VT500
VT500
VT500
. Optoswitches, optical hybrids, custom assemblies, photodiodes, phototransistors, IR emitters, and photoconductive cells for industrial, commercial, and consumer electronics applications. PerkinElmer Optoelectronics has the distinction of being one of the foremost manufacturers in optoelectronics. Founded in 1947, PerkinElmer offers its customers over 35 years experience in the development and application of optoelectronic devices. The product line is one of the broadest in the industry, including a variety of standard catalog products as well as custom design and manufacturing capabilities. Approximately 75% of the products shipped are custom designed and tested to serve the needs of specific OEM applications. Three basic objectives guide PerkinElmers activities - Service, Quality, and Technology. Our outstanding engineering staff, coupled with the implementation of modern material control and manufacturing techniques, plus our commitment to quality, has gained PerkinElmer certified status with many major customers. Products are often shipped directly to manufacturing lines without need for incoming QC at the customers facility. PerkinElmers products are vertically integrated, from the growing of LED crystals, silicon die fabrication, package design, reliability qualification, to assembly. Vertical integration is your assurance of consistent quality. Recognizing the need for low-cost manufacturing to serve world markets, PerkinElmer expanded its manufacturing/assembly operations into the Far East more than 20 years ago. The combination of strong technology in processing at the St. Louis headquarters and lowcost assembly operations in the Far East has allowed PerkinElmer to effectively serve all markets, worldwide. PerkinElmer provides optical sensors, IR emitters and subassemblies for such diverse applications as street light controls, cameras, smoke alarms, business machines, automotive sensors, and medical equipment. For pricing, delivery, data sheets, samples, or technical support please contact your PerkinElmer Sales Office or direct your questions directly to the factory. PerkinElmer Optoelectronics 10900 Page Avenue St. Louis, Missouri 63132 USA Tel: (314) 423-4900 Fax: (314) 423-3956 Copyright 2001 by PerkinElmer Optoelectronics All rights reserved www.perkinelmer.com/opto
Table of Contents
Photoconductive Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 What is a Photoconductive Cell? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Photoconductive Cell Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Why Use Photocells? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Photoconductive Cell Typical Application Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Selecting a Photocell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Photoconductive Cell Typical Characteristic Curves @ 25C Type Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Type Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Photoconductive Cell Typical Characteristic Curves @ 25C Type 3 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Type 3 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Photoconductive Cell Testing and General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Production Testing of Photocells - PerkinElmers New Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Device Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Plastic Coated VT900 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 VT800 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 VT800CT Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 VT400 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Glass/Metal (Hermetic) Case VT200 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 VT300 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 VT300CT Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 VT500 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Application NotesPhotoconductive Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 APPLICATION NOTE #1 Light - Some Physical Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 APPLICATION NOTE #2 Light Resistance Measurement Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 APPLICATION NOTE #3 Spectral Output of Common Light Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 APPLICATION NOTE #4 Spectral Matching of LEDs and Photoconductive Types . . . . . . . . . . . . . . . . . . . . . 24 APPLICATION NOTE #5 Assembly Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 APPLICATION NOTE #6 A Low Cost Light Source for Measuring Photocells . . . . . . . . . . . . . . . . . . . . . . . . . 25 APPLICATION NOTE #7 How to Specify a Low Cost Photocell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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Photoconductive Cells
Applications
Photoconductive cells are used in many different types of circuits and applications. Analog Applications Camera Exposure Control Auto Slide Focus - dual cell Photocopy Machines - density of toner Colorimetric Test Equipment Densitometer Electronic Scales - dual cell Automatic Gain Control - modulated light source Automated Rear View Mirror
Digital Applications Automatic Headlight Dimmer Night Light Control Oil Burner Flame Out Street Light Control Absence / Presence (beam breaker) Position Sensor
DC Relay Rear View Mirror Control (VT200) Head Light Dimmer (VT300 or VT800)
AC Relay Night Light Control (VT800 or VT900) Street Light Control (VT400) Flame Detector (VT400 or 500)
Object Sensing / Measurement Beam Breaking Applications (VT800) Security Systems (VT800 or VT900) Colorimetric Test Equipment (VT200 or VT300) Densitometer (VT200 or VT300) Bridge Circuits Auto Focus (VT300CT or VT800CT) Electronic Scales (VT300CT or VT800CT) Photoelectric Servo (VT300CT or VT800CT)
Selecting a Photocell
Specifying the best photoconductive cell for your application requires an understanding of its principles of operation. This section reviews some fundamentals of photocell technology to help you get the best blend of parameters for your application. When selecting a photocell the design engineer must ask two basic questions: 1. 2. What kind of performance is required from the cell? What kind of environment must the cell work in? RH = resistance of cell at light level H H = sheet resistivity of photoconductive film at light level H w = width of electrode gap l = length of electrode gap Sheet sensitivity (H) for photoconductive films at 2 fc are in the range of 20 M per square. The ratio w / l can be varied over a wide range in order to achieve design goals. Typical values for w / l run from 0.002 to 0.5, providing flexibility for terminal resistance and maximum cell voltage. Spectral Response Like the human eye, the relative sensitivity of a photoconductive cell is dependent on the wavelength (color) of the incident light. Each photoconductor material type has its own unique spectral response curve or plot of the relative response of the photocell versus wavelength of light. Defining the sensitivity required for a specific application can prove to be one of the more difficult aspects in specifying a photoconductor. In order to specify the sensitivity one must, to some degree, characterize the light source in terms of its intensity and its spectral content. Within this handbook you will find curves of resistance versus light intensity or illumination for many of PerkinElmers stock photocells. The illumination is expressed in units of fc (foot candles) and lux. The light source is an incandescent lamp. This lamp is special only in that the spectral composition of the light it generates matches that of a black body at a color temperature of 2850 K. This type of light source is an industry agreed to standard. Over the years PerkinElmer has developed different types of photoconductive materials through modifications made to the chemical composition of the detector. For a given type of photoconductor material, at a given level of illumination, the photoconductive film will; have a certain sheet resistivity. The resistance of the photocell at this light level is determined by the electrode geometry. RH = H (w / l ) where:
Performance Criteria
Sensitivity The sensitivity of a photodetector is the relationship between the light falling on the device and the resulting output signal. In the case of a photocell, one is dealing with the relationship between the incident light and the corresponding resistance of the cell.
