SECTION 07410 PREFORMED METAL ROOF AND WALLS

PART 1 - GENERAL 1.1 A. DESCRIPTION OF WORK This section covers factory bonded insulated foam metal panels for exterior roof and walls with all the required accessories in accordance with all applicable drawings and as specified herein. WORK INCLUDED 1. 2. Preformed profiled metal roof and wall panels. Coordinate with others regarding erection of fabricated structural wall and roof framing members as specified in Structural Steel Section 05120.

B.

C.

RELATED WORK 1. 2. Section 07920: Sealant and Caulking Section 09900: Painting

1.2

REFERENCES The latest editions of publications listed below form a part of this specification to the extent referenced in the relevant paragraphs. The publications are referred to in the text by basic designation only. American Society for Testing and Materials (ASTM) Factory Mutual Engineering Corp. (FM) British Standards (BS) German Standards (DIN) National Association of Architectural Metal Manufacturers (NAAMM)

1.3 A.

SUBMITTALS Product Data: 1. Submit manufacturer's technical data on coating system verifying compliance with this specification.

B.

Shop Drawings:

P.O. Number : 7200018725

1.

Submit shop drawings showing list of materials, dimensions, sections, forming details, method of installation, type of fasteners and spacing, flashing and coping members, location of lapped joints, and all other pertinent information.

C.

Samples: 1. Submit samples, minimum 300 mm (12 inches) square, of wall and roof with specified finish coating in color as shown on the drawings or as selected by the Royal Commission. Submit separate color samples if two or more different coating manufacturer's systems are to be used on materials furnished under this Section.

2.

1.4 A.

QUALITY ASSURANCE Installer's Qualifications: Panels shall be installed by qualified erector. The overall responsibility, however, shall rest with the main contractor. Performance Standards: Wall and roof panels shall have been tested by an independent testing agency and shall have met the performance requirements under paragraph 2.3. Produce evidence for satisfying the performance requirements. PRODUCT DELIVERY, HANDLING AND STORAGE Protect all members from damage during shipping, handling and installation. Provide non-abrasive packaging material between panels to prevent damage. No damaged sections or finishes will be accepted. Damaged materials shall be replaced at no additional cost to the Royal Commission. Upon arrival at the job-site, all materials shall be carefully unloaded and stored at locations as selected by the Contractor. Handle panels with non-marring slings. Exercise extreme care when unloading and lifting into place so as to prevent scratching, bending, bowing or other damage. Coordinate with other contractors.

B.

1.5 A.

B.

PART 2 - PRODUCTS 2.1 MANUFACTURER Preformed flat and/or profiled exterior wall and roof panels shall be as manufactured by HESCO - Al Howaish Industrial Co. Ltd. (P.O. Box 11181, Jeddah 21453, Tel. #02-637-8000, Fax #02-636-4566) or approved equal. 2.2 A. MATERIALS Panels: The factory bonded insulated foam metal panels shall be nominal 1 meter wide, 85 mm thick and of maximum length where required to minimize the end lap joint; roof panel shall present a fluted surface externally and flat
P.O. Number : 7200018725

internally. The wall panel shall be profiled and color finished on external face to (close) match existing adjacent panels. The panel's internal face shall be flat and finished bone white. The exterior and interior skins shall be formed of galvanized steel conforming to ASTM-A446, Grade A, structural quality with hot-dipped commercial quality galvanized coating, designation G-90 (275 gm/m2). The exterior and interior skins shall be 20 gauge (0.90 mm thick). B. Insulation: Shall be Polyisocyanurate foam 85 mm thick. The factory assembled foam panel shall have a "U" value of 0.28 W/M2/deg. C at 85 mm thick when tested by recognized independent testing laboratory in accordance with ASTM C236 (ASHRAE Winter Design with 15 MPH outside, still air inside). This foam insulation shall have the following physical properties: 1. The foam insulation shall be poured in place rigid expanded polyisocyanurate foam with a minimum 95% closed cell structure. Density shall be 32-37 (kg/m3) minimum; determined in accordance with the procedures specified in ASTM D 1622-88. Tensile strength shall be 3.0 kg/cm2 (minimum); determined in accordance with the procedure specified in ASTM C297-61 (1988). Compressive strength shall be 1.62 k/cm2 (minimum); determined in accordance with procedures specified in ASTM C365-57 (1988).

2.

3.

4.

2.3 A.

PERFORMANCE REQUIREMENTS Fire Performance Testing: 1. Flame Spread: German DIN Standard B1 Classification and ASTM E84 Tunnel Test Equivalent 20. Smoke Developed: German DIN Standard 53436/37 Light transmission (%) 60 rating and ASTM E84 tunnel Test Equivalent approximately 330.

2.

B.

Structural Test: The panel structural designs shall have been verified by witness Structural Tests for wind loads by the "Chamber Methods" as outlined in ASTM Specification E72. Side Joints: The side joints shall be concealed type covered by a roll-formed batten strip fastened on both sides with stainless steel pop rivets at 400 mm on center staggered. The panel side joints shall be of the male-female interlocking type having factory applied one continuous line of sealant at the female leg of the panel side joint. The sealant shall be non-dry non-skinning type. The male and female side joint of the panels shall be protected by the use of special craft paper foil in order to cover and seal all exposed edges of the foam core.

