Basic Busway Training

Division - Name - Date - Language
WHAT IS BUSWAY
TYPE OF BUSWAY
BY CONDUCTOR MATERIAL
COPPER OR ALUMINIUM
BY AMPERE CAPACITY
I-LINE I AND I-LINE II
BY GROUND SYSTEM
INTEGRAL GROUND OR INTERNAL GROUND
BY NUMBER OF CONDUCTORS IN BUSWAY
3 bars, 4 bars, 5 bars,
TYPE OF BUSWAY(continue)
BY DEGREE OF PROTECTION
IP 40, 41, 54, 55, 65, 66

IP definition - IEC 529-1989
First characteristic
numeral:
against ingress of solid
foreign objects
Second
characteristic
numeral:
against ingress of water
with harmful effects
Additional
letter
(optional):
against access to
hazardous parts
with:
Supplementary
information
specific to:
(optional)
0: Non-protected
0: Non-protected
A: Back of hand
1: >=50mm diameter
1: Vertically dripping
B: Finger
2: >=12.5mm diameter
3: >=2.5mm diameter
2: Dripping (15 degree C: Tool

tilted)
3: Spraying
D: Wire
H: High_voltage
apparatus
M: Motion during
water test
S:
Stationary
during water test
W:
Weather
condition
4: >=1.0mm diameter
4: Splashing
5: Dust protected
5: Jetting
6: Dust tight
6: Powerful jetting
7: Temporary immersion
8: Continuous immersion
TYPE OF BUSWAY(continue)
BY SHORT CIRCUIT RATING
Standard short circuit UL ratings: 3 cycles - feature CF25, CR25
High short circuit UL ratings: 3 cycles: CFH25, CPH25
High short circuit IEC ratings: 1 sec / 3 sec - IGB feature CFJ25, CPJ25
Cable VS Busway
Cable
Busway
Tx
M DB
Cable VS Busway
Busway
Cable VS Busway
MDB
Maintenance
DB
Cable VS Busway
Compact
Reduced dim.
Flexibility of
Changing install.
Easy operation
I- Line typical application (1,2)
10
I- Line typical application (3,4)
11
I-LINE BUSWAY
I-LINE I
I-LINE II
12
FEATURE
Rated voltage: 600V AC
3 and 4 Pole(100% neutral)
Copper and Aluminum conductors
I-LINE I : 225/250 to 600/630A
I-LINE II : 800A to 5000A
Ratings - from 800A to 5000A(CU) and 800A to 4000A(AL)

according to UL, IEC standard
13
FEATURES (continue)
Sandwich structure
IGB system
High IP ratings up to IP66
Easy Joint Pak
VISI-TITE One Bolt Joint
Totally Enclosed Housing
High short circuit current: J series
14
FEATURES(continue)
Housing thickness: 1.8mm in straight length and 2mm in fittings.
Housing made by Electro- galvanized steel
Paint - all steel enclosures use Polyester Epoxy electrostatic
powder finish Color: ANSI 49 gray
Universal fittings
Plug In Units - Square D MCCBs and MG MCCBs
15
I-LINE II
16
Sandwich Construction
Total enclosure, spread heating
through its housing
Low temperature rise enable
higher current rating
Save space, save money
17
IGB Integral ground bar

Ground bar material:electrical grade
aluminum
Wrap around construction with two
1/16 ground busbars
50% continuous current capacity
ground path, temp. raise not over
550C
IGB has 7-42% more cross sectional
area than a conventional 1/8 (3
mm) thick bar
80% less impedance
18
Mylar- Insulation
Excellent dielectric performance
Two layers Mylar wrap each bar
(only single layer needed according
to IEC standard )
B class: 130 degree
100% 7500VDC tested in 10 sec
before ship
Over 20 years of experience.
19
Conductors
High purity copper and Aluminum
Silver plated or tin plated over

