Electronic Circuitry & Components
Electronic Circuitry & Components
Electronic Circuitry & Components
Contents
1
Electronic circuit
1.1
Analog circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2
Digital circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3
Mixed-signal circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5
External links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electronic component
2.1
Classication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2
Active components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1
Semiconductors
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2
Display technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.3
2.2.4
Discharge devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.5
Power sources
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Passive components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1
Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2
Capacitors
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3
2.3.4
Memristor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.5
Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.6
2.3.7
Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.8
Assemblies, modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.9
Prototyping aids
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3
2.4
Electromechanical
2.4.1
. . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.3
Cable assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
2.4.4
Switches
10
2.4.5
Protection devices
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
2.4.6
Mechanical accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
2.4.7
Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
CONTENTS
2.4.8
Obsolete
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
2.5
Standard symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
2.6
See also . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
2.7
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Resistor
12
3.1
12
3.2
Theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
3.2.1
Ohms law . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
3.2.2
13
3.2.3
Power dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
3.3
Nonideal properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
3.4
Fixed resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
3.4.1
Lead arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
3.4.2
Carbon composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
3.4.3
Carbon pile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
3.4.4
Carbon lm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
3.4.5
15
3.4.6
15
3.4.7
Metal lm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
3.4.8
Metal oxide lm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
3.4.9
Wire wound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
17
17
17
18
Variable resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
3.5.1
Adjustable resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
3.5.2
Potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
3.5.3
18
3.5.4
Special devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
3.6
Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
3.7
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
3.7.1
Production resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
3.7.2
Resistance standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
Resistor marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
3.8.1
Preferred values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
3.8.2
SMT resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
3.8.3
21
21
21
22
3.5
3.8
3.9
CONTENTS
3.12 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
23
Transistor
24
4.1
History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
4.2
Importance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
4.3
Simplied operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
4.3.1
Transistor as a switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
4.3.2
Transistor as an amplier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
27
4.4.1
Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
4.4.2
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
4.5.1
28
4.5.2
29
4.5.3
29
4.5.4
29
31
4.6.1
31
4.6.2
31
4.6.3
31
4.6.4
Proprietary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
4.6.5
Naming problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
4.7.1
Semiconductor material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
4.7.2
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
4.8
See also . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
4.9
33
4.10 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
35
35
Capacitor
36
5.1
History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
5.2
Theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
5.2.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
5.2.2
Hydraulic analogy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
5.2.3
39
5.2.4
Currentvoltage relation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
5.2.5
DC circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
5.2.6
AC circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
5.2.7
40
4.4
4.5
4.6
4.7
iii
iv
CONTENTS
5.2.8
Parallel-plate model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
5.2.9
Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
Non-ideal behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
5.3.1
Breakdown voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
5.3.2
Equivalent circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
5.3.3
Q factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
5.3.4
Ripple current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
5.3.5
Capacitance instability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
5.3.6
44
5.3.7
Dielectric absorption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
5.3.8
Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
5.3.9
44
Capacitor types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
5.4.1
Dielectric materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
5.4.2
Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
Capacitor markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
5.5.1
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
5.6.1
Energy storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
5.6.2
47
5.6.3
Power conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
5.6.4
48
5.6.5
Motor starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
5.6.6
Signal processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
5.6.7
Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
5.6.8
Oscillators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
5.7
50
5.8
See also . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
5.9
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
5.10 Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
52
Inductor
53
6.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53
6.1.1
Constitutive equation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53
6.1.2
Lenzs law . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
6.1.3
54
6.2
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
6.3
Inductor construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55
6.4
Types of inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
6.4.1
56
6.4.2
57
5.3
5.4
5.5
5.6
CONTENTS
6.4.3
Variable inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
59
Circuit theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60
6.5.1
Reactance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60
6.5.2
61
6.5.3
Inductor networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
6.5.4
Stored energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
6.6
Q factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
6.7
Inductance formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
62
6.8
See also . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
62
6.9
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
62
6.10 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63
63
Diode
64
7.1
Main functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
7.2
History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