The spectral response curves for PerkinElmers material types are given in the handbook and should be considered in selecting a photocell for a particular application.
Selecting a Photocell
Slope Characteristics
Plots of the resistance for the photocells listed in this catalog versus light intensity result in a series of curves with characteristically different slopes. This is an important characteristic of photocells because in many applications not only is the absolute value of resistance at a given light level of concern but also the value of the resistance as the light source is varied. One way to specify this relationship is by the use of parameter (gamma) which is defined as a straight line passing through two specific points on the resistance curve. The two points used by PerkinElmer to define are 10 lux (0.93 fc) and 100 lux (9.3 fc).
Log Ra Log Rb = -----------------------------------Log a Lob b Log ( Ra Rb ) = -----------------------------Log ( b a )
0.01 fc 0.63 1.39
Likewise, for dual element photocells the matching factor, which is defined as the ratio of the resistance of between elements, will increase with decreasing light level.
Dual Element Photocell Typical Matching Ratios 0.1 fc 0.74 1.27 1.0 fc 0.75 1.25 10 fc 0.76 1.20 100 fc 0.77 1.23
Dark Resistance
As the name implies, the dark resistance is the resistance of the cell under zero illumination lighting conditions. In some applications this can be very important since the dark resistance defines what maximum leakage current can be expected when a given voltage is applied across the cell. Too high a leakage current could lead to false triggering in some applications. The dark resistance is often defined as the minimum resistance that can be expected 5 seconds after the cell has been removed from a light intensity of 2 fc. Typical values for dark resistance tend to be in the 500k ohm to 20M ohm range.
Applications for photocells are of one of two categories: digital or analog. For the digital or ON-OFF types of applications such as flame detectors, cells with steep slopes to their resistance versus light intensity curves are appropriate. For analog or measurement types of applications such as exposure controls for cameras, cells with shallow slopes might be better suited.
Resistance Tolerance
The sensitivity of a photocell is defined as its resistance at a specific level of illumination. Since no two photocells are exactly alike, sensitivity is stated as a typical resistance value plus an allowable tolerance. Both the value of resistance and its tolerance are specified for only one light level. For moderate excursions from this specified light level the tolerance level remain more or less constant. However, when the light level the tolerance level remain more or less constant. However, when the light level is decades larger or smaller than the reference level the tolerance can differ considerably. As the light level decreases, the spread in the tolerance level increases. For increasing light levels the resistance tolerance will tighten.
Speed of Response
Speed of response is a measure of the speed at which a photocell responds to a change from light-to-dark or from dark-to-light. The rise time is defined as the time necessary for the light conductance of the photocell to reach 1-1/e (or about 63%) of its final value.
Selecting a Photocell
The decay or fall time is defined as the time necessary for the light conductance of the photocell to decay to 1/e (or about 73%) of its illuminated state. At 1 fc of illumination the response times are typically in the range of 5 msec to 100 msec. The speed of response depends on a number of factors including light level, light history, and ambient temperature. All material types show faster speed at higher light levels and slower speed at lower light levels. Storage in the dark will cause slower response than if the cells are kept in the light. The longer the photocells are kept in the dark the more pronounced this effect will be. In addition, photocells tend to respond slower in colder temperatures. Light History All photoconductive cells exhibit a phenomenon known as hysteresis, light memory, or light history effect. Simply stated, a photocell tends to remember its most recent storage condition (light or dark) and its instantaneous conductance is a function of its previous condition. The magnitude of the light history effect depends upon the new light level, and upon the time spent at each of these light levels. this effect is reversible. To understand the light history effect, it is often convenient to make an analogy between the response of a photocell and that of a human eye. Like the cell, the human eyes sensitivity to light depends on what level of light it was recently exposed to. Most people have had the experience of coming in from the outdoors on a bright summers day and being temporarily unable to see under normal room levels of illumination. your eyes will adjust but a certain amount of time must elapse first. how quickly ones eyes adjust depends on how bright it was outside and how long you remained outdoors. The following guide shows the general relationship between light history and light resistance at various light levels. The values shown were determined by dividing the resistance of a given cell, following infinite light history (RLH), by the resistance of the same cell following infinite dark history (RDH). For practical purposes, 24 hours in the dark will achieve RDH or 24 hours at approximately 30 fc will achieve RLH.
Typical Variation of Resistance with Light History Expressed as a Ratio RLH / RDH at Various Test Illumination Levels.
Illumination RLH / RDH Ratio 0.01 fc 1.55 0.1 fc 1.35 1.0 fc 1.20 10 fc 1.10 100 fc 1.10
This guide illustrates the fact that a photocell which has been stored for a long time in the light will have a considerably higher light resistance than if it was stored for a long time in the dark. Also, if a cell is stored for a long period of time at a light level higher than the test level, it will have a higher light resistance than if it was stored at a light level closer to the test light level. This effect can be minimized significantly by keeping the photocell exposed to some constant low level of illumination (as opposed to having it sit in the dark). This is the reason resistance specifications are characterized after 16 hours light adept.
