Products and customer service

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Doosan koda Power Part of Doosan Power Systems Doosan koda Power is a leading supplier of modern systems, components and services in the field of design and manufacturing of power generation equipment. Our areas of service expertise include commissioning, retrofit of existing installed equipment and long-term service and maintenance for KODA designed equipment, as well as that of selected producers. We offer our customers a wide spectrum of technically and technologically progressive and economically effective project solutions derived from KODA design components including steam turbines, condensers and heat exchangers. Our company leverages a rich tradition, long experience and professional knowledge, with innovative approaches to project management and quality, harnessed to leading edge technological know-how. Our research and development resouces enable us to perfect our products and guarantee further future innovations.

Supplier of Equipment and Services for Power Generation Technology

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Doosan koda Power Products and Services for Power Engineering Projects Steam turbines, turbo-generator sets and steam turbine machine halls based on own research & development, design and manufacturing of steam turbines and heat exchangers for: Fossil-fuel power plants (e.g. coal) Co-generation units using extraction and backpressure steam turbines Combined cycle power plants Nuclear power plants Incineration plants for waste and biomass Basic Features of Equipment and Services Supplies Application of standardised project solutions whenever possible Project optimization according to the customers requirements Solutions based on modular designs for steam turbines (KODA MTD10 to KODA MTD80) Design and engineering supported by modern SW applications High operational reliability and flexibility of the equipment Easy maintenance After-sale services including long-term service contracts Research and development focused on continuous technical improvement Own experimental base

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Waste incineration plant condensing turbine 60 MW with axial exhaust (MTD40CA) Nuclear power plant condensing turbine 1,020 MW (MTD80CR)

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Last stage blade length 1,220 mm (48), nominal speed 3,000 rpm Coal fired power plant 2x500 MW condensing turbines with reheating (MTD70CR) Steel industry condensing turbine 40 MW (MTD30C) Steam turbine inlet part with control valves

Steam Turbines Characteristics

Applying the modular design approach based on operationally proven elements the basic module parts generally differ only by flow-part dimensions. Similarity principles are applied to account for such differences Modifying the design to meet individual requirements of the customers by suitable combination of standard design elements and tailor-made design Solid-forged and welded rotors Rugged moving blading, long last stages moving blades both free standing or with snubber connection 3D optimised blading Hight performance honeycomb sealing precise assembled guide wheels Moisture extraction from wet steam within the last stages using hollow guide blade Free expansion guide wheels and sealing casings Applying composite materials for glands with spring backed labyrinth rings Horizontally split casings for high temperatures we use a double-shell design with inner casing Tilting pads thrust bearings, tilting pads radial bearing for high speed turbines Electronic control system designed from module function units with feedback to high-pressure hydraulic control system, which enables the use of an incombustible regulating liquid Turbine reliability coefficient, which is regularly evaluated, exceeds 99 %

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Steel industry, biomass combustion back-pressure turbine 42 MW with extraction (MTD30BE) Steel industry dispatch of fully assembled condensing turbine 25 MW with extraction (MTD30CE) Cross section of condensing turbine with reheating (MTD40CR)

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Steam Turbines

Heat Exchangers
For the whole portfolio of KODA steam turbines. Characteristics Design of the most recent heat exchangers are based on thermodynamic computations according to our own SW, as well as worldwide accepted standards in the heat exchanging field e.g. HEI Standard and standards for pressure equipment e.g. ASME Code, AD Merkblatt The most sophisticated heat exchanger components are manufactured from alloys and titanium materials High operational reliability Products Surface condensers with auxiliaries With radial or axial turbine steam outlet Feeding water heating systems High-pressure heaters Low-pressure heaters Heat exchangers for district water heaters Retrofit and upgrade of KODA design heat exchangers.

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Biomass plant back-pressure turbine 38 MW (MTD30B) Waste incineration plant condensing turbine 60 MW (MTD40CA) Combined cycle cogeneration plant condensing extraction turbine 150 MW with reheating (MTD60CER)

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Nuclear power plant condensing turbine 1020 MW (MTD80CR) Coal fired power plant HP and IP part of condensing turbine 200 MW with reheating (MTD70CR) Coal fired cogeneration plant back-pressure turbine 80 MW with reheating (MTD50BR)

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Axial condenser Retrofit of condensers for 220 MW turbines - Titanium type - Increase of turbine output by 2.6 MW Low-pressure heater High-pressure heater District water heater

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Modular Design of KODA Steam Turbines

Type
Turbine characteristics
Condensing and backpressure Axial outlet to condenser Layout alternatives: Common foundation frame for complete turboset including lubrication oil system Separate foundation frame

Layout
Condensing lower outlet Condensing axial outlet Backpressure

Type xxC

Type xxCA

Type xxB

Type xxC(B)E

Extraction

With steam reheating

Type xxC(B)R

KODA MTD10

KODA MTD20

Condensing and backpressure alternatives with the possibility to apply one controlled extraction Possibility of axial or radial outlet to the condenser Layout alternatives Common foundation frame for complete turboset including lubrication oil system Separate foundation frame