7.2.1
65
7.2.2
Solid-state diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
66
7.2.3
Etymology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
66
7.3
Thermionic diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
66
7.4
Semiconductor diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
7.4.1
Electronic symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
7.4.2
Point-contact diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
7.4.3
Junction diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
7.4.4
Currentvoltage characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
68
7.4.5
69
7.4.6
Small-signal behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
7.4.7
Reverse-recovery eect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70
7.5
70
7.6
73
7.6.1
EIA/JEDEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73
7.6.2
JIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73
7.6.3
Pro Electron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73
7.7
Related devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73
7.8
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74
7.8.1
Radio demodulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74
7.8.2
Power conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74
7.8.3
Over-voltage protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74
7.8.4
Logic gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74
7.8.5
74
7.8.6
Temperature measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
7.8.7
Current steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
6.5
vi
CONTENTS
7.8.8
Waveform Clipper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
7.8.9
Clamper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
75
7.11 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
76
Wire
77
7.9
8.1
History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
77
8.2
Uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
78
8.3
Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
78
8.4
79
8.5
Forms of wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
8.5.1
Solid wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
8.5.2
Stranded wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
8.5.3
Braided wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
80
8.5.4
Number of strands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
80
8.6
Varieties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
80
8.7
See also . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
81
8.8
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
81
8.9
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
81
81
82
9.1
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82
9.2
Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
9.2.1
PCB CAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
9.2.2
Panelization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
9.2.3
Copper patterning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
9.2.4
84
9.2.5
Chemical etching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
9.2.6
85
9.2.7
Lamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
9.2.8
Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
9.2.9
86
86
86
86
9.2.13 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
87
87
PCB characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
88
9.3.1
88
9.3
Through-hole technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTENTS
vii
9.3.2
Surface-mount technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
88
9.3.3
89
9.3.4
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
9.4
Multiwire boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
9.5
Cordwood construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
9.6
History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
9.7
See also . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92
9.8
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92
9.9
External links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94
10 Electric current
95
10.1 Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
95
10.2 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
95
96
96
10.4 AC and DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
96
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
96
96
10.5 Occurrences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97
97
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97
10.8 Electromagnetism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97
10.8.1 Electromagnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97
98
98
10.9.1 Metals
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
98
10.9.2 Electrolytes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
98
99
10.9.4 Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
99
10.9.5 Superconductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
99
10.9.6 Semiconductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
99
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
102
11.1 Terminology
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
11.2 Invention
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
viii
CONTENTS
11.3.2 VLSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
11.3.3 ULSI, WSI, SOC and 3D-IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
11.4 Advances in integrated circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
11.5 Computer assisted design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
11.6 Classication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
11.7 Manufacturing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
113
118
120
CONTENTS
ix
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
15 Analogue electronics
123
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
125
Chapter 1
Electronic circuit
ponents connected by individual pieces of wire, but today it is much more common to create interconnections
by photolithographic techniques on a laminated substrate
(a printed circuit board or PCB) and solder the components to these interconnections to create a nished circuit.
In an integrated circuit or IC, the components and interconnections are formed on the same substrate, typically a
semiconductor such as silicon or (less commonly) gallium
arsenide.[2]
Breadboards, perfboards, and stripboards are common
for testing new designs. They allow the designer to make
quick changes to the circuit during development.
An electronic circuit can usually be categorized as an
analog circuit, a digital circuit, or a mixed-signal circuit
(a combination of analog circuits and digital circuits).
1.4 References
[1] Charles Alexander and Matthew Sadiku (2004). Fundamentals of Electric Circuits. McGraw-Hill.
[2] Richard Jaeger (1997). Microelectronic Circuit Design.
McGraw-Hill.
[3] John Hayes (1993). Introduction to Digital Logic Design. Addison Wesley.
Chapter 2
Electronic component
ysis use a more restrictive denition of passivity. When
only concerned with the energy of signals, it is convenient to ignore the so-called DC circuit and pretend that
the power supplying components such as transistors or
integrated circuits is absent (as if each such component
had its own battery built in), though it may in reality be
supplied by the DC circuit. Then, the analysis only concerns the AC circuit, an abstraction that ignores DC voltages and currents (and the power associated with them)
present in the real-life circuit. This ction, for instance,
lets us view an oscillator as producing energy even
though in reality the oscillator consumes even more energy from a DC power supply, which we have chosen to
ignore. Under that restriction, we dene the terms as used
in circuit analysis as:
Active components rely on a source of energy (usually from the DC circuit, which we have chosen to
ignore) and usually can inject power into a circuit,
though this is not part of the denition.[1] Active
components include amplifying components such as
transistors, triode vacuum tubes (valves), and tunnel
diodes.
2.1 Classication
Components can be classied as passive, active, or electromechanic. The strict physics denition treats passive components as ones that cannot supply energy themselves, whereas a battery would be seen as an active component since it truly acts as a source of energy.
