IATF 16949 CSR Audit Matrix Stellantis Italy S.p.A.
IATF 16949 CSR Audit Matrix Stellantis Italy S.p.A.
IATF 16949 CSR Audit Matrix Stellantis Italy S.p.A.
Based on Revisio
NOTE: This document defines FCA Italy S.p.A. fundamental quality sy
parts for production and/or service. For additional requirement information,
IATF 16949
Clause Number Clause Title
1. Sco
1 Scope
2 Application
3.1 Section A – General
Procedures
3.2 Section B – Connection
between FCA EMEA/LATAM
Customer-Specifics and IATF
16949
3.3 Reference cited in the
Customer Specific
Requirements
4. Conte
4.4.1.1 Conformance of products and
processes
7.4 Communication
7.5.3.2.1 Record retention
9. Perf
9.1.2 Customer Satisfaction
9.1.2.1 Customer satisfaction –
supplemental
9.1.3 Analysis and Evaluation
10
10.2.3 Problem Solving
The present Customer Specifics can be applied to the following FCA Companies:
EMEA Region
• FCA Italy S.p.A
• FCA Melfi S.p.A.
• FCA Poland S.A.
• FCA Serbja D.o.o.
• FCA Powertrain Poland Sp Z o.o.
• Abarth & C. S.p.A.
• Maserati S.p.A.
• SEVEL S.p.A.
LATAM Region
• FCA Automobiles Argentina S.A.
• FCA Fiat Chrysler Automobiles Brasil LTDA
This document is also applicable to Organizations supplying assemblies of production parts or materials (“modular suppliers”)
assembly plants”). The English language version of this document shall be the official version for purposes of third-party certifi
NOTE:
1. All published references to "Fiat" or "Fiat Auto S.p.A." applicable to these customer specific requirements shall be interpre
2. Comments or questions concerning this document may be sent to FCA in EMEA/LATAM at [email protected]. (Plea
Comments or questions on documents or standards cited within this document should be addressed to their respective autho
2. Application
ISO 9001:2015, IATF 16949:2016 and this document define fundamental quality system requirements for Organizations classifi
Mopar parts and components, This document is also applicable to those who provide assemblies of production parts or modu
include accessories
These requirements shall be included in any scope of certification to IATF 16949 issued by an IATF-recognized and IATF-contra
FCA Organization criteria for third party certification. (See IATF 16949, Remarks for certification).
NOTE: The official list of IATF recognized Certification Bodies can be found at http://www.iatfglobaloversight.org/certification-
document shall be addressed in the Organization’s Quality System. Several section headers within this document are followed
there is no auditable FCA specific requirement for the section.
The presence of this statement shall not be interpreted to mean that other commercial or technical requirements do not ex
requirements are superseded by this statement.
NOTE: Unless the Organization’s site experiences a change in certification status (see below), the verification record is valid fo
3. References
The Customer-Specifics complement the already used general procedures that rule the supplier relation between FCA and the
10) Safe Launch Plan (SLP) as known as Reinforced Control Plan SQ.00009
8.6.2 Layout Inspection and Functional Testing 07740 (ref. Standard Class
specific detail, conta
• IATF 16949:2016 “Fundamental quality management system requirements for automotive production and relevant service p
• Automotive Certification Scheme for ISO/TS 16949; Rules for achieving and maintaining IATF recognition; 5th Edition for IAT
NOTE: All references to the “Rules” in these Customer-Specific Requirements refer to this fifth edition of Automotive Certifica
• IATF Manual – Minimum Automotive Quality Management System Requirements for Sub-Tier Suppliers (MAQMSR).
Description
Basic Requirements Check-List
Reference:
FGP.42 – Supplier Quality Sourcing Package
The Organization shall perform the "Safety Characteristics Management", according to FCA Risk Management Handbook, avai
Requirements for FCA Suppliers in the FCA Risk Management Handbook offer guidance about the implementation of a risk ma
evidence of audit completion and related reports shall be sent to the reference SQE on a half-year basis. NOTE: This requireme
July 2021.
