Mcquay Chiller Cond
Mcquay Chiller Cond
Mcquay Chiller Cond
Air-Cooled Condensers
Model ACH 014 - 225 Model ACX 014 - 225 Model ACL 014 - 225 Capacities from 130 MBH to 2225 MBH R-22, R-134a, R-407C, R-410A
Table of Contents
Introduction................................................................................................................3 Model Description......................................................................................................4 Design Features and Benefits ....................................................................................5 Discharge Pressure Control.......................................................................................7 Options ........................................................................................................................9 Selection Procedure..................................................................................................10 Performance Data ....................................................................................................12
ACH .................................................................................................................................................12 ACL..................................................................................................................................................13 ACX .................................................................................................................................................14
Electrical Data ..........................................................................................................15 Physical Data ............................................................................................................20 Dimensions................................................................................................................21 Application Data ......................................................................................................22
Fan Cycle Control Panels .................................................................................................................22 Discharge Pressure Fan Cycling.......................................................................................................22 Variable Speed .................................................................................................................................22 Condenser Flooding Control ............................................................................................................22 Sound Data.......................................................................................................................................23
Introduction
Direct Drive Condenser Series
The McQuay direct-drive, air-cooled condensers are available in three different models, each with 24 sizes and numerous options. They are designed to be used with McQuay Model WGS screw compressors (R-134a) or WGZ scroll compressor chillers (R-22). Model ACH, providing low-cost, high capacity performance where sound and efficiency are not major concerns. Models ACL and ACX, providing moderate cost, excellent capacity and efficiency, coupled with low sound levels. Table 1, Model Summary
FEATURE Fan Motor Speed/Dia. (in.) Fan Motor Power Fan Type Cabinet Venturi Cover Hinged Option 2-Year Unit Warranty 3-Year Motor Warranty 5-Year Tube Leak Warranty (2) Sound Level Capacity MODEL ACH 1140/30 1.5 HP Standard Galvanized (1) Removable Yes Yes No Yes Highest Medium High ACL 830/30 1.5 HP Quiet Galvanized (1) Removable Yes Yes No Yes Medium High Medium Low ACX 830/30 1.0 HP Quiet Galvanized (1) Removable Yes Yes No Yes Medium Low Lowest
NOTES: 1. Painted galvanized or aluminum available as an option. 2. Warrants against tube leaks at the tube sheet.
Refrigerants
All models can be used with R-22, R-134a, R-407C (450 psi working pressure), and R410A (650 psi working pressure). These are the refrigerants used on McQuay equipment requiring air-cooled condensers.
Model Code
A C H 020 A S
Model Description
In addition to the features described in the previous section, each model has unique features and components that determine its cost/efficiency/sound-level mix.
Model ACH
The ACH model offers the most capacity per dollar for applications where efficiency and sound level are not critical. Fan Motors: Fan motors are 1140 rpm, 1.5 HP Fan Blades: Standard fan blades are furnished, providing maximum air flow but with higher sound levels and lower efficiency. Galvanized Steel Cabinet: Galvanized steel is standard with painted galvanized or aluminum as options.
Fan/Circuit Configuration
Fan Rows: All models have either one or dual rows of fans with up to seven fans in a row, for a total of 14 fans for a dual row unit. The number of fan rows is part of the Model Code as shown on the previous page. Refrigerant Circuits: Dual row condensers have two refrigerant circuits, one for each row of fans and match up with McQuay WGZ and WGS chillers, which have two circuits. The two refrigerant circuits can be optionally equipped with a factory manifold to make one refrigerant circuit. Single row condensers have a single refrigerant circuit and must be used in pairs on McQuay chillers, each condenser matched to one of the chiller circuits. A pair of single row units is usually only used in the rare case when space requirements dictate two long narrow condensers end to end or when they are in separate locations. The single row configuration allows more ambient air to flow through the coils than does a unit with a dual row, side-by-side fans and so they often have a little more capacity than a two row unit with the same number of fans. For a given capacity, two single row condensers will cost more than a single dual row unit. Dual fan, two circuit condensers can be manifolded together to form a single refrigeration circuit.
Lifting lugs are factory mounted for easy rigging and installation.
Condenser Cabinet
Condenser cabinets are designed for attractive appearance and corrosion protection. Models ACH, ACX, and ACL are galvanized with painted galvanized or with aluminum construction as an option. Condensers have a unique internal frame design consisting of heavy gauge galvanized steel tube sheets and motor rails. Fan motors are bolted to motor rail for increased reliability, reduced noise and vibration, and ease of replacement. Full width fan baffles are provided to increase unit rigidity and prevent windmilling during fan cycling.
Condenser Coils
The standard condensers use high efficiency coils with corrugated aluminum fins bonded to staggered copper tubes. Condenser coils are designed to operate with the new generation of environmentally safe refrigerants.
Sub-coolers
Sub-coolers are pre-piped, integral components. Capacity listings have sub-cooling incorporated in the ratings, making selection easier and simplifying installation requirements.