5
Bipolar junction transistor (BJT, or simply
transistor) NPN or PNP
Photo transistor Amplied photodetector
Semiconductors
Diodes
Thyristors
Silicon-controlled rectier (SCR) Passes
current only after triggered by a sucient control voltage on its gate
TRIAC (TRIode for Alternating Current)
Bidirectional SCR
Unijunction transistor (UJT)
Programmable Unijunction transistor (PUT)
SIT (Static induction transistor)
SITh (Static induction thyristor)
Composite transistors
IGBT (Insulated-gate bipolar transistor)
Digital
Analog
Hall eect sensor senses a magnetic eld
Current sensor Senses a current through it
Optoelectronic devices
Optoelectronics
Opto-Isolator, Opto-Coupler, Photo-Coupler
Photodiode, BJT, JFET, SCR, TRIAC,
Zero-crossing TRIAC, Open collector IC,
CMOS IC, Solid state relay (SSR)
Opto switch, Opto interrupter, Optical switch,
Optical interrupter, Photo switch, Photo interrupter
LED display Seven-segment display,
Sixteen-segment display, Dot-matrix display
2.2.2
Display technologies
Current:
2.2.3
Traveling-wave tube
7
Resistance wire, Nichrome wire wire of highresistance material, often used as a heating element
Heater heating element
2.3.2 Capacitors
Resistors
Variable resistor
Rheostat two-terminal variable resistor (often for high power)
Potentiometer three-terminal variable resistor (variable voltage divider)
Trim pot Small potentiometer, usually for internal adjustments
Thermistor thermally sensitive resistor
whose prime function is to exhibit a large, predictable and precise change in electrical resistance when subjected to a corresponding
change in body temperature.[3]
Humistor humidity-varied resistor
Photoresistor
Memristor
Varistor, Voltage Dependent Resistor, MOV
Passes current when excessive voltage is
present
Capacitor
Integrated capacitors
MIS capacitor
Trench capacitor
Fixed capacitors
Ceramic capacitor
Film capacitor
Electrolytic capacitor
Aluminum electrolytic capacitor
Tantalum electrolytic capacitor
Niobium electrolytic capacitor
Polymer capacitor, OS-CON
Supercapacitor (Electric double-layer capacitor)
Nanoionic supercapacitor
Lithium-ion capacitor
Mica capacitor
Vacuum capacitor
Variable capacitor adjustable capacitance
Power capacitor
Safety capacitor
Filter capacitor
Light-emitting capacitor
Motor capacitor
Photoash capacitor
Reservoir capacitor
Capacitor network (array)
Varicap diode AC capacitance varies according to
the DC voltage applied
2.3.3
2.3.4
Memristor
2.4. ELECTROMECHANICAL
Resistance Temperature Detector (RTD)
Wire whose resistance changes with temperature
2.4 Electromechanical
Humidity
Hygrometer
Electromagnetic, light
2.3.7
Antennas
Parabolic dish
Loop antenna
Biconical
Feedhorn
2.3.8
Assemblies, modules
2.3.9
Prototyping aids
Socket
Wire-wrap
Breadboard
Pin header
10
2.4.3
Cable assemblies
Power cord
Patch cord
Test lead
2.4.4
Switches
Heat sink
Fan
Other
2.7. REFERENCES
2.4.8
Obsolete
2.7 References
[1] For instance, a computer could be contained inside a black
box with two external terminals. It might do various calculations and signal its results by varying its resistance, but
always consuming power as a resistance does. Nevertheless, its an active component, since it relies on a power
source to operate.
[2] Nonreciprocal passive devices include the gyrator (though
as a truly passive component, this exists more in theoretical terms, and is usually implemented using an active
circuit)and the circulator, which is used at microwave
and optical frequencies
[3] What is a Thermistor. U.S. Sensor Corp.
11
Chapter 3
Resistor
3.1 Electronic symbols and notation
Main article: Electronic symbol
Two typical schematic diagram symbols are as follows;
(a) resistor, (b) rheostat (variable resistor), and (c)
potentiometer
IEC resistor symbol
Axial-lead resistors on tape. The component is cut from the tape
during assembly and the part is inserted into the board.
Resistors are common elements of electrical networks The behavior of an ideal resistor is dictated by the relaand electronic circuits and are ubiquitous in electronic tionship specied by Ohms law:
equipment. Practical resistors as discrete components
can be composed of various compounds and forms. Resistors are also implemented within integrated circuits.
V = I R.
The electrical function of a resistor is specied by its
resistance: common commercial resistors are manufac- Ohms law states that the voltage (V) across a resistor is
tured over a range of more than nine orders of magni- proportional to the current (I), where the constant of protude. The nominal value of the resistance will fall within portionality is the resistance (R). For example, if a 300
a manufacturing tolerance.
ohm resistor is attached across the terminals of a 12 volt
12
13
Higher
pressure
Lower
pressure
R1 R2
Hair
in pipe
Small R
Same flow
Rn
Large R
1
Req
1
R1
1
R2
+ +
1
Rn .
So, for example, a 10 ohm resistor connected in parallel with a 5 ohm resistor and a 15 ohm resistor will produce the inverse of 1/10+1/5+1/15 ohms of resistance,
or 1/(.1+.2+.067)=2.725 ohms.
3.2.2
R1
R2
Rn
Req = R1 + R2 + + Rn .
An aluminium-housed power resistor rated for 50 W when heatsinked
14
version circuits, and power ampliers, are generally referred to as power resistors; this designation is loosely applied to resistors with power ratings of 1 watt or greater.
Power resistors are physically larger and may not use the
preferred values, color codes, and external packages described below.
If the average power dissipated by a resistor is more than
its power rating, damage to the resistor may occur, permanently altering its resistance; this is distinct from the
reversible change in resistance due to its temperature coecient when it warms. Excessive power dissipation may
raise the temperature of the resistor to a point where it can
burn the circuit board or adjacent components, or even
cause a re. There are ameproof resistors that fail (open
circuit) before they overheat dangerously.
