18 voltdc because 10 volt for the transmitter
ma output and 8 volt to the Viatran electronics
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PRESSURE SENSORS 962108000
Principle Function
What happens if the sensor is powered by 12
voltdc.
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PRESSURE SENSORS 962108000
Principle Function:
Then, 8ma * 937.5 = 7500 PSI. This is the
maximum pressure that will be displayed
by the Viatran when 12 vdc is applied to it
with a 500 Ohms load resistor.
In a real installation the maximum
displayed pressure will be lower due to the
serie resistance of the wire and connector
constants
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PRESSURE SENSORS (Cont’d)
Different pressure sensors used:
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Densitometers
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DENSITY SENSORS
Two types of density sensors:
Radioactive
Non-radioactive (Micromotion and
E & H)
They measure the density of the fluid through
them, they display it and send its value to the
Data acquisition devices.
Units used: PPG, SGU, PPA
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Radio-active Densitometer
Suction 8.3 Volt DC
Pipe
Detector cell
Radioactive
Source
4 - 20 mamp To
Recording
Device
Cement
Slurry
Panel
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Radio-active Densitometer
Detector
cell
Panel
Source
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Radioactive Densitometer
The variation of the density of the fluid, introduce
a variation of the radiation received by the
detector, which is converted to a proportional
analog signal (4 – 20 mamp).
Disadvantage
Not safe.
Slow response time
Not easy to be calibrated.
Low accuracy +/- 0.3 PPG
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Densitometers
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Flow Sensors
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Flow Sensors
We have different types of flow sensors, the most common used are:
• Magnetic Flowmeter
• Turbine Flowmeter
• Venturi Flowmeter
• Proximity Switches
• AC/Tach Generators
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Flowrate sensors
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Proximity switch (Cont’d)
Counts revolutions of the shaft through bolts passing
through magnetic field.
Generate a pulse (frequency) for each bolt proportional to
a volume pumped.
Can generate pulses with no fluids in the
pump(cavitation).
A factor must be entered at the PRISM* corresponding to
the volume pumped for one pulse:
This called K-Factor
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Proximity switch (Cont’d)
Efector Manufacture
2 1
3 4
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Proximity switch (Cont’d)
Is the most commonly used in the
pumping equipment, as flowmeter.
Time
Proximity switch
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Proximity Switch
Proximity switch mounted between transmission and
shaft
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Magnetic pick up
Characteristic
Body Material: Stainless Steel.
Output Connector: Mates with amphenol MS3106A-
10SL-4S Polarity: The pin B will be positive respect the
pin A
Output Voltage: 15 Vp-p tested.
CD Resistance: 100-130 Ohm.
Inductance: 33 mH
Insulation resistance: 100 Meg min. 500 voltcd
between coil and shell
Torque: In/Lb max
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Magneticpick up
This Kind of sensor use a coil that involve one magnet
core, when a metallic part is front of it, AC voltage is
generated, The output may goes from mill volt to 15 volt
AC, which will depend of the design or configuration of
it.
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Turbine Flowmeter
This Flowmeter is manufactured by Hoffer, is commonly
used by Schlumberger in Cementing and Fracturing jobs for to
monitory the displacement and flow back measurement.
Slurry and fluid with solid additive are not recomendate to
be measured with this type of flowmeter.
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Flowmeter
We have different types of magnetic flowmeter but the principle of operation is
the same.
The most commonly used flowmeter is manufactured by YOKOGAWA, even
though we also use Fisher & Porter Flowmeter.
Johnson Yokogawa Transmitter AM 11
Johnson Yokogawa Sensor
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Flowmeter
Principle of Operation
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Flowmeter
Principle of dual frequency excitation
With this technique the flowmeter tube has one magnetic field
with two frequency component.
High frequency excitation provides better fluid noise immunity.
Low Frequency excitation provides excellent zero stability
Low Frequency
Modulated With High
Frequency
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Exciting Waveform
Flowmeter
Measure principle
• Two electrodes placed into the flowmeter body
• The field coil surrounding the pipe
• Voltage amplifier inside the transmitter housing
• Integration circuit and Differentiation Circuit
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Flowmeter
Measure principle
• One Magnetic field whole waveform resulted from low and high frequency signal
applied to the fluid with the excitation coil.
