Process Dynamics and

Control
● Process control is an application area of chemical engg. -
an identifiable speciality for Chemical Engg.
● It combines chemical process knowledge and
understanding of dynamic systems, a topic important to
many fields of engineering.
● Thus study of process control allows chemical engineers
to span their own field, as well as form a useful
acquaintance with allied fields.
 Process Dynamics and
Control
● Process control is an application area of chemical engg. -
an identifiable speciality for Chemical Engg.
● It combines chemical process knowledge and
understanding of dynamic systems, a topic important to
many fields of engineering.
● Thus study of process control allows chemical engineers
to span their own field, as well as form a useful
acquaintance with allied fields.
 Contents
❖ Pressure control system trainer
❖ Temperature control system trainer
❖ Level control system trainer
❖ Flow control system trainer
❖ Control valve
 Pressure Control Trainer
● Pressure control trainer is designed for
understanding the basic principles of pressure
control.
● The process set up consists of pressure vessel
fitted with pneumatic control valve.
● Pressure transmitter is used for pressure
sensing.
● The process parameter is controlled by
microprocessor based digital indicating
controller which manipulates pneumatic control
valve fitted at outlet of pressure tank outlet
through I/P convertor.
PRESSURE
CONTROL
 Temperature Control Trainer
● Temperature control trainer is designed for understanding
the basic temperature control principles.
● The process setup consisting heating tank fitted with SSR
controlled heater for on-line heating of the water.
● The flow of water can be manipulated and measured by
rotameter.
● Temperature sensor(RTD) is used for temperature sensing.
● The process parameter is controlled by microprocessor
based digital indicating controller which manipulates heat
input to the process.
● These units along with necessary
piping and fitting are mounted on
support frame designed for tabletop
mounting.
TEMPERATURE
CONTROLLER
Level Control Trainer
● Level control trainer is designed for understanding the
basic principles of level control .
● The process setup consists of supply water tank fitted with
pump for water circulation.
● The level transmitter used for level sensing is fitted on
transparent process tank.
● The process parameter is controlled by microprocessor
based digital indicating controller which manipulates
pneumatic control valve through I/P convertor.
● A pneumatic control
valve adjusts the water
flow in to the tank.
● These units along with
necessary piping are
fitted on support housing
designed for tabletop
mounting.
LEVEL CONTROL TRAINER
Flow Control Trainer
● Flow control trainer is designed for understanding the
basics principles of flow control.
● The process setup consists of supply water tank fitted with
pump for water circulation.
● A DP transmitter is used for flow sensing which measures
differential pressure across orifice meter.
● The process parameter is controlled by microprocessor
based digital indicating controller which manipulates
pneumatic control valve through I/P converter.
● The control valve is fitted in water flow line.
These units along with necessary piping are fitted
on support housing designed for tabletop
mounting.
FLOW CONTROL TRAINER
 Control Valve
● The setup is designed to understand the control valve
operation and its flow characteristics.
● It consists of pneumatic control valves of linear, equal%
type, stainless steel water tank with pump for continuous
water circulation and rotameter for flowmeter.
● An arrangement is made to measure pressure at the valve
inlet in terms of mm of water.
● An air regulator and
pressure gauge is provided
for the control valve
actuation .
● In case of additional
optional requirement a
valve positioner is fitted on
linear valve.
● The set up is stand alone
type.
SUBMITTED BY:
HARMINDER KAUR
17001005027
 Contents
❖ Pressure control system trainer
❖ Temperature control system trainer
❖ Level control system trainer
❖ Flow control system trainer
❖ Control valve
 Pressure Control Trainer
● Pressure control trainer is designed for
understanding the basic principles of pressure
control.
● The process set up consists of pressure vessel
fitted with pneumatic control valve.
● Pressure transmitter is used for pressure
sensing.
● The process parameter is controlled by
microprocessor based digital indicating
controller which manipulates pneumatic control
valve fitted at outlet of pressure tank outlet
through I/P convertor.
PRESSURE
CONTROL
 Temperature Control Trainer
● Temperature control trainer is designed for understanding
the basic temperature control principles.
● The process setup consisting heating tank fitted with SSR
controlled heater for on-line heating of the water.
● The flow of water can be manipulated and measured by
rotameter.
● Temperature sensor(RTD) is used for temperature sensing.
● The process parameter is controlled by microprocessor
based digital indicating controller which manipulates heat
input to the process.
● These units along with necessary
piping and fitting are mounted on
support frame designed for tabletop
mounting.
TEMPERATURE
CONTROLLER
Level Control Trainer
● Level control trainer is designed for understanding the
basic principles of level control .
● The process setup consists of supply water tank fitted with
pump for water circulation.
● The level transmitter used for level sensing is fitted on
transparent process tank.
● The process parameter is controlled by microprocessor
based digital indicating controller which manipulates
pneumatic control valve through I/P convertor.
● A pneumatic control
valve adjusts the water
flow in to the tank.
● These units along with
necessary piping are
fitted on support housing
designed for tabletop
mounting.
LEVEL CONTROL TRAINER
Flow Control Trainer
● Flow control trainer is designed for understanding the
basics principles of flow control.
● The process setup consists of supply water tank fitted with
pump for water circulation.
● A DP transmitter is used for flow sensing which measures
differential pressure across orifice meter.
● The process parameter is controlled by microprocessor
based digital indicating controller which manipulates
pneumatic control valve through I/P converter.
● The control valve is fitted in water flow line.
These units along with necessary piping are fitted
on support housing designed for tabletop
mounting.
FLOW CONTROL TRAINER
 Control Valve
● The setup is designed to understand the control valve
operation and its flow characteristics.
● It consists of pneumatic control valves of linear, equal%
type, stainless steel water tank with pump for continuous
water circulation and rotameter for flowmeter.
● An arrangement is made to measure pressure at the valve
inlet in terms of mm of water.
● An air regulator and
pressure gauge is provided
for the control valve
actuation .
● In case of additional
optional requirement a
valve positioner is fitted on
linear valve.
● The set up is stand alone
type.
SUBMITTED BY:
HARMINDER KAUR
17001005027