CHAPTER 3. RESISTOR
Lead arrangements
15
3.4.4 Carbon lm
A carbon lm is deposited on an insulating substrate,
and a helix is cut in it to create a long, narrow resistive path. Varying shapes, coupled with the resistivity
of amorphous carbon (ranging from 500 to 800 m),
can provide a wide range of resistance values. Compared
to carbon composition they feature low noise, because
of the precise distribution of the pure graphite without
binding.[10] Carbon lm resistors feature a power rating
range of 0.125 W to 5 W at 70 C. Resistances available
range from 1 ohm to 10 megohm. The carbon lm resistor has an operating temperature range of 55 C to 155
C. It has 200 to 600 volts maximum working voltage
range. Special carbon lm resistors are used in applications requiring high pulse stability.[7]
The resistance is determined by the ratio of the ll material (the powdered ceramic) to the carbon. Higher
concentrations of carbon a good conductor result
in lower resistance. Carbon composition resistors were
commonly used in the 1960s and earlier, but are not
so popular for general use now as other types have better specications, such as tolerance, voltage dependence,
and stress (carbon composition resistors will change value
when stressed with over-voltages). Moreover, if internal
moisture content (from exposure for some length of time
to a humid environment) is signicant, soldering heat will
create a non-reversible change in resistance value. Carbon composition resistors have poor stability with time
and were consequently factory sorted to, at best, only 5% 3.4.5
tolerance.[6] These resistors, however, if never subjected
to overvoltage nor overheating were remarkably reliable
considering the components size.[7]
Carbon composition resistors are still available, but comparatively quite costly. Values ranged from fractions of
an ohm to 22 megohms. Due to their high price, these resistors are no longer used in most applications. However,
they are used in power supplies and welding controls.[7]
3.4.3
Carbon pile
16
CHAPTER 3. RESISTOR
850 C.
Thick lm resistors, when rst manufactured, had tolerances of 5%, but standard tolerances have improved to
2% or 1% in the last few decades. Temperature coefcients of thick lm resistors are high, typically 200 or
250 ppm/K; a 40 kelvin (70 F) temperature change can
change the resistance by 1%.
of this type. The resistive element of thick lms is 1000 3.4.7 Metal lm
times thicker than thin lms,[11] but the principal dierence is how the lm is applied to the cylinder (axial resis- A common type of axial-leaded resistor today is the
tors) or the surface (SMD resistors).
metal-lm resistor. Metal Electrode Leadless Face
Thin lm resistors are made by sputtering (a method of (MELF) resistors often use the same technology, and
vacuum deposition) the resistive material onto an insulat- are also cylindrically shaped but are designed for surface
ing substrate. The lm is then etched in a similar manner mounting. Note that other types of resistors (e.g., carbon
to the old (subtractive) process for making printed cir- composition) are also available in MELF packages.
cuit boards; that is, the surface is coated with a photosensitive material, then covered by a pattern lm, irradiated with ultraviolet light, and then the exposed photosensitive coating is developed, and underlying thin lm is
etched away.
Thick lm resistors are manufactured using screen and
stencil printing processes.[7]
Because the time during which the sputtering is performed can be controlled, the thickness of the thin lm
can be accurately controlled. The type of material is
also usually dierent consisting of one or more ceramic
(cermet) conductors such as tantalum nitride (TaN),
ruthenium oxide (RuO
2), lead oxide (PbO), bismuth ruthenate (Bi
2Ru
2O
7), nickel chromium (NiCr), or bismuth iridate (Bi
3.4.8 Metal oxide lm
2Ir
2O
Metal-oxide lm resistors are made of metal oxides such
7).
as tin oxide. This results in a higher operating temperaThe resistance of both thin and thick lm resistors af- ture and greater stability/reliability than Metal lm. They
ter manufacture is not highly accurate; they are usually are used in applications with high endurance demands.
trimmed to an accurate value by abrasive or laser trimming. Thin lm resistors are usually specied with tolerances of 0.1, 0.2, 0.5, or 1%, and with temperature coecients of 5 to 25 ppm/K. They also have much lower
noise levels, on the level of 10100 times less than thick
lm resistors.
Thick lm resistors may use the same conductive ceramics, but they are mixed with sintered (powdered) glass
and a carrier liquid so that the composite can be screenprinted. This composite of glass and conductive ceramic
(cermet) material is then fused (baked) in an oven at about
17
frequency. The high frequency response of wirewound
resistors is substantially worse than that of a composition
resistor.[7]
The primary resistance element of a foil resistor is a special alloy foil several micrometers thick. Since their introduction in the 1960s, foil resistors have had the best
precision and stability of any resistor available. One of
the important parameters inuencing stability is the temperature coecient of resistance (TCR). The TCR of foil
resistors is extremely low, and has been further improved
over the years. One range of ultra-precision foil resistors
oers a TCR of 0.14 ppm/C, tolerance 0.005%, longterm stability (1 year) 25 ppm, (3 years) 50 ppm (further
improved 5-fold by hermetic sealing), stability under load
(2000 hours) 0.03%, thermal EMF 0.1 V/C, noise 42
dB, voltage coecient 0.1 ppm/V, inductance 0.08 H,
capacitance 0.5 pF.[13]
18
CHAPTER 3. RESISTOR
3.4.13
Special varieties
Cermet
Phenolic
Tantalum
Water resistor
Adjustable resistors
3.5.2
Potentiometers
3.6 Measurement
The value of a resistor can be measured with an
ohmmeter, which may be one function of a multimeter.
