PACKAGING & SALES EQUIPMENT SUPPLY QUALITY GROUP

AUDIT & CERTIFICATION HISTORY REPORT

Cooler
Company Plant Address Contact Phone number Fax number Date Prepared by
FRIGOGLASS AVEE Patra Kato Achaia 25200, Greece e-mail: [email protected] +30 61 633000 +30 61 633222 4/09/2001 I. Ninos Quality Assurance Manager

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Plant & Equipment Authorization Process

The Packaging & Sales Equipment Supply Quality Group recommends towards the Coca-Cola Divisions a Technical Plant Authorization. This recommendation is based on the plant audit and capability studies. Each Coca-Cola division will review this recommendation taking into account local requirements. Each Coca-Cola Division is responsible to issue a final Plant Authorization. The first step in the authorization process is granting a Coca-Cola certification for selected equipment produced at an authorized plant. Based on positive certification test results produced in the Coca-Cola laboratory the equipment will be certified for 5 years. Certified equipment has to be authorized by each Coca-Cola Division.

Plant Authorization

Plant &Equipment Authorization Process

Equipment Authorization

Recommended Technical Plant Authorization by the Packaging & Sales Equipment Supply Quality Group

Equipment Certification

Plant Authorization by the Coca-Cola Divisions

Equipment Authorization by the Coca-Cola Divisions

Certification process
Certification
Certification of equipment has to follow Coca-Cola rules. Divisions and GP&T are requesting certification tests for specific equipment. The certification is valid for 5 years. Only certified equipment has the permission to be delivered to The Coca-Cola System.

Re-Certification
Re-Certification of equipment has to follow Coca-Cola rules. Divisions and GP&T are requesting recertification tests for specific equipment. The re-certification is valid for 5 years. Only re-certified equipment has the permission to be delivered to The Coca-Cola System.
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Summary
Purpose of the Visit This plant visit is part of the Coca-Cola Sales Equipment supplier-auditing program. The purpose of this visit is to assess the capability of the supplier to deliver products according to the Coca-Cola standards and to build confidence on the quality of the supplied goods. In addition a history study about certified and non-certified equipment delivered to The Coca-Cola System is included. Conclusion Based on the plant audit, the Packaging & Sales Equipment Supply Quality Group advice to The Greater Europe Group Divisions Recommended Interim Technical Plant Authorization for the Frigoglass Patra plant. The recommendation is valid for 2 years and hence will expire on September 11th of 2003 The Packaging & Sales Equipment Supply Quality Group recommends also to The Greater Europe Group Divisions to arrange necessary re-certifications of expired certifications (5 years) and certifications of already delivered sales equipment to The Coca-Cola System. An overview of necessary re-certifications and certifications are listed on the next page. Approval Status before Audit None Attendees H. Trohatos I. Ninos P. Papagiannidis P. Stamos A. Christolouka G. Kazikis P. Kourlesis H. Lekatsas K. Rodis Daniel Htte Hans-Jrgen Engels Next Steps The plant is asked to issue and implement an action plan, based on the recommendations given in the report. For each action a completion time must be given. The action plan will be sent to the Division and the Packaging & Sales Equipment Supply Quality Group, no later than one month after this report has been issued.
"Confidential" Not to be shared outside the group. Page 2

Plant Manager, Frigoglass Quality Assurance Manager, Frigoglass Product Development Department Supervisor, Frigoglass Warehouse and Transportations Supervisor, Frigoglass Tests and Certifications Lab Engineer, Frigoglass QA Foreman, Frigoglass F. A. line Foreman, Frigoglass Welding Foreman, Frigoglass Warehouse Foreman, Frigoglass Coca-Cola West Europe Group Coca-Cola West Europe Group

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Re-Certification / New Certification of Frigoglass Greece Equipment

Required Re-Certifications Equipment Type

FV280 FV280 FV400 FV400 FV400 FV650 FV650 FVS1200 FV1000

Date of certification

Re-certification needed

Type of Condition
C D TBD C D TBD C C C

Cooler Equipment 1/12/1995 01/012/1999 19/10/1994 19/10/1998 15/03/1992 15/03/1996 01/05/1994 01/05/1998 01/05/1995 01/05/1999 22/05/1996 01/05/2000 21/02/1995 21/02/1999 01/04/1995 01/04/1999 1/3/1995 1/3/1999

Required New Certifications For all modifications listed in Chapter 4.1 a new certification is necessary. A more sophisticated system for naming of modified version is to be established by then.
TBD: To be discussed

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Contents
Summary .......................................................................................................................................2 Purpose of the Visit ......................................................................................................................2 Conclusion...................................................................................................................................2 Approval Status before Audit .......................................................................................................2 Attendees.....................................................................................................................................2 Next Steps...................................................................................................................................2 Re-Certification / New Certification of Frigoglass Greece Equipment.............................................3 1. General Information.................................................................................................................5 1.1 Plant ......................................................................................................................................5 1.2 Produced Equipment Type (Coca-Cola certified / non-certified)..............................................6 1.3 Plant Equipment (Coca-Cola lines) .........................................................................................7 1.4 Instruments used for Coca-Cola Testing..................................................................................8 1.5 Climate rooms........................................................................................................................9 1.6 SPC Status ............................................................................................................................9 2 Recommendations ...................................................................................................................10 2.1 Certification of Equipment.....................................................................................................10 2.2 Production Facility................................................................................................................11 2.3 Quality Assurance ................................................................................................................11 3 Sampling / Testing Plan...........................................................................................................13 4 Delivered Equipment to The Coca-Cola System...................................................................20 4.1 Certified Equipment and Variations (change in performance related parts)..............................20 4.2 Non-Certified Equipment and Variations (change in performance related parts)......................23 4.3 Certified Equipment Global Overview of Performance related Part Changes ..........................24 4.4 Certified Equipment Specific Overview of Performance related Part Changes ........................26 4.7 Comparison of Performance Test Data Results......................................................................54 5. Appendix .................................................................................................................................56 5.1 Plant Line Layout .................................................................................................................56 5.2 Certified Equipment Drawings and Part Information..............................................................57 5.3 Further information...........................................................................................................65 5.3 Plant Inspection Checklist.....................................................................................................67

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1. General Information
1.1 Plant Build in Size Employees Shifts Coca-Cola Unit types Certified and Non-certified units delivered to The Coca-Cola System 1978 (established) 50500 square meters (19600 of them are roofed) 349 1 x 8 hours shifts over 5 days/week, Glass Door Merchandiser: FV 100 FV 400 FV 500 FV 650 FV 1200 FV 1800 FV 1000 FV 280
NA

Other types

Annual production

44581 Units (year 2000) (74% Coca Cola) 25020 Units (year 2001) (56% Coca Cola) Not planned yet ISO 9001 ISO 14001 Greater Europe (Benelux, France, Greece, Italy, Spain, Other counties see Appendix

Further expansion Certification

Unit deliveries to The Coca-Cola System

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1.2 Produced Equipment Type (Coca-Cola certified / non-certified)

Certified Type [Basic Type] FV100 D FV280 (60 Hz) D FV400 (60 Hz) D FV500 D FV650 D FVS1200 B FVS1200 (60 Hz) D FVS1800 B FV1000 D FV280 C FV280 D FV400 B FV400 C FV400 D FV650 B FV650 C FVS1200 C FV1000 C Modified Versions [No. of Versions]
31

Line

15 18 8 35 33 26 30 20 35 35 33 33 33 38 38 36 41

Non-Certified Type [Basic Type] No non certified Equipment

Modified Versions [No. of Versions] NA

Line 1

NA

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Line 1

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1.3 Plant Equipment (Coca-Cola lines) Central in-house production - Shears - CNC punching - Presses - Bending machines - Welding machines - Stitch folding machines - Washing Baths - Dryer - Painting Cabinets - Polymerization oven - Automated insulation machine - Screen Printing installation - Final Assembly - Cooling Assembly line - Door Assembly line - Electrical Assembly line

Production areas - All other parts are produced outside and assembled within the different production areas, were no special plant equipment is needed except refrigerant filling machines and test equipment.