Environmental/Circuitry Considerations
Packaging
In order to be protected from potentially hostile environments photocells are encapsulated in either glass/metal (hermetic) package or are covered with a clear plastic coating. While the hermetic packages provide the greatest degree of protection, a plastic coating represents a lower cost approach. The disadvantage of plastic coatings is that they are not an absolute barrier to eventual penetration by moisture. This can have an adverse effect on cell life. However, plastic coated photocells have been used successfully for many years in such hostile environments as street light controls.
Temperature Range
The chemistry of the photoconductive materials dictates an operating and storage temperature range of 40C to 75C. It should be noted that operation of the cell above 75C does not usually lead to catastrophic failure but the photoconductive surface may be damaged leading to irreversible changes in sensitivity. The amount of resistance change is a function of time as well as temperature. While changes of several hundred percent will occur in a matter of a few minutes at 150C, it will take years at 50C to produce that much change.
Power Dissipation During operation, a cell must remain within its maximum internal temperature rating of 75C. Any applied power will raise the cells temperature above ambient and must be considered.
Selecting a Photocell
Many low voltage situations involve very little power, so that the photocell can be small in size, where voltages and/or currents are higher, the photocell must be physically larger so that the semiconductor film can dissipate the heat. The following curve of power dissipation versus ambient temperature describes the entire series of cells for operation in free air at room ambient (25C). Note that regardless the size, all photocells derate linearly to zero at an ambient temperature of 75C. The adequate heat sinks can increase the dissipation by as much as four times the levels shown in this graph.
To obtain the typical resistance versus illumination characteristic for a specific part number: 1. Look up 2 footcandle resistance in table. 2. Insert resistance given and draw a curve through that point and parallel to the closest member of the family of curves shown for the appropriate type of photo-sensitive material.
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To obtain the typical resistance versus illumination characteristic for a specific part number: 1. Look up 2 footcandle resistance in table. 2. Insert resistance given and draw a curve through that point and parallel to the closest member of the family of curves shown for the appropriate type of photo-sensitive material.
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General Notes
(Refer to the following data specification pages.) Photocells are supplied categorized into groups by resistance. All groups must be purchased together and PerkinElmer maintains the right to determine the product mix among these groups.
1 2 3 4 5
Dimension controlled at base of package. Photocells are tested at either 1 fc or 10 lux. 2 fc typical values shown in the tables are for reference only. Cells are light adapted at 30 - 50 fc.
The photocell grid pattern can vary from that shown. PerkinElmer reserves the right to change mix grid patterns on any standard product. The resistance for any standard cell is controlled at only one light level. If the resistance at other light levels is a concern, please contact the factory.
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Photoconductive Cell
VT900 Series
Rise (1-1/e)
Fall (1/e)
VT9N1 VT9N2 VT9N3 VT9N4 VT93N1 VT93N2 VT93N3 VT93N4 VT935G Group A 1 Group B Group C
6k 12 k 25 k 50 k 12 k 24 k 50 k 100 k 10 k 20 k 31 k
6k 12 k 25 k 50 k 12 k 24 k 50 k 100 k 9.3 k 15 k 20 k
5 5 5 5 5 5 5 5 5 5 5
3 3 3 3 3 3 3
0.80 0.80 0.85 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90
100 100 100 100 100 100 100 100 100 100 100
78 78 78 78 35 35 35 35 35 35 35
8 8 8 8 5 5 5 5 5 5 5
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Photoconductive Cell
VT800 Series
Rise (1-1/e)
Fall (1/e)
4k 8k 6k 12 k 24 k 50 k
8k 16 k 12 k 28 k 48 k 100 k
12 k 24 k 18 k 36 k 72 k 150 k
4k 8k 6k 14 k 24 k 50 k
5 5 5 5 5 5
3 3 3 3
78 78 35 35 35 35
8 8 5 5 5 5
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Dual Element
VT800CT Series
Rise (1-1/e)
Fall (1/e)
VT83CT
30 k
60 k
90 k
30 k
1M
0.70 1.30
0.90
100
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Photoconductive Cell
VT400 Series
Rise (1-1/e)
Fall (1/e)
4k 8k 16 k 33 k
8k 16 k 32 k 66 k
12 k 24 k 48 k 100 k
30 30 30 30
3 3 3 3
90 90 90 90
18 18 18 18
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Photoconductive Cell
VT200 Series
Rise (1-1/e)
Fall (1/e)
8k 16 k 36 k 76 k 20 k 42 k 90 k
16 k 34 k 72 k 152 k 40 k 86 k 180 k
8k 17 k 36 k 76 k 20 k 43 k 90 k
5 5 5 5 5 5 5
3 3 3
78 78 78 78 35 35 35
8 8 8 8 5 5 5
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Photoconductive Cell
VT300 Series
Rise (1-1/e)
Fall (1/e)
6k 12 k 24 k 50 k 20 k 40 k 80 k
12 k 24 k 48 k 100 k 40 k 80 k 160 k
6k 12 k 24 k 50 k 20 k 40 k 80 k
5 5 5 5 5 5 5
3 3 3
78 78 78 78 35 35 35
8 8 8 8 5 5 5
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Dual Element
VT300CT Series
Rise (1-1/e)
Fall (1/e)
VT3CT VT33CT
10 k 60 k
20 k 120 k
30 k 180 k
10 k 60 k
500 k 1M
5 5
0.80 0.90
200 200
78 35
8 5
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Photoconductive Cell
VT500 Series
Rise (1-1/e)
Fall (1/e)
4k 8k 16 k 16 k 32 k 66 k
8k 16 k 32 k 32 k 76 k 132 k
12 k 24 k 48 k 48 k 96 k 200 k
4k 8k 16 k 16 k 38 k 66 k
200 k 500 k 1M 1M 2M 3M
5 5 5 5 5 5
3 3 3
78 78 78 35 35 35
8 8 8 5 5 5
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wavelength is defined as the distance a wave travels in one cycle. Since the wavelengths of light are very short they are normally measured in nanometers, one nanometer being equal to 1 x 10-9 meters. The spectral response of PerkinElmers photoconductors are specified by lots of relative response versus wavelength (color) for various material types.