Usually, probes on the ends of test leads connect to the
resistor. A simple ohmmeter may apply a voltage from
a battery across the unknown resistor (with an internal
resistor of a known value in series) producing a current
which drives a meter movement. The current, in accordance with Ohms law, is inversely proportional to
the sum of the internal resistance and the resistor being
tested, resulting in an analog meter scale which is very
non-linear, calibrated from innity to 0 ohms. A digital
multimeter, using active electronics, may instead pass a
specied current through the test resistance. The voltage
generated across the test resistance in that case is linearly
proportional to its resistance, which is measured and displayed. In either case the low-resistance ranges of the
meter pass much more current through the test leads than
do high-resistance ranges, in order for the voltages present
to be at reasonable levels (generally below 10 volts) but
still measurable.
Measuring low-value resistors, such as fractional-ohm resistors, with acceptable accuracy requires four-terminal
connections. One pair of terminals applies a known, calibrated current to the resistor, while the other pair senses
the voltage drop across the resistor. Some laboratory
quality ohmmeters, especially milliohmmeters, and even
some of the better digital multimeters sense using four
input terminals for this purpose, which may be used with
special test leads. Each of the two so-called Kelvin clips
has a pair of jaws insulated from each other. One side of
each clip applies the measuring current, while the other
connections are only to sense the voltage drop. The resistance is again calculated using Ohms Law as the measured voltage divided by the applied current.
3.7 Standards
3.7.1
Production resistors
19
BS 1852
EIA-RS-279
MIL-PRF-26
MIL-PRF-39007 (Fixed Power, established reliability)
MIL-PRF-55342 (Surface-mount thick and thin
lm)
MIL-PRF-914
MIL-R-11 STANDARD CANCELED
MIL-R-39017 (Fixed, General Purpose, Established Reliability)
MIL-PRF-32159 (zero ohm jumpers)
UL 1412 (fusing and temperature limited resistors)
[18]
Resistor characteristics are quantied and reported using Main article: Electronic color code
various national standards. In the US, MIL-STD-202[17]
contains the relevant test methods to which other stan- Most axial resistors use a pattern of colored stripes to indards refer.
dicate resistance, which also indicate tolerance, and may
There are various standards specifying properties of re- also be extended to show temperature coecient and relisistors for use in equipment:
ability class. Cases are usually tan, brown, blue, or green,
20
CHAPTER 3. RESISTOR
though other colors are occasionally found such as dark tual values used are in the IEC 60063 lists of preferred
red or dark gray. The power rating is not usually marked numbers.
and is deduced from the size.
A resistor of 100 ohms 20% would be expected to have a
The color bands of the carbon resistors can be three, four, value between 80 and 120 ohms; its E6 neighbors are 68
ve or, six bands. The rst two bands represent rst two (5482) and 150 (120180) ohms. A sensible spacing,
digits to measure their value in ohms. The third band of E6 is used for 20% components; E12 for 10%; E24
a three- or four-banded resistor represents multiplier; a for 5%; E48 for 2%, E96 for 1%; E192 for 0.5% or
fourth band denotes tolerance (which if absent, denotes better. Resistors are manufactured in values from a few
20%). For ve and six color-banded resistors, the third milliohms to about a gigaohm in IEC60063 ranges apband is a third digit, fourth band multiplier and fth is propriate for their tolerance. Manufacturers may sort retolerance. The sixth band represents temperature co- sistors into tolerance-classes based on measurement. Acecient in a six-banded resistor.
cordingly a selection of 100 ohms resistors with a tolerSurface-mount resistors are marked numerically, if they ance of 10%, might not lie just around 100 ohm (but no
are big enough to permit marking; more-recent small more than 10% o) as one would expect (a bell-curve),
but rather be in two groups either between 5 to 10% too
sizes are impractical to mark.
high or 5 to 10% too low (but not closer to 100 ohm than
Early 20th century resistors, essentially uninsulated, were that) because any resistors the factory had measured as
dipped in paint to cover their entire body for color- being less than 5% o would have been marked and sold
coding. A second color of paint was applied to one end as resistors with only 5% tolerance or better. When deof the element, and a color dot (or band) in the middle signing a circuit, this may become a consideration.
provided the third digit. The rule was body, tip, dot,
providing two signicant digits for value and the deci- Earlier power wirewound resistors, such as brown
vitreous-enameled types, however, were made with a difmal multiplier, in that sequence. Default tolerance was
20%. Closer-tolerance resistors had silver (10%) or ferent system of preferred values, such as some of those
mentioned in the rst sentence of this section.
gold-colored (5%) paint on the other end.