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1.4 Instruments used for Coca-Cola Testing Type of Equipment

Line Equipment Off line Thermo probes (cooling test) Withdrawal tape measures (dimensional inspection in QC lab and production inspections) Goniometers (QC incoming materials inspection) Thickness Gauges (QC incoming materials inspection) Coating thikness gauge (painting inspection) Gloss measurement instrument (painting inspection) Cupping tolerance measurement instrument (painting inspection) Impact tolerance measurement instyrument (painting inspection) Pencil hardness measurement instrument (painting inspection) Cross hatch instrument (painting inspection) Scales (QC lab) Insulation density tester (inspection of insulation foam) Insulation strehgth tester (inspection of insulation foam) In line Leak detector (N2, He) Vacuum pumps Galileo (Refrigerant filling) Leak detector (for the lower part of cooling mechanism) Safety tester Thermometers (cooling test) Laboratory Equipment (R&D lab) Temperature Measurement units with PT100 thermoelements Humidity and Temperature Probes Pressure Trancducers Data Acquisition System Digital Pressure Indicator used for pressure transducers calibration Thermometry calibration system used for the calibration of thermoelements Humidity and temperature probes for clima room

Calibrated Yes No
x x x x x x x x x x x x x

x x x x x x X X X X X X X

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1.5 Climate rooms Room No. 1 2 Conditions > D > D Space L/W/H in[m] 4,20 x 4,20 x 2,40 4,20 x 4,20 x 2,40 Comments

1.6 SPC Status Computer links Software SPC Partly used at final Control, no statistical evaluation (only gathering)

"Confidential" Not to be shared outside the group.

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2 Recommendations
2.1 Certification of Equipment Certification Certification of equipment has to follow Coca-Cola rules. Divisions and GP&T are requesting certification tests for specific equipment. The certification is valid for 5 years. Only certified equipment has the permission to be delivered to The Coca-Cola System. Some of the units produced at Frigoglass Kato Achaia Greece, delivered to the Coca-Cola System have no certification, due to modifications. In this respect certification of all modified units delivered to the CocaCola System is required (see list on page 3) with consultation of a CocaCola representative Re-Certification of equipment has to follow Coca-Cola rules. Divisions and GP&T are requesting re-certification tests for specific equipment. The re-certification is valid for 5 years. Only re-certified equipment has the permission to be delivered to The Coca-Cola System. Some units produced at Frigoglass Kato Achaia Greece delivered to the Coca-Cola System have no necessary re-certification Certification of all non re-certified equipment, delivered to the Coca-Cola System is needed (see list on page 3)with consultation of a Coca-Cola representative

Re-Certification

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2.2 Production Facility General Most of the assembling / production process is carried out manually The plant is ISO 14001 certifiedNo wet painting, the plant uses powder painting exclusively. - Cabinet-foaming for heat insulation (PU) is done by means of cyclopentane R134a for Coca-Cola is exclusively filled. Metal sheet and part income are locally separated No special design for In door / Out door application is in place. The IT system is controlling the logistical workflow of all manufactured parts, pre-assembled, as well as assembled components. The production is controlled via a central database / IT system. Employees are using print outs as a wok instructions as well as Quality record Repair / refurbishment of old units is in place respectively planned Machines of the Metal Sheet department have different pre settings, which are referring to predescribed programs (model types) There is no dedicated line for different unit ranges, however no special recommendation required, since the proper working IS controll system is understood and used by the operators.

Short TermMiddle Term Long Term

2.3 Quality Assurance General The design authority is centrally for Frigoglass Group (Frigorex, Norcool, Husky). As some of those brands were owned only recently the design authority implementation is still ongoing. Customer complains are handled centrally at Kato Achaia plant for Europe There is a monthly internal Audit by QA. Based on spot checks coolers are tested. Quality records are forwarded to QA root Cause Analysis is done for specific failures. The Laboratory has a separate equipment calibration list and responsible person for this equipment. Any other equipment is handled via another system.

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Short Term

Calibration Most of the equipment is calibrated internally. Link to external standard / references need improvement. Moreover calibration procedures, and frequency are to be documented more extensively. Scale for refrigerant filling is not included in this calibration list. Process Control Traceability Though the internal IT system allows traceability towards modification and raw material it is not easy to handle and almost impossible to identify modifications via unique numbering system e.g.. Identification IT (Baan) Printouts are used to identify lots. Sometimes there is not sufficient information for full identification. In some cases hand written papers are used to identify the parts / material. Therefore a more sophisticated IT system for identification traceability should be installed. Inspection Status The inspection status is handled in most cases via IT printouts. Sometimes inspection status is missing and material is not blocked. Hence a clear procedure for part/material inspection should be implemented. The Employee need to be aware of those and acknowledge. A clear link between inspection plan and sample to be inspected plus inspection equipment is not fully implemented yet. A system based on principals mentioned above (see identification) needs to be implemented. Training The foremen train most of the employees. Training plan has to be more extensive. Not only work instruction, but checks, GO / NO GO decision

Middle Term Long Term

NA

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3 Sampling / Testing Plan

Data Input on Paper (P), by Hand into Computer (H), or directly into Computer (C)

** Check by Production (P) or Quality Assurance (QA) Incoming control pre-assembled parts / parts ( samples size and acceptable quality levels for each material according to ISO 2859, are given in Tables of Appendix2 ).
Process Check Sample size/frequency Data Input* P H C Check P/QA

Electric Compressor Motor

Fan

Cables Ballasts Power Stabilizer (P/S)

Binding Posts

Optical,identiy check. Dimensions, cables, identity test. Dimensions, cables, identity check (suction or blowing). Optical, cable thickness Identity check, dimensions. Safety tester check, size, cables length, holes at the right distance. Dimensions, plans.

GI, AQL=6.5 GI, AQL=4

X X

P P

GI, AQL=4

X GI, AQL=4 GI, AQL=4 X X GI, AQL=6.5

P P P

X GI, AQL=4

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Process

Check

Sample size/frequency

Data Input* P H C

Check P/QA

Raw-material Coils

Steel sheets

Plastics

Glasses

Aluminum parts

Carton boxes

Plastic pouch Canopies

Comparison with the dimensions given by the supplier. Comparison with the dimensions given by the supplier. Optical check (scratches, dents, sags, swells). Optical check for crackimgs, dimensions. Dimensions, optical check for scratches, color comparison tests, dimensions. Dimensions, recycling sign, glass side at the right side of the box. Kind of the pouch, weight Logo check, dimensions, check for scratches, dents, sags and swells Logo check, dimensions. Logo check, dimensions.

