Skymark Vac8 25t Engineering Guide PDF

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S kymark “VAC” self-contained

air conditioning packages offer a


complete line of unit options for indoor,
through-the-wall installation for high rise
and single story building applications.

Skymark’s compact, low profile indoor


design protects against potential vandalism,
weathering and eliminates the need for
any unsightly exterior equipment.

Floor-by-floor installation provides independent


zone and temperature control, eliminating many
of the complications encountered with roof-top
equipment. Renovation and restoration projects are
simplified where roof load, cooling tower, and construction
restrictions can present installation problems.

Skymark’s VAC Air Cooled Indoor Vertical air


conditioning design features high efficiency, VAC
quality engineering and dependable operation.
VERTICAL
Air Cooled Self Contained
Air Conditioning Packages
8 - 25 Ton Series

Skymark VAC Features


• Ideal for tenant change/renovation. • Convertible horizontal or vertical evaporator discharge.
• Protected from extreme weather conditions and vandalism. • Static capability to suit various installation requirements
• Convenient access to all parts and service needs, while using centrifugal blowers and adjustable pulleys.
running in place. • Available in 8, 10, 12, 15, 20 and 25 capacities.
• Allows independent metering / temperature control.
GENERAL DATA

2
8

3 6

4 7

KEY COMPONENTS
1. Belt driven centrifugal evaporator blowers with adjustable pulleys
2. Heavy gauge galvanized steel cabinet. Separate evaporator and condensing modules,
allowing easy separation if required.
3. Belt driven centrifugal condenser blowers with adjustable pulleys
4. Convenient indoor access to all parts and service needs
5. 8 through 25 ton units feature multiple high efficiency compressors in parallel for
efficient part-load cooling.
6. Filter drier
7. Sub-cooling built into draw through coil
8. Sight glass
9. TX valve

2
GENERAL DATA

SKYMARK MODEL # NOMENCLATURE CODE


Model# VAC 096 F 32 A - A

Product Type Service Digit


Vertical Air-cooled Production Variant
Nominal Capacity Voltage
096 = 96,000 BTHU 32 = 208-230/3/60
120 = 120,000 BTHU 34 = 460/3/60
144 = 144,000 BTHU 35 = 575/3/60
180 = 180,000 BTHU
240 = 200,000 BTHU
300 = 300,000 BTHU Design Series

3
COOLING PERFORMANCE DATA

All figures shown are gross cooling capacities and do not include the effect of fan motor heat.

4
COOLING PERFORMANCE DATA

All figures shown are gross cooling capacities and do not include the effect of fan motor heat.

5
FAN PERFORMANCE

Supply Air Blower Performance

Condenser Air Blower Performance

6
ELECTRICAL DATA

Standard Evaporator and Condenser Motors

Oversized Evaporator Motors

7
8 - 10 TON UNIT DIMENSIONS

8
12 - 15 TON UNIT DIMENSIONS

9
20 TON UNIT DIMENSIONS

NOTE: SHIPPED SPLIT,


NITROGEN CHARGE ONLY

10
25 TON UNIT DIMENSIONS

NOTE: SHIPPED SPLIT,


NITROGEN CHARGE ONLY

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GENERAL MECHANICAL
SPECIFICATIONS