Multi-circuiting
Multi circuiting of the condenser to match the system requirement is available at no extra cost. Each circuit has its own inlet and outlet connection, labeled to avoid installation confusion. McQuay WGZ scroll and WGS screw chillers all have two refrigerant circuits.
Floating Tube
All condensers use a Patented Floating Tube Design (U.S. Patent No. 5,158,134) to eliminate refrigerant leaks at the tube sheets. Additional tubes are added to the condenser coil. These tubes are expanded into the aluminum fins and condenser tube sheets. These anchor tubes support the weight of the coil, but are not a part of the refrigerant circuit. The tubes in the refrigerant circuit are expanded into the fins, but float through oversized holes in the tube sheets. Tube sheet leaks are virtually eliminated, since the tubes which carry refrigerant never come in contact with the tube sheet.
Fan Motors
Condenser fan motors are high efficiency, three phase motors designed for outdoor condenser applications. Motors have thermal overload protection and permanently lubricated ball bearings. Separate fan motors are designed for 1140 rpm, 830 rpm or variable speed. All motors are factory wired to a condenser control panel to provide a single point for field wiring. Fan motors are available in 460/3/60, 208-230/3/60 or 575/3/60 on the ACH model only.
Fan Blades
Direct drive fan blades are designed to pull air through the condenser coil to ensure uniform air distribution over the entire coil. Fan blades have been selected and laboratory tested for optimum performance and minimum noise at each operating speed. Model ACH uses standard fan blades, Models ACX and ACL use a specially designed blade with lower sound levels.
Fan Guards
Fan guards are PVC coated steel for maximum corrosion protection. Fan guards have extended height to increase the distance from the fan blade to the guard, reducing the noise level of the condenser.
Fin Spacing
Standard condenser fin spacing is 14 fins per inch (fpi). Fin spacing of 10, and 12 fins-perinch are optionally available.
Weather Protection
All units have a weatherproof control panel with door-mounted interrupt disconnect switch and Sealtite wiring as an option.
System Arrangements:
The fan control arrangement for WGZ and WGS chillers are shown in Table 2 and Table 3 on page 8. Condenser pressure control is accomplished by varying the total coil airflow by either changing the number of operating fans and/or the speed of the first on, last off fan. The number of control stages is shown in the tables. The SpeedTrol option should be used when unit operation is expected in ambient temperatures between 0F and 35F. When condenser circuits are manifolded, the corresponding controls need to be coupled together.
Control Options:
Four standard control options are available. Other special options can be offered to meet individual requirements.
1. Standard Control (Code NN)
The standard unit is provided with a contactor for each fan motor. A customer-supplied, and field-installed control signal from another source is required to energize each contactor based on the condenser pressure. Field wiring between the compressorized product and remote condenser is required. Refer to local codes for this wiring. The contactor control voltage is 115 volts and a transformer is not provided but is an available option. Typical control logic is to start additional fans as condensing pressure increases. Although the parameters of the companion refrigeration system dictate the control strategy, it is good practice to only use this option for operation above ambient air temperatures of 35F. Standard Control using Chiller MicroTech Control Staging The Standard Control (Code Y) or Standard Control with SpeedTrol (Code C) can utilize the standard pressure sensing capability of a McQuay chillers MicroTech controller(s) to stage the fans. The WGZ chiller has a single microprocessor with eight fan control digital outputs, four for each refrigerant circuit. The WGS chiller has a separate controller for each of the two circuits with six fan stages, for a total of twelve for the unit. Field wiring is required between the chiller MicroTech controller and the fan contactors located in the condenser. The number of connections will depend on the condenser size and arrangement as shown in Table 2 or Table 3. This option uses the standard condenser control included with the condenser and the standard MicroTech control included with the chiller. Field-supplied interconnecting wiring is the only cost associated with this arrangement. It does not provide variable speed for operation below 35F. Use control option #2 to add Speedtrol for operation from 35F. to 0F.
2. Standard Control with SpeedTrol (Code ST)
This option is identical to the Standard Control (Code = NN) except the first on, last off fan will have a variable speed drive. As the ambient air temperature drops below 35F, the fan speed will slow down, reducing condenser air flow, to maintain the minimum allowable condensing pressure for the companion unit. A control transformer is provided to power the variable speed drive. Important: This option does not include a method of starting or cycling the balance of fans on the condenser. Some means to do so must be supplied, mounted and wired in the field. The MicroTech controller on McQuay WGZ or WGS chillers can provide this staging function or some other multi-step controller or multiple pressure switches can be used.
This option provides direct control of discharge pressure through a series of factorymounted and wired pressure switches (designated as FCP-Fan Cycle Pressure Control-on the wiring diagrams). As the condenser pressure increases, more pressure switches close and start additional condenser fans. Field wiring between the compressorized product and the remote condenser is not required. A control power transformer is included for 115-volt power for the control voltage. Although the parameters of the refrigerant system dictates, it is good practice to only use this option only for operation above ambient air temperatures of 35F.