(No sample taken, 100% inspection in production)

X (No sample taken, 100% inspection in production) X GI, AQL=6.5

X GII, AQL=6.5 X GI, AQL=6.5

X S4, AQL=4

X S4, AQL=4 X GIII, AQL=4

P P

Strips GI, AQL=6,5 Stickers GI, AQL=6,5

X X

P P

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Process

Check

Sample size/frequency

Data Input* P H C

Check P/QA

Painting Painting powder

Optical identity check, suppliers batch number, paints strength tests.

The Quality Controller opens 3 boxes from each delivered pallet and conducts strength tests to the powder which collected from the boxes.

Insulation Cyclopentan e

Accompanying documents are checked when cyclopentane enters the plant about the right proportion of the ingredients. Optical check, standards check

In every shipment

Screen printing Inks Cooling Condenser

In every shipment X P

Evaporator

Copper tubes Capillary tubes Freon

Loading inspection of the truck, optical check , package check. Loading inspection of the truck, optical check , package check. Packaging test, dimensions. Packaging test, dimensions. Documentation check when it enters the plant.

X GI, AQL=4

GI, AQL=4

GI,AQL=6.5 GI, AQL=6.5

X X X

P P P

GI, AQL=6.5

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For process control (Main-assembling) Al data is put in paper (P) and all the inspections are conducted by Production (P) Sample Process Check Data Input* size/frequency P H C GDM CUTTING Dimensions 3-4 times/shift WELDING Dimensions, dents inspection in: 1 piece 3-4 times/shift Fan base Grid Inside cabinet Cabinet Qality characteristics In every inspected X measurement: piece Front corners gaps Back corners gaps Visible welding Dimansions Hinge holes PAINTING Proof painted with polyester Once in the beginning of powder: the shift Pencil hardness Adhesion X Thinner test Ccupping test Impact test Gloss Proof panted with epoxyOnce in the beginning of polyester powder : the shift Hardness Adhesion X Thinner test Cupping test Impact test Gloss Tap water : Once /shift X 1st bath hydrometer Processed water : Once /shift st 1 bath temperature softness of water deionised water X conductivity and 3rd bath conductivity softener filter condition

Check** P/QA

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Process

Check

Sample size/frequency

Data Input* P H C

Check P/QA

INSULATIO N

Optical check for dents and bad color in : cabinet inside cabinet fan base grid covers Other measrements : oven temperature dryer temperature thinner test cross hatch test Optical inspection Mixture quality control Reaction time Cream time Tack free time Machine nominal output Free rise density Pouring time

3-4 times /shift

3-4 times /shift X P

3-4 times/shift once in the beginning of the shift X P

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Process

Check

Sample size/frequency

Data Input* P H C

Check P/QA

COOLING

ELECTRICAL ASSEMBLY

DOOR ASSEMBLY

Compressor Condenser motor Inspected characteristics Condenser fan diameter Cooling mechanism plate drawing Refrigerant charging Evacuation inspection Thickness of process tube sealing Capillary tube length / diameter Ballast P/S Thermostat Evaporator motor Cables Electric plate cables Fan cables Lamp cables Switch cables Lamp canopy cables Compressor cables P/S cables D/F cables Door frame Distance of handle doors Lock distance Door Al profile Canopy Al profile Lamp Al profile Lamp cover profile Al corners Door profile Weight covered Weight plastic profile Door back cover

Once/shift Once/shift 3-4 times/shift

3-4 times/shift

3-4 times/shift

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For final control

Process Check Sample size/frequency Data Input* P H C Check** P/QA

Leak detection with N2, He

Detection of possible leakages in the whole cooling mechanism Leak detection Detection of possible of the lower leakages in the lower part cooling of the cooling mechanism mechanisms part Cooling test Inspection of coolers temperature decrease Possible non All visually found non conformities conformities before packaging. Check of Inspection of the above reworks non conformities corrections. Safety test Electric current leakage test Correct cables connection

All coolers

All coolers

All coolers All coolers

X X

P P

All coolers

All coolers All coolers

X X

P P

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4 Delivered Equipment to The Coca-Cola System

4.1 Certified Equipment and Variations (change in performance related parts)

Cooling Unit

Heat Insulation Glass-door

No. of cans / bottles Gas in Glass door

Fast-Lane Merchandiser

Refrigerant Type

Insulation factor

Refrigerant (gr.)

Certification Modified Versions Part Date of Group

Radial / axial / none

No. of Glass Layers

Certified Type Main Group

Frame Heating

Heat reflection

Compressor

Illumination

Thermostat

Condenser

Evaporator

Dimension

Thickness

FV 100 Condition D

18/9/1992 1 2 10/4/2000 1 2 5/12/2000 1 2 19/8/1998 1 X X X X X X X X

FV 400 Condition D 60 Hz FV 500 Condition D FV 650 Condition D

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Defrosting

Material

Surface General

Chest

GDM

Other

Cooler Type

Heat Insulation Cabinet

Convection

Capacity

Electric

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Cooling Unit

Heat Insulation Glass-door

No. of cans / bottles Gas in Glass door

Fast-Lane Merchandiser

Refrigerant Type

Insulation factor

Refrigerant (gr.)

Certification Modified Versions Part Date of Group

Radial / axial / none

No. of Glass Layers

Certified Type Main Group

Frame Heating

Heat reflection

Compressor

Illumination

Thermostat

Condenser

Evaporator

Dimension

Thickness

FVS 1200 Condition B

3/11/1998 1 2 3 16/8/1999 1 21/10/1998 1 2 5/4/2000 1 1 2 (certification EXPIRED) 1 1 X X X X X X X X X X X X X X X X X X X X X X X

Condition D 60 Hz Condition D 60 Hz FVS 1800 Condition B FV 1000 Condition D FV 1000 C

FV 280 C D

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Defrosting

Material

Surface General

Chest

GDM

Other

Cooler Type

Heat Insulation Cabinet

Convection

Capacity

Electric

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Cooling Unit

Heat Insulation Glass-door

No. of cans / bottles Gas in Glass door

Fast-Lane Merchandiser

Refrigerant Type

Insulation factor

Refrigerant (gr.)

Certification Modified Versions Part Date of Group

Radial / axial / none

No. of Glass Layers

Certified Type Main Group

Frame Heating

Heat reflection

Compressor

Illumination

Thermostat

Condenser

Evaporator

Dimension

Thickness

FV400 B C D FV 650 B C FVS 1200 C

(certification EXPIRED) 0 1 1 (certification EXPIRED) 1 1 (certification EXPIRED) 1 2 X X X X X X X X X X X X X X X X

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Defrosting

Material

Surface General

Chest

GDM

Other

Cooler Type

Heat Insulation Cabinet

Convection

Capacity

Electric

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4.2 Non-Certified Equipment and Variations (change in performance related parts)

There is no Non-Certified Equipment delivered to the The Coca-Cola Company.