3.8.1
Preferred values
21
Resistances less than 100 ohms are written: 100, 220, bulk metal foil resistors may have a noise index of 40
470. The nal zero represents ten to the power zero, dB, usually making the excess noise of metal foil resistors
which is 1. For example:
insignicant.[23] Thin lm surface mount resistors typiSometimes these values are marked as 10 or 22 to prevent cally have lower noise and better thermal stability than
thick lm surface mount resistors. Excess noise is also
a mistake.
size-dependent: in general excess noise is reduced as the
Resistances less than 10 ohms have 'R' to indicate the po- physical size of a resistor is increased (or multiple resissition of the decimal point (radix point). For example:
tors are used in parallel), as the independently uctuating
Precision resistors are marked with a four-digit code, in resistances of smaller components will tend to average
which the rst three digits are the signicant gures and out.
the fourth is the power of ten. For example:
While not an example of noise per se, a resistor may act
000 and 0000 sometimes appear as values on surface- as a thermocouple, producing a small DC voltage diermount zero-ohm links, since these have (approximately) ential across it due to the thermoelectric eect if its ends
are at dierent temperatures. This induced DC voltage
zero resistance.
can degrade the precision of instrumentation ampliers
More recent surface-mount resistors are too small, phys- in particular. Such voltages appear in the junctions of the
ically, to permit practical markings to be applied.
resistor leads with the circuit board and with the resistor
body. Common metal lm resistors show such an eect
at a magnitude of about 20 V/C. Some carbon compo3.8.3 Industrial type designation
sition resistors can exhibit thermoelectric osets as high
as 400 V/C, whereas specially constructed resistors can
Format: [two letters]<space>[resistance value (three reduce this number to 0.05 V/C. In applications where
digit)]<nospace>[tolerance code(numerical one digit)] the thermoelectric eect may become important, care has
[22]
to be taken to mount the resistors horizontally to avoid
temperature gradients and to mind the air ow over the
board.[24]
22
midity. If not enclosed, wirewound resistors can corrode.
Surface mount resistors have been known to fail due to
the ingress of sulfur into the internal makeup of the resistor. This sulfur chemically reacts with the silver layer
to produce non-conductive silver sulde. The resistors
impedance goes to innity. Sulfur resistant and anticorrosive resistors are sold into automotive, industrial,
and military applications. ASTM B809 is an industry
standard that tests a parts susceptibility to sulfur.
An alternative failure mode can be encountered where
large value resistors are used (hundreds of kilohms and
higher). Resistors are not only specied with a maximum
power dissipation, but also for a maximum voltage drop.
Exceeding this voltage will cause the resistor to degrade
slowly reducing in resistance. The voltage dropped across
large value resistors can be exceeded before the power
dissipation reaches its limiting value. Since the maximum
voltage specied for commonly encountered resistors is a
few hundred volts, this is a problem only in applications
where these voltages are encountered.
Variable resistors can also degrade in a dierent manner, typically involving poor contact between the wiper
and the body of the resistance. This may be due to dirt
or corrosion and is typically perceived as crackling as
the contact resistance uctuates; this is especially noticed
as the device is adjusted. This is similar to crackling
caused by poor contact in switches, and like switches,
potentiometers are to some extent self-cleaning: running
the wiper across the resistance may improve the contact.
Potentiometers which are seldom adjusted, especially in
dirty or harsh environments, are most likely to develop
this problem. When self-cleaning of the contact is insucient, improvement can usually be obtained through
the use of contact cleaner (also known as tuner cleaner)
spray. The crackling noise associated with turning the
shaft of a dirty potentiometer in an audio circuit (such as
the volume control) is greatly accentuated when an undesired DC voltage is present, often indicating the failure of
a DC blocking capacitor in the circuit.
CHAPTER 3. RESISTOR
3.12 References
[1] Douglas Wilhelm Harder. Resistors: A Motor with a
Constant Force (Force Source)". Department of Electrical and Computer Engineering, University of Waterloo.
Retrieved 9 November 2014.
[2] Farago, PS, An Introduction to Linear Network Analysis,
pp. 1821, The English Universities Press Ltd, 1961.
[3] F Y Wu (2004). Theory of resistor networks: The
two-point resistance. Journal of Physics A: Mathematical and General 37 (26): 6653. doi:10.1088/03054470/37/26/004.
[4] Fa Yueh Wu; Chen Ning Yang (15 March 2009). Exactly
Solved Models: A Journey in Statistical Mechanics : Selected Papers with Commentaries (19632008). World
Scientic. pp. 489. ISBN 978-981-281-388-6. Retrieved 14 May 2012.
[5] A family of resistors may also be characterized according
to its critical resistance. Applying a constant voltage across
resistors in that family below the critical resistance will
exceed the maximum power rating rst; resistances larger
than the critical resistance will fail rst from exceeding
the maximum voltage rating. See Wendy Middleton; Mac
E. Van Valkenburg (2002). Reference data for engineers:
radio, electronics, computer, and communications (9 ed.).
Newnes. pp. 510. ISBN 0-7506-7291-9.
[6] James H. Harter, Paul Y. Lin, Essentials of electric circuits,
pp. 9697, Reston Publishing Company, 1982 ISBN 08359-1767-3.
[7] Vishay Beyschlag Basics of Linear Fixed Resistors Application Note, Document Number 28771, 2008.
[8] C. G. Morris (ed) Academic Press Dictionary of Science
and Technology, Gulf Professional Publishing, 1992 ISBN
0122004000, page 360
[9] Principles of automotive vehicles United States. Dept. of
the Army, 1985 page 13-13
[10] Carbon Film Resistor. The Resistorguide. Retrieved 10
March 2013.