700 Infrared (To Radar Waves) Red Wavelength
Below 450 nm 450 - 500 nm 500 - 570 nm 570 - 590 nm 590 - 610 nm 610 - 700 nm
Natural Illuminance
Sky Condition Direct Sunlight Overcast Day Twilight Full Moon Clear Night Sky (moonless) Light Level (Typical) 10000 fc 1000 fc 1 fc 0.1 fc 0.001 fc Lighting Condition Candle - Lit Room Auditorium Classroom Inspection Station Hospital Operating Room
Room Illumination
Light Level (Typical) 5 fc 10 fc 30 fc 250 fc 500 - 1000 fc
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Black Body Sources Output vs. Wavelength Fluorescent lamps exhibit a broad band spectral output with narrow peaks in certain parts of the spectrum. Shown below is a plot of the light output of a typical daylight type fluorescent tube.
Fluorescent Lamp Output vs. Wavelength Due to their long operating lifetimes, small size, low power consumption, and the fact they generate little heat, LEDs are the light sources of choice in many applications. When biased in the forward direction LEDs emit light that is very narrow in spectral bandwidth (light of one color). The color of the light emitted depends on which semiconductor material was used for the LED.
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The LED/photocell matching factors listed are independent of power output from the LEDs. In order to get a real feel on how well any LED/ photocell pair couple together, the power output from the LED at a particular forward drive current must be considered. Normalized LED/Photocell Matching
LED Type GaP GaAsP/GaP GaAsP/GaP GaAsP/GaAs AIGaAs GaP/GaP GaAIAs GaAs P (nm) 569 58 635 655 66 697 880 940 Type Material 39% 60% 49% 31% 31% 47% Type 3 Material 40% 52% 38% 27% 27% 31%
The intensity of the light being emitted by visible LEDs is often given in units of millicandela. Millicandela is photometric unit of measure which assumes the human eye as the detector. For most detectors other than the human eye the most convenient system for measurement is the radiometric system. Listed below is the typical light power output of some LEDs measured at two different forward drive currents. Note that LEDs of a given type can show a 5:1 manufacturing spread in power outputs.
LED Type GaP GaAsP/GaP GaAsP/GaP GaAsP/GaAs AIGaAs GaP/GaP GaAIAs GaAs Color GREEN YELLOW ORANGE RED RED RED INFRARED INFRARED P (nm) 569 nm 585 nm 635 nm 655 nm 660 nm 697 nm 880 nm 940 nm Power Output If = 1 mA 1.2 W 0.3 W 3.2 W 6.2 W 33.8 W 54.3 W 76.8 W 35.5 W If = 10 mA 24.1 W 26.2 W 101.9 W 102.1 W 445.1 W 296.2 W 1512.3 W 675.0 W
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Storage in the dark will change both the sensitivity and decay time of the cell.
Once gain, this data is intended as a general guide. LED power outputs can vary 5:1 between manufacturer lots.
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Testing
Special Tests
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They must be protected from excessive forward current due to the low dynamic resistance in the forward direction. The forward characteristic of an LED typically used in VACTROLs is shown below.
The analog optical isolator (AOI) also uses an optical link between input and output. The input element is an LED and the output element is always photoconductive cell or simply photocell. Together, the coupled pair act as an electrically variable potentiometer. since the output element of the AOI is a resistor, the voltage applied to this output resistor may be DC and/or AC and the magnitude may be as low as zero or as high as the maximum voltage rating. Because the input will control the magnitude of a complex waveform in a proportional manner, this type of isolator is an analog control element. AOIs may be used in the ON-OFF mode but the fastest response time is only in the millisecond range. A level sensitive Schmitt trigger is required between the AOI and logic gates when used in digital circuits. The figure below shows the circuit diagram of a standard AOI.
Output Element The output element in all PerkinElmers AOIs is a light dependent resistor (LDR), also called a photoconductor or photocell. Photocells are true resistors. These passive resistors are made from a light sensitive polycrystalline semiconductor thin film which has a very high electron/photon gain. There are no P/N junctions in a photocell, making it a bilateral device. The resistance of the photocell depends on the amount of light falling on the cell. For a given illumination, the amount of electrical current through the cell depends on the voltage applied. This voltage may be either AC or DC. Thus, the photocell is the ideal low distortion output element for an analog optoisolator. A complete discussion of photoconductive cells can be found in the first section of this book.
Input Element
Light emitting diodes used in AOIs are usually visible LEDs best matching the sensitivity spectrum of the photocell output element. LEDs are the ideal input element in most applications. They require low drive current and voltage, respond very fast and have virtually unlimited life. They are very rugged and are unaffected by shock and vibration. Since the LED is a diode, it conducts in one direction only.