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4.3 Certified Equipment Global Overview of Performance related Part Changes Performance Part Global Differences Original New type / Supplement

Variation Type Date of Modification

Comment

FVS 1200 B 28/3/2001

Aspera T62152 L UNITE 4461 Y

L UNITE 4461 Y DANFOSS SC18G

FVS 1800 B FV 400 C

Compressor Aspera J62262 Compressor Aspera 6170A

Compressor L UNITE CAJ 45110Y Compressor LUNITE AEZ 4430Y Compressor LUNITE THB 4422Y Compressor LUNITE AZ 4414Y Compressor LUNITE THB 4422Y Compressor DANFOSS SC15G

FV 280 C FV 100 D FV 280 D FV 650 C

18/6/2001

Compressor LUNITE AEZ 4425Y Compressor TL4G Danfoss Compressor LUNITE AEZ 4430Y Compressor LUNITE 4448Y Compressor DANFOSS SC15G

18/6/2001

FV 650 C

Compressor LUNITE 4448Y

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Variation Type Date of Modification

FV 1000 C 26/4/2001

Performance Part Global Differences Original New type / Supplement

Compressor LUNITE CAJ 4461 Y Compressor DANFOSS SC 18G

Comment

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4.4 Certified Equipment Specific Overview of Performance related Part Changes Performance Part Performance Parameter Performance Parameter Original New type / Supplement
250 gr 185 gr 310 gr 340gr 510 gr 450gr 275gr 550gr 4 40mm 475gr 22mm 280gr 155gr 275gr 290gr 590gr 365gr 260gr 570gr 3 heat reflective 42mm 375gr 28mm

Variation Type
GDM FV 280 D FV 100 D FV 400 D 60 Hz FV 500 D FVS 1200 D FVS 1200 B FV 400 C FVS 1800 B FV 400 D FV 280 (ALL TYPES) FVS 12OO C ALL TYPES/MODELS

Part changed

Comment

Refrigerant Refrigerant Refrigerant Refrigerant Refrigerant Refrigerant Refrigerant Refrigerant Door Glass Insulation thickness Refrigerant Opening doors glass

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4.5 Comparison of Performance related Parts / Nominal Data Chest X GDM Fast Lane Cooler Type FV100 Checked during Audit OK
Condition C Condition D
TL 4G Danfoss 3.9 / 0,273 Tube / Fin Cu / Al 185 gr R134a Tube / Fin Cu / Al RANCO K50L3268 119 355 ml 1 Swing No No 3 870 x 509 N/A Yes

Item

Previous Information from Certification Process Certification

Ref No. No. 980034 Condition B Ref No. Ref

NOK

Cooling unit Compressor (Type/ccm/ kw)

Evaporator (Type)

Amount of Refrigerant (gr) Refrigerant (Type) Condenser (Type)

Thermostat

Capacity

# of cans

size of cans Heat insulation - Glass Door # of glass-doors Maybe type of door (Swing respectively slide Door) Gas in Glass door (if applicable) Frame heating system (Power; if necessary) # of glass layers Dimensions (h x w, mm) Maybe insulation factor (k value) Heat reflection (Yes/No) Heat insulation cabinet Thickness Material Surface (m2) Convection Ventilation type Pack-out (Drawing No.) Electrical parameters Indicated Voltage (V) "Confidential" Not to be shared outside the group.

42 mm Polyureth ane 2 m2 Fan

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Indicated Frequency (Hz) Illumination (only over counter) # of lights Location

Power Other electrical aggregates (if applicable) Defrosting system Yes No

No

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Chest

GDM

Fast Lane

Cooler Type FVS1200 Checked during Audit OK

Condition C
LUNITE CAJ 4492Y

Item

Previous Information from Certification Process Certification

Ref No. 980848 Condition B Ref No. Ref No.

NOK

Condition D

Cooling unit Compressor (Type/ccm/ kw) Aspera T62152 / 20,4 / 1,51 Tube / Fin Cu / Al 450 gr R134a Tube / Fin Cu / Al RANCO K50-L3268 1008 355 ml 2 Slide doors 2 1350x616 No 42 mm Polyurethan e 6,4 m2 Fan 3 1100 330 2 Slide doors

Evaporator (Type)

Tube / Fin Cu / Al 475gr R134a Tube / Fin Cu / Al

Amount of Refrigerant (gr) Refrigerant (Type) Condenser (Type)

Thermostat

Capacity

# of cans

size of cans Heat insulation - Glass Door # of glass-doors Maybe type of door (Swing respectively slide Door) Gas in Glass door (if applicable) Frame heating system (Power; if necessary) # of glass layers Dimensions ( h x w , mm) Maybe insulation factor (k value) Heat reflection (Yes/No) Heat insulation cabinet Thickness Material Surface (m2) Convection Ventilation type Pack-out (Drawing No.) Electrical parameters Indicated Voltage (V) Indicated Frequency (Hz) Illumination (only over counter) # of lights

230 50 2+1

230 50

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Location

Power

Other electrical aggregates (if applicable) Defrosting system Yes No

No

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Chest

GDM

Fast Lane

Cooler Type FV500 Checked during Audit OK NOK

Item

Previous Information from Certification Process Certification

Ref No. Condition B Ref No. Condition C Ref No. ETL216 Condition D
LUNITE CAE 4440Y /12,1 /0,863 Tube / Fin Cu / Al 340 gr R134a Tube / Fin Cu / Al RANCO K50L3268 432 355 ml 1 Swing No No 3 1364x650 Yes 42 mm Polyureth ane 3,1 m2 Fan

Cooling unit Compressor (Type/ccm/ kw)

Evaporator (Type)

Amount of Refrigerant (gr) Refrigerant (Type) Condenser (Type)

Thermostat

Capacity

# of cans

size of cans Heat insulation - Glass Door # of glass-doors Maybe type of door (Swing respectively slide Door) Gas in Glass door (if applicable) Frame heating system (Power; if Necessary) # of glass layers Dimensions (mm) Maybe insulation factor (k value) Heat reflection (Yes/No) Heat insulation cabinet Thickness Material Surface (m2) Convection Ventilation type Pack-out (Drawing No.) Electrical parameters Indicated Voltage (V) Indicated Frequency (Hz) Illumination (only over counter) "Confidential" Not to be shared outside the group.

230 50

Page 31

REPORT / DH 1+1 1 light vertically located at interior right side +1 horizontal ly located at canopy 1x36 w +1x18 w

FRI-AR--0801.doc

# of lights Location

Power

Other electrical aggregates (if applicable) Defrosting system Yes No

No

"Confidential" Not to be shared outside the group.

Page 32

REPORT / DH

FRI-AR--0801.doc

Chest

GDM

Fast Lane

Cooler Type FV280 Checked during Audit OK NOK

Item

Previous Information from Certification Process Certification

Ref No. Condition B Ref No. Condition D Ref No. 000518 Condition D (60Hz)
LUNITE AEZ 4425 60 Hz 7,55 /0,66 Tube / Fin Cu / Al 280 gr R134a Tube / Fin Cu / Al RANCO K50L3268 311 330ml 1 Swing 252 355 ml 1 Swing N/A None 4 3 1299x495

Cooling unit Compressor (Type/ccm/ kw) LUNITE AEZ 4430Y

Evaporator (Type)

Tube / Fin Cu / Al 275gr R134a Tube / Fin Cu / Al

Amount of Refrigerant (gr) Refrigerant (Type) Condenser (Type)

Thermostat

Capacity

# of cans

size of cans Heat insulation - Glass Door # of glass-doors Maybe type of door (Swing respectively slide Door) Gas in Glass door (if applicable) Frame heating system (Power; if Necessary) # of glass layers Dimensions (mm) Maybe insulation factor (k value) Heat reflection (Yes/No) Heat insulation cabinet Thickness Material Surface (m2) Convection Ventilation type Pack-out (Drawing No.) Electrical parameters Indicated Voltage (V) Indicated Frequency (Hz) Illumination (only over counter)

42 mm Polyureth ane 2,3 m2 Fan

220 60

"Confidential" Not to be shared outside the group.

