GAIL(India)LIMITED

Welcomes
TO

PATAPETROCHEMICALCOMPLEX
 GAIL, PATA -LOCATION

 In the district of Auraiya of

Eastern UP.

 110 Kms from Kanpur and ~400

Kms from N.Delhi.

 ~23 Kms from NH-2

 Delhi-Howrah railway line runs
parallel.

 Nearest natural resource: Sengar

River.

 Water Supply: Upper GangaCanal

Latitude:26o 38’ N
Longitude: 79o 39’ E

Elevation:139.9 Mts
2 from sea level
 PORTFOLIO
GAIL(India) LIMITED ,PATA
GAS LNG PETRO- LHC LPG
TRANSMISSION CHEMICALS TRANSMISSION E&P
& MARKETING BUSINESS PRODUCTION

MARKET SHARE: ~ 20 %  LPGPRODUCTION: 2,71,050 TPA

CAPACITY : 810 KTA POLYMER  PROPANE PRODUCTION: 106,000 TPA
 C5+ LIQUID: 48,680 TPA

GAIL, PATAIS THEFIRSTAND ONLY GAS BASED, LANDLOCKED PETROCHEMICAL

COMPLEX IN INDIA.

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4 PROJECT IMPLEMENTATION
-A peek into thepast
 GAIL, PATA -YESTERDAY

LAND ACQUISITION FOUNDATION

Plant area: 590 Ha.

Township area: 150 Ha.
Noof affected villages :

Plant area: 05 nos.

Township area: 03 nos.

 Noof displaced persons:
~1170 nos. Foundation stone by hon. Former PM(India) Late Sh Rajiv Gandhi
On 16 September 1989

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 CONSTRUCTION PHASE

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 CONSTRUCTION PHASE

Today’s glory is past’s reflection

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 PROJECT IMPLEMENTATION
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DEDICATIONOFGAILPATA
TO THENATIONBY
HON’BLEPRIMEMINISTER,
SHRIA BVAJPAYEE
ON10 JUNE1999.
 PROJECT IMPLEMENTATION

DEDICATIONOFLPGPLANT
TO THENATIONBYFORMER
CM(UP),
SHRIRAJNATHSINGHON
20 JUNE2001.

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GAIL-PATA: JOURNEY

Installed capacity: 260KTA

Investment: 2540Crores
LLDPE Debottlenecking
54Cr
310 KTA capacity
LPG recovery unit
GCU Vth furnace&HDPE-2 355 Cr
362Cr
410KTA After Capacity
expansion: 810 KTA
PC-II total investment:
8140 Cr.
(Pata+Vijaipur)
GCU VIth furnace 2015
GCU Debottlecking
95 Cr

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11

Unit Capacity Licensor

C2-C3 (GPU) MT 562800 EIL
Technip (Stone &
Ethylene (GCU) MT 446000
Webster)
HDPE-1 MT 100000 MITSUI, JAPAN
HDPE-2 MT 100000 MITSUI, JAPAN
LLDPE MT 210000 NOVA CHEM
Butene-1 MT 10000 AXENS
12

Unit Capacity Licensor

C2-C3 (GPU) MT 1312590 EIL
Ethylene (GCU-1) MT 446000 Technip (Stone & Webster)
Ethylene (GCU-2) MT 450000 Technip (Stone & Webster)
HDPE-1 MT 100000 MITSUI, JAPAN
HDPE-2 MT 100000 MITSUI, JAPAN
LLDPE-1 MT 210000 NOVA CHEM
LLDPE-2 MT 400000 UNIVATION
Butene-1 MT 10000 AXENS
New Butene-1 MT 20000 AXENS
PLANT PERFORMANCE-POLYMER PRODUCTION
700000 Polymer Production in MT
Actual
600000 573873

500000
446000 441051 440155 451625
420021 420291 420344
400000 385321
353921 344168
303903 311469
291829
300000 267525
250288

200000

100000

0
 Polymer Production Plan
FY Target (MT)
2016-17 610000
2017-18 730000
2018-19 810000

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15 GAIL, PATA-TODAY
an icon for petrochemicals
FRACTIONS TAKEN OUT AT PATA

COMPONENT

C1
Lean Gas to
HVJ Pipeline
C2 C2/C3 to GCU
C3 Propane
C4 LPG
C5 Pentane
C6+ Naphtha
CO2 Removed in GSU
N2
 PROCESS CONFIGURATION
HVJ-32.5 21 LPG-I LPG
GSU/GPU CO2
MMSCMD PROPANE
11.5 PENTANE
M/L LPG-II NAPHTHA
COMP

13.5
C2/C3 INJECTION 2MMSCMD

UPSTREAM DOWNSTREAM
12.66 MMSCMD
GAS SWEETENING HDPE-1
13.5 MMSCMD UNIT (SNEA P) UNIT (MITSUI) 100,000 TPA
GAS Rich Gas from
FROMGAIL Vijaipur
VIJAIPUR 12.9 MMSCMD SWEET GAS Ethylene: HDPE -2 UNIT
(HVJ P/L) 446,000 TPA (MITSUI) 100,000 TPA
GAS C2/C3
Lean Gas back PROCESSING GAS CRACKER
LLDPE/HDPE LLDPE/HDPE
to HVJ pipeline UNIT (EIL) UNIT (SWEC)
SWING UNIT SWING UNIT
(NOVA CHEM) (UNIVATION)
210,000 TPA 4,00,000 TPA
LPG GAS CRACKER
UNIT (EIL) UNIT BUTENE-1
NEW BUTENE-1
(SHAW,USA) UNIT (AXENS) 10,000 TPA UNIT (AXENS)
LPG Pentane 4,50,000 TPA 20,000 TPA
Propane Naphtha
 MIDSTREAMUNIT