4. Pressure Switch Control with Control Transformer and SpeedTrol (Code VM)
This option is identical to the pressure switch control system described above except with the addition of variable speed control to the first on, last off fan for each circuit. As ambient temperatures drop below 35F, the fan speed will be reduced to maintain the proper minimum condenser pressure. Table 2, WGZ Fan Staging and Field Wiring Circuits
Fans 4 6 8 10 12 1 1 1 1 1 1 2 3 Fan Stage 4 5 2 2 2 2 2 6 7 8 8 8, 10 10, 12
Circuit #1 3 3 5 3 5 3 5 3 5, 7
7 7, 9 9, 11
Circuit#2 4 4 6 4 6 4 6 4 6, 8
Fan Locations
Electric Panel Dual Row Units Electric Panel Single Row Units
Circuit #2
12 11 6
10 9 5
8 7 4
6 5 3
4 3 2
2 1 1
Circuit #1 Circuit #1
Options
Controls (See page 7 for details)
Fan Control
1. 2. Standard control (Code NN) is contactors only SpeedTrol (Code ST), variable fan speed on first on, last off fan per circuit. Requires field-supplied fan cycling control on balance of fans or connection to chillers Microtech controller 3. Pressure switch control (Code MH), factory mounted and wired pressure switches to cycle fans. No speed control. No field control wiring required. 4. Pressure switch control plus FanTrol (Code VM), factory mounted pressure switches to cycle fans plus SpeedTrol variable speed on first on, last off fan. No field interconnection control wiring required. Control transformer; factory-mounted for 24-volt or 115-volt secondary with primary the same as unit main power supply. Provides control circuit power on units with field supplied staging control.
Unit
Perimeter base frame, Condenser legs mount on the frame to spread weight distribution around the perimeter of the unit. Extended legs; 20-inch legs are standard. Options available for 30, 36, or 42-inches high. Cabinet material; galvanized steel is standard, options are aluminum or painted galvanized. Side access panels; facilitate side access to the unit Hinged fan deck; facilitates service access to fans and motors
Coils
Fins-per-Inch: Standard is 14 fins-per-inch, options are 8, 12 or 14 fins-per-inch. Increasing the number of fin per inch increases coil capacity, increases unit cost and can increase the frequency of coil cleaning. Coil material; Standard fin material is copper, options include: Copper fin Blackfin, aluminum fin material is precoated with phenolic coating, providing 1000hour salt spray protection. Electro-Fin, entire coil (fins, tubes, frame) is epoxy dipped and baked. Provides 3000hour salt spray protection.
Electrical
Power supply; standard is 460/3/60, options are 208-220/3/60 and 575/3/60. Oversized electrical box Disconnect switch type; non-fused is standard, fused is optional Sealtite wiring Power connection; standard is non-fused disconnect switch. Options are: Contactors for each motor Fuses for each motor Circuit breakers for each motor Contactors for paired motors Fused for paired motors Circuit breakers for paired motors
Selection Procedure
The capacity for air-cooled condensers is based on Total Heat of Rejection (THR) at the condenser. Total heat of rejection is equal to net refrigeration at the evaporator (compressor capacity) plus the energy input into the refrigerant by the compressor (heat of compression). The heat of compression will vary depending on the compressor manufacturer, type of compressor and the operating conditions of the compressor. Whenever possible, obtain the heat of compression value from the compressor manufacturer for the specific conditions. If not available, the THR can be estimated using the following formula: THR = (Compressor Capacity) X (Heat of Compression Factor in Table 4 or Table 5) Table 4 contains heat of compression factors for suction-cooled, hermetic compressors. Table 5 contains factors for open drive compressors (non-McQuay applications). For refrigeration systems beyond the range of Table 4 and Table 5, use the following equations to estimate THR: Open Compressors: THR = Compressor Capacity (BTUH) + (2545) x (Brake Horsepower, BHP) Suction-Cooled Compressors: THR = Compressor Capacity (BTUH) + (3413 X KW)