Page 33

REPORT / DH 1 horizontal ly located at interior 16 w

FRI-AR--0801.doc

# of lights Location

Power Other electrical aggregates (if applicable) Defrosting system Yes No

No

"Confidential" Not to be shared outside the group.

Page 34

REPORT / DH

FRI-AR--0801.doc

Chest

GDM

Fast Lane

Cooler Type FV650 Checked during Audit OK NOK

Item

Previous Information from Certification Process Certification

Ref No. Condition B Ref No. Condition C
LUNITE 4448Y

Ref No. 980625 Condition D

LUNITE CAE 4456 / 16 / 1,178 Tube / Fin Cu / Al

Cooling unit Compressor (Type/ccm/ kw) LUNITE CAE4440Y

Evaporator (Type)

Tube / Fin Cu / Al

Tube / Fin Cu / Al 375gr

Amount of Refrigerant (gr) Refrigerant (Type) Condenser (Type) R134a

R134a

R134a Tube / Fin Cu / Al RANCO K50L3268

Thermostat

Capacity

# of cans

710 330ml 1 Swing

760 330ml 1 Swing

648 355 ml 1 Swing N/A N/A

size of cans Heat insulation - Glass Door # of glass-doors Maybe type of door (Swing respectively slide Door) Gas in Glass door (if applicable) Frame heating system (Power; if Necessary) # of glass layers Dimensions (mm) Maybe insulation factor (k value) Heat reflection (Yes/No) Heat insulation cabinet Thickness Material Surface (m2) Convection Ventilation type Pack-out (Drawing No.) Electrical parameters Indicated Voltage (V) Indicated Frequency (Hz) Illumination (only over counter) # of lights

3 22mm

3 1444x709 Yes

42 mm Polyureth ane 3,8 m2 Fan

230 50

230 50

230 50 1+1

"Confidential" Not to be shared outside the group.

Page 35

REPORT / DH 1 vertically located at interior right side +1 horizontal ly located at canopy 1 x 36 w + 1 x18 w

FRI-AR--0801.doc

Location

Power

Other electrical aggregates (if applicable) Defrosting system Yes No

No

"Confidential" Not to be shared outside the group.

Page 36

REPORT / DH

FRI-AR--0801.doc

Chest

GDM

Fast Lane

Cooler Type FV400 Checked during Audit OK NOK

Item

Previous Information from Certification Process Certification

Ref No. Condition D Ref No. Condition C Ref No. 000181 Condition D (60Hz)
LUNITE AEZ 4430 Y /8,85 / 0,810 Tube / Fin Cu / Al 310 gr R134a Tube / Fin Cu / Al RANCO K50L3268 439 330ml 1 439 330ml 1 Swing 335 355 ml 1 Swing No No 4 3 3 1444x595

Cooling unit Compressor (Type/ccm/ kw) LUNITE CAE4440 Y ASPERA 6170A

Evaporator (Type)

Tube / Fin Cu / Al 275gr R134a

Tube / Fin Cu / Al 275gr R134a

Amount of Refrigerant (gr) Refrigerant (Type) Condenser (Type)

Thermostat

Capacity

# of cans

size of cans Heat insulation - Glass Door # of glass-doors Maybe type of door (Swing respectively slide Door) Gas in Glass door (if applicable) Frame heating system (Power; if Necessary) # of glass layers Dimensions (mm) Maybe insulation factor (k value) Heat reflection (Yes/No) Heat insulation cabinet Thickness Material Surface (m2) Convection Ventilation type Pack-out (Drawing No.) Electrical parameters Indicated Voltage (V) Indicated Frequency (Hz) Illumination (only over counter)

42 mm Polyureth ane 2,7 m2 Fan

230 50

230 50

220 60

"Confidential" Not to be shared outside the group.

Page 37

REPORT / DH 1 1 vertically located at interior right side 1 x 36 w

FRI-AR--0801.doc

# of lights Location

Power Other electrical aggregates (if applicable) Defrosting system Yes No

Yes

"Confidential" Not to be shared outside the group.

Page 38

REPORT / DH

FRI-AR--0801.doc

Chest

GDM

Fast Lane

Cooler Type FV1000 Checked during Audit OK NOK

Item

Previous Information from Certification Process Certification

Ref No. Condition B Ref No. Condition C Ref No. 000210 Condition D
LUNITE CAJ 4492 Y / 26 / 1,927 Tube / Fin Cu / Al 350 gr R134a Tube / Fin Cu / Al RANCO K50L3268 882 355 ml 2 Swing No No 3 1444x507, 5 Yes 42 mm Polyureth ane 4,5 m2 Fan

Cooling unit Compressor (Type/ccm/ kw)

Evaporator (Type)

Amount of Refrigerant (gr) Refrigerant (Type) Condenser (Type)

Thermostat

Capacity

# of cans

size of cans Heat insulation - Glass Door # of glass-doors Maybe type of door (Swing respectively slide Door) Gas in Glass door (if applicable) Frame heating system (Power; if Necessary) # of glass layers Dimensions (mm) Maybe insulation factor (k value) Heat reflection (Yes/No) Heat insulation cabinet Thickness Material Surface (m2) Convection Ventilation type Pack-out (Drawing No.) Electrical parameters Indicated Voltage (V) Indicated Frequency (Hz) Illumination (only over counter) "Confidential" Not to be shared outside the group.

230 50

Page 39

REPORT / DH 2+1 2 vertically interior sides, 1 horizontal y (canopy) 2 x 36 w + 1 x 30w

FRI-AR--0801.doc

# of lights Location

Power

Other electrical aggregates (if applicable) Defrosting system Yes No

No

"Confidential" Not to be shared outside the group.

Page 40

REPORT / DH

FRI-AR--0801.doc

Chest

GDM

Fast Lane

Cooler Type FVS1200 60 Hz Checked during Audit OK NOK

Item

Previous Information from Certification Process Certification

Ref No. Condition B Ref No. Condition C Ref No. 990667 Condition D
LUNITE CAJ 4511 Y / 60Hz / 32.7 / 3,15 Tube / Fin Cu / Al 510 gr R134a Tube / Fin Cu / Al RANCO K50L3268 1008 355 ml 2 Slide No No 3 1350x616 Yes 42 mm Polyureth ane 6,4 m2 Fan

Cooling unit Compressor (Type/ccm/ kw)

Evaporator (Type)

Amount of Refrigerant (gr) Refrigerant (Type) Condenser (Type)

Thermostat

Capacity

# of cans

size of cans Heat insulation - Glass Door # of glass-doors Maybe type of door (Swing respectively slide Door) Gas in Glass door (if applicable) Frame heating system (Power; if necessary) # of glass layers Dimensions (mm) Maybe insulation factor (k value) Heat reflection (Yes/No) Heat insulation cabinet Thickness Material Surface (m2) Convection Ventilation type Pack-out (Drawing No.) Electrical parameters Indicated Voltage (V) Indicated Frequency (Hz) Illumination (only over counter) # of lights "Confidential" Not to be shared outside the group.

