Governor Fundamentals and Power Management
Governor Fundamentals and Power Management
Governor Fundamentals and Power Management
Governors
Structure
5.1
Introduction
Objectives
5.2
Classification of Governors
5.3
Watt Governor
5.3.2
Porter Governor
5.4
5.5
5.6
Characteristics of Governors
5.7
5.8
5.9
Summary
5.1 INTRODUCTION
In the last unit, you studied flywheel which minimises fluctuations of speed within the
cycle but it cannot minimise fluctuations due to load variation. This means flywheel does
not exercise any control over mean speed of the engine. To minimise fluctuations in the
mean speed which may occur due to load variation, governor is used. The governor has
no influence over cyclic speed fluctuations but it controls the mean speed over a long
period during which load on the engine may vary.
When there is change in load, variation in speed also takes place then governor operates
a regulatory control and adjusts the fuel supply to maintain the mean speed nearly
constant. Therefore, the governor automatically regulates through linkages, the energy
supply to the engine as demanded by variation of load so that the engine speed is
maintained nearly constant.
Figure 5.1 shows an illustrative sketch of a governor along with linkages which regulates
the supply to the engine. The governor shaft is rotated by the engine. If load on the
engine increases the engine speed tends to reduce, as a result of which governor balls
move inwards. This causes sleeve to move downwards and this movement is transmitted
to the valve through linkages to increase the opening and, thereby, to increase the supply.
On the other hand, reduction in the load increases engine speed. As a result of which the
governor balls try to fly outwards. This causes an upward movement of the sleeve and it
reduces the supply. Thus, the energy input (fuel supply in IC engines, steam in steam
turbines, water in hydraulic turbines) is adjusted to the new load on the engine. Thus the
governor senses the change in speed and then regulates the supply. Due to this type of
action it is simple example of a mechanical feedback control system which senses the
output and regulates input accordingly.
137
Theory of Machines
FC
mg
mg
Bell Crank
Lener
Supply pipe
FC
Engine
Pulley
Objectives
After studying this unit, you should be able to
classify governors,
Centrifugal governors
(b)
(c)
Pickering governors.
Centrifugal Governors
In these governors, the change in centrifugal forces of the rotating masses due to
change in the speed of the engine is utilised for movement of the governor sleeve.
One of this type of governors is shown in Figure 5.1. These governors are
commonly used because of simplicity in operation.
Inertia and Flywheel Governors
In these governors, the inertia forces caused by the angular acceleration of the
engine shaft or flywheel by change in speed are utilised for the movement of the
balls. The movement of the balls is due to the rate of change of speed in stead of
change in speed itself as in case of centrifugal governors. Thus, these governors
are more sensitive than centrifugal governors.
Pickering Governors
138
Governors
(b)
SAQ 1
(a)
(b)
(c)
Watt governor
(b)
Porter governor
(c)
Proell governor
Watt governor does not carry dead weight at the sleeve. Porter governor and proell
governor have heavy dead weight at the sleeve. In porter governor balls are placed at the
junction of upper and lower arms. In case of proell governor the balls are placed at the
extension of lower arms. The sensitiveness of watt governor is poor at high speed and
this limits its field of application. Porter governor is more sensitive than watt governor.
The proell governor is most sensitive out of these three.
Ball
Ball
Sleeve
(a)
mg
FC
(b)
Figure 5.2 : Watt Governor
139
Theory of Machines
We ignore mass of the sleeve, upper and lower arms for simplicity of analysis. We can
ignore the friction also. The ball is subjected to the three forces which are centrifugal
force (Fc), weight (mg) and tension by upper arm (T). Taking moment about point O
(intersection of arm and spindle axis), we get
FC h mg r 0
Since,
FC mr 2
mr 2 h mg r 0
or
g
h
. . . (5.1)
2 N
60
g 3600
4 N
2
894.56
. . . (5.2)
N2
where N is in rpm.
Figure 5.3 shows a graph between height h and speed N in rpm. At high speed the
change in height h is very small which indicates that the sensitiveness of the governor is
very poor at high speeds because of flatness of the curve at higher speeds.