Altitude Correction
The compressor capacity is affected by altitude. If the condenser location is above sea level, a correction is required to the THR, as follows: THR (altitude) = THR x altitude Correction Factor, Table 6
Selection Example
Compressor capacity: 350,000 Btuh Evaporator temperature: +35 F Condensing temperature: 120 F Ambient temperature 95 F Refrigerant: R-22 Compressor type: Semi-hermetic, suction cooled Condenser type: ACH, 1140 rpm Condenser altitude: 1,000 feet
Step 1: Estimate Condenser THR From Table 4 for suction-cooled compressors, at +35 F suction and 120F condensing temperature, select a heat of compressor factor of 1.305. (interpolated from 30F and 40F THR in BTU = Compressor capacity x Heat of Compression Factor THR = 350,000 x 1.305 = 456,750 Btuh Step 2: Correct for Altitude From Table 6 obtain an altitude correction factor of 1.02 for 1,000 feet. THR (from step 1) x Altitude Correction Factor 456,750 x 1.02 = 465,885 Btuh Step 3: Calculate Design Condenser T.D. Design Condenser Temperature Difference = condensing Temp Ambient Temp Design Condenser T.D. = 120F - 95F = 25 degrees F
10 Catalog A-C Condensers
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Performance Data
ACH
Table 7, Capacity Data for ACH, S=Single Fan Row, D=Dual Fan Row
Model ACH 014A S ACH 016A S ACH 020A S ACH 025A S ACH 030A S ACH 040A S ACH 040A D ACH 050A S ACH 050A D ACH 055A S ACH 060A D ACH 060A S ACH 070A S ACH 080A D ACH 080A S ACH 100A D ACH 100A S ACH 110A D ACH 110A S ACH 130A D ACH 140A D ACH 160A D ACH 200A D ACH 225A D Number of Fans per Row 1 1 2 2 2 3 4 3 2 4 2 4 5 3 5 3 6 4 7 4 5 5 6 7 R-22 MBH / 1 TD Optional Optional 10 FPI 12 FPI 7.3 8.0 8.7 10.7 14.5 17.1 21.8 21.4 25.7 29.1 29.1 34.2 34.2 37.1 43.6 44.0 51.3 52.8 58.2 61.0 68.4 74.2 88.0 105.6 121.9 9.5 11.7 15.6 18.1 23.4 23.4 27.1 31.2 31.2 36.1 36.1 39.3 46.7 46.1 54.2 55.3 62.3 64.7 72.3 78.5 92.1 110.5 129.5
Optional 8 FPI 6.4 7.8 9.6 13.1 15.7 19.7 19.2 23.5 26.2 26.2 31.4 31.4 33.6 39.4 40.5 47.0 48.6 52.5 55.4 62.7 67.1 81.0 97.2 110.8
Standard 14 FPI 8.6 10.0 12.4 16.3 19.2 24.5 24.8 29.9 32.6 32.6 38.3 38.3 41.3 48.9 48.6 59.8 58.3 65.3 67.5 76.7 82.6 97.2 116.6 135.0
Notes: 1. For 50 Hertz applications, multiply values by 0.92 2. For other refrigerants: R-407C and R410A = R-22 R-134a = R-22 x 0.95
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Optional 8 FPI 5.9 7.2 9.1 12.6 15.0 18.1 19.0 22.5 25.3 25.3 30.0 30.0 32.1 38.4 37.9 46.1 45.0 50.5 50.6 60.0 64.2 76.9 90.4 101.1
Standard 14 FPI 7.9 9.0 11.7 15.7 17.6 23.3 23.4 26.9 31.2 31.4 35.2 35.2 39.0 44.7 46.9 53.6 53.7 60.2 62.4 70.4 78.0 89.4 107.3 120.3
NOTES: 1. For 50 Hertz applications, multiply values by 0.92 2. For other refrigerants: R-407C and R410A = R-22 R-134a = R-22 x 0.95
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Optional 8 FPI 5.6 6.8 8.8 12.0 14.0 17.5 18.0 21.0 24.1 24.1 27.9 27.9 30.1 34.9 36.1 41.9 41.9 47.7 48.1 55.9 60.1 69.9 83.8 95.5
Standard 14 FPI 7.4 8.4 11.3 14.8 16.0 22.5 21.8 25.3 29.3 29.7 32.0 32.0 36.7 40.1 43.7 48.1 50.6 56.1 58.6 64.1 73.5 80.1 96.1 112.2
NOTES 1. For 50 Hertz applications, multiply values by 0.92 2. For other refrigerants: R-407C and R410A = R-22 R-134a = R-22 x 0.95
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Electrical Data
Table 10, ACH Electrical Data, S = Single Fan Row, D = Dual Fan Row