220 60 2+1 Page 41

REPORT / DH 2 vertically interior sides, 1 horizontal y (canopy) 2 x 58 w + 1 x 36w

FRI-AR--0801.doc

Location

Power

Other electrical aggregates (if applicable) Defrosting system Yes No

Yes

"Confidential" Not to be shared outside the group.

Page 42

REPORT / DH

FRI-AR--0801.doc

Chest

GDM

Fast Lane

Cooler Type FVS1800 Checked during Audit OK

Condition C Condition D

Item

Previous Information from Certification Process Certification

Ref No. 980765 Condition B Ref No. Ref No.

NOK

Cooling unit Compressor (Type/ccm/ kw) ASPERA J 62262 / 34,37/2,77 Tube / Fin Cu / Al 550 gr R134a Tube / Fin Cu / Al RANCO K50-L3268 1512 355 ml 3 Slide No No 2 1350x616 No 42 mm Polyurethan e 7,8 m2 Forces

Evaporator (Type)

Amount of Refrigerant (gr) Refrigerant (Type) Condenser (Type)

Thermostat

Capacity

# of cans

size of cans Heat insulation - Glass Door # of glass-doors Maybe type of door (Swing respectively slide Door) Gas in Glass door (if applicable) Frame heating system (Power; if Necessary) # of glass layers Dimensions (mm) Maybe insulation factor (k value) Heat reflection (Yes/No) Heat insulation cabinet Thickness Material Surface (m2) Convection Ventilation type Pack-out (Drawing No.) Electrical parameters Indicated Voltage (V) Indicated Frequency (Hz) Illumination (only over counter) # of lights

230 50 3+2

"Confidential" Not to be shared outside the group.

Page 43

REPORT / DH 3 vertically located at interior + 2 horizontally at canopy 2 x 58 w + 1 x 36w + 2 x 23 w

FRI-AR--0801.doc

Location

Power

Other electrical aggregates (if applicable) Defrosting system Yes No

No

"Confidential" Not to be shared outside the group.

Page 44

REPORT / DH

FRI-AR--0801.doc

4.6 Comparison of Performance Test Data Results Chest X GDM Fast Lane Cooler Type FV100 Latest Information from Supplier Tests
Ref No. ___________ Condition C Ref No.

Item

Previous Information from Certification Process Certification

Ref No. _________ Condition B Ref No. ___________ Condition C Ref No. 980034

Ref No. _________ _________ Condition D Condition D

19,54 h

Condition D

test

Initial Pull Down test (Time) Half Load recovery (HRR) (Time) Energy Consumption test (kWh/day)

15,46 h

Condensation intensity Non, light, medium, heavy Location Safety Must meat IEC 335 or equivalent requirements (yes/no) Must satisfy all local health and safety codes (yes/no)

Light door condensation None exterior condensation YES

YES

"Confidential" Not to be shared outside the group.

Page 45

REPORT / DH

FRI-AR--0801.doc

Chest

X GDM

Fast Lane

Cooler Type FV280 Latest Information from Supplier Tests

Ref No. ___________ Condition C Ref No.

Item

Previous Information from Certification Process Certification

Ref No. _________ Condition D Ref No. ___________ Condition C Ref No. 000518

Ref No. _________ _________ Condition D Condition D (60Hz)

16,06 h

Condition D

test

Initial Pull Down test (Time) Half Load recovery (HRR) (Time) Energy Consumption test (kWh/day)

16,5h

13,25h

11,36 h 10,5h 8,5h

6,94 4.71 5,17

Condensation intensity Non, light, medium, heavy Location Safety Must meat IEC 335 or equivalent requirements (yes/no) Must satisfy all local health and safety codes (yes/no)

Heavy None Door

Light door condensation None exterior condensation

YES YES YES YES YES YES

"Confidential" Not to be shared outside the group.

Page 46

REPORT / DH

FRI-AR--0801.doc

Chest

GDM

Fast Lane

Cooler Type FV400 Latest Information from Supplier Tests

Ref No. ___________ Condition C Ref No.

Item

Previous Information from Certification Process Certification

Ref No. _________ Condition B Ref No. ___________ Condition C Ref No. 000181

Ref No. _________ _________ Condition D Condition D 60Hz/D

20,.15 h/14,5h

Condition D

test

Initial Pull Down test (Time) Half Load recovery

13,8h

15,25h

15,2 h/9h 7,0h 9,25h

(HRR) (Time) Energy Consumption test (kWh/day)

4,57

6,4 6,38

Condensation intensity Non, light, medium, heavy Location Safety Must meat IEC 335 or equivalent requirements (yes/no) Must satisfy all local health and safety codes (yes/no)

None

Light Door

Light door condensation/ None None exterior condensation YES/YES

YES

YES

YES

YES YES/YES

"Confidential" Not to be shared outside the group.

Page 47

REPORT / DH

FRI-AR--0801.doc

Chest

X GDM

Fast Lane

Cooler Type FV500 Latest Information from Supplier Tests

Ref No. ___________ Condition C Ref No.

Item

Previous Information from Certification Process Certification

Ref No. _________ Condition B Ref No. ___________ Condition C Ref No. ETL 216

Ref No. _________ _________ Condition D Condition D

16,6 h

Condition D

test

Initial Pull Down test (Time) Half Load recovery (HRR) (Time) Energy Consumption test (kWh/day)

10,6 h

Condensation intensity Non, light, medium, heavy

7,3

none of the door glass some droplets on a part of the bottom section None on the exterior

Location Safety Must meat IEC 335 or equivalent requirements (yes/no) Must satisfy all local health and safety codes (yes/no)

YES

YES

"Confidential" Not to be shared outside the group.

Page 48

REPORT / DH

FRI-AR--0801.doc

Chest

GDM

Fast Lane

Cooler Type FVS1200 60Hz Latest Information from Supplier Tests

Ref No. Ref No. ___________ 547 Condition C Condition D
23 h

Item

Previous Information from Certification Process Certification

Ref No. _________ Condition B

Ref No. Ref No. Ref No. ___________ 990667 _________ Condition C Condition D Condition D
21,18

test

Initial Pull Down test (Time) Half Load recovery (HRR) (Time) Energy Consumption test (kWh/day)

14,92

20,55

21,96

Condensation intensity Non, light, medium, heavy Location Safety Must meat IEC 335 or equivalent requirements (yes/no) Must satisfy all local health and safety codes (yes/no)

Medium door condensation Light exterior condensation

YES YES YES YES

"Confidential" Not to be shared outside the group.

Page 49

REPORT / DH

FRI-AR--0801.doc

Chest

GDM

Fast Lane

Cooler Type FV1000 Latest Information from Supplier Tests

Ref No. ___________ Condition C Ref No.