5. Leadership
The Organization’s Top Management shall individualize in its structure at least one Customer Representative in the Quality De
The Representative shall have responsibility and authority to ensure that these Customer requirements are addressed and imp
During the application of any contingency plan at the Organization’s facilities, due to any failure or disruption, FCA reserves th
order to support the Organization’s activities, to verify the effectiveness of plans, and to assure the restoration of conformanc
7. Support
Description
Basic Requirements Check-List
Reference:
FGP.42 – Supplier Quality Sourcing Package
The organization, on its own liability, must provide evidence – when applicable – of Fire prevention Certificate, issued by the c
For FCA LATAM: Organization must provide a Certificate of Operational License issued by governmental body, when applicable
Procedures shall be used in order to avoid that either contractors or agency personnel are assigned to quality critical jobs with
Each location shall have a sufficient number of trained individuals such that computer applications necessary for direct suppor
applications can be regularly accessed during normal business hours. The specific computer applications required will vary wit
The Organization shall comply with the Forever Requirements activities described in procedure SQ.00012
Quality Control records (e.g. control charts, inspection and test results) shall be retained for two calendar years. Supplier shall
environmental, and to production processes from which it must be evident, moreover, how, by whom and with which results
be stored by the Supplier for at least 15 years.
Supplier shall ensure that checks and inspections can be performed by competent authorities.
Reference:
9.01102
9.01120
8. Operation
Description
Planning of Product Realization
Reference:
SQ.00010 8.1
Description
Change Control
Reference:
08090
07740
FPW.IFP059 (CSR Powertrain)
Reference:
SQ.00010
Reference:
9.01100
9.01102
FGP 23, Attachment 03 (Confidentiality Agreement)
Any kind of document exchanged with the customer should be written in the native language of the customer’s interface. If th
The AQR is a technical document developed by FCA to determine what additional quality requirements the product and the pr
Organization at the "Offer Review stage", in the system: GST - Global Sourcing Tool, to verify compliance with FCA requiremen
Reference:
9.01102
FGP.42 – Supplier Quality Sourcing
Package /Sourcing Management
Reference:
08090
FPW.IFP059 (CSR Powertrain)
Reference:
9.01102
9.01102/10
9.01120
SQ.00010
FPW.IFN053 (CSR Powertrain)
Report Characteristics Manual
(LATAM Suppliers)
Description
Planning of Product Realization – Supplemental
Reference:
SQ.00010
Description
Advance Quality Planning (AQP) and Production Part Approval Process (PPAP)
Reference:
SQ.00010
See 3.2 – table in Section B. When cybersecurity activities are distributed, both the customer and the supplier shall define a cy
accordance with Clause 15 of ISO/SAE 21434.
Reference:
CS.00187,
CS.00097,
CS.00077,
SD.00101
Customer Specifics
07471
Reference:
9.01102
9.01102/10
9.01120
SQ.00010
FPW.IFN053 (CSR Powertrain)
Report Characteristics Manual
(LATAM Suppliers)
Supplier will provide all delivered prototype parts with Certification of Quality and Conformance of Prototypes (Ref. to 9.0110
Reference:
9.01103
SQ.00010
The Organization shall use FCA EMEA/LATAM or similar methodologies (07740 or FPW.IFP059 for Powertrain) for product app
product approval process adopted shall be validated by FCA’s Supplier Quality.
Reference:
07740
FPW.IFP059 (CSR Powertrain)
SQ.00010
To assess its Suppliers, the Organization shall conduct at least an on-site Audit (according to SQ.00010) and PDR – Production
The Organization shall have a documented process and use appointed personnel to monitor and manage performance (accord
If the Organization has one or more Directed parts/Suppliers:
The Organization (Tier 1 Supplier) is responsible for the Process Planning Review, Process Audit, and PDR activities up to and in
by the Customer also through formalization with RASI Chart.
The Organization (Tier 1 Supplier) is responsible for managing the on-going quality of the Tier 2 components following Product
If the Organization has one or more Consigned parts/Suppliers, FCA is responsible for all quality activities up to and including P
Definitions
Consigned Parts
A purchased part or component released by FCA Engineering and supplied to a Tier 1 Supplier by a FCA managed Supplier. FCA
Order and Tool Purchase Order). FCA controls the inventory and retains quality responsibility for life of the part or component
Directed Parts
A purchased part or component released by FCA Engineering and supplied to a Tier 1 Supplier by a FCA selected Supplier. FCA
purchase price and issues the Tool Purchase Order). The Tier 1 Supplier issues the part Purchase Order and controls the invent
use. No other parts are considered Directed, even if FCA requests the Tier 1 use a sub-Tier.