C.

P.O. Number : 7200018725

D.

Air Infiltration: The side and end lap joints of the panels shall provide virtually no heat loss and no measurable air infiltration when tested by a recognized independent testing laboratory in accordance with ASTM E-283 (Test of rate of air leakage) with a static pressure difference of 5.0 psf to 20.0 psf. Water Penetration: The side of end lap joints of the panels shall provide virtually no water penetration when tested by a recognized independent testing laboratory in accordance with ASTM E-331 (Test of Water Penetration) with a static pressure difference of 5.0 psf to 20.0 psf. Condensation: The insulated foam panels shall have no air cavity between the foam and the metal skins to prevent any condensation within the panel system itself. The exterior and interior skins shall be bonded on the foam core throughout its surface. Fasteners: The panels shall be secured to the structural frame with C selftapping screws with combination washers. Flashings shall be installed stainless steel pop rivets as per manufacturer's standard practice. COATING SPECIFICATION FOR EXTERIOR AND INTERIOR METAL SKINS Substrate: Hot-dipped galvanized steel, minimized spangle conforming to British Standard Specification No. 2989-82 Type G275, with a minimum zinc coating weight 275 G/M2 both sides (Triple Spot Test). Exterior Sheet: 1. Pre-Treatment: After cleaning, a "Chemical Conversion" of the zinc coating to a non-metallic surface with corrosion inhibiting and adhesive additives. Primer: Nominal 5-7 microns thick anti-corrosive pigmented epoxy primer applied to both sides. External Weather Coat: Nominal 27 microns thick Kynar PVF-2 exterior coating, or approved equal.

E.

F.

G.

H.

2.4 A.

B.

2.

3.

C.

Interior Sheet: Shall be in Polyester color coating applied by roller coating on a continuous process coil coating equipment then oven cured to a dry film to 25 microns thick approximately. Coating specifications by Performance (Independent Laboratory Test Results).

D.

P.O. Number : 7200018725

Classification

Test

Procedure

Minimum Test Performance

Physical and Environmental

Humidity Resistance ASTM D-1735-73

Test sample exposed to 100% Relative Humidity at 38 deg. C for 1,000 Hrs The test determine the number of liters of sand (under controlled conditions) 150 liters Required to abrade through the sample's coating system exposing bare metal. Test samples continuously exposed to 5% salt fog at 35 deg. C for 1,000 hours. All samples scribed to expose the underlying metal before testing. All panels were inspected in accordance with ASTM B-117-73 evaluate results.

No Effect

Abrasion Resistance (Failing sand method)

ASTM-D558-44

Coating System Integrity Salt Fog ASTM B-117

Hardness:

Using Eagle Turquoise drawing pencils giving the result within hardness classification HB to H. Significance: Coating system resistance to scars by hard particles during manufacturing or erection. Coated panels will be subject to a 2T Bend Test giving the result of no cracking prior to metal fracture.

Flexibility:

The above performance criteria shall be substantiated by test results certified by a recognized independent testing authority.
P.O. Number : 7200018725

PART 3 - EXECUTION 3.1 A. EXAMINATION General: Inspect surfaces to receive work under this Section. The Contractor for work under this Section shall verify that all support members have been properly installed and are in alignment. Do not proceed with any work until defects, if any, are remedied. Commencement of work constitutes acceptance of conditions. INSTALLATION General: Install panels in accordance with the manufacturer's approved erection instructions and diagrams, except as specified otherwise. Panels shall be in full and firm contact with supports and with each other at side and end laps. Where panels are cut in the field, or where any of the factory applied coverings or coatings are abraded or damaged in handling or installation, they shall, after the necessary repairs have been made with material of the same type and color as the weather coating, be approved before being installed. All cut ends and edges, including those at openings through the sheets shall be sealed completely. Correct defects or errors in the materials in an approved manner. Replace materials which cannot be corrected in an approved manner with nondefective material. Provide molded closure strips where indicated and whenever sheets terminate with open ends after installation. Installation Tolerances: Shim and align panel units within installed tolerance of 6 mm in 609 mm (1/4 inch in 20 feet) on level/plumb/slope and location/line as indicated, and within 3 mm (1/8 inch) offset of adjoining faces and of alignment of matching profiles. Closures: Install prefabricated closures at top and bottom of siding panels in accordance with manufacturer's instructions. CLEANING AND PROTECTION Damage Units: Replace panels and other components of the work which have been damaged or have deteriorated beyond successful repair by means of finish touch-up or similar minor repair procedures. Cleaning: Upon completion of panel installation, clean finished surfaces as recommended by panel manufacturer.

3.2 A.

B.

C.

D.

3.3 A.

B.

+ + END OF SECTION 07410 + +

P.O. Number : 7200018725