William Bourgeous - S

Machine Vision Introduction
ECE5320 Mechatronics
Assignment#01: Literature Survey on Sensors and Actuators
Prepared by: William Bourgeous
Dept. of Electrical and Computer Engineering Utah State University E-mail: [email protected] Phone: (435) 750-0147
Outline
Basic working principle Benefits Major applications Basic system types Capabilities Limitations Selected Examples Selection and Purchasing Reference list To probe further
Slide-2
Machine Vision
In the past, Human eyes did what no machines could do:
locating and positioning work, tracking the flow of parts, and inspecting output for quality and consistency.
Today, the requirements of many manufacturing processes have surpassed the limits of human eyesight. Machine Vision provides manufacturing equipment with the gift of sight.
Courtesy of: Cognex
Slide-3
Machine Vision Working Principle

In a typical machine vision application:
A video camera positioned on the production line captures an image of the part to be inspected and sends it to the machine vision computer. The computer then uses sophisticated image analysis software to extract information from images and generate decisions about those images, such as: (next)
Courtesy of: Cognex
Slide-4
Machine Vision Working Principle (cont)

Where is it?
Locate objects accurately even within complex or confusing scenes.
How good is it?

Inspect objects to ensure quality and consistency.
What is it?
Identify objects by analyzing their shapes or by reading serial numbers on their surfaces.
What size is it?

Make measurements.
Courtesy of: Cognex
Slide-5
Machine Vision Working Principle (cont)
Courtesy of: dvtsensors
Slide-6
Machine Vision System Components:
The key system components are:

1. 2. 3. 4. 5. 6. 7. Lighting Camera Part Sensor Imaging Processing Inspection Software Communications/Networking
Courtesy of:datx
Slide-7
Machine Vision Benefits

No fixturing of parts required Completely Visual, No touching or bumping Streamline operations Can be integrated with overall system
Eyes get tired. People make mistakes. I have a high degree of confidence with machine vision systems that are properly set up.
- Vincent Conforti, Donnelly Electronics
Courtesy of: Data Translation
Slide-8
Capabilities
Machine vision is used in various industrial and medical applications. Examples include:
Electronic component analysis Signature identification Optical character recognition Handwriting recognition Object recognition Pattern recognition Materials inspection Currency inspection Medical image analysis
Courtesy of: Whatis.com
Slide-9
Limitations
Machine vision is currently limited by a combination of the following three items:
Processing Power Communication Lines Camera Resolution Integration Cost and Time
Courtesy of: Whatis.com
Slide-10
System Types
Triangulation Laser Radar Sonar Stereo Vision (2D) (2 and D) Hybrid Systems 3D Vision
Laser Radar
3D Vision is the most advanced and applicable technology Triangulation at this time.
Machine Vision Introduction Slide-11
Object Recognition, Measurement, Condition

- System can locate objects based on their edge characteristics - Advantages:
Orientation independent Scale independent Touching or overlapping parts Lighting variation Repeatability
Courtesy of: adept
Slide-12
One Camera 3D System

1. Algorithms use a single still image from a compact CCD video camera mounted on the robot endeffector to calculate the full 3D location of the part (i.e., x, y, z position and roll, pitch and yaw angles).
2. This information is transmitted to the robot controller over a high-speed communication line. The robot controller uses this to guide 3. The robot's hand and intercept each part correctly for grasping or performing other robotic processes.
Courtesy of: Braintech
Slide-13
One Camera 3D System (Cont)
Slide-14
Typical (3D) Application
Slide-15
Ford Example
System Objectives:
Identify randomly placed engine block Identify orientation with respect to robot end effector. Accurately position robot to grab part Correctly maneuver and deposit part at destination, possibly in motion. Complete tasks with a Single Camera.
Slide-16
Ford Example (cont)
Slide-17
PCB Connector Examination Example

Challenge:
An electronics manufacturer needed an accurate, cost-effective method to inspect the orientation of connectors on a printed circuit board (PCB). A good image showing the correct orientation of the connectors on the PCB was stored. A picture of the production PCB is obtained via frame grabber and compared to the original. The image passed or failed based on the match against the good image.
Machine Vision Solution:
Slide-18
Getting Started
1. Learn about the Technology 2. Identify Application 3. Match the Technology to the Application 4. Identify Vendors Who Can Provide Solutions 5. Execute a Feasibility Demonstration 6. Write the Specification 7. Request Quotations 8. Evaluate Responses 9. Purchase 10. Integrate 11. Maintenance
Slide-19
Reputable Suppliers
Braintech Cognex Adept Data Translation National Instruments Applied Machine Vision (AMV)
Slide-20
To explore further
Automated Imaging Association AIA http://www.machinevisiononline.org Braintech http://www.braintech.com Society of Mechanical Engineers SME http://www.sme.org/cgi-bin/communities.pl?/ communities/mva/industrylinks.htm&&&SME& Intel Open Source Computer Vision Library http://www.intel.com/research/mrl/research/opencv/
Slide-21
Reference list
Machine Vision Online
3D Machine Vision as a Shop Floor Metrology Tool http://www.machinevisiononline.org/public/articles/ General_Electric.pdf Single Camera 3DTM (SC3DTM) http://www.machinevisiononline.org/public/articles/Bab ak_Habibi_July03.pdf
Geometric Object Recognition in Robotics http://www.sme.org/downloads/mva/Pelton.pdf Machine Vision Today http://www.sme.org/downloads/mva/Mancini.pdf

Machine Vision Introduction Slide-22
The End
Questions?
Prepared by: William Bourgeous
Dept. of Electrical and Computer Engineering Utah State University E-mail: [email protected] Phone: (435) 750-0147
Slide-23

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Machine Vision Introduction

Prepared by: William Bourgeous

Machine Vision Introduction

Machine Vision Introduction

Machine Vision Introduction

Machine Vision Working Principle

Courtesy of: Cognex

Machine Vision Introduction

Machine Vision Working Principle (cont)

How good is it?

What size is it?

Machine Vision Introduction

Machine Vision Working Principle (cont)

Courtesy of: dvtsensors

Machine Vision Introduction

Machine Vision System Components:

The key system components are:

Machine Vision Introduction

Machine Vision Benefits

Machine Vision Introduction

Machine Vision Introduction

Courtesy of: Whatis.com

Machine Vision Introduction

Object Recognition, Measurement, Condition

Machine Vision Introduction

One Camera 3D System

Machine Vision Introduction

One Camera 3D System (Cont)

Courtesy of: Braintech

Machine Vision Introduction

Typical (3D) Application

Courtesy of: Braintech

Machine Vision Introduction

Machine Vision Introduction

Ford Example (cont)

Courtesy of: Braintech

Machine Vision Introduction

PCB Connector Examination Example

Machine Vision Solution:

Machine Vision Introduction

Machine Vision Introduction

Machine Vision Introduction

Machine Vision Introduction

Geometric Object Recognition in Robotics http://www.sme.org/downloads/mva/Pelton.pdf Machine Vision Today http://www.sme.org/downloads/mva/Mancini.pdf

Machine Vision Introduction

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