Reference:
9.01100
FGP.42 – Supplier Quality Sourcing
Package /Sourcing Management
The Organization shall upload to the International Material Data System (IMDS), http://www.mdsystem.com , the data related
data uploaded in IMDS related to the products of its own Suppliers (according to SQ.00010, ref. 1.11 and 1.12 on PPAP Matrix
Management of Supplier Quality Management System (QMS) Development
Supplier QMS development effectiveness shall be evaluated on the basis of evidence that the Organization has processes in pl
NOTE: Organizations requiring additional guidance on Supplier’s QMS development should refer to CQI-19: Subtier Supplier M
At a minimum, the Organization should require their non-exempt Suppliers to demonstrate compliance to ISO 9001 and MAQ
If the Supplier certification expires or is cancelled or withdrawn by their Certification Body, the Organization shall establish and
until such time as the Supplier is recertified.
Exemption shall not be granted as an alternative to recertification without approval from FCA Supplier Quality management.
As long as the SLP is in force (SQ.00009 – See 3.1 – table in Section A; for the duration of SLP see paragraph 4.4.1 of SQ.00009)
materials according to supplier control plan to establish characteristics to be controlled.
Supplier self-certification
The Organization shall have a documented process for identifying and qualifying Suppliers for whom self-certification is an effe
include a preliminary evaluation (audit) of the Supplier’s QMS, an analysis of the Supplier’s quality performance and an assess
Self-certification qualifications shall be documented and subject to periodic review. Such documents shall be managed as Orga
Supplier exemptions/waivers
The Organization strategy for Supplier development of its active Suppliers shall include a documented process for designating
management system to IATF 16949 or ISO 9001.
The Organization development strategy shall include provisions for granting partial exemptions (“waivers”) to Suppliers provid
as noted in Section 8.4.2.3, declaring a Supplier as “exempt” does not relieve the Organization of the responsibility for Supplie
Supplier development prioritization, exemption and waiver decisions, as well as the scope of individual exemptions or waivers
as an Organization-controlled record.
In addition to the requirements listed in the ISO 9001:2015 [points a) through f)], the Organization shall communicate to its ex
processes as defined by FCA.
With respect to external providers to the Organization (i.e. “sub-tier Suppliers”), the Organization shall:
• Cascade and communicate all FCA quality requirements (e.g., Quality Planning, Process Audit, PDR, Forever Requirements, e
Apply the Requirements defined in 9.01102 (§.5.5.5 – 5.13) for any proposed process change throughout the supply chain.
Reference:
9.01102
07171
SQ.00010
Reference:
SQ.00009
Reference:
07170
9.01105
9.01105/01
PF.901106
Reference:
07170
9.01105
9.01105/01
PF.901106
According to SQ.00010, ref. 17.8 on PPAP Matrix.
For FCA LATAM: all Organizations shall make use of Characteristics for development, modification and conservation of tooling
Reference:
08018
71107
Supply Quality Performance (SQP)
For FCA LATAM: Exceptions (derogation) shall be requested and forwarded to the SQE, supported by documentation required
Responsibilities).
Organization shall plan dimensional inspections and functional tests even if not expressly required by the Customer; this plan
(unless otherwise specified by the Customer in the SPV (Supplier Product Validation Form); Records shall be available for Custo
Reference:
07740
(ref. Standard Class LP.7YXXX; for further specific detail, contact the PD reference)
Reference:
9.01102
9.01102/08
9.01102/10
9. Performance Evaluation
Incoming Material Quality (IMQ)
FCA Purchasing and Supplier Quality use the Incoming Material Quality (IMQ) to evaluate Customer satisfaction with its extern
performance data collected from SQP System and other sources within FCA. The IMQ report used for evaluation of Organizatio
FCA shall notify the Certification Body of the OEM performance complaint by sending the Certification Body a notification lette
• Identify the Organization’s site;
• Summarize substance of the complaint;
• Document the affected element(s) of IATF 16949;
• Request a copy of the Organization’s site last audit report.