0.8
0.6
h
0.6
0.4
0.2
300
400
500
600
700
SAQ 2
Why watt governor is very rarely used? Give reasons.
Let
Governors
Taking moment of all forces acting on the ball about I and neglecting friction at the
sleeve, we get
FC AD w ID
W
IC 0
2
w ID W ID DC
AD
2 AD
or
FC
or
FC w tan
W
(tan tan )
2
w 2
r
g
FC
w 2
W
tan
r w tan 1
1
g
2w
tan
or
where
g
W
tan 1
(1 K )
r
2w
tan
tan
tan
. . . (5.3)
r
h
g
W
(1 K )
1
h
2w
. . . (5.4)
O
Arms
T1
Spindle
Central
Load (w)
Links
FC
T1
Ball
T2
w T2
C
Sleeve
I
D
W
2
(a)
(b)
Figure 5.4 : Porter Governor
If friction at the sleeve is f, the force at the sleeve should be replaced by W + f for rising
and by (W f) for falling speed as friction apposes the motion of sleeve. Therefore, if the
friction at the sleeve is to be considered, W should be replaced by (W f). The
expression in Eq. (5.4) becomes
141
Theory of Machines
g
h
(W f )
(1 K )
1
2
w
. . . (5.5)
SAQ 3
In which respect Porter governor is better than Watt governor?
Hartnell governor
(b)
Wilson-Hartnell governor
(c)
Hartung governor
Spring
Ball
Ball
Collar
Bell crank
Lever
Fulcrum
O
b
Roller
Sleeve
Spindle
142
Let
Governors
or
( Mg S1 )
2
( Mg S1 )
b cos 1 0
2
b
a
. . . (5.9)
r1
A1
r2
A2
A1
(FC)1
A2
(FC)2
mg
mg
(Mg + S2)
C1
2
C2
1
1
b
x1
C1
Reaction
at fulcrum
x2
2
C2
(Mg + S1)
2
(a)
(b)
Figure 5.6
Considering the position of the ball at radius r2 as shown in Figure 5.6(b) and taking
the moments of all the forces about O
M 0 ( FC )2 a cos 2 mg a sin 2
or
( FC )2
( Mg S2 )
2
b
mg tan 2
a
( Mg S2 )
b cos 2
2
. . . (5.10)
143
Theory of Machines
If 1 and 2 are very small and mass of the ball is negligible as compared to the spring
force, the terms mg tan 1 and mg tan 2 may be ignored.
( FC )1
( Mg S1 ) b
2
a
. . . (5.11)
and
( FC )2
( Mg S2 )
2
. . . (5.12)
( FC )2 ( FC )1
Total lift ( x1 x2 )
b
a
( S2 S1 ) b
2
a
(b 1 b 2 )
b (1 2 )
(r r1 ) (r2 r ) b
b
(r2 r1 )
a a
a
S2 S1 Total lift s
b
(r2 r1 ) s
a
2
b (r r )
( FC )2 ( FC )1 2 1 s
2
a
a ( FC )2 ( FC )1
or stiffness of spring s 2
(r2 r1 )
b
. . . (5.13)
r r1
b
b (r2 r1 )
FC ( FC )1
(r r1 )
{( FC )2 ( FC )1}
(r2 r1 )
. . . (5.14)
SAQ 4
For IC engines, which type of governor you will prefer whether dead weight type
or spring controlled type? Give reasons.
144
When governor speed is constant the net force at the sleeve is zero. When
governor speed increases, there will be a net force on the sleeve to move it
upwards and sleeve starts moving to the new equilibrium position where net force
becomes zero.