KODA MTD30

Condensing or backpressure with the possibility to apply controlled steam extractions Without steam reheating Possibility of axial or radial outlet to the condenser

KODA MTD40

Single casing condensing or backpressure turbines directly connected with the generator With or without steam reheating Possibility to apply controlled steam extractions Possibility of axial or radial outlet to the condenser

C condensing turbine; B backpressure turbine; A turbine with axial outlet to the condenser; E extraction turbine; R turbine type with steam reheating

Capacity output [MW]

Nominal turning speed [rpm]

Steam parameters: pressure temperature

Layout example

Turbine 3 MW type KODA MTD10CA

Up to 7

12,000

3-5 MPa 350-450 C

Turbine 11.5 MW type KODA MTD20CE

From 15 to 30

8,000

3-14 MPa 300-540 C

Turbine 38 MW type KODA MTD30B

From 20 to 55

5,500 / 6,000

3-14 MPa 300-540 C

Turbine 79 MW type KODA MTD40CA

From 30 to 200

3,000 / 3,600

3-14 MPa 300-570 C

Doosan koda Power also produces high speed steam turbines with variable turning speed and with gearbox, which are applied e. g. as driving units for sugar cane mills, drives for feeding pumps and compressors.

Modular Design of KODA Steam Turbines

Type
Turbine characteristics
Double-casing turbines with single-flow HP and LP part With or without steam reheating Possibility to apply controlled steam extractions Possibility of axial or radial outlet to the condenser Possibility to apply high-speed HP part with a gear to synchronous turning speed of the LP part

Layout
Condensing lower outlet Condensing axial outlet Backpressure

Type xxC

Type xxCA

Type xxB

Type xxC(B)E

Extraction

With steam reheating

Type xxC(B)R

KODA MTD50

KODA MTD60

Double-casing turbines with combined HP-IP part and double-flow LP part with steam reheating Lower steam outlet to the condenser Possibility to apply controlled steam extractions

KODA MTD70

Multi-casing turbines with steam reheating Lower steam outlet to the condenser Possibility to apply controlled steam extractions

KODA MTD80

Multi-casing turbines for nuclear power plants Inlet steam parameters on the saturation limit Turbines with steam reheating and moisture separation Lower steam outlet to the condenser Possibility to apply controlled steam extractions i.e. for heating

Capacity output [MW]

Nominal turning speed [rpm]

Steam parameters: pressure temperature

Layout example

Turbine 80 MW type KODA MTD50BR

From 80 to 210

3,000 / 3,600

6-18 MPa 450-580 C

Turbine 140 MW type KODA MTD60CER

From 80 to 400

3,000 / 3,600

8-18 MPa 450-600 C

USC turbine 660 MW type KODA MTD70CR

From 200 to 900 (1,000)

12-18 MPa 500-580 C 3,000 / 3,600 USC: 30 MPa 600/620 C

Turbine 1,020 MW type KODA MTD80CR

From 200 to 1,200

3,000

4-7 MPa saturated steam

Service

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Basic Services Spare parts supply and management Expert services applying advanced diagnostic tools Turbine overhauling and repairing Service HOTLINE in case of emergencies Residual lifetime assesment Measuring of performance degradation Long-Term Maintenance Agreements Partnership with OEM Predictable long-term maintenance costs Optimized maintenance program and costs Guarranteed availability or reliability Overhauling in shortest possible time Spare parts management

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Retrofits Retrofit of KODA equipment improves performance and extends lifetime Return on investment 3-5 years Use of original foundation with minor modifications Replacement of old steam path with 3D blading Keeping the original turbine design and dimensions (bearing span etc.) Keeping the original generator Using the original condenser and heaters Control system upgrade

Rotor repair technology of Doosan koda Power repairs are carried out by submerged arc welding and subsequent localized head treatment Retrofit of low-pressure components of 8x220 MW KODA turbines. Results of the retrofit: - Decrease of specific heat consumption of the turbine set by 3,5% - Increase of power output by 9 MW for each unit - The safe and reliable operation extended by 30 years

Service

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Special services rotor alignment applying middle-frequency heating methods Retrofit of KODA 114 MW backpressure turbine, heating plant Retrofit of high-pressure parts of 2 x 1,000 MW KODA turbines, nuclear power plant. Result of the retrofit: - Increase of power output by 20 MW for each unit - The safe and reliable operation extended by 30 years

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Service

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Repair Facilities Special services rotor balancing in high-speed balancing tunnel Turbine casing machining CNC machining center Selected Retrofit Projects Steam path retrofit modernization of diaphragms EH system upgrading

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Turbine Retrofit / Re-engineering

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Turbine internal component replacement 1) Original casing 2) New flow part rotor + internal casing + guide wheels + glands (+carriers)

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Tylova 1/57, 301 28 Plze, Czech Republic Phone: +420 378 185 000, Fax: +420 378 185 910 E-mail: [email protected]

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