NOTE: As FCA Italy is an IATF member, a request for client audit reports is permitted under Section 3.1.e of the Rules.
A copy of the notification letter will be sent to the Organization, as well as the Certification Body's Oversight Office.
Upon receipt of the OEM performance complaint notification letter, the Certification Body shall investigate the complaint in ac
Certification Body shall advise FCA Italy of their findings and any actions taken.
An OEM performance complaint may be filed in conjunction with, or independently of, a Top Problem Supplier Location (TPSL
The Certification Body findings from an OEM complaint investigation may be used by FCA to establish the need to place an Org
FCA shall notify the Certification Body of the Organization’s site involvement in the TPSL process by sending the Certification B
• Identify the Organization’s site;
• Summarize the process;
• Document specific areas of concern, with supporting data;
• Request a copy of the Organization’s site last audit.
NOTE: As FCA Italy is an IATF member; a request for client audit reports is permitted under Section 3.1.e of the Rules.
Certification Body notification of TPSL activity is for information only and does not constitute an OEM performance complaint
performance complaint at any point within the TPSL process.
FCA shall notify the Certification Body when the Organization’s site has achieved the agreed-upon exit criteria and is removed
A notification letter is sent to the Organization, outlining the substance of the complaint and identifying the exit criteria the Or
sent to the Organization's Certification Body and the Oversight Office via electronic mail.
If the Certification Body reinstates the Organization’s certificate, the Organization will remain in NBH status beyond the reinsta
indicators.
If the effectiveness of the implemented corrective actions cannot be verified, FCA shall refer the issue to the Organization’s Ce
shall remain in NBH status.
When the exit criteria established for the Organization have been met, FCA shall:
Remove the New Business Hold status, lifting the associated commercial and quality sanctions. (Sanctions imposed by other FC
Certification Body notification of TPSL activity is for information only and does not constitute an OEM performance complaint
performance complaint at any point within the TPSL process.
FCA shall notify the Certification Body when the Organization’s site has achieved the agreed-upon exit criteria and is removed
A notification letter is sent to the Organization, outlining the substance of the complaint and identifying the exit criteria the Or
sent to the Organization's Certification Body and the Oversight Office via electronic mail.
If the Certification Body reinstates the Organization’s certificate, the Organization will remain in NBH status beyond the reinsta
indicators.
If the effectiveness of the implemented corrective actions cannot be verified, FCA shall refer the issue to the Organization’s Ce
shall remain in NBH status.
When the exit criteria established for the Organization have been met, FCA shall:
Remove the New Business Hold status, lifting the associated commercial and quality sanctions. (Sanctions imposed by other FC
Notify the affected Organization’s site(s), the Certification Body and the Oversight Office.
If the Certification Body withdraws the certificate, FCA Purchasing and Supplier Quality management will develop a joint plan
improving processes and performance to a level that permits the Organization to go through initial audit (stage 1/2) for a new
If an Organization’s site is seeking certification to IATF 16949, but is placed on NBH status before the stage 2 audit is conducte
FCA Supplier Quality management notifies the Organization and the Certification Body in writing that the stage 2 audit may pr
If an Organization’s site is placed on NBH status after a stage 2, transfer or recertification audit, but before the certificate is iss
• Shall immediately suspend the existing certificate, if applicable.
• Shall issue the new certificate in accordance with the Rules.
• Shall then immediately place the new certificate in suspension in accordance with the Rules. If applicable, the suspension of
Reference:
08018
Supply Quality Performance (SQP)
improving processes and performance to a level that permits the Organization to go through initial audit (stage 1/2) for a new
If an Organization’s site is seeking certification to IATF 16949, but is placed on NBH status before the stage 2 audit is conducte
FCA Supplier Quality management notifies the Organization and the Certification Body in writing that the stage 2 audit may pr
If an Organization’s site is placed on NBH status after a stage 2, transfer or recertification audit, but before the certificate is iss
• Shall immediately suspend the existing certificate, if applicable.
• Shall issue the new certificate in accordance with the Rules.