Model ACH 014A S ACH 016A S ACH 020A S ACH 025A S ACH 030A S ACH 040A S ACH 050A S ACH 055A S ACH 060A S ACH 070A S ACH 080A S ACH 100A S ACH 110A S ACH 040A D ACH 050A D ACH 060A D ACH 080A D ACH 100A D ACH 110A D ACH 130A D ACH 140A D ACH 160A D ACH 200A D ACH 225A D Number of Rows 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 Number of Fans per Row 1 1 2 2 2 3 3 4 4 5 5 6 7 2 2 2 3 3 4 4 5 5 6 7 208-230/3/60 FLA 7.0 7.0 14.0 14.0 14.0 21.0 21.0 28.0 28.0 35.0 35.0 42.0 49.0 28.0 28.0 28.0 42.0 42.0 56.0 56.0 70.0 70.0 84.0 98.0 MCA 15.0 15.0 20.0 20.0 20.0 22.8 22.8 29.8 29.8 36.8 36.8 43.8 50.8 29.8 29.8 29.8 43.8 43.8 57.8 57.8 71.8 71.8 85.8 99.8 MOPD 25 25 35 35 35 40 40 45 45 50 50 60 70 45 45 45 60 60 70 70 90 90 100 110 FLA 3.5 3.5 7.0 7.0 7.0 10.5 10.5 14.0 14.0 17.5 17.5 21.0 24.5 14.0 14.0 14.0 21.0 21.0 28.0 28.0 35.0 35.0 42.0 49.0 460/3/60 MCA 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 20.0 20.0 21.9 25.4 15.0 15.0 15.0 21.9 21.9 28.9 28.9 35.9 35.9 42.9 49.9 MOPD 15 15 15 15 15 20 20 20 20 25 25 30 35 20 20 20 30 30 35 35 45 45 50 50 FLA 2.8 2.8 5.6 5.6 5.6 8.4 8.4 11.2 11.2 14.0 14.0 16.8 19.6 11.2 11.2 11.2 16.8 16.8 22.4 22.4 28.0 28.0 33.6 39.2 575/3/60 MCA 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 20.0 20.3 15.0 15.0 15.0 20.0 20.0 23.1 23.1 28.7 28.7 34.3 39.9 MOPD 15 15 15 15 15 15 15 15 15 20 20 25 25 15 15 15 25 25 30 30 35 35 40 45 UNIT kW 1.9 1.9 3.8 3.8 3.8 5.8 5.8 7.7 7.7 9.6 9.6 11.5 13.5 7.7 7.7 7.7 11.5 11.5 15.4 15.4 19.2 19.2 23.1 26.9
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Table 11, ACL Electrical Data, S = Single Fan Row, D = Dual Fan Row
Model ACL 014A S ACL 016A S ACL 020A S ACL 025A S ACL 030A S ACL 040A S ACL 050A S ACL 055A S ACL 060A S ACL 070A S ACL 080A S ACL 100A S ACL 110A S ACL 040A D ACL 050A D ACL 060A D ACL 080A D ACL 100A D ACL 110A D ACL 130A D ACL 140A D ACL 160A D ACL 200A D ACL 225A D Number of Rows 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 Number of Fans per Row 1 1 2 2 2 3 4 3 2 4 2 4 5 3 5 3 6 4 7 4 5 5 6 7 208-230/3/60 FLA 6.6 6.6 13.2 13.2 13.2 19.8 19.8 26.4 26.4 33.0 33.0 39.6 46.2 26.4 26.4 26.4 39.6 39.6 52.8 52.8 66.0 66.0 79.2 92.4 MCA 15.0 15.0 15.0 15.0 15.0 21.5 21.5 28.1 28.1 34.7 34.7 41.3 47.9 28.1 28.1 28.1 41.3 41.3 54.5 54.5 67.7 67.7 80.9 94.1 MOPD 25 25 30 30 30 35 35 45 45 50 50 50 60 45 45 45 50 50 70 70 80 80 90 110 FLA 3.3 3.3 6.6 6.6 6.6 9.9 9.9 13.2 13.2 16.5 16.5 19.8 23.1 13.2 13.2 13.2 19.8 19.8 26.4 26.4 33.0 33.0 39.6 46.2 460/3/60 MCA 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 20.0 20.0 20.6 23.9 15.0 15.0 15.0 20.6 20.6 27.2 27.2 33.8 33.8 40.4 47.0 MOPD 15 15 15 15 15 15 15 20 20 25 25 25 30 20 20 20 25 25 35 35 40 40 45 50 FLA 2.6 2.6 5.2 5.2 5.2 7.8 7.8 10.4 10.4 13.0 13.0 15.6 18.2 10.4 10.4 10.4 15.6 15.6 20.8 20.8 26.0 26.0 31.2 36.4 575/3/60 MCA 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 20.0 20.0 15.0 15.0 15.0 20.0 20.0 21.5 21.5 26.7 26.7 31.9 37.1 MOPD 15 15 15 15 15 15 15 15 15 20 20 20 25 15 15 15 20 20 25 25 30 30 35 40 UNIT kW 1.4 1.4 2.7 2.7 2.7 4.1 4.1 5.4 5.4 6.8 6.8 8.1 9.5 5.4 5.4 5.4 8.1 8.1 10.8 10.8 13.5 13.5 16.2 18.9
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Table 12, ACX Electrical Data, S = Single Fan Row, D = Dual Fan Row
Model ACX 014A S ACX 016A S ACX 020A S ACX 025A S ACX 030A S ACX 040A S ACX 050A S ACX 055A S ACX 060A S ACX 070A S ACX 080A S ACX 100A S ACX 110A S ACX 040A D ACX 050A D ACX 060A D ACX 080A D ACX 100A D ACX 110A D ACX 130A D ACX 140A D ACX 160A D ACX 200A D ACX 225A D Number of Rows 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 Number of Fans per Row 1 1 2 2 2 3 4 3 2 4 2 4 5 3 5 3 6 4 7 4 5 5 6 7 208-230/3/60 FLA 4.8 4.8 9.6 9.6 9.6 14.4 14.4 19.2 19.2 24.0 24.0 28.8 33.6 19.2 19.2 19.2 28.8 28.8 38.4 38.4 48.0 48.0 57.6 67.2 MCA 15.0 15.0 15.0 15.0 15.0 20.0 20.0 20.4 20.4 25.2 25.2 30.0 34.8 20.4 20.4 20.4 30.0 30.0 39.6 39.6 49.2 49.2 58.8 68.4 MOPD 15 15 20 20 20 25 25 30 30 35 35 40 45 30 30 30 40 40 50 50 60 60 70 80 FLA 2.4 2.4 4.8 4.8 4.8 7.2 7.2 9.6 9.6 12.0 12.0 14.4 16.8 9.6 9.6 9.6 14.4 14.4 19.2 19.2 24.0 24.0 28.8 33.6 460/3/60 MCA 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 20.0 20.0 15.0 15.0 15.0 20.0 20.0 20.0 20.0 24.6 24.6 29.4 34.2 MOPD 15 15 15 15 15 15 15 15 15 15 15 20 20 15 15 15 20 20 25 25 30 30 35 40 UNIT kW 1.1 1.1 2.2 2.2 2.2 3.4 3.4 4.5 4.5 5.6 5.6 6.7 7.8 4.5 4.5 4.5 6.7 6.7 8.9 8.9 11.2 11.2 13.4 15.6
NOTES: 1. MOPD = Motor Overload Protection Device 2. Model ACX units are not available in 575 volts.
