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    MProcesses 14 Sheet Metal Forming

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    efryzhu
    This document discusses various sheet metal forming processes including shearing, blanking, bending, deep drawing, and stamping dies. It provides examples of parts made through these processes and describes progressive dies, transfer lines, and spinning. The key processes covered are blanking, bending, deep drawing which can produce a variety of thin metal parts, and progressive dies which perform multiple operations simultaneously to produce parts at high rates.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    MProcesses 14 Sheet Metal Forming

    Uploaded by

    efryzhu
    31 views51 pages
    This document discusses various sheet metal forming processes including shearing, blanking, bending, deep drawing, and stamping dies. It provides examples of parts made through these processes and describes progressive dies, transfer lines, and spinning. The key processes covered are blanking, bending, deep drawing which can produce a variety of thin metal parts, and progressive dies which perform multiple operations simultaneously to produce parts at high rates.

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    This document discusses various sheet metal forming processes including shearing, blanking, bending, deep drawing, and stamping dies. It provides examples of parts made through these processes and describes progressive dies, transfer lines, and spinning. The key processes covered are blanking, bending, deep drawing which can produce a variety of thin metal parts, and progressive dies which perform multiple operations simultaneously to produce parts at high rates.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    31 views51 pages

    MProcesses 14 Sheet Metal Forming

    Uploaded by

    efryzhu
    This document discusses various sheet metal forming processes including shearing, blanking, bending, deep drawing, and stamping dies. It provides examples of parts made through these processes and describes progressive dies, transfer lines, and spinning. The key processes covered are blanking, bending, deep drawing which can produce a variety of thin metal parts, and progressive dies which perform multiple operations simultaneously to produce parts at high rates.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 51

    Sheet Metal Forming

    Processes

    Manufacturing
    Processes
    Outline

    Introduction
    Shearing
    Blanking
    Bending
    Deep Drawing
    Stamping Dies
    Progressive Dies
    Transfer Dies
    Spinning
    Sheet Metal Working

    Products:

    automotive fenders

    washers

    stamped parts

    channels
    Examples of Stamped
    Parts
    Examples of Stamped
    Parts
    Examples of Stamped
    Parts

    This part was made from several stamped parts plus


    a nut, which were stamped again to seal them
    together
    Examples of Stamped
    Parts

    This part was made from a sheet that was stamped,


    bent, and welded into a tube, plus a separate
    stamped end piece
    Examples of Stamped
    Parts
    Shearing

    A sheet-metal cutting operation along


    a straight line between two cutting
    edges
    Shearing of Metal
    Between Cutting Edges
    Shearing of Metal
    Between Cutting Edges

    1/3 of material is cut


    and 2/3 of material
    fractures
    Blanking

    Involves cutting the sheet metal along


    a closed outline
    Piercing and Blanking

    Shearing operations in which the


    shear blades are closed, curved
    lines along the edges of the punch
    and die
    In blanking, the piece punched out is
    the workpiece; in piercing, the
    remaining strip is the workpiece
    Punch and Die
    Bending
    Bending
    Bending Springback
    Deep Drawing

    A sheet metal forming operation used


    to make hollow-shaped parts
    Deep Drawing
    Redrawing

    Additional drawing steps (redrawing)


    may be required if the shape
    change of the material is too
    severe
    Example of a Drawn
    Part
    Example of a Deep
    Drawing Press
    Stamping Die
    Stamping Die
    Progressive Die

    Performs multiple operations at


    different stations with every press
    stroke
    Progressive Die
    Example of Progressively
    Stamped Parts

    This sheet has been stamped by a progressive die,


    showing the series of operations from right to left
    Progressive Die
    Progressive Die
    Progressive Die
    Progressive Die
    Progressive Die
    Progressive Die
    Examples of Stamping
    Machines
    Progressive Die
    in Stamping Press
    Progressive Die
    Material Coils
    Material Feed
    Material Feed
    Transfer Line
    Transfer Line
    Transfer Line
    Transfer Line
    Transfer Press
    Transfer Press
    Transfer Die
    Spinning

    Uses a spinning mandrel and a roller


    to form sheet metal into a radially
    symmetrical part
    Spinning

    Courtesy Koch Metal Spinning


    Tube Spinning

    Uses a spinning mandrel and a roller


    to reduce the wall thickness and
    increase the length of a tube
    Summary

    Blanking, bending, and deep


    drawing are capable of
    producing an immense variety
    of thin metal parts

    Progressive dies can produce


    parts at high production rates
    by performing multiple
    operations simultaneously

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