• Shall then immediately place the new certificate in suspension in accordance with the Rules. If applicable, the suspension of
Reference:
08018
Supply Quality Performance (SQP)
The Organization’s Board shall analyze the Customer satisfaction factors monthly; The analysis shall at least include the follow
Output of management reviews shall include detailed decisions and actions related to problems pointed out by the Customer.
Reference:
SQ.00010
Layered Process Audits
Organizations supplying production parts or components to FCA shall conduct Layered Process Audits (LPA) on all elements of
These shall include both Process Control Audits (PCA) and Error Proofing Verification (EPV) audits.
• Audit process shall involve multiple levels of site management, from line supervisor up to the highest level of senior manage
• A member of site senior management shall conduct process control audits at least once per week. All members of site senio
• Delegation of this activity will not be accepted with the exception of extenuating circumstances.
• The Organization shall have a documented audit structure with auditor level and frequency of inspection.
• PCAs shall be conducted at least once per shift for build techniques and craftsmanship related processes.
• EPV audits shall be conducted at least once per shift, preferably at the start of shift. Compliance charts shall be completed o
included:
o Audit completion by all auditing layers.
o By-item percentage conformance by area.
• Reaction plans shall be in place to immediately resolve all non-conformances.
The Organization shall show evidence of immediate corrective action, containment (as required), and root cause analysis (as r
A separate communication procedure is required to address reoccurring non-conformances.
Specific areas of focus shall include the following:
• Resolution of non-conformances.
• Escalation of issue for management review.
• Lessons learned.
Layered process audits are not required for specific materials, parts or assemblies produced on such an infrequent or irregular
• Such infrequently or irregularly produced materials, parts or assemblies shall be subject, at a minimum, to a process audit at
• Organizations shall evaluate and document the applicability of this exception for each material, part or assembly under cons
• The evaluation document shall be maintained as an Organization-controlled record (7.5.3.2.1); reviewed annually and updat
Organizations shall use the latest available edition of CQI-8: Layered Process Audits Guideline, to establish a Layered Process A
Pursuant to IATF 16949 clause 8.4.3.1, this requirement shall also apply to Suppliers to the Organization who employ the abov
Organizations shall evaluate their manufacturing processes, and the manufacturing processes of their Suppliers, to establish a
Organization-controlled record (7.5.3.2.1). Evaluation shall be by self-assessment. The self-assessment shall be conducted ann
the Organization’s internal quality audit or conducted separately.
Assessment by a competent second party auditor (7.2.4) will satisfy the self-assessment requirement for Suppliers to the Orga
Reference:
SQ.00010
Special Process Assessments
Organizations shall evaluate the effectiveness of each of the applicable special processes listed below with the associated AIAG
• Heat Treating – CQI-9 Special Process: Heat Treat System Assessment, 3rd Edition.
• Plating – CQI-11 Special Process: Plating System Assessment.
• Coating – CQI-12 Special Process: Coating System Assessment.
• Welding – CQI-15 Special Process: Welding System Assessment.
• Soldering – CQI-17 Special Process: Soldering System Assessment.
• Molding – CQI-23: Special Process: Molding System Assessment.
• Casting – CQI-27: Special Process: Casting System Assessment.
Pursuant to IATF 16949 clause 8.4.3.1, this requirement shall also apply to Suppliers to the Organization who employ the abov
Organizations shall evaluate their manufacturing processes, and the manufacturing processes of their Suppliers, to establish a
Organization-controlled record (7.5.3.2.1). Evaluation shall be by self-assessment. The self-assessment shall be conducted ann
the Organization’s internal quality audit or conducted separately.
Assessment by a competent second party auditor (7.2.4) will satisfy the self-assessment requirement for Suppliers to the Orga
Reference:
SQ.00010
Organization shall conduct an adequate product audit on a sample of finished parts previously accepted/approved lots that ar
any in place).
All the Product codes/Part Numbers belonging to FCA shall be taken in account; the Organization shall establish an audit sched
Regardless of used sampling method (e.g. statistical random sampling), only one non-conformity detected in the sample must
Non-conformances found while performing the audit shall have root cause analyses performed, and corrective actions approv
The frequency of critical analysis of the supplier performance shall be carried out on a monthly basis taking into account at lea
• Results of Qualitative Performance made available monthly in the SQP system;
• Result of application of the Safety Characteristics Management (including audits);
• Result of tickets of non-conformities opened in the SQP system, according to norm 08018;
• Special notifications to the body certifying body;
• Status of the product approval process in relation to the deadlines established by FCA;
• Where applicable, WCM development status as a strategy established by FCA.