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HEADER END
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FAN MOTOR IDENTIFICATION
LEGEND: C1-C12 FAN CONTACTOR M1-M12 FAN MOTOR FCP FAN CYCLE (REFER TO LABEL ADJACENT TO FUSE HOLDER FOR REPLACEMENT)
ELECTRIC BOX
NOTE: 1. UNIT MUST BE GROUNDED 2. TO BE FIELD FUSED, REFER TO UNIT DATA PLATE FOR VOLTAGE 3. ALL MOTORS ARE INHERENTLY PROTECTED 4. USE 60 C WIRE 5. WIRED ONLY WITH CONTROL CIRCUIT TRANSFORMER OPTION 6. USE COPPER CONDUCTORS ONLY OPTION DOOR DISCONNECT SWITCH
115V FAN CONTROL CIRCUIT 1PH/50/60HZ 15 AMPS MAX OVERCURRENT PROTECTION TRANSFORMER F7 3A-500V
L1
L2
L3 GND
T1
GND
SEE NOTE 5
T2 TERMINAL BOARD
TERMINAL BOARD
T1 T2 T3
FCP 1
F11 F10 F9 F8 F5 F4 F7 F6 F3 460V OR 230V INPUT L1 L2 L1 L2 L1 L2 L1 L2 L1 L2 L3 L3 L1 L2 L1 L2 L1 L2 L1 L2 L1 L2 L3 L3 L3 L3 L3 L3 L3 L3 C11 C10 T2 T2 T3 T3 T1 T1 T2 T1 T2 T3 T1 T2 T2 T2 T3 T3 T3 T1 T1 T1 C9 C8 C7 C4 C6 C5 C3 F2 24V T3 T2 T3 T1 L1 L2
C1
F12
FCP 2
TRANSFORMER
C2 T2 T3 T1 T2 T3 T1
C12
F1
FCP 3
OPTION L1 L2 L1 L2 L1 L1 L1 L3 L1 L3 L3 L1 L1 L3 L3 L1 L3 L2 L1 L3 L2 L2 L2 L2 L2 L2 L3 L2 L1 L2 L1 L2
C3
T2
T1
FCP 4
M12 M10 M9 M7
M11 M8 M6
M5
M4
L3
M3
L3 T1
C2 T2
C1
C4
FCP 5
C5
GND
GND
C7
FCP 6
C6
C8
FANS/CIRCUIT FCP#1, #2 FCP#3, #4 5.6 190/140 210/150 ADJUSTABLE RANGE (MINIMUM RANGE 125 - 250#) (DIFFERENTIAL RANGE 20 - 100#)
FCP#5, #6 220/160
FCP#7, #8 230/170
L1 C
L1 C
FCP 7
C9 S
C11
Figure 1, Typical Twelve Fan, ACD/AQD, Wiring With Fan Pressure Switch Control
FCP 8
C10
C12
HEADER END
NOTE: 1. UNIT MUST BE GROUNDED 2. TO BE FIELD FUSED, REFER TO UNIT DATA PLATE FOR VOLTAGE 3. ALL MOTORS ARE INHERENTLY PROTECTED 4. USE 60 C WIRE 5. 115 VOLT CONTROL CIRCUIT 6. USE COPPER CONDUCTORS ONLY LEGEND: C1-C12 FAN CONTACTOR M1-M12 FAN MOTOR FCP FAN CYCLE PRESSURE CONTROL F1-F12 FUSES (REFER TO LABEL ADJACENT TO FUSE HOLDER FOR REPLACEMENT)
ELECTRIC BOX
L1 L2 L3 GND
OPTION
TRANSFORMER F7 3A-500V
TERMINAL BOARD
TERMINAL BOARD 7 T2
T1 T2 T3
TERMINAL BOARD 1 T2
C1 C2
T1
TERMINAL BOARD 8 T2
T1
TERMINAL BOARD 2 T2
F9 F10
L1 L2 L3
C3
T1
C4
T1
F1 24V
TRANSFORMER
TERMINAL BOARD 3 T2
TERMINAL BOARD 9 T2
T1 T2 T3 L1 L2 L3
F11 C9
L1 L2 L3
F7
T1 T3
C5
T2
F3 F4 C6
L1
L2
T1 T1
C5
C6
F12 C10
T1 T1 T2 T3 L1
L2
F8
T2 T3 L1 L2 L3
L2 L1
L1
L3
L2
L3
C11 M9
T1 T2 L1 L2 L3
L1 L2 L3
C7
T3
L1 L2
C7 C9
L1 L2 L3
M5
L1 L2 L3
L3
L1
L3
C3
T1 T2 T3 L2
C1 T2 T1
T1
T2
T3
OPTION C4 M6
T1 T2 T3
T1
T1
C12 M10
T2 T3
L1 L2 L3
T1
C8
L1 L2
T1 T2 T3
TERMINAL BOARD 5 T2
TERMINAL BOARD 11 T2
L1 L2
L1 L2
GND
GND
C8 C10
T1
M11
L1 L2 L1 L2 L3
TERMINAL BOARD 12
L3
M7 M8
L3
L3 L1 L2
M3 M4
L3
L3
T1
P66
GND L1 M1 L1 C
GND L1 M1
P66
TERMINAL BOARD 6 T2
T2
C11
T1
C12 L1 C
T1
L2 R
L2 R
Figure 2, Typical Twelve Fan, ACD/AQD, Wiring with Contactors for Field Installed Control