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The table illustrates the fact that the resistance of a photocell can increase substantially as it transitions from dark adapted state to a light adapted state. The table shows that the Type 1 photocell can increase resistance by a factor of more than three times as it light adapts up to 0.1 fc. In some applications, this can be an important consideration. In general, the magnitude of this effect is larger for types 1, 4, and 7 than for types , 2, and 3. Each specific material type represents a tradeoff between several characteristics. Selecting the best material is a process of determining what characteristics are most important in the application. The chart gives some appreciation for the general interrelationships between the material types and their properties.
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Applications
Analog Optical Isolators are used in many different types of circuits and applications. Here is a list of only a few examples of where AOIs have been used. DC isolators Feedback elements in automatic gain control circuits Audio limiting and compression Noiseless switching Logic interfacing Remote gain control for amplifiers Photochoppers Noiseless potentiometers
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Audio Applications
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Response Time
AOIs are not high speed devices. Speed is limited by the response time of the photocell. With rise and fall times on the order of 2.5 to 1500 msec, most AOIs have bandwidths between 1 Hz and 200 Hz.
Noise
The sources of electrical noise in the output element of AOIs are the same as for any other type of resistor.
Figure 1. Transfer Curves (25C)
One of the characteristics of photocells is that their speed of response increases with increasing levels of illumination.1 Thus the bandwidth of Vactrols is somewhat dependent upon the input drive level to the LED. In general, the higher the input drive the wider the bandwidth. The turn-off time and turn-on time of photocells are not symmetrical. The turn-on time can be an order of magnitude faster than the turn-off time. In the dark (no input), the resistance of the cell is very high, typically on the order of several megohms. When light is suddenly
1. For a more comprehensive discussion on the turn-on and turnoff characteristics of photocells and how response time is effected by light level, see the Photoconductive Cell section of this catalog.
One source of noise is thermal noise, also known as Johnson or white noise, which is caused by the random motion of free electrons in the photoconductive material.
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I NF =
KI dc BW f
I NJ =
where:
( 4kTBW ) R
INJ = Johnson noise current, amps RMS k = Boltzmanns constant, 1.38 x 10-23 T = temperature, degrees Kelvin R = photocell resistance BW = bandwidth of interest, Hertz A second type of noise is shot noise. When a direct current flows through a device, these are some random variations superimposed on this current due to random fluctuations in the emission of electrons due to photon absorption. The velocity of the electrons and their transit time will also have an effect. Shot noise is: 1. 2. Independent of frequency. Dependent upon the direct current flowing through the photocell.
Distortion
Analog Optical Isolators have found wide use as control elements in audio circuits because they possess two characteristics which no other active semiconductor device has: resistance output and low harmonic distortion. AOIs often exhibit distortion levels below -80 db when the voltage applied to the photocell output is kept below 0.5V. Figure 3 shows the typical distortion generated in typical AOIs. The distortion depends on the operating resistance level as well as the applied voltage. The minimum distortion or threshold distortion shown in Figure 3 is a second harmonic of the fundamental frequency. The actual source of this distortion is unknown, but may be due to some type of crossover nonlinearity at the original of the I-V curve of the photocell.
I NS =
where:
2eI dc BW
INS = shot noise current, amps RMS e = electron charge, 1.6 x 10-19 Idc = dc current, amps BW = bandwidth of interest, Hertz
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(a)
(b)
(d)
At high AC voltages, distortion to the waveform can be seen using an oscilloscope. The waveform is still symmetrical but contains the fundamental and the odd harmonics, the third harmonic being predominant. If there is DC as well as AC voltage on the photocell, both even and odd harmonics are generated.
The RMS value of voltage or current is not very sensitive to a large third harmonic component, but the instantaneous value is. A 10% harmonic will only change the RMS values by 0.5%. If the output is used to control a thermal element, such as a thermal relay, circuit operation is not affected. Further, when the AOI is used in ON-OFF applications, waveform distortion is not a problem.
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Power Rating
Photocells are primarily used for signal control since the maximum allowable power dissipation is low. Typically, the steady-state output current should be kept below 10 mA on catalog LED AOIs because of the small size ceramic used in the output cell. However, the surface area is large compared to similarly rated transistors, so AOIs withstand significant transient current and power surges. Power ratings are given in the catalog and are typically a few hundred milliwatts, but special AOIs have been made with power dissipation ratings as high as 2.0 W.
Higher resistivity photoconductive materials do not show the reverse characteristics of Figure 4 to any significant degree. As voltage is increased, the dark current increases, but remains very low until breakdown occurs. The current then increases in an avalanche fashion resulting in an arc-over which causes the cell to be permanently damaged (shorted). The dielectric breakdown voltage is approximately 8 - 10 kV per cm of contact spacing for materials with this type of reverse characteristic. Photocells have 0.16 - 0.5 mm electrode spacing so the maximum voltage ratings typically fall into the 100 - 300 volt range. The high voltage capability of photocells suggests their use as the series pass element in a high voltage regulated power supply. Voltages up to 5 or 10 kV can be regulated but the current should be limited to 1 or 2 mA. The isolated input element greatly simplifies the circuit design and the single output element avoids the need for voltage and current sharing components.
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Temperature Range
Operating and storage temperature range is limited at the lower end by the reduction of dark resistance of the cell and at the upper end by rapid aging. At low temperatures, the response time of the output cell increases. The temperature at which this becomes pronounced depends on the photoconductive material type. Isolators using low resistivity materials, as in the VTL5C4, will show this lengthening of response time at -25C. Higher resistivity materials such as used in the VTL5C3 and VTL5C6 do not slow down excessively until temperatures get below -40C. This characteristic is completely reversible with the response time recovering when the temperature rises.
