CRCP

CONTINUOUSLY REINFORCED
CONCRETE PAVEMENT (CRCP)

CRCP obviates the need for expansion and
contraction joints, thus permitting very long
slab lengths with improved riding comfort and
reduced maintenance as compared to plain
concrete pavements
Conventional CRCP requires relatively high
percentage of steel of the order of 0.7 to 1.0
% of concrete cross section.
The technique of CRCP construction with

elastic joints (CRCP-EJ) enables significant
reduction in quantity of steel required (0.4 to
0.5%).
SIGNIFICANCE OF CRCP
CRCP-EJ eliminates the random cracks which
occur in conventional CRCP.
The reinforcement is painted with a bond-breaking medium

over a specified design length on either side of the joint
groove to provide adequate gauge length for limiting the
steel strains due to joint movement
Details of elastic joint section
What is Elastic Joints?

These are dummy type joints which should be
induced at regular intervals
similar to that of
dummy contraction joints.
The joint grooves may be formed as in the case of
conventional dummy joints, and filled with sealing
compound.
Alternatively, bitumen-coated plywood strips of 5
cm width and 3 mm thickness may be inserted
therein.
On either side of the elastic joint, steel should be
coated with bitumen for a length of 1/3 to joint
spacing in order to break the bond of steel with
concrete and to provide greater length for
elongation of the steel due to joint opening for
reducing the stress in the reinforcing steel.
DESIGN STEPS
DESIGN EXAMPLE
Design parameters:
Location of pavement
Design wheel load (P)
Present traffic intensity
Design tyre pressure, p
Foundation strength, k
:
:
:
:
:
New Delhi
5100 kg
300 veh/day
7.2 kg/cm2
6 kg/cm3
Concrete flexural strength
: 40kg/cm2
Modulus of elasticity of concrete (Ec): 3 x 105 kg/cm2

Poison's ratio ()
: 0.15
Thermal coefficient of expansion (): 10 x 10-6/ o C

t = 14.30C against thickness of 25 cm
Design Procedure:
Step I: Assume h= 25 cm, spacing of elastic joints = 4.5m
As per IRC: 58
e
Step II: For
= 18.50 kg/cm2
te
= 15.50 kg/cm2
Total = 34.00 kg/cm2
= 0.33
T = 200C
Fig. 1 Design
Charts for
Calculation of
Stresses in
Steel
Fig.2 Design
Charts for
Calculation of
Stresses in
Concrete
Design Procedure:
Step II: For
0
T = 20 C
= 0.33 and
r = 0.4 per cent (steel reinforcement) (Longitudinal steel)

From Fig. 1, s = 56 x 20 = 1120 kg/cm2 < 1400 kg/cm2
(Permissible
value)
Transverse
steel may
be taken as 25% of longitudinal steel Hence, OK
From Fig. 2, c = 0.235 x 20 = 4.7 kg/cm2 s= Stresses in steel
c= Stresses in concrete
Step III:
From step I total = 34.00 kg/cm2

From step II
c = 4.7 kg/cm2
Total = 38.70 kg/cm2 say 39.00 kg/cm2

Calculated stress is less than the flexural strength of concrete
and therefore the thickness of 25 cm is O.K.
Step IV: Average steel reinforcement (rav)
0.004 + 25% of 0.004

2
0.005
2
= 0.25 per cent
From Fig.3, for rav = 0.25%, the effective increase in

slab thickness is 31 %
Reducing the thickness proportionately
hr =
25
= 19.08 cm
1 + 0.31
Design thickness of pavement slab = 19 cm
gers Chart Showing the Effect of Reinforcement on Rigid Pavem

Fig.3
The provision of steel enables some increase in

the effective slab thickness and its continuity
at elastic joints provide additional load transfer
over and above that provided by conventional
dummy contraction joint.
At the same time , the percentage of steel is
small enough not to induce any restraint to
bending of the slab at elastic joints due to
effect of wheel load and temperature warping.
While in CRCP without elastic joints the
permissible stress in steel is 2800 kg/cm2 (i.e.
the steel is allowed to be stressed upto the
yield point)
The permissible value in CRCP with elastic joint
is restricted to 1400 kg/cm2 (normal working
The lower permissible stress in steel in CRCP

with elastic joints enables taking advantage of
the effective increase in concrete slab thickness
due to provision of steel, while the permissible
yield stress limit in steel in the case of CRCP
without elastic joints precludes such increase.
Reinforcement:
The steel mats, assembled at site, are placed
over suitable chair at mid depth of the slab
before concreting is done
The bars should be continuous across elastic
joints and any construction joints
Wherever overlap of bars is required, a
minimum overlap of 30 diameter should be
provided. Such overlap should be staggered.
Reinforcement:
It should also be ensured that no overlap of
steel bars are provided at the location of elastic
joints.

CRCP

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CONTINUOUSLY REINFORCED

CONCRETE PAVEMENT (CRCP)

The technique of CRCP construction with

The reinforcement is painted with a bond-breaking medium

Details of elastic joint section

What is Elastic Joints?

Concrete flexural strength

Modulus of elasticity of concrete (Ec): 3 x 105 kg/cm2

Thermal coefficient of expansion (): 10 x 10-6/ o C

Step II: For

Step II: For

r = 0.4 per cent (steel reinforcement) (Longitudinal steel)

From step I total = 34.00 kg/cm2

Total = 38.70 kg/cm2 say 39.00 kg/cm2

Step IV: Average steel reinforcement (rav)

0.004 + 25% of 0.004

= 0.25 per cent

From Fig.3, for rav = 0.25%, the effective increase in

Design thickness of pavement slab = 19 cm

gers Chart Showing the Effect of Reinforcement on Rigid Pavem

The provision of steel enables some increase in

The lower permissible stress in steel in CRCP

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