Item

Previous Information from Certification Process Certification

Ref No. _________ Condition B Ref No. ___________ Condition C Ref No. 000210

Ref No. _________ _________ Condition D Condition D

21,19

Condition D

test

Initial Pull Down test (Time) Half Load recovery (HRR) (Time) Energy Consumption test (kWh/day)

16,45

14,03

Condensation intensity Non, light, medium, heavy Location Safety Must meat IEC 335 or equivalent requirements (yes/no) Must satisfy all local health and safety codes (yes/no)

Light door condensation None exterior condensation

YES

YES

"Confidential" Not to be shared outside the group.

Page 50

REPORT / DH

FRI-AR--0801.doc

Chest

GDM

Fast Lane

Cooler Type FV650 Latest Information from Supplier Tests

Ref No. Ref No. ___________ 382 Condition C Condition D
23 h 50min

Item

Previous Information from Certification Process Certification

Ref No. _________ Condition B

Ref No. Ref No. Ref No. ___________ 980625 _________ Condition C Condition D Condition D
14,75h 22 h

test

Initial Pull Down test (Time) Half Load recovery

13h

7h

9h

15 h

(HRR) (Time) Energy Consumption test (kWh/day)

6,81

10,22 9,67 -

Condensation intensity Non, light, medium, heavy Location Safety Must meat IEC 335 or equivalent requirements (yes/no) Must satisfy all local health and safety codes (yes/no)

None

None

Light door condensation None exterior condensation YES

YES YES YES YES YES YES YES

"Confidential" Not to be shared outside the group.

Page 51

REPORT / DH

FRI-AR--0801.doc

Chest

GDM

Fast Lane

Cooler Type FVS1200 Latest Information from Supplier Tests

Ref No. 512 Condition B
15 h 54 min

Item

Previous Information from Certification Process Certification

Ref No. 980848 Condition B Ref No. Condition C
13,5h

Ref No. Condition D

Ref No. Condition C

Ref No. Condition D

test

Initial Pull Down test (Time) Half Load recovery (HRR) (Time)

16 hr

10 hr

7,5h

Energy Consumption test (kWh/day)

13,56 12,81

Condensation intensity Non, light, medium, heavy Location Safety Must meat IEC 335 or equivalent requirements (yes/no) Must satisfy all local health and safety codes (yes/no)

None door condensation None exterior condensation YES

None

YES

YES

YES YES YES

"Confidential" Not to be shared outside the group.

Page 52

REPORT / DH

FRI-AR--0801.doc

Chest

GDM

Fast Lane

Cooler Type FVS1800 Latest Information from Supplier Tests

Ref No. 476 Condition B
>16 h

Item

Previous Information from Certification Process Certification

Ref No. 980765 Condition B Ref No. Condition C Ref No. Condition D

Ref No. Condition C

Ref No. Condition D

test

Initial Pull Down test (Time) Half Load recovery (HRR) (Time)

13,35 hr

8,45 hr

Energy Consumption test (kWh/day)

15,24 18,86

Condensation intensity Non, light, medium, heavy Location Safety Must meat IEC 335 or equivalent requirements (yes/no) Must satisfy all local health and safety codes (yes/no)

None door condensation None exterior condensation YES

YES

YES YES

"Confidential" Not to be shared outside the group.

Page 53

REPORT / DH

FRI-AR--0801.doc

4.7 Comparison of Performance Test Data Results Chest Cooler Results from Certification Tests Cert. Ref No. __________ Cooler Type: Judgment Results during Audit OK NOK

Item

IPD test [Min.] Energy Consumption test 24 h [kWh] Safety Shunt currency Resistance against earth Insulation resistance Ice point check for probes [deg. C] Air speed in test room [m/sec]

Not conducted

GDM Cooler Results from Certification Tests Cert. Ref No. __________

Cooler Type: Judgment Results during Audit OK NOK

Item

IPD test [Min.] Energy Consumption test 24 h [kWh] Safety Shunt currency Resistance against earth Insulation resistance Ice point check for probes [deg. C] Air speed in test room [m/sec]

Not conducted

"Confidential" Not to be shared outside the group.

Page 54

REPORT / DH

FRI-AR--0801.doc

Fast-Lane Merchandiser Results from Certification Tests Cert. Ref No. __________

Cooler Type: Judgment Results during Audit OK NOK

Item

IPD test [Min.] Energy Consumption test 24 h [kWh] Safety Shunt currency Resistance against earth Insulation resistance Ice point check for probes [deg. C] Air speed in test room [m/sec]

Not conducted

"Confidential" Not to be shared outside the group.

Page 55

REPORT / DH

FRI-AR--0801.doc

5. Appendix
5.1 Plant Line Layout

Q U A L IT Y CO N T RO L S Y S T E M
Sampling Inspections: -Coating thickness -Coating mechanical properties (adhesion, pencil hardness, cupping test, impact test, gloss) -Pretreatment (salt spray test ) from Q.C. Visual from operators 100% Inspections -High pressure with N2 -He leak detection -R134a leak detection -Electrical safety test -Cooling performance test -Visual for correct assembly

Sampling Inspection: Assembly and dimensional from Q.C and operators

Electrical Assembly

Raw Materials Warehouse

Cutting

Welding

Painting

Insulation

Screen Printing

Final Assembly

Packaging

Finished Product Storage

Sampling Inspection From Q.C

Sampling Inspections: Dimensional from Q.C and operators

Sampling Inspections: Dimensional and visual from Q.C and operators

Sampling Inspections: -Dimensional and visual from Q.C and Operators -Bag test -Molding density -Compression stress at 10% compression from Q.C

100% Visual Inspection from operators

100% Final Inspection from Q.C

Sampling Inspections of final products from Q.C

Doors

Cooling Mechanism

Sampling Inspections: Assembly and dimensional from Q.C and operators

Sampling Inspections: Assembly and dimensional from Q.C and operators

"Confidential" Not to be shared outside the group.

Page 56

REPORT / DH

5.2 Certified Equipment Drawings and Part Information Explosion drawings for all certified equipment

"Confidential" Not to be shared outside the group.

Page 57

REPORT / DH

"Confidential" Not to be shared outside the group.

Page 58

REPORT / DH

"Confidential" Not to be shared outside the group.

Page 59

REPORT / DH

"Confidential" Not to be shared outside the group.

Page 60

REPORT / DH

"Confidential" Not to be shared outside the group.

Page 61

REPORT / DH

"Confidential" Not to be shared outside the group.

Page 62

REPORT / DH

"Confidential" Not to be shared outside the group.

Page 63

REPORT / DH

"Confidential" Not to be shared outside the group.

Page 64

REPORT / DH

FRI-AR--0801.doc

5.3 Further information

Deliveries Y2000 To the Coca-Cola Company

FV100D FV280D FV280 60 Hz.D FV280C FV280B FV400B FV400C FV400D FV500D FV650B FV650C FV650D FV1000C FV1000D FVS1200B FVS1200C FVS1200D FVS1800B Algeria Bahrain Bosnia Bulgaria Fyrom Germany Greece Ireland Italy Lebanon Lithuania Madeira Morocco Portugal Saudi Arabia West Bank 2352 81 100 170 191 280 250 15 2 288 114 960 18 15 1175 60 210 500 515 1175 0 114 759 267 225 1412 15 5496 21 1400 8966 3 48 48 2099 11 400 100 581 313 912 21 6606 11 162 57 45 5 3 170 72

185

15

4932 402

1694 348

From Frigoglass Kato Achaia plant only.