M1
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Physical Data
Table 13, Physical Properties of Models ACH, ACL, ACX
Model Size 014 S 016 S 020 S 025 S 030 S 040 S 050 S 055 S 060 S 070 S 080 S 100 S 110 S 040 D 050 D 060 D 080 D 100 D 110 D 130 D 140 D 160 D 200 D 225 D ACH Fans /Row 1 1 2 2 2 3 3 4 4 5 5 6 7 2 2 2 3 3 4 4 5 5 6 7 CFM 9,900 9,500 20,500 19,800 19,000 29,700 28,500 38,600 37,000 48,300 46,200 55,400 64,700 41,000 39,600 38,100 59,400 57,100 77,200 73,900 96,500 92,400 110,900 129,400 Conn (in.) 1 3/8 1 3/8 1 3/8 1 5/8 2 1/8 2 1/8 2 1/8 2 1/8 2 5/8 2 5/8 2 5/8 2 5/8 (2)2 5/8 (2)1 3/8 (2)1 5/8 (2)2 1/8 (2)2 1/8 (2)2 1/8 (2)2 1/8 (2)2 5/8 (2)2 5/8 (2)2 5/8 (2)2 5/8 (4)2 5/8 Weight (lbs) 330 360 580 630 680 930 1000 1210 1310 1510 1640 1950 2240 1240 1340 1440 1990 2140 2630 2830 3290 3540 4230 4910 Fans /Row 1 1 2 2 2 3 3 4 4 5 5 6 7 2 2 2 3 3 4 4 5 5 6 7 CFM 8,400 8,000 17,500 16,700 16,100 25,100 24,100 32,800 31,200 41,000 39,100 46,900 54,700 35,000 33,500 32,100 50,200 48,200 65,600 62,500 82,000 78,100 93,700 109,300 ACL Conn (in.) 1 3/8 1 3/8 1 3/8 1 5/8 2 1/8 2 1/8 2 1/8 2 1/8 2 5/8 2 5/8 2 5/8 2 5/8 (2)2 5/8 (2)1 3/8 (2)1 5/8 (2)2 1/8 (2)2 1/8 (2)2 1/8 (2)2 1/8 (2)2 5/8 (2)2 5/8 (2)2 5/8 (2)2 5/8 (4)2 5/8 Weight (lbs) 330 360 580 630 680 930 1000 1210 1310 1510 1640 1950 2240 1240 1340 1440 1990 2140 2630 2830 3290 3540 4230 4910 Fans /Row 1 1 2 2 2 3 3 4 4 5 5 6 7 2 2 2 3 3 4 4 5 5 6 7 CFM 7,600 7,300 15,900 15,200 14,700 22,900 22,000 29,800 28,400 37,300 35,500 42,600 49,700 31,700 30,500 29,300 45,700 44,000 59,700 56,800 74,600 71,000 85,200 99,400 ACX Conn (in.) 1 3/8 1 3/8 1 3/8 1 5/8 2 1/8 2 1/8 2 1/8 2 1/8 2 5/8 2 5/8 2 5/8 2 5/8 (2)2 5/8 (2)1 3/8 (2)1 5/8 (2)2 1/8 (2)2 1/8 (2)2 1/8 (2)2 1/8 (2)2 5/8 (2)2 5/8 (2)2 5/8 (2)2 5/8 (4)2 5/8 Weight (lbs) 330 360 580 630 680 930 1000 1210 1310 1510 1640 1950 2240 1240 1340 1440 1990 2140 2630 2830 3290 3540 4230 4910
20
21
Application Data
Fan Cycle Control Panels
Fan cycling panels are available to cycle fans on condensing pressure or interface with customers controls. All fans are cycled with contactors. Fans cycle separately with one contactor per fan, but may have more than one contactor (fan) per control step. Standard control circuit voltage is 115 volts. Control circuits with 24 or 230 volts are available on request. Control circuits are factory wired to a control circuit terminal board for convenient single point field wiring. Standard control circuits require an external power supply for powering control circuit (by others). A control circuit transformer is available on condensers as a factory mounted option to provide power to the control circuit.