“VAC” VERTICAL EVAPORATOR AND


SERIES SYSTEMS CONDENSER COILS
All models 8-15 tons ship as factory-charged unitized pack- The evaporator and condenser coils are constructed of inter-
ages. The 20 and 25 ton models shall be shipped as sepa- nally enhanced copper tubes mechanically bonded to rippled
rate evaporator and condensing unit modules (nitrogen hold- aluminum plate fins. Both coils are employed in a draw-thru
ing charge only). All units may be field split and installed as configuration. Large evaporator coil face area minimizes
separate modules to suit on-site requirements. All packages potential water blow-off.
are designed for freestanding mounting on the floor, or on a
field fabricated structural steel stand. The 8 and 10 ton mod- INDOOR/OUTDOOR FANS
els are shipped with vertical evaporator fan discharge as Forward curved, double inlet and double width centrifugal
standard. The 12, 15, 20, and 25 ton models are shipped hor- blowers are used for both evaporator and condenser air
izontal discharge as standard. movement. Blower wheels are fabricated of galvanized steel.
Blowers employ solid steel shafts, supported in permanently
CABINET lubricated ball bearing. All blowers are belt driven. Variable-
All cabinets are completely constructed of heavy gauge gal- pitch motor sheaves allow for field adjustment of blower rpm.
vanized steel. The entire unit interior (both evaporator and
condensing section) is insulated with 1/2" thick, 2 lb. density ELECTRICAL/CONTROLS
insulation. Service panels are equipped with lifting handles All units are completely factory wired with all necessary con-
for ease of removal and handling. Duct flanges for condens- trols. Manual reset protection is provided on both evaporator
er discharge, condenser intake, and evaporator discharge, and condenser motors. A manual reset circuit is also provid-
are provided with the unit for field installation. Duct flange for ed on each compressor control circuit in the event of high/low
evaporator return is incorporated into the filter frame. pressure cutout. A 24 volt control circuit, with oversize trans-
former, is provided for field connection.
COMPRESSORS
All models utilize "Scroll" type hermetic compressors. FILTERS
Compressors are mounted on rubber isolators to minimize All models are shipped with 2 inch thick medium-efficiency
vibration transmission. Internal overload protection is provid- throwaway filters, factory installed. Filter rack is external to
ed. External high pressure and low pressure cutout switches the cabinet (shipped loose).
are included in each compressor control circuit. Crankcase
heaters are standard on all models.

REFRIGERANT CIRCUITS
The 8-20 ton units feature two independent refrigeration cir-
cuits. The 25 ton unit features three independent refrigeration
circuits, with fully interwoven evaporator coil circuitry. Each
refrigeration circuit includes an adjustable thermal expansion
valve (with external equalizer), liquid line filter drier, sight
glass/moisture indicator, and service gauge ports.

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OPTIONAL ACCESSORIES

FACTORY INSTALLED FIELD INSTALLED


Oversized Evaporator Fan Motors Low Ambient Control
Increased horsepower motors and drive components are Head pressure control damper kit will allow unit operation
available for those applications where external static pressure down to 0oF ambient. Damper assembly fits over condenser
requirements exceed the capability of the standard motor. air intake. The kit includes damper actuator, and low pressure
switch bypass timer(s).
Corrosion Resistant Coatings
Condenser and/or evaporator coils shall receive a 1-mil thick- Hot Water & Steam Coils
ness of a cathodic epoxy type electro-deposition coating, Hydronic heating coils shall mount on return air side of cool-
applied in a multiple dip and brake process. ing coil. The unit filter rack shall mount to the entering air side of
the heating coil.
Stainless Steel Drain Pan
Evaporator drain pan shall be fabricated of 304 stainless Discharge Plenum
steel material. The 3/4 in NPT drain connection fitting is also
Plenums shall mount on top of the evaporator section, with
of 304 stainless steel.
fans arranged for vertical discharge. Double deflection grills
Hot Gas Bypass shall allow air discharge in multiple directions.
Adjustable hot gas regulator and all necessary piping shall be
installed on lead compressor circuit. Bypass capacity shall be
Oversized Evaporator Fan Motors
minimum 50% of compressor capacity. The Bypass valve Increased horsepower motors and drive components are
opens at a preset suction pressure to prevent coil freeze-up available as a kit. Units are field upgradeable for applications
at light evaporator load, or low airflow conditions. The use of where external static pressure requirements exceed the
the field installed Low Ambient Control is strongly recom- capability of the standard motor.
mended when Hot Gas Bypass is installed.

Anti-Short Cycle Timer


Time delay relay will be provided for each compressor circuit.
Compressor will be locked out for 5 minutes when thermostat
contacts open, or there is a momentary power outage.

AIRSIDE ECONOMIZER ACCESSORY


APPLICATION GENERAL
Skymark’s air side economizers are designed to meet cur- Consisting of an integrated mixing box and control assembly,
rent building and legislated codes for indoor ventilation. In the economizer mates easily to all Skymark vertical air han-
addition to improving indoor air quality, economizers pro- dlers. A factory supplied wiring harness and jack plug assem-
vide substantial energy savings by utilizing cool outside air bly simplifies field wiring, reducing valuable installation time.
instead of mechanical cooling whenever outside condi- No additional controls or transformers are necessary to com-
tions permit. plete the installation.