[11] Thick Film and Thin Film (PDF). Digi-Key (SEI). Retrieved 23 July 2011.
[12] Kenneth A. Kuhn. Measuring the Temperature Coecient of a Resistor (PDF). Retrieved 2010-03-18.
[13] Alpha Electronics Corp. Metal Foil Resistors. Alphaelec.co.jp. Retrieved 2008-09-22.
[14] Milwaukee Resistor Corporation. ''Grid Resistors: High
Power/High Current''. Milwaukeeresistor.com. Retrieved
on 2012-05-14.
[15] Avtron Loadbank. ''Grid Resistors'. Avtron.com. Retrieved on 2012-05-14.
[16] Decade Box Resistance Decade Boxes. Ietlabs.com.
Retrieved 2008-09-22.
23
[17] Test method standard: electronic and electrical component parts (PDF). Department of Defense.
[18] http://ulstandardsinfonet.ul.com/scopes/scopes.asp?fn=
1412.html
[19] Stability of
NIST.gov
Double-Walled
Manganin
Resistors.
[20] Klaus von Klitzing The Quantized Hall Eect. Nobel lecture, December 9, 1985. nobelprize.org
[21] Standard Resistance Unit Type 4737B. Tinsley.co.uk.
Retrieved 2008-09-22.
[22] A. K. Maini Electronics and Communications Simplied,
9th ed., Khanna Publications (India)
[23] Audio Noise Reduction Through the Use of Bulk Metal Foil
Resistors Hear the Dierence (PDF)., Application note
AN0003, Vishay Intertechnology Inc, 12 July 2005.
[24] Walt Jung. Chapter 7 Hardware and Housekeeping
Techniques (PDF). Op Amp Applications Handbook. p.
7.11. ISBN 0-7506-7844-5.
[25] Electronic components resistors. Inspectors Technical Guide. US Food and Drug Administration. 1978-0116. Archived from the original on 2008-04-03. Retrieved
2008-06-11.
Chapter 4
Transistor
For other uses, see Transistor (disambiguation).
eld of electronics, and paved the way for smaller and
A transistor is a semiconductor device used to amplify cheaper radios, calculators, and computers, among other
things. The transistor is on the list of IEEE milestones in
electronics,[1] and the inventors were jointly awarded the
1956 Nobel Prize in Physics for their achievement.[2]
4.1 History
Main article: History of the transistor
The thermionic triode, a vacuum tube invented in 1907
Assorted discrete transistors. Packages in order from top to bottom: TO-3, TO-126, TO-92, SOT-23
24
4.2. IMPORTANCE
Oskar Heil patented a similar device.[9]
25
Bell Labs scientists had already invented the transistor
before them, the company rushed to get its transistron
into production for amplied use in Frances telephone
network.[15]
26
CHAPTER 4. TRANSISTOR
VCC
VOUT
collector
VIN
base
emitter
IBE
1k
+6V
ICE
There are two types of transistors, which have slight dif- tion.
27
4.4 Comparison
tubes
with
vacuum
Prior to the development of transistors, vacuum (elecIn any switching circuit, values of input voltage would be tron) tubes (or in the UK thermionic valves or just
chosen such that the output is either completely o,[33] or valves) were the main active components in electronic
completely on. The transistor is acting as a switch, and equipment.
this type of operation is common in digital circuits where
only on and o values are relevant.
4.4.1 Advantages
4.3.2
Transistor as an amplier
The key advantages that have allowed transistors to replace their vacuum tube predecessors in most applications are
V+
R1
Vin
Cin
RC
C
Vout
Cout
RE
R2
Small size and minimal weight, allowing the development of miniaturized electronic devices.
CE
28
CHAPTER 4. TRANSISTOR
4.4.2
Limitations
4.5. TYPES
29
30
CHAPTER 4. TRANSISTOR
Inverted-T eld-eect transistor (ITFET)
FinFET, source/drain region shapes ns on the
silicon surface.
FREDFET, fast-reverse epitaxial diode eldeect transistor
Thin-lm transistor, in LCDs.
Organic eld-eect transistor (OFET), in
which the semiconductor is an organic compound
Ballistic transistor
transistor
31
Junctionless nanowire transistor (JNT), uses a sim- 4.6.3 Joint Electron Devices Engineering
ple nanowire of silicon surrounded by an electrically
Council (JEDEC)
isolated wedding ring that acts to gate the ow of
electrons through the wire.