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Summary
Analog Optical Isolators have many unique features, such as: 1. 2. 3. 4. 5. High input-to-output isolation. True resistance element output. Wide dynamic range (low on resistance/high off resistance). Low drive current. Low distortion.
These features are primarily dependent on which input element and output element photoconductive material is used in the Vactrol AOI. Thus, there is a wide variety of Vactrols to choose from for your application.
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Specification Notes
(These notes are referenced on the following LED Vactrol Data Sheet pages.)
1 2 3 4
Since the input has a substantially constant voltage drop, a current limiting resistance is required. Dark adapted resistance measured after 24 or more hours of no input. Measured 10 sec. after removal of the input. The ultimate resistance is many times greater than the value at 10 seconds.
Ascent measured to 63% of final conductance from the application of 40 mA input. The conductance rise time to a specified value is increased at reduced input drive while the conductance decay time to a specified value is decreased.
5 6 7
Typical matching and tracking from 0.4 to 40 mA is 25%. Measured 5 sec. after removal of the input. The ultimate resistance is many times greater than the value at 5 seconds.
VTL5C9 response times are based on a 2.0 mA input. VTL5C10 response times are based on a 10.0 mA input for ascent time and a 1.0 mA input for decay time.
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42
VTL5C1, 5C2
DESCRIPTION
VTL5C1 offers 100db dynamic range, fast response time, and very high dark resistance. VTL5C2 features a very steep slope, low temperature coefficient of resistance, and a small light history memory.
Min. Isolation Voltage @ 70% Rel. Humidity: 2500 VRMS Output Cell Capacitance: Cell Voltage: Input - Output Coupling Capacitance: 5.0 pF 100V (VTL5C1), 200V (VTL5C2) 0.5 pF
@ 0.5 mA -----------------------R@ 5 mA
15
R DARK ----------------------R@ 20 mA
100 db
VTL5C1
50 M
VTL5C2
1 M
24
69 db
3.5 ms
500 ms
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Input Characteristics
Notes:
1. At 1.0 mA and below, units may have substantially higher resistance than shown in the typical curves. Consult factory if closely controlled characteristics are required at low input currents. Output resistance vs input current transfer curves are given for the following light adapt conditions: (1) (2) (3) (4) 3. 25C 24 hours @ no input 25C 24 hours @ 40 mA input +50C 24 hours @ 40 mA input 20C 24 hours @ 40 mA input
2.
Response time characteristics are based upon test following adapt condition (2) above.
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VTL5C3, 5C4
DESCRIPTION
VTL5C3 has a steep slope, good dynamic range, a very low temperature coefficient of resistance, and a small light history memory. VTL5C4 features a very low on resistance, fast response time, with a smaller temperature coefficient of resistance than VTL5C1.
Min. Isolation Voltage @ 70% Rel. Humidity: 2500 VRMS Output Cell Capacitance: Cell Voltage: Input - Output Coupling Capacitance: 5.0 pF 250V (VTL5C3), 50V (VTL5C4) 0.5 pF
R@ 0.5 mA ------------------------R@ 5 mA
20
R DARK ----------------------R@ 20 mA
75 db
VTL5C3
10 M
VTL5C4
400 M
18.7
72 db
6.0 ms
1.5 sec
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Input Characteristics
Notes:
1. At 1.0 mA and below, units may have substantially higher resistance than shown in the typical curves. Consult factory if closely controlled characteristics are required at low input currents. Output resistance vs input current transfer curves are given for the following light adapt conditions: (1) (2) (3) (4) 3. 25C 24 hours @ no input 25C 24 hours @ 40 mA input +50C 24 hours @ 40 mA input 20C 24 hours @ 40 mA input
2.
Response time characteristics are based upon test following adapt condition (2) above.
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VTL5C2/2, 5C3/2
DESCRIPTION
VTL5C2/2 features a very steep slope, low temperature coefficient of resistance, and a small light history memory. VTL5C3/2 has a steep slope, good dynamic range, a very low temperature coefficient of resistance, and a small light history memory.
Min. Isolation Voltage @ 70% Rel. Humidity: 2500 VRMS Output Cell Capacitance: Cell Voltage: Input - Output Coupling Capacitance: 5.0 pF 50V (VTL5C2/2), 100V (VTL5C2/3) 0.5 pF
@ 0.5 mA -----------------------R@ 5 mA
20 19
R DARK ----------------------R@ 20 mA
65 db 71 db
VTL5C2/2 VTL5C3/2
1.0 M 10 M
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Input Characteristics
Notes: 1. At 1.0 mA and below, units may have substantially higher resistance than shown in the typical curves. Consult factory if closely controlled characteristics are required at low input currents. Output resistance vs input current transfer curves are given for the following light adapt conditions: (1) (2) (3) (4) 3. 25C 24 hours @ no input 25C 24 hours @ 40 mA input +50C 24 hours @ 40 mA input 20C 24 hours @ 40 mA input
2.
Response time characteristics are based upon test following adapt condition (2) above.
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VTL5C4/2
DESCRIPTION
VTL5C4/2 features a very low on resistance, fast response time, with a smaller temperature coefficient of resistance than VTL5C1.