The outlet or discharge of the air side economizer is fitted Mixing Box - The mixing box is manufactured from heavy
to the return air inlet of the packaged air conditioning unit. gauge steel and completely insulated with one half inch of
The two inlets to the economizer are fitted to the return air insulation. The mixing box is complete with fully modulating
and outside air ductwork. Opposed blade dampers locat- opposed blade dampers and linkage.
ed in each inlet modulate the incoming air streams as
they enter the mixing box. The outside air damper can be Low Leakage - Low leakage dampers meet the criteria of
maintained at a predetermined minimum position. In this less than 10 cfm per square foot at 4” w.g. (0.5% at 2000
way the buildings ventilation requirements can be met at fpm). All damper blades are provided with neoprene seals
all times. providing a tight seal and quiet operation.

Honeywell W7215 Economizer Control Module - The


W7215 is a multi-functional controller capable of analyzing
dry bulb, enthalpy and air quality inputs. An output from the
economizer module will position the mixing box dampers to
provide energy saving through the introduction of outside air
for free cooling.

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DISCHARGE PLENUMS
& HEATING COILS

Hot Water Coils


60° F Entering Air Temperature
180° F Entering Water Temperature
Unit Airflow Coil Air P.D Water Water P.D. Capacity Lat
Model # CFM Model # In. Wg. GPM PSIG MBH °F

0.09 15.0 0.47 191.5 115.4


VAC096 3200 VHCL-120B 0.09 20.0 0.77 199.6 117.8 Plenum Dimensions (Inches)
0.09 25.0 1.14 204.8 119.3 A B C Side Grille Front Grille
8 Ton 60 29 28 20x16 (2x) 38x16
0.14 20.0 0.77 228.1 112.8
10 Ton 60 29 28 20x18 (2x) 48x18
VAC120 4000 VHCL-120B 0.14 25.0 1.14 235.1 114.4
0.14 30.0 1.58 240.0 115.6
0.13 25.0 0.18 269.6 112.0
VAC144 4800 VHCL-180B 0.13 30.0 0.24 277.5 113.5
0.13 35.0 0.32 283.4 114.7
0.15 30.0 0.28 331.6 111.2
VAC180 6000 VHCL-180B 0.15 35.0 0.36 339.7 112.4
0.15 40.0 0.46 346.0 113.4
0.11 35.0 1.48 473.7 114.8
VAC240 8000 VHCL-240B 0.11 40.0 1.86 483.0 115.9
Plenum Dimensions (Inches)
0.11 45.0 2.28 400.4 116.8
A B C Side Grille Front Grille
0.16 40.0 1.94 557.4 111.6 12 Ton 78 32 28 20x18 (2x) 28x18 (2x)
VAC300 10000 VHCL-300B 0.16 45.0 2.37 567.5 112.5 15 Ton 78 32 28 24x20 (2x) 28x20 (2x)
0.16 50.0 2.85 575.8 113.3 20 Ton 83 32.5 28 24x20 (2x) 32x20 (2x)
25 Ton 88 34 28 24x20 (2x) 32x20 (2x)

Steam Coils
60° F Entering Air Temperature

Unit Airflow Coil Air P.D Steam Pressure Capacity Lat


Model # CFM Model # In. Wg. PSIG MBH °F

0.08 2.0 193.0 115.8


VAC096 3200 VSCL-120B 0.08 5.0 203.4 118.9
0.08 10.0 215.5 122.4
0.10 2.0 214.0 109.5
VAC120 4000 VSCL-120B 0.10 5.0 225.6 112.2
0.10 10.0 239.0 115.3
0.10 2.0 257.8 109.7
VAC144 4800 VSCL-180B 0.10 5.0 271.8 112.4
0.10 10.0 267.9 115.5
0.12 2.0 308.5 107.6
VAC180 6000 VSCL-180B 0.12 5.0 325.3 110.2
0.12 10.0 344.6 113.2
0.09 2.0 454.8 112.6
VAC240 8000 VSCL-240B 0.09 5.0 479.4 115.5 Heating Coil Dimensions (Inches)
0.09 10.0 507.9 118.8 A B C Inlet (MPT) Outlet (MPT)
8 Ton 52 5.50 28 1 1/2 1 1/2
0.12 2.0 514.5 107.6
10 Ton 52 5.50 28 1 1/2 1 1/2
VAC300 10000 VSCL-300B 0.12 5.0 542.4 110.2 12 Ton 71 5.50 28.25 2 2
0.12 10.0 574.6 113.2 15 Ton 71 5.50 28.25 2 2
20 Ton 76.5 5.50 40.13 2 2
25 Ton 79.5 5.50 40.13 2 2