entire length
Cross section greater than UL
standard. Bar size is largest in
all competitors.
Thickness is 6.36mm,1/4
Results: Low contact resistance,
low voltage drop,
20
EZ Joint Pak
Single bolt make the installation faster.
Small contact resistance; greater contact
area; reliable contact force
3mm(1/8) can be adjusted in joint
This can also take care of expansion
Pre-assembled on I Line II busway
and fittings.
21
Visitite Bolt
Single bolt connection
double
head
visible
torque indication
No
torque wench required
Torque
requirements 70 lb-ft (+- 10 lb-ft)
22
Joint Cover
Within the same ampere range, all I Line busway
lengths & fitting are fully compatibility
Feeder, Plug-in & Riser use the standard universal

tie channels (Joint Cover), helping to speed up the
installation process
23
ELBOW
I Line busway allows the use of the same accessories to
fit all lines, simplifying pre-installation labor
24
I-LINE II accessories
Expansion fitting (Indoor only)
Unfused reducer
25
Hanger
Flat Hanger
Edgewise Hanger
Spring Hanger
26
I- Line II quick selection

Application
Transformer to LV
panel;
Panel to panel
Vertical electrical
distribution;
(in electrical well)
Horizontal electrical
distribution to the
downstream
switches
Busway
type (Cu)
PIU distance
IP ratings
Outdoor:
IP66(COFxxxxG)
Indoor:
IP40/41; IP54/55
IP65
CF (feeder)
No
CR (riser)
Single side;
Indoor:
Gap 610 mm/ 2 ft IP40/41; IP54/55
CP (plug-in)
Double sides;
Indoor:
Gap 610 mm/ 2 ft IP40/41; IP54/55
27
I-LINE II Conclusion
Standard : UL, IEC 439
General : 600V, 3-phase, 4-wire with 50% capacity integral ground bus
Housing : steel and aluminum.
Joint : EZ joint-pak (removable).
Bolt : two-headed
Busbars : tin plated aluminum or silver flashed copper.
Insulation : Class B rated 130 0c polyester film or epoxy powder coated.
Plug-in opening : 5 dead front each side of 10 foot lengths.
Support : Indoor -every 3m. For horizontal, 4.88m. For vertical
: Outdoor -every 1.5m.
Voltage drop : lower than competitor.
Plug-in unit safety : Must connect ground bus before the phase bars
Can not open the cover when the switch is ON.
28
I- Line I
29
DESCRIPTION
Ratings
225,400,600A is UL standard current ratings
250,400,630A is IEC standard current ratings
4 poles with integral ground which is Aluminum.
Requires support every 3 meters(horizontally flatwise), 1.5
meters(horizontally edgewise) and 4.8 meters(vertically)
30
I line I - Construction
Steel housing : 1.8 mm electro-galvanized steel
Epoxy electrostatic powder coated
Ground bar /housing made of aluminum and only on TOP *
Ground bar rated for 50 % of phase
Air separated bars inside the housing
There is insulated fiberglass supports for the bars
31
I line I - Conductors
Silver flashed copper or tin plated aluminum conductor across

full length.
Two sizes - 0.94 for 200 A and 2 for 400/600A
Thickness is same 1/4 like I line II
Insulation is Mylar like I line II , with two layers of 7.5 mil each
32
Plug in Units
Plug in Units with Square D breakers
Fusible plug in units
33
PIU for Square D Circuit Breaker

MCCB Type
PFA - 15 - 100 A
PKA- 125- 250 A
PBLA - 250 - 400 A
PTMA - 500 - 1000 A
Horizontal or vertical
PTPA - 1200 - 1600 A
Suffix: *H/V
Bolt On Connection - Specify