Governors
Governor Power
It is defined as the work done at the sleeve for a given change in speed. Therefore,
Power of governor = Governor effort Displacement of sleeve
h1
mg
w
(a)
(b)
Figure 5.7
. . . (5.15)
w 2 N 2
60
. . . (5.16)
If the speed increases to (1 + c) N and height remains the same by increasing the load on
sleeve
g
w W1
h
w 2 (1 c) N 2
60
. . . (5.17)
145
Theory of Machines
{( w W1 )}
(1 c)2
(w W ) (1 c)2 w W1
W1 (w W ) (1 c)2 w
(W1 W ) (w W ) (1 c)2 (w W )
(w W ) {(1 c)2 1}
2c (w W ) If c is very small
. . . (5.18)
But W1 W is the downward force which must be applied in order to prevent the sleeve
from rising when the increase of speed takes place. This is also the force exerted by the
governor on the sleeve when the speed changes from N to (1 + c) N. As the sleeve rises
to the new equilibrium position as shown in Figure 5.7(b), this force gradually
diminishes to zero. The mean force P exerted on the sleeve during the change of speed
from N to (1 + c) N is therefore given by
P
W1 W
2
c (w W )
. . . (5.19)
w 2 (1 c) N 2
60
. . . (5.20)
h h1 2 x
h
(1 c)2
h1
h
1 (1 c)2 1
h1
or
h h1
2c
h1
or
2x
2c
h1
or
x c h1
2c
Governor power Px c2 h1 (w W ) .
. . . (5.21)
Governors
Sensitiveness
The sensitiveness can be defined under the two situations :
(a)
(a)
(b)
(b)
Sensitiveness
N
N1 N 2
. . . (5.22)
The smaller the change in speed from no load to the full load, the more
sensitive the governor will be. According to this definition, the
sensitiveness of the governor shall be determined by the ratio of speed range
to the mean speed. The smaller the ratio more sensitive the governor will be
Sensitiveness
N 2 N1 2( N 2 N1 )
N
( N 2 N1 )
. . . (5.23)
F
2 N
m
r
60
F
represents
r
F
tan N 2
r
. . . (5.24)
Therefore, for a stable governor slope in controlling force diagram should increase with
the increase in speed.
147
Theory of Machines
. . . (5.25)
where a and b are constants. In the above equation b may be +ve, or ve or zero.
B
Controlling Force
Unstable F = ar + b
C
Isochronous F = ar
E
Stable F = ar b
A
O
D
Radius of Rotation
F
must increase as r
r
increases. Hence the controlling force curve DE for a stable governor
must intersect the controlling force axis (i.e. y-axis) below the origin,
when produced. Then the equation of the curve will be of the form
F
b
a
r
r
F a . r b or
. . . (5.26)
F
increase and thereby tan increases. Therefore,
r
this equation represents stable governor.
As r increases
(b)
(c)
F
a constant
r
. . . (5.27)
F
b
a
r
r
. . . (5.28)
F
or tan reduces. Hence this
r
equation cannot represent stable governor but unstable governor.
Governors
N
c
Speed Scale
Controlling Force
Speed Increasing
B
Speed Decreasing
D
A
Radius of Rotation
The corresponding three values of speeds for the same radius OA are :
(a)
(b)
(c)
This means that, when radius is OA, the speed of rotation may vary between the limits
N and N, without causing any displacement of the governor sleeve. The governor is
said to be insensitive over this range of speed. Therefore,
N N
Coefficient of insensitiveness
. . . (5.29)
Example 5.1
The arms of a Porter governor are 25 cm long and pivoted on the governor axis.
The mass of each ball is 5 kg and mass on central load of the sleeve is 30 kg. The
radius of rotation of balls is 15 cm when the sleeve begins to rise and reaches a
value of 20 cm for the maximum speed. Determine speed range.
Solution
Given data : Ball weight w = 5 g N
Central load W = 30 g N
Arm length l = 25 cm = 0.25 m
Minimum radius r1 = 15 cm = 0.15 m
Maximum radius r2 = 20 cm = 0.2 m
Height ' h1 ' l 2 r12 0.252 0.152 0.2 m
For k = 1.