14
VERTICAL AIRSIDE ECONOMIZER
8 THRU 25 TON FEATURES

Vertical Unit Economizer Weight


A B C D E F G
Model # Model # / lbs.

VAC 096/120 ASE-120V 192 49.50 28.00 26.50 44.00 19.50 8.00 15.00

VAC 144/180 ASE-180V 238 69.25 29.00 26.50 64.00 19.50 8.00 15.00

VAC 240 ASE-240V 306 75.00 40.25 32.00 69.00 25.00 8.00 15.00

VAC 300 ASE-300V 310 78.00 40.25 32.00 69.00 25.00 8.00 15.00

All Economizers are Shipped Complete with:

1 -
18-gauge galvanized cabinet, fully insulated. 2
2 -
Opposed blade, low leakage damper sections. 3 1
3 -
Steel securing strip for unit support*.
4 -
Honeywell ML Series return damper actuator.
4
5 -
Filters and access.
6 -
Honeywell W7215 logic module with
protective cabinet. 5
7 - One step jack/plug wiring assembly.
8 - Access doors on both sides of cabinet. 6
9 - Enthalpy sensor.
10 - Discharge sensor
11 - Return air/outside air configuration is field
7
convertible. (Economizers are shipped with
airflow arrangement indicated in bold type) 8
9
NOTE: Additional field support required.

10

15
SKYMARK PRODUCT WARRANTY

Skymark International warrants to the original owner/user of the Skymark of such defect was given by the original Owner/User within the Warranty period.
International unit identified above to be free of original defects in material or An optional, additional four year protection plan on the compressor is available
workmanship for a period of one year from the effective date of this warranty. at modest cost at the time of original unit sale only. This obligates Skymark
International to replace f.o.b. factory, a defective compressor of equal capacity
This warranty extends to twelve (12) months from the date of start-up, but no free of charge. No responsibility is assumed by Skymark International for refrig-
longer than eighteen (18) months from the date of shipment. The warranty does erant, labor, or freight to and from the factory.
not include the filter.

This warranty on the unit obligates Skymark International to repair or replace, free
THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESSED WAR-
of charge, any part or parts that show evidence of being defective in material and
RANTIES. ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES
workmanship and are so deemed so defective by authorized personnel of Skymark
OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PUR-
International. The part must be returned for replacement with the proper information
POSE ARE LIMITED IN DURATION TO ONE (1) YEAR FROM EFFEC-
when requested.
TIVE DATE OF THIS WARRANTY. SKYMARK INTERNATIONAL IS
NOT LIABLE FOR CONSEQUENTIAL DAMAGES RESULTING FROM
Skymark International assumes no obligation for labor required to replace the
ANY DEFECT IN PART. THERE ARE NO OTHER OBLIGATIONS ON
defective part or parts nor the freight or postage required to return or to
THE PART OF SKYMARK INTERNATIONAL.
secure the part which shall be at the cost and expense of the original
Owner/User. WARRANTY OF FITNESS
Skymark International does not provide a warranty of fitness since, in good faith,
Skymark International will replace the defective part or parts within 21 days after Skymark International cannot anticipate or control the many different conditions
the return to Skymark International of such defective part or parts provided notice under which Skymark International information and products may be used.

City of New York


Department of Buildings
MEA

Skymark maintains a continuous product improvement policy, therefore specifications are subject to change without notice.

06/04
PHONE: 905-426-1812
FAX: 905-426-1804
TOLL FREE: 1-888-SKYMARK (759-6275)
WEB: www.skymarkinternational.com

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