De Sizing
De Sizing
De Sizing
Desizing
: Desizing is the first wet processing step in textile technology employed to remove the sizing material from the fabric specially the woven fabrics).
Objects
of desizing: To remove starch from the fabric. To increase absorbency of the fabric. To increase lusture of dyeing and printing. To perfect action of scouring and bleaching. To make the fabric ready for the next subsequent process.
Methods of Desizing
Hydrolytic method Rot Steeping. Alkali steeping Acid steeping. Enzymatic steeping.
Oxidative method. Bromite de sizing. Chlorite de sizing. Ammonium per sulphate desizing.
a. b. a. b. c.
Advantage: No chemical used. Cheap process. Dis-advantage: Large floor space required. Very slow process. Dis continuous process.
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Alkali
steeping: In this method the starch is removed by the alkaline hydrolysis. The fabric is treated with 0.40.6% Caustic soda solution at 60C to 70C and stored for 8 to 10 hours.
Precaution: Care must be taken that, goods do not dry up, otherwise, it causes partial concentration of alkali.
Advantage: Economically use and cheap. Mercerizing can be done in same alkali (reusable). Dis-advantage: Considerable shrinkage may occur.
Acid
steeping: In this method , 0.5-1.0 % dilute Sulphuric acid solution or HCl acid at 40-60C is used for 4-6 hrs to hydrolyses the starch from the sized fabric.
Advantage: The amount of size removed is comparatively greater. Good de sizing is obtained and not possible to shrinkage. Dis-advantage: Very risky process, due to hydrolytic degradation will occur which fall the strength of cotton. Large floor space required. Dis-continuous process
Enzymatic
This method is traditional process and most commonly used now a days.
Enzyme: Enzyme is one kind of Bio-catalyst. Its
molecular wt is high but different from chemical catalyst. The action of enzymes controlled by temp, concentration, time and pH of the solution. Most enzyme have no action at temp. above 75C
Enzymes are living organism. It is based on protein. Its main function is fermentation of starch.
Types
of enzymes: Mainly two types: Cellulose enzymes: (degrade cellulose and if more time then cellulose damage and convert glucose) Amalysis enzymes: Outstanding features are only hydrolyses the starch but do not attack cellulose. So it is used for de sizing. Types of amalysis enzymes and its examples: Malt extract /malt preparation enzymes. Bacterial extract enzymes. Pancreatic analysis enzymes.
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