IOP&S STORAGE VESSELS LOADING GANTRIES(16)

 RAWWATERTREATMENT
 HORTONSPHERES  LPG-8
PLANT
 ATMOSPHERICTANKS  PROPANE-2
 DMWATERPLANT
 DOUBLEWALLETHYLENE  PENTANE-1
 CWTREATMENTPLANT
 C4 MIX-2
 POWERPLANT TANKS
 BUTENE-1
 NITROGEN&CAP  MOUNDEDBULLETS
 WASTEWATERTREATMENT  MFO/NAPHTHA-1
 MOUNDEDPIPELINES  PROPYLENE-1
PLANT

 FLARESYSTEM  PRESSURIZEDBULLETS

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 GAIL(India)LIMITED
ISO9001:2008, ISO14001:2004, OHSAS18001:2007Certified

INSPECTION

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 OURPOLYETHYLENEBRANDS

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 MARKETING NETWORK

DELHI

LUCKNOW
CHANDIGARH

JAIPUR KOLKATA

BHOPAL

AHEMEDABAD

HYDERABAD
11 ZONAL OFFICES
MUMBAI

35 CONSIGNMENTSTOCKISTS

BENGALURU
CHENNAI 44 WAREHOUSES
AWARDSANDACCOLADES
An award reflects our endless efforts
 AWARDS &ACCOLADES
GAIL PATA DECLARED WINNER OF OIL INDUSTRY SAFETY AWARD IN
CATEGORY " OTHER GAS PROCESSING PLANTS" FOR THE YEAR 2014-
15.

CMD TROPHY RECEIVED FOR FY 15-16 FOR QC PROJECT

“SYNERGY-008” BY QUALITY CONTROL LAB.

TWO TEAMS RECEIVED EXCELLENT AWARD IN NATIONAL

CONVENTION HELD AT RAIPUR ON QUALITY CIRCLES FOR FY
2015-16.

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 AWARDS &ACCOLADES
THREE TEAMS WON GOLD MEDAL & THREE TEAMS WON
SILVER MEDAL IN DIFFERENT CHAPTER CONVENTIONS ON
QUALITY CIRCLES CONVENTIONS, CHAPTER CONVENTION
FOR QUALITY CIRCLE (CCQC) -2016.

GAIL PATA HDPE- I UNIT WON CMD TROPHY FOR BEST HSE
PERFORMANCE FOR THE YEAR 2015-16

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25 GAILGAON
A havenofheaven
 TOWNSHIP FACILITIES

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 MEDICAL SERVICES

Full Fledged Hospital in the Township.

First Aid Centre in the Plant.

Compulsory Occupational Health Checkup for all employees including contract

personnel every year.

Mobile Health Van facility for the benefit of local population.

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 MEDICAL PROGRAMS
Occupational Health Check Up

Audiometry Tests

Industrial Hygiene Surveys

Ergonomic Survey

Canteen Hygiene Survey

First Aid training Modules

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Counseling & scientific sessions
 SAFETY

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 PLANT DESIGN ASPECT

 PLANT ISDESIGNEDCONSIDERINGPASSIVE& ACTIVE

PROTECTION METHOD

 PASSIVESAFETYDESIGNISINHERENT& EXISTSWHETHER
RELEASEOFHC/FIREISTHEREORNOT

 ACTIVESAFETYDESIGNCOVERSSAFETYFEATURESWHENHC
RELEASE/FIREOCCURS
 PLANT SAFETY FEATURES

PRIMARYANDSECONDARY
EQUIPMENT& PLANTAREA ISOLATION SYSTEM
SPACING& LAYOUTASPER
STANDARDS EQUIPMENTDEPRRESSURING
SYSTEM
ELECTRICALAREA
CLASSIFICATION EQUIPMENTLIQUIDPULLDOWN
SYSTEM
SUITABLE
IMPOUNDING,COLLECTION&
DRAINAGE FIREPROTECTIONSYSTEMS

SUFFICIENTFIREPROOFING
PLANTINTERLOCKSYSTEMS
PROPERLOCATION&
STRUCTURALDESIGNOFTHE
CONTROLROOM DELUGESYSTEM
37 ENVIRONMENT
We care since nature nurtures
 GREENBELT& WATERBODIES
More than 34% of total area is Green cover making it an ideal ecological habitat
and promoting Biodiversity (more than 100 species of birds and other life).
ENVIRONMENT MONITORING

• WASTE WATERANALYSIS
• STORM WATERANALYSIS

• STACKMONITORING
• AMBIENTAIRMONITORING

• SENGARRIVERU/S ANDD/S MONITORING

• SOLIDWASTEANALYSIS

• NOISEANALYSIS
• METEREOLOGICALPARAMETERANALYSIS
GREEN INITIATIVES
 Clean & Green Fuel - Natural Gas
 On-line Ambient Air Monitoring System
 MBRSewage treatment plant(1 MLD)-SD
project
 Rain Water Harvesting in Major Buildings
 Solar panels installation (5.67 MW)
 Water Foot printing in FY2013-14.
 Leak Detection and Repair (LDAR) program
being carried out at all the units.
 Kitchen Waste management system – A Go
GreenInitiative
 WASTEWATER TREATMENT

 Wastewater TreatmentFacilities
 Treated effluent conform to
prescribed standards.

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This Nature has an unbiased relation with
everyone since it belongs
to me, to you and to all…
THANK YOU