"Confidential" Not to be shared outside the group.

Page 65

REPORT / DH

FRI-AR--0801.doc

Deliveries 1st. Quarter 2001, to the Coca-Cola Company

FV100D FV280D FV280 60 Hz.D FV280C FV280B FV400B FV400C FV400D FV500D FV650B FV650C FV650D FV1000C FV1000D FVS1200B FVS1200C FVS1200D FVS1800B Albania Armenia Bosnia Bulgaria Fyrom Greece Israel Madeira Morocco Romania Saudi Arabia 93 144 31 300 1 75 2 399 865 287 93 486 602 167 1542 192 66 5 2011 1099 124 5

95

332

75

399

865

1056

1608

336

2104

1104

486

124

From Frigoglass Kato Achaia plant only.

"Confidential" Not to be shared outside the group.

Page 66

REPORT / DH

5.3 Plant Inspection Checklist Needs Improvement (NI), Needs Significant Improvement (NSI)
A 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 2 2.1 2.2 2.3 2.4 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4 4.1 5 5.1 5.2 5.3 5.4 5.5 5.6 6 6.1 6.2 General Buildings Environmental contamination possible Plants exterior lay-out Reception facility Plants exterior well maintained Plants interior well maintained (conditions of buildings and constructions, not cleanliness) Plants interior lay-out (location offices, laboratory etc not line layout) Market walk-ways present Security Access control (Restricted entrance to plant) Area enclosed with fence Crisis management system Security guard present 24/24 Safety Earplugs used by employees (if applicable) Earplugs available for visitors (if applicable) Registration of visitors Visitors are guided in the plant Safety instructions available (safety video, documentation) Safety reminders present Safety philosophy available (safe work practices) Communication Communication boards on efficiency, customer complains and safety Management Plant manager involved in Coke audit (Expected to be present in close-out meeting) Production manager involved in Coke audit Quality manager involved in Coke audit Cooperation of management during the audit ISO 9000 certified ISO 14001 certified Technology backup Plant has technology back-up (international company/institute/machine supplier) Plant has access to specific lab for special testing "Confidential" Not to be shared outside the group. Page 67 NI NSI NI NSI NI NSI

X NI NSI

NI X NI

NSI

NSI

REPORT / DH

B 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 7.14 7.15 7.16 7.17 7.18 7.19 8 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 9 9.1 9.2 9.3 9.4 10 10.1 10.2 10.3 10.4 11

Production Housekeeping Overall cleanliness impression Self closing doors/gates Controlled environment (no open windows ect) Cleanliness roof construction Clean production floor Painted production floor No storage of chemicals/solvents in the production area Clearly indicated production and intermediate storage areas Sanitary facilities Clean uniforms Reminder signs for cleanliness, hygiene and GMP Cleaning program installed Maintenace program installed (machinery) Dedicated food consumption and smoking area No smoking or eating in the production hall Use of electric or gas fork-lifts Sufficient lighting Insect killers (placement, covering) Rodent control Incoming material Dedicated storage area Traceability (towards raw material) All suppliers approved via adequate system Only Coca-Cola approved materials are used, if applicable Visit to suppliers on a regular basis Incoming control (specs available, odor, package integrity, contamination) Sample retention program Record of incoming inspection, certificate of conformity, label applied Pre-assembling area for coils / sheets / welding Cleanliness of pre assembling area Functionally tests Safety tests HFI area Final-assembling line for the whole unit Cleanliness of assembling area Functionally tests Safety tests HFI area In-line Inspection "Confidential" Not to be shared outside the group. NI NSI NI NSI NI NSI

X X

NI

NSI

NI

NSI

Page 68

REPORT / DH

11.1 11.2 11.3 11.4 11.5 12

Refrigerant charging Functionality of cooling system Tightness Electrical safety High voltage Off-line Inspection

X X

NI

NSI

12.1 Performance tests 12.2 Sporadic tests in climate room 12.3 100% test of final unit 13 Final Product NI NSI

13.1 Final control 13.2 Visual inspection 13.3 Packaging of equipment C 14 14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.8 14.9 14.10 15 Facilities Warehousing Overall cleanliness of the warehouses Lightning/inspectability Warehouse management system computerised (First in First out) Full production traceability Pallet label well attached and containing all information (Supplier, type, date,..) Marked on hold location Marked location for "production to scrap" Loading bays covered Condition of other warehouses Supplier regularly visits other warehouses Spare parts NI NSI

NI

NSI

15.1 Overall cleanliness of spare parts shop 15.2 Spare parts management system available 16 Workshop NI NSI

16.1 Overall cleanliness of work shop 16.2 Properly equipped D 17 17.1 17.2 17.3 17.4 17.5 Quality Assurance QA structure Quality manager assigned Quality manager independent from production function Quality manager decides on production on hold Quality manager audits the quality system regularly (Quality improvement program) Quality manual available and adequate "Confidential" Not to be shared outside the group. Page 69 NI NSI

REPORT / DH

18 18.1 18.2 18.3 18.4 18.5 18.6 18.7 18.8 18.9 18.10 18.11 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 20

Production Quality Controls Adequate test equipment available Calibration program in place + adequate frequency Calibration records available + indication on measurement equipment Calibration by authorized institute Condition/technology of dimensional test equipment Performance test equipment Condition/technology of performance test equipment Safety test equipment Condition/technology of safety test equipment Test equipment located near the production units Test equipment located in adequate area Procedures and Specifications Coca-Cola certification results available Comparison tests installed to meet Coca-Cola certification test results All procedures and specifications available at the appropriate locations All test procedures in line with safety regulations (depending on delivery country) All test procedures in line with food regulations (depending on delivery country) Non-conformity management Adequate customer complain handling system Sampling plans

NI

NSI

NI

NSI

X X NI NSI

20.1 Sample plans and test procedures available in the testing areas 20.2 Sampling rate 20.3 Sampling frequency (final units 100% tested) 21 21.1 21.2 21.3 21.4 22 22.1 22.2 22.3 22.4 22.5 22.6 22.7 22.8 Laboratory General impression (cleanliness, air conditioned, adequate spacing) Climate rooms available Adequate test equipment available Appropriate storage of toxic reagents Data evaluation Test data are registered, archived and protected Test equipment linked with computer Process capability knowledge present Regular process capability studies on dimensional and performance parameters Regular machine capability studies performed Proper calculation of Cpk / Cp values Use of capability study outcomes in the quality system Test data electronically/on-line available at quality managers office NI NSI NI NSI

"Confidential" Not to be shared outside the group.

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REPORT / DH

23

Training

NI

NSI

23.1 Operators are properly trained to perform the tests 28.2 Training program in place for new personnel (safety, machine operation) 28.3 Operators are trained in basic statistics 29 Certified Equipment

NI

NSI

29.1 Delivered equipment to The Coca-Cola System is as certified 29.2 Modifications on Coca-Cola certified equipment are notified to Coca-Cola for further certification 29.3 Procedure exist how to handle planned modifications on Coca-Cola certified equipment 29.4 Records exist for Coca-Cola certified and non-certified equipment

X X X

Note: Only items covered during the audit are mentioned in the checklist. Items without marks at NI or NSI can be satisfactory, or not covered during the audit. These items will be covered during next audits, if necessary.

"Confidential" Not to be shared outside the group.

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