Output from Customer-Specific Requirements to the following sections shall provide management review input:
Output from Automotive Warranty Management (10.2.5) shall be included in the management review of actual and potential
10. Improvement
Reference:
08018
Automotive Warranty Management (AWM)
Organizations providing production and non-exempt service parts and components to FCA shall support improvement in Custo
established by FCA, where applicable.
Organizations shall use the latest available edition of CQI-14: Automotive Warranty Management to integrate warranty into th
Evaluation shall be by self-assessment. The self-assessment shall be conducted annually, but may be repeated as needed. The
conducted separately. The self-assessment shall be conducted using the self-assessment spreadsheet tool from CQI-14. The co
1. Organization identifies and implements necessary changes to quality management system processes, trains responsible per
2. Organization establishes internal performance goals, develops prioritized corrective action plan to achieve these goals and p
3. Organization monitors performance, continues with self-assessments and updates corrective action plan as required to mee
Implementation timing for Organizations (either new Suppliers or current Suppliers to FCA) is summarized in the following tab
Current Supplier Full implementation through Stage 3 required. Follow timing for “New Supp
Program” (above) for new pa
AWM Exceptions
The following temporary exception apply to Organizations that would otherwise be required to implement AWM:
Emergency Assumption of Business – Organizations who assume production of parts or components at FCA’s request under em
are exempt from AWM requirements for six months for these parts or components. The “New Supplier/Existing Program” req
AWM Exemptions
Organizations that have been identified by FCA Group Purchasing and Supplier Quality management as exempt from IATF 169
Implementation is not required of Organizations producing parts or components in commodity groups with historically-low wa
AWM Exemptions
Organizations that have been identified by FCA Group Purchasing and Supplier Quality management as exempt from IATF 169
Implementation is not required of Organizations producing parts or components in commodity groups with historically-low wa
Technical Support
Organizations that provide production and non-exempt service parts and components shall provide all necessary support to FC
The analysis and support above mentioned can be carried on through Tutorship and Field Management programs.
Only for FCA LATAM: the supplier must analyze the returned parts of the field according to the requirements of the portal SCP
Action) shall be used, containing the corrective actions implemented to eliminate each failure, as well as the management of t
Reference:
SQ.00010
08018
Supply Quality Performance (SQP)
9.01100
Publication Date Change Effective Date Section Change
13-Apr-17 New Release
General corrections and
amendments changed
1-Mar-18 1-Mar-18 All 8.4.1.3
8.4.1.3 Customer-
directed sources Rewritten. Added
(also know as definitions of Directed
1-Mar-18 1-Mar-18 "Directed-Buy") Parts and Consigned Parts
Additional requirements
specific for FCA LATAM
included. General
corrections and
amendments. Reviewed
all Standards and
Procedures because of
19-Nov-18 1-Jan-19 All their renaming.
Additional requirements
specific for FCA LATAM
29-Mar-19 15-Apr-19 6.1.2.1 included.
Additional requirements
specific
for FCA LATAM
29-Mar-19 15-Apr-19 8.5.6.1.1 eliminated.
Standard Canceled:
1-Mar-21 15-Mar-21 3.1 SQ.00014 e SQ.00015
"Safety Characteristics
Management" joined in
FCA LATAM Risk
1-Mar-21 15-Mar-21 4.4.1.2 Management Handbook
Standard Canceled: CR-
1-Mar-21 15-Mar-21 8.2.2 001 to CR-005,
Standard Cybersecurity
Added: CS.00187,
CS.00097, CS.00077,
1-Mar-21 15-Mar-21 8.3.2.3 SD.00101
Standard Canceled:
1-Mar-21 15-Mar-21 8.5.5.1 FPW.IFP012
Standards Changed:
9.01106, 9.01106/01,
9.01106/02, 9.01106/03
1-Mar-21 15-Mar-21 8.5.2 / 8.5.2.1 to PF.901106