Min. Isolation Voltage @ 70% Rel. Humidity: 2500 VRMS Output Cell Capacitance: Cell Voltage: Input - Output Coupling Capacitance: 5.0 pF 30V 0.5 pF
@ 0.5 mA -----------------------R@ 5 mA
8.3
R DARK ----------------------R@ 20 mA
68 db
VTL5C4/2
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Input Characteristics
Notes: 1. At 1.0 mA and below, units may have substantially higher resistance than shown in the typical curves. Consult factory if closely controlled characteristics are required at low input currents. Output resistance vs input current transfer curves are given for the following light adapt conditions: (1) (2) (3) (4) 3. 25C 24 hours @ no input 25C 24 hours @ 40 mA input +50C 24 hours @ 40 mA input 20C 24 hours @ 40 mA input
2.
Response time characteristics are based upon test following adapt condition (2) above.
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VTL5C6, 5C7
DESCRIPTION
VTL5C6 has a large dynamic range, high dark resistance, a low temperature coeffecient of resistance, and a small light history memory. VTL5C7 is a shallow sloped device with good dynamic range, average temperature coefficient of resistance, speed of response, and light history memory. ABSOLUTE MAXIMUM RATINGS @ 25C
Maximum Temperatures Storage and Operating: Cell Power: Derate above 30C: LED Current: Derate above 30C: LED Reverse Breakdown Voltage: LED Forward Voltage Drop @ 20 mA: 40C to 75C 175 mW 3.9 mW/C 40 mA 1 0.9 mA/C 3.0 V 2.0V (1.65V Typ.)
Min. Isolation Voltage @ 70% Rel. Humidity: 2500 VRMS Output Cell Capacitance: Cell Voltage: Input - Output Coupling Capacitance: 5.0 pF 250V (VTL5C6), 50V (VTL5C7) 0.5 pF
@ 0.5 mA -----------------------R@ 5 mA
16.7
R DARK ----------------------R@ 20 mA
88 db
VTL5C6
100 M
3.5 ms
VTL5C7
1 M
5.7
75 db
6.0 ms
1 sec
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Input Characteristics
Notes:
1. At 1.0 mA and below, units may have substantially higher resistance than shown in the typical curves. Consult factory if closely controlled characteristics are required at low input currents. Output resistance vs input current transfer curves are given for the following light adapt conditions: (1) (2) (3) (4) 3. 25C 24 hours @ no input 25C 24 hours @ 40 mA input +50C 24 hours @ 40 mA input 20C 24 hours @ 40 mA input
2.
Response time characteristics are based upon test following adapt condition (2) above.
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VTL5C8
DESCRIPTION
VTL5C8 is similar to VTL5C2 with a low temperature coefficient of resistance and little light history memory, but has a more shallow slope and a lower on resistance at low (1 mA) drive currents.
Min. Isolation Voltage @ 70% Rel. Humidity: 2500 VRMS Output Cell Capacitance: Cell Voltage: Input - Output Coupling Capacitance: 5.0 pF 500V 0.5 pF
@ 0.5 mA -----------------------R@ 5 mA
8
R DARK ----------------------R@ 20 mA
80 db
VTL5C8
10 M
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Input Characteristics
Notes:
1. At 1.0 mA and below, units may have substantially higher resistance than shown in the typical curves. Consult factory if closely controlled characteristics are required at low input currents. Output resistance vs input current transfer curves are given for the following light adapt conditions: (1) (2) (3) (4) 3. 25C 24 hours @ no input 25C 24 hours @ 40 mA input +50C 24 hours @ 40 mA input 20C 24 hours @ 40 mA input
2.
Response time characteristics are based upon test following adapt condition (2) above.
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VTL5C9, 5C10
DESCRIPTION
VTL5C9 has a 112 db dynamic range, fast response time, high dark resistance, but with a more shallow slope and lower on resistance at low (1 mA) drive currents than the VTL5C1. VTL510 offers a low on resistance at low drive currents, a fast response time, and has a smaller temperature coefficient than the VTL5C9. ABSOLUTE MAXIMUM RATINGS @ 25C
Maximum Temperatures Storage and Operating: Cell Power: Derate above 30C: LED Current: Derate above 30C: LED Reverse Breakdown Voltage: LED Forward Voltage Drop @ 20 mA: 40C to 75C 175 mW 3.9 mW/C 40 mA 1 0.9 mA/C 3.0 V 2.8V (2.2V Typ.)
Min. Isolation Voltage @ 70% Rel. Humidity: 2500 VRMS Output Cell Capacitance: Cell Voltage: Input - Output Coupling Capacitance: 5.0 pF 100V (VTL5C9), 50V (VTL5C10) 0.5 pF
@ 0.5 mA -----------------------R@ 5 mA
7.3 3.8
R DARK ----------------------R@ 20 mA
112 db 75 db
VTL5C9 VTL5C10
1 4
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Input Characteristics
Notes:
1. At 1.0 mA and below, units may have substantially higher resistance than shown in the typical curves. Consult factory if closely controlled characteristics are required at low input currents. Output resistance vs input current transfer curves are given for the following light adapt conditions: (1) (2) (3) (4) 3. 25C 24 hours @ no input 25C 24 hours @ 40 mA input +50C 24 hours @ 40 mA input 20C 24 hours @ 40 mA input
2.
Response time characteristics are based upon test following adapt condition (2) above.
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Control Circuits
Voltage Divider Circuits
The output element of the AOI is a two terminal variable resistor and may be used in a voltage divider circuit as shown in Figures 1a and 1b.
General Considerations
The circuit application and AOI characteristics will influence the choice of circuit to use. In Figure 1a to 1f, gain vs. IF curves are given for each circuit, as well as input impedance and gain formulas. Once the proper circuit function is selected, AOI response speed must be considered. Because an LDR (photocell) turns on fast and off slowly, circuits of Figure 1d and 1e will increase in gain rapidly but be slower in the decreasing gain. The circuits of Figure 1c and 1f respond faster when the gain is reduced. All other design considerations are the same as they would be for any op-amp circuit. In all the amplifier configurations, a gain ratio of 1000:1 or higher can be achieved.
