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    3 Heat Flow in Welding

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    Anonymous UYu1WyO
    The document discusses heat transfer mechanisms in welding including conduction, convection, and radiation, and how heat flows through the welding arc and into the welded parts. It explains that heat is transferred through conduction within materials and by convection and radiation from hot to cold areas, and that the thermal profiles around a moving heat source like a welding arc will show higher peak temperatures and faster cooling rates. The document provides information on heat flow concepts to help understand thermal cycles and residual stresses that form around welds.

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    © All Rights Reserved
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    3 Heat Flow in Welding

    Uploaded by

    Anonymous UYu1WyO
    196 views19 pages
    The document discusses heat transfer mechanisms in welding including conduction, convection, and radiation, and how heat flows through the welding arc and into the welded parts. It explains that heat is transferred through conduction within materials and by convection and radiation from hot to cold areas, and that the thermal profiles around a moving heat source like a welding arc will show higher peak temperatures and faster cooling rates. The document provides information on heat flow concepts to help understand thermal cycles and residual stresses that form around welds.

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    Original Title

    3 Heat Flow in Welding (1)

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    The document discusses heat transfer mechanisms in welding including conduction, convection, and radiation, and how heat flows through the welding arc and into the welded parts. It explains that heat is transferred through conduction within materials and by convection and radiation from hot to cold areas, and that the thermal profiles around a moving heat source like a welding arc will show higher peak temperatures and faster cooling rates. The document provides information on heat flow concepts to help understand thermal cycles and residual stresses that form around welds.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    196 views19 pages

    3 Heat Flow in Welding

    Uploaded by

    Anonymous UYu1WyO
    The document discusses heat transfer mechanisms in welding including conduction, convection, and radiation, and how heat flows through the welding arc and into the welded parts. It explains that heat is transferred through conduction within materials and by convection and radiation from hot to cold areas, and that the thermal profiles around a moving heat source like a welding arc will show higher peak temperatures and faster cooling rates. The document provides information on heat flow concepts to help understand thermal cycles and residual stresses that form around welds.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 19

    Heat Flow in Welding

    Heat Flow in Welding


    Learning Activities
    Lesson Objectives 1. Read Handbook pp
    When you finish this lesson you will 66-84
    2. Look up Keywords
    understand:
    3. View Slides;
    Heat transfer through the welding arc & 4. Read Notes,
    factors affecting it 5. Listen to lecture
    Heat flow in welded parts & conservatio of 6. Do on-line
    energy workbook
    7. Do homework
    Thermal profiles around moving heat
    sources & cooling rates & stresses around
    welds

    Keywords:
    Conduction, Convection, Radiation, Arc Heat Flow, Thermal
    Conductivity-Gas, Heat Flux, Fouriers Law, Conservation of
    Energy, Moving Heat Source, Thermal Cycles
    CONDUCTION - Transfer of Thermal Energy
    between one part of a body and an Adjacent
    part of the same body or between one body and
    another which is in physical contact with it.

    CONVECTION - Transfer of Thermal Energy


    through mass movement.

    RADIATION - Transfer of Thermal Energy by


    the emission and absorption of Electromagnetic
    Radiation.
    Heat Flow in the Arc
    Cathode

    Electrons Emitted
    Thermal
    Ionization Free
    Electron
    Convection
    Ion Radiation
    Plasma
    T>10,000K Recombination

    Anode Neutral
    Gas Atom

    Radiation
    Thermionic
    Electrons Absorbed
    Conduction in the Arc
    Cathode

    Electrons Emitted
    Thermal
    Ionization Free
    Electron

    Argon
    Ion
    Plasma Helium
    T>10,000K Recombination

    Anode Neutral
    Gas Atom

    Helium Argon
    Electrons Absorbed
    Turn to the person sitting next to you and discuss (1 min.):
    The thermal conductivity of Argon and Helium increases
    continuously with increasing temperature, but that of
    nitrogen and hydrogen show a drop in conductivity where
    the diatomic gas atom dissociates. What do you think would
    happen if a significant amount of these gases were in the arc
    plasma?
    t<0

    Y
    t=0

    T (y,t)

    Small t
    (Initial Transient)

    Large t
    Steady State
    t<0

    Y
    t=0

    T (y,t)

    Small t
    (Initial Transient)

    Large t
    Steady State
    d
    q y
    dy
    cal
    q y q y heat flux
    cm sec
    2

    Thot cal
    thermal conductivity
    cm sec o K
    dy
    Tcooler cal
    q q y A heat flow

    sec
    q y dy
    q y
    q y dy q y dy ......
    y
    Heat In - Internal Energy + Heat Generated = Heat Out

    Heat In q y A
    dT
    Internal Energy C p Ady
    dt
    .
    Heat Generated Q gen

    density
    C p heat capacity
    Arc

    Finish

    Start

    Thermocouples
    TEMP
    Fast Travel Speed

    Slow Travel Speed


    12
    3
    45
    Turn to the person sitting next to you and discuss (1 min.):
    This curve was generated when a fast moving arc passed

    by the thermocouples. What curves would a slow moving


    arc produce?
    Do the Homework Assignment 5 Heat Flow
    in Welding from the Assignment Page of the
    WE300 Website

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