Bolt on Connection
mounting .
34
Square D PIU - features

Meet with UL standard
Mounted with Square D MCCB
Up to 1600A
3 pole
5 frame size: PF,PK,PBL,PTM,PTP
More interrupting capacity can be selected: A,H,C,I type
Steel housing ( 1.8 / 2 / 2.5mm thickness )
Door cover with reliable interlock
PIU jaw connection technology laboratory tested and customer proven for over
20 years
High visibility ON-OFF indication on cover
Bracket allows unit to be padlocked in off position
Hook stick operated mechanism
Transparent shield over Line side parts - that means safety & visible
35
Perry Units - PIU with MG breakers

Why Perry PIU
- 4 Pole option available
- MG brand
- Co-ordination with other MG
products
- Earth leakage protection with
VIGI
36
Perry Units
Range upto 630 A
Three frame sizes
PFNS upto 100A ( smaller size ) PNS upto 250 A
PBNS : 300 A to 630 A
Offered with three types of Breakers from MG
NSD type upto 630 A : only 3 pole 35KA breaking capacity
NSN type upto 630 A : Both 3 and 4 pole varying breaking capacity
NSH type upto 630 A : Both 3 and 4 Pole 70 KA breaking capacity
37
PIU features - safety

Totally enclosed conductors.
Polarized Plug In Units.
All Plug In Units have door interlocks.
Ground jaw connect with busway before phase jaws
PIU mounts correctly by design.
40
PIU features - easy to install
Hook swing
installation
41
ADVANTAGE OF SQUARE D BUSWAY

STEEL HOUSING FOR EXTRA PROTECTION AGAINST
MECHANICAL DAMAGE.
LOW VOLTAGE DROP.
MORE SAFETY ON INSTALL THE PLUG-IN UNIT.
TAP OFF UNIT UP TO 1600 A.
MANY IP RATING.
FAST SHOP DRAWING.
FAST DELIVERY
42
SQUARE D BUSWAY
43
SQUARE D BUSWAY
44
SQUARE D BUSWAY
45
SQUARE D BUSWAY
46

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Division - Name - Date - Language

Division - Name - Date - Language

I-LINE I AND I-LINE II

INTEGRAL GROUND OR INTERNAL GROUND

BY NUMBER OF CONDUCTORS IN BUSWAY

Division - Name - Date - Language

3 bars, 4 bars, 5 bars,

IP 40, 41, 54, 55, 65, 66

2: Dripping (15 degree C: Tool

Division - Name - Date - Language

Standard short circuit UL ratings: 3 cycles - feature CF25, CR25

High short circuit UL ratings: 3 cycles: CFH25, CPH25

Division - Name - Date - Language

Division - Name - Date - Language

Division - Name - Date - Language

Division - Name - Date - Language

Division - Name - Date - Language

I- Line typical application (1,2)

Division - Name - Date - Language

I- Line typical application (3,4)

Division - Name - Date - Language

Division - Name - Date - Language

Ratings - from 800A to 5000A(CU) and 800A to 4000A(AL)

Division - Name - Date - Language

Division - Name - Date - Language

Division - Name - Date - Language

Division - Name - Date - Language

Division - Name - Date - Language

IGB Integral ground bar

Division - Name - Date - Language

Division - Name - Date - Language

Silver plated or tin plated over

Division - Name - Date - Language

Division - Name - Date - Language

torque wench required

Division - Name - Date - Language

requirements 70 lb-ft (+- 10 lb-ft)

Feeder, Plug-in & Riser use the standard universal

Division - Name - Date - Language

Division - Name - Date - Language

Expansion fitting (Indoor only)

Division - Name - Date - Language

Division - Name - Date - Language

I- Line II quick selection

Division - Name - Date - Language

Division - Name - Date - Language

Division - Name - Date - Language

Division - Name - Date - Language

Division - Name - Date - Language

Silver flashed copper or tin plated aluminum conductor across

Division - Name - Date - Language

Division - Name - Date - Language

PIU for Square D Circuit Breaker

Division - Name - Date - Language

Bolt On Connection - Specify

Square D PIU - features

Division - Name - Date - Language

Perry Units - PIU with MG breakers

Division - Name - Date - Language