149
Theory of Machines
l
Fc
r
W
l
w
2
g
W
(1 1)
1
0.2
2w
9.81
30 g
1
0.2
5g
30 g
1
5g
22
Spring rate,
(b)
(c)
Solution
Sleeve mass M = 6 kg
Friction force f = 25 N
Ball mass m = 2 kg
ab
Minimum radius r1 = 7 cm 1 = 6 cm
Maximum radius r2 = 7 cm + 1 = 8 cm
2 500
52.36 r/s
60
Governors
6 cm
FC
,
8 cm
Mg + S2
mg
O
Fc
2
1 cm
mg
Mg + S1
O
(a)
1 cm
(b)
Figure 5.11 : Figure for Example 5.2
At Minimum Radius
Mg S1 f
FC1 a b
or 2FC1 Mg S1 f
2
Fc1 m 12 r1
2 (49.74)2 0.06 2 6 g S1 25
593.78 58.86 S1 25
Or
S1 559.92 N
At Maximum Radius
2FC2 Mg S2 f
Fc 2 m 22 r2
2 (54.98)2 0.08 2 6 g S2 25
Or
S2 883.44 N
Stiffness s
Or
S2 S1
x
883.44 559.92
0.02
s 16175.81 N/m
Initial compression S1
559.92
16175.81
= 0.035 m or 3.5 cm
Governor Effort and Power
FC
Mg S2 f
2
151
Theory of Machines
Or
P = 7.66 N
2 2 (52.88)2 0.07 6g S
= 15.32 N
Sleeve lift for 1% change
15.32
s
15.32
9.47 10 4 m
16175.81
Example 5.3
The controlling force diagram of a spring controlled governor is a straight line.
The weight of each governor ball is 40 N. The extreme radii of rotation of balls
are 10 cm and 17.5 cm. The corresponding controlling forces at these radii are
205 N and 400 N. Determine :
(a)
(b)
Solution
Weight of each ball w = 40 N
r1 = 10 cm and
r2 = 17.5 cm
Let
FC ar b
when
205 = b + 0.1 a
r2 17.5 cm 0.175 m and FC2 400 N
when
400 = b + 0.175 a
FC 55 2600 r
2
(a)
For
40 2 N1
FC 205;
0.1 205 N
g 60
Or
N1 214.1 rpm
For
FC = 400;
40 2 N 2
0.175 400
g 60
Or
N2 226.1 rpm
r = 0.175 m
2
152
(b)
FC = k N2
Governors
At radius r = 15 cm
FC fb k N 2
FC fb k N 2
( FC fb ) ( FC fb ) k ( N 2 N 2 )
2 fb k ( N N ) ( N N )
Or
2k ( N N ) N
2 fb 2k ( N N ) N 2 ( N N )
FC
N
k N2
Coefficient of insensitiveness
At
f
( N N ) 1 2 fb
b
N
2 FC
FC
r = 0.15 m
FC 55 2600 0.15 335 N
Coefficient of insensitiveness
2.5
7.46 10 3 Or 0.746%.
335
5.9 SUMMARY
The governors are control mechanisms and they work on the principle of feedback
control. Their basic function is to control the speed within limits when the load on the
prime mover changes. They have no control over the change is speed within the cycle.
The speed control within the cycle is done by the flywheel.
The governors are classified in three main categories that is centrifugal governors,
inertial governor and pickering governor. The use of the two later governors is very
limited and in most of the cases centrifugal governors are used. The centrifugal
governors are classified into two main categories, gravity controlled type and spring
loaded type.
The gravity controlled type of governors are larger in size and require more space as
compared to the spring controlled governors. This type of governors are two, i.e. Porter
governor and Proell governor. The spring controlled governors are : Hartnel governor,
Wilson-Hartnell governor and Hartung governor.
For comparing different type of governors, effort and power is used. They determine
whether a particular type of governor is suitable for a given situation or not. To
categorise a governor the characteristics can be used. It can be determined whether a
governor is stable or isochronous or it is prone to hunting. The friction at the sleeve
gives rise to the insensitiveness in the governor. At any particular radius, there shall be
two speeds due to the friction. Therefore, it is most desirable that the friction should be
as low as possible.
The stability of a spring controlled governor can be determined by drawing controlling
force diagram which should have intercept on the negative side of Y-axis.
Porter Governor
153
Theory of Machines
Hartnell Governor
Governor Effort
Governor Power
Hunting of Governor
Controlling Force
154