• In the other side, one differentiation circuit is working by passing low frequency
signal when the fluid noise appears when low conductivity fluid is passed through
the sensor
•The high frequency is used for obtain the flow variation passing through this filter
•Consequently this two signal filtered and free of any interference means flow
velocity, which added to the high zero stability signal to obtain the two component.
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Flowmeter
Transmitter AM-11Configuration and features
Signal conditioning: The signal Resultant of the two components is collected and
filtered using the comprising of sampling of the signal resulting of the dual frequency of
excitation.
Function: The transmitter is equipped with multi functions, such as span setting in
engineering flow units, multi range, totalizing , pulse output and alarm contact.
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Flowmeter
ADMAG Converter Electronic configuration
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Flow Meters
Installation
Location : Don’t expose the flow meter to direct sunlight
Temperature Range: - 10 to 60 C (14 to 140) F o o
Note: For area where the flowmeter may be submerged employ a flow meter designed for a
submergible area
Noise Rejection: Do not install the flowmeter near electric motors, transformers, or other
devices that produce strong electromagnetic fields.
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Flow Meters
Installation
Liquid conductivities: Don’t use the flowmeter in area where the conductivity of the
fluid will not be uniform
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Flow Meters
Mounting attitude: The Yokogawa Flowmeter can be mounted in any direction or
angle, horizontal or vertical. However, piping must be installed ensuring that not air bubbles
will be generated while flow is present.
• when the flowmeter is mounted we need to have attention that the sensor doesn’t remain in
contact with the fluid when the flowmeter is not in used.
• In some case by-pass valves should be mounted for adjustments, zero procedure or
maintenance.
• Install the meter in vertical position when the fluid contain solid to avoid this be deposited in
the bottom of the pipe.
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Flow Meters
Mounting considerations
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Flow Meters
Mounting
Temperature: -10oC(14oF) to 60oC(140oF)
Humidity: 5% to 95% RH ( Non Condensing)
Caution with the Wiring
• Use spade type soldered crimp terminal
for wiring termination.
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Flow Meters
Cable types
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Flow Meters
Signal line
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Flow Meters
Wiring opening
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Flow Meters
AM 11 Connections
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Flow Meters
Sensor ADMAG Connections
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Flow Meters
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Flow Meters
Pulse output configuration
The pulse output is configured as open collector for instance a 1K
ohm resistor must be connected as shown for the pulses be generated/
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Flow Meters
Calibration of the transmitter
The AM 11 is calibrated in accordance with the parameters show
on the plate fixed on the sensor
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Flow Meters
Transmitter Maintenance
Loop Test (Output Test)
This procedure is used to check the
output of the transmitter.
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Flow Meters
Transmitter Maintenance
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Flow Meters
Panel Configuration
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Flow Meters
Data Display Configuration
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Flow Meters
Flow Range measure Vs. Sensor Diameter
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Flow Meters
Zeroing the Flow Meter
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Temperature Sensor
This type of sensor are use for
water and oil temperature
monitoring for all the engine
used, mostly used together with a
gage which deliver electrical
signal or through capillary tubing
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Temperature Sensor
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Data Acquisition Device
RDA
JAB I & II
DCU
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JAB
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Junction Acquisition Box
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JAB output sensor data
Two forms:
First is the standard PACR output with the analog and
frequency signals going trough the box and out the 12-pin
Jupiter connector.
Second is the standard RS232 protocol used for RDAs. This
protocol will be output through the standard 7-pin Jupiter
connector, just like the RDA, so daisy chaining JABs is
possible
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Specifications
Inputs:
4 analog channels range 0 to 20 mA
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Specifications
Outputs:
Centralp RDA
Standard RDA
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Environmental Specifications
Termal:
Operating temperature -25C to 70 C (tested beyond this range)
Humidity 10% to 90% noncondensed Thermal shocks(10)
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Environmental Specifications
Mechanical:
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Hardware and Software Description
Two Circuit boards:
Microcontroller Board:
32K SRAM
Interface the analog and frequency signal with the microcontroller board.
4 Analog inputs with 4-20 mA or 0-20 mA (used a 499 ohm resistor to change
the 4-20 mA or 0-20 mA input to a 1-5V or 0-5V input for the analog-to-
digital converter.