Variable
Variable
R1 -------------------------R1 + R ( LDR )
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Variable
R2 -------------------------R( LDR ) + R 1
Fixed, High
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R = 1 G ohms
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Signal Limiters
Any circuit that performs as a limiter or compressor must have low gain when the signal magnitude is high and high gain when the signal is low. The gain is adjusted so that a wide dynamic range is compressed into a small one. In other signal processing applications, the signal may need to be virtually constant. The circuit such as shown in Figure 4a will keep the output level constant when the input voltage varies over a range of 50 60 db. Amplifier A1 operates as an inverting amplifier with a gain: eout / ein = RPHOTOCELL / R1 The feedback resistor is a photocell and has an off resistance of 10 megohms, minimum, and an on resistance of 5000 ohms with 5.0 mA in the LED. Using the components shown, the gain of this stage varies between 500 with no signal and 0.5 with maximum signal applied. R2 limits the maximum gain and is needed to prevent the amplifier, A1
Variable bandwidth can be avoided if the AOI is used in a voltage divider circuit at the input of a fixed gain amplifier. For the same range of input signals, the amplifier gain must be 500 and the voltage divider must have a range of 1000:1. This configuration is shown in Figure 5. The AOI has been changed to a lower resistance unit to be able to work over the wider range. Also, A1 is now a high input impedance, non-inverting stage to avoid a high insertion loss. This circuit is useful when the input voltage is high, which allows the use of a lower gain amplifier.
the voltage limit is determined by the allowable diaphragm excursion. For constant voltage on the speaker, the displacement doubles when the frequency is reduced by half. The maximum displacement is determined by the mechanical design of the speaker and exceeding the limit will produce extreme distortion and may even cause mechanical damage.
Figure 7. Maximum sine wave Voltage and Power for a Typical Woofer
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When hand soldering, it is important to limit the maximum temperature of the iron by controlling the power. It is best if a 15W or 25W iron is used. The maximum recommended lead soldering temperature (1/16" from the case for 5 seconds) is 260C. An RMA rosin core solder is recommended. Sn60 (60% tin / 40% lead) solder is recommended for wave soldering opto components into printed circuit boards. Other alternatives are Sn62 and Sn63. The maximum recommended soldering temperature is 260C with a maximum duration of 5 seconds. The amount of tarnish on the leads determines the type of flux to use when soldering devices with silver plated leads.
Condition of Leads Clear Bright Finish (Tarnish Free) Dull Finish (Minimal Tarnish) Recommended Flux RMA - Mildly Activated RMA - Mildly Activated RA - Activated AC - Water Soluble, Organic Acid Flux Leads Need to be Cleaned Prior to Soldering
For highest reliability, avoid flush mounting the AOI body on the printed circuit board. This minimizes mechanical stress set up between the circuit board and the LED and photocell packages. It also reduces solder head damage to the packages.
Light Yellow Tint (Mild Tarnish) Light Yellow / Tan Color (Moderate Tarnish) Dark Tan / Black Color (Heavy Tarnish)
Cleaners designed for the removal of tarnish from the leads of electronic components are acidic and it is best to keep the immersion time as short as possible (less than 2 seconds) and to immediately wash all devices thoroughly in ten rinses of deionized water.
Good printed circuit board layout avoids putting any spreading (plastic under tension) force on the leads of the LED and photocell.
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Because of these uncertainties, our recommendation is that all customers carefully evaluate their own cleaning process and draw their own conclusions about the effectiveness and reliability of the process. PerkinElmer cannot assume any responsibility for damage caused by the use of any of the solvents above or any other solvents used in a cleaning process.
This listing of recommended/not recommended solvents represents only a very small percentage of available chemical cleaning agents. Even with this list of recommended solvents it is important to be aware that: 1. Solvent exposure times should be as short as possible.
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Quality Statement
PerkinElmer Optoelectronics business is the design, development, and production of optoelectronic components and assemblies. Our development and manufacturing activities focus on achieving and maintaining consistent product quality and high levels of reliability. PerkinElmer produces devices and assemblies for the commercial, industrial, automotive, and medical markets. PerkinElmers commitment to quality emphasizes designed-in quality, problem prevention, and closed loop corrective action. This concept of quality is implemented through the use of fully documented procedures, inprocess monitoring and process control (including SPC), and 100% production testing of devices using state-ofthe-art automated test equipment. As a world class manufacturer, PerkinElmers concept of product quality includes Total Quality Management (TQM) and Just In Time (JIT) delivery. Quality is a measure of how well a device conforms to its specifications. Reliability is a measure of how well a device performs over time. PerkinElmer insures the reliability of its products by careful design and by the periodic testing of random samples taken from the manufacturing lines. Reliability tests include temperature cycles, thermal shock, room ambient life tests, elevated temperature life tests, high and low temperature storage, temperature/humidity tests, and water immersion. PerkinElmer also performs special tests covering a wide range of environmental and life stress conditions to support non-standard, custom applications. The information generated not only assures the customer that the device will work well in a particular application, but also contributes to our data base for continual product improvement. Driven by our goal of continuous improvement and the needs of customers, PerkinElmer runs an active product improvement program. PerkinElmer continuously evaluates new materials, manufacturing processes, and packaging systems in order to provide our customers with the best possible product. PerkinElmers quality works: we are an ISO 9000 and QS 9000 certified supplier (ship to stock - no inspection required) to a number of major customers.
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