Variable Speed
Condenser head pressure control is provided by varying the air flow through the condenser by changing the RPM of the condenser fan. The fan motor next to the header end of the condenser is the variable speed fan. The remainder of the fans are constant speed and are cycled separately using pressure control or customer input signal. On condensers with two rows of fans, two variable speed fans are provided (one per circuit) and the remainder of the fans are constant speed. The variable speed control package consists of a special variable speed motor (1140 RPM, single phase) and an electronic speed control which controls the speed of the motor in response to condensing pressure. Fan motor, speed control and all related components are all factory mounted and wired. Variable speed control provides more even system operation than pure fan cycling.
22
Sound Data
Table 14, Sound in Dba for ACH Models
Fan Configuration 1X2 1X3 1X4 1X5 1X6 1x7 2X2 2X3 2X4 2X5 2X6 2x7 5 77 79 80 81 82 83 79 81 82 83 84 85 Feet from Edge of Unit 10 20 74 76 77 78 79 80 76 78 79 80 81 82 69 71 72 73 74 75 71 73 74 75 76 77 40 65 67 68 69 70 71 67 69 70 71 72 73
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Condenser coil - The condenser shall be constructed of seamless copper tubes on a staggered tube pattern. Tubes shall be mechanically expanded into continuous, corrugated, rippled {aluminum}{copper} plate type fins for permanent metal-to-metal contact. The fins shall have full depth fin collars completely covering the copper tube. The coil shall be "floating tube type" with refrigerant carrying tubes not touching the galvanized end plates. The coil shall be supported by non-refrigerant carrying copper tubes that are expanded into the coil. Heavy wall copper headers shall have dimpled stub tubes from the coil and a beaded hole for the large connection tube, both items to assure good brazing surface and joint strength. Headers to be field piped to prevent excessive vibration from discharge gas pulsations. Coil to have an integral subcooler pre-piped from the condenser outlet. Subcooler to be rated at 10 degrees of subcooling at a 25 degree temperature difference between the ambient and the condensing temperature. Coils shall have a working pressure of 400 psig. A field supplied 450 psig relief device, one per circuit, is required on units up to two circuits. Coils shall be factory leak tested, dehydrated and connection ends spun closed. Unit shall be shipped under pressure with a dry air or nitrogen holding charge.
Cabinet - The cabinet shall be beige pre-painted G90 galvanized steel. Motors shall be supported by 11 gauge galvanized steel rail fastened to the coil center and end supports. Each fan section shall be in an individual compartment, separated from other fan sections by cabinetry. All legs and lifting brackets shall be 11 gauge galvanized steel.
Motors - Motors shall be open drip proof motor with internal overloads.
Fan and Fan Guard - Fans shall have heavy gauge aluminum blades with painted steel spider. Fan guards shall be PVC coated steel.
Electrical - Unit shall have weatherproof electric control panel with factory mounted door interrupt switch. Control voltage shall be 120 volts with individual contactors and fuse protection for each motor.
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Head Pressure Control- Provide a means of fan cycling to maintain head pressure down to ____F. This shall be automatic in operation without daily or seasonal adjustment. Controls shall be factory-mounted and wired in a weatherproof electric panel. Control shall be as follows and would be one of three options: A. Terminal board to individual contactor for field connection to the chiller MicoTech controller that cycles fans based on load requirements and ambient temperature. B. Pressure control for each contactor cycling individual motors. C. Variable speed motor controlled by sensing head pressure to modulate speed of header fan in relation to changing pressures in combination with A or B Options to be Supplied Cabinet Material; aluminum or painted galvanized in lieu of standard galvanized Extended legs; 30-inch, 36-inch, or 42-inch in lieu of standard 20-inch legs Hinged Fan Deck Coil Material; standard fin material is copper, options include: Copper fin Blackfin, aluminum fin material is precoated with phenolic coating, providing 1000-hour salt spray protection. Electro-Fin, entire coil (fins, tubes, frame) is epoxy dipped and baked. Provides 3000-hour salt spray protection. Contactors or fuses or circuit breakers for each motor Contactors or fuses or circuit breakers for each pair of motors
25
Notes
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