2 Frequency inputs
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Communication Protocol
JAB acquires data from the analog channels every 0.1 sec and
averages the data every second ( that is sent to the PRISM 2
system
For the frequency channels the JAB continues counting pulses
for one second then resets both counters at the end of each
second.
If daisy chained will resend the command to the next unit and
wait up to 120 msec before it sends the data packet to the host
( PRISM II system ).
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Installation
Observe electrostatic discharge (EDS) precautions.
Before power is applied make sure that the +12 VDC and +24
VDC are connected to the correct connections
Set all voltage switches to the proper position for each sensor.
Install the P connectors to either of the following positions:
PACR or RS232.
Ensure that the green +12V LED is ON on the SIB and the red
LED on the TERN microcontroller board is flashing at a rate of
about once a second.
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JAB Phase 2
Interface with CTSI network and PRISM 2 simultaneously. CTSI (SDS/CAN) and
PRISM2 (RDA)
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DCU
This new multi-functional board can be used in either a Sensor or Rate DCU
box. The board only needs one jumper changed to distinguish it from Sensor to
Rate DCU. All of the sensor inputs and power are wire-wrapped during
assembly, so no changes are necessary. The DCU board has the following
capabilities:
8 x 16 Bit Counters
2 x Serial Channels
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DCU
DCU Sensor Box 568273000
The DCU Sensor Box is a direct replacement for the Analog RDA currently used
in the field today. The power requirements for the sensor box are the same as for
the standard RDA Analog, +12 volts DC. The Sensor Box can accept six (6)
analog signals of 0-20 mA with a 500 load. The two (2) frequency inputs are
rated at 0-20 kHz. Each of the frequency inputs also have the emergency
shutdown capability.
Their are two (2) DC\DC converters in each DCU module for power isolation.
The converters are 12\12 & 12\24 converters we have standardized on within the
company. These converters also incorporate short circuit protection.
Specifications for the converters are listed later in this document.
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DCU
DCU Rate Box 570257000
The DCU Rate Box is a direct replacement for the Rate RDA currently used in the field
today. The power requirements for the Rate box is the same as for the standard RDA
Rate, +12 volts DC. The Rate Box can accept eight (8) frequency inputs which are rated
at 0-20 Khz. Each of the frequency inputs also have the emergency shutdown capability.
Their are two (2) DC\DC converters in each DCU module for power isolation. The
converters are 12\12 & 12\24 converters we have standardized on within the company.
These converters also incorporate short circuit protection. Specifications for the
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DCU
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DCU
DC/DC CONVERTERS
There are two DC/DC converters used in the DCU Sensor and Rate
box, a 12 to 12 and a 12 to 24 volt DC Vicor converter. The two
converters provide power isolation for the DCU board along with short
circuit protection for each of the outputs. Each of these power supplies
is rated at -40 to +85 C. A power conditioning board for noise
filtering has been added to provide EMI/RFI and transient protection.
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DCU
SPECIFICATIONS
Mechanical
Vibration:
Operating: 2.5g, 3 Axis, 10 Sweeps from 10-800 Hz
Non-operating: 5.0g, 3 Axis, 10 Sweeps from 10-800 Hz
Shock:
Operating: 10 Shocks, 15g, 11 millisecond duration
Non-operating: 10 Shocks, 30g, 11 millisecond duratio
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DCU
Specification
Electrical
Power Input:
+12 VDC (11-15 VDC Nominal Truck Alternator)
7.5 Amp Internal Circuit Protection (Circuit Breaker)
Power Outputs:
+12 VDC (3 pin Jupiter Connector No Circuit Protection)
+12 VDC (Vicor 12/12 DC/DC Converter 50 Watts)
+24 VDC (Vicor 12/24 DC/DC Converter 50 Watts)
External 12 & 24 volt LED’s
Thermal:
Operating:-25C to +100C (Vicor Limits)
Storage: -40C to +100C (Vicor Limits)
Communication Protocol:
RS232 Standard Dowell RDA protocol with Daisy chaining
CAN Bus Standard Dowell CAN Bus protocol.
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DCU
JUMPER SETTINGS
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DCU
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DCU Jupiter Wiring for DCU Sensor Box
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DCU Jupiter Wiring of DCU Rate Box
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Basic Electricity
Schlumberger Sensor and their signal interface
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Basic Electricity
Sensor simulation Box
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