The JEDEC EIA370 transistor device numbers usually
start with 2N, indicating a three-terminal device (dual Vacuum-channel transistor: In 2012, NASA and the gate eld-eect transistors are four-terminal devices, so
National Nanofab Center in South Korea were re- begin with 3N), then a 2, 3 or 4-digit sequential numported to have built a prototype vacuum-channel ber with no signicance as to device properties (although
transistor in only 150 nanometers in size, can be early devices with low numbers tend to be germanium).
manufactured cheaply using standard silicon semi- For example 2N3055 is a silicon npn power transistor,
conductor processing, can operate at high speeds 2N1301 is a pnp germanium switching transistor. A
even in hostile environments, and could consume letter sux (such as A) is sometimes used to indicate a
newer variant, but rarely gain groupings.
just as much power as a standard transistor.[44]
Organic electrochemical transistor
4.6.4 Proprietary
4.6.1
European Electronic Component With so many independent naming schemes, and the abManufacturers Association (EECA) breviation of part numbers when printed on the devices,
32
CHAPTER 4. TRANSISTOR
4.7 Construction
4.7.1
Semiconductor material
is used in high-frequency applications. A relatively recent FET development, the high-electron-mobility transistor (HEMT), has a heterostructure (junction between
dierent semiconductor materials) of aluminium gallium arsenide (AlGaAs)-gallium arsenide (GaAs) which
has twice the electron mobility of a GaAs-metal barrier
junction. Because of their high speed and low noise,
HEMTs are used in satellite receivers working at frequencies around 12 GHz. HEMTs based on gallium nitride
and aluminium gallium nitride (AlGaN/GaN HEMTs)
provide a still higher electron mobility and are being developed for various applications.
Max. junction temperature values represent a cross
section taken from various manufacturers data sheets.
This temperature should not be exceeded or the transistor
may be damaged.
AlSi junction refers to the high-speed (aluminum
silicon) metalsemiconductor barrier diode, commonly
known as a Schottky diode. This is included in the table because some silicon power IGFETs have a parasitic
reverse Schottky diode formed between the source and
drain as part of the fabrication process. This diode can
be a nuisance, but sometimes it is used in the circuit.
4.7.2 Packaging
See also: Semiconductor package and Chip carrier
Discrete transistors are individually packaged transis-
The density of mobile carriers in the channel of a MOSFET is a function of the electric eld forming the channel and of various other phenomena such as the impurity
level in the channel. Some impurities, called dopants, are
introduced deliberately in making a MOSFET, to control
the MOSFET electrical behavior.
The electron mobility and hole mobility columns show the
average speed that electrons and holes diuse through the
semiconductor material with an electric eld of 1 volt per
meter applied across the material. In general, the higher
the electron mobility the faster the transistor can operate. Assorted discrete transistors
The table indicates that Ge is a better material than Si in
this respect. However, Ge has four major shortcomings tors. Transistors come in many dierent semiconductor
compared to silicon and gallium arsenide:
packages (see image). The two main categories are
through-hole (or leaded), and surface-mount, also known
as surface-mount device (SMD). The ball grid array
Its maximum temperature is limited;
(BGA) is the latest surface-mount package (currently only
it has relatively high leakage current;
for large integrated circuits). It has solder balls on the
underside in place of leads. Because they are smaller and
it cannot withstand high voltages;
have shorter interconnections, SMDs have better high it is less suitable for fabricating integrated circuits. frequency characteristics but lower power rating.
Because the electron mobility is higher than the hole mobility for all semiconductor materials, a given bipolar n
pn transistor tends to be swifter than an equivalent p
np transistor. GaAs has the highest electron mobility of
the three semiconductors. It is for this reason that GaAs
4.10. REFERENCES
33
closure. At the other extreme, some surface-mount microwave transistors are as small as grains of sand.
Often a given transistor type is available in several packages. Transistor packages are mainly standardized, but
the assignment of a transistors functions to the terminals
is not: other transistor types can assign other functions
to the packages terminals. Even for the same transistor type the terminal assignment can vary (normally indicated by a sux letter to the part number, q.e. BC212L
and BC212K).
4.10 References
[1] "Milestones:Invention of the First Transistor at Bell Telephone Laboratories, Inc., 1947. IEEE Global History
Network. IEEE. Retrieved 7 December 2014.
[2] The Nobel Prize in Physics 1956. Nobelprize.org. Nobel
Media AB. Retrieved 7 December 2014.
[3] Vardalas, John, Twists and Turns in the Development of
the Transistor IEEE-USA Todays Engineer, May 2003.
[4] Lilienfeld, Julius Edgar, Method and apparatus for controlling electric current U.S. Patent 1,745,175 January
28, 1930 (led in Canada 1925-10-22, in US 1926-1008).
[5] Method And Apparatus For Controlling Electric Currents. United States Patent and Trademark Oce.
34
CHAPTER 4. TRANSISTOR
[26] W. Heywang, K. H. Zaininger, Silicon: The Semiconductor Material, Silicon: evolution and future of a
technology (Editors: P. Siert, E. F. Krimmel), p.36,
Springer, 2004 ISBN 3-540-40546-1.
[27] Robert W. Price (2004). Roadmap to Entrepreneurial Success. AMACOM Div American Mgmt Assn. p. 42. ISBN
978-0-8144-7190-6.
[28] "Milestones:Invention of the First Transistor at Bell Telephone Laboratories, Inc., 1947. IEEE Global History
Network. IEEE. Retrieved August 3, 2011.
[29] FETs/MOSFETs: Smaller apps push up surface-mount
supply
[30] "ATI and Nvidia face o. October 7, 2009. Retrieved on
February 2, 2011.
[12] David Bodanis (2005). Electric Universe. Crown Publishers, New York. ISBN 0-7394-5670-9.
[21] Philco TechRep Division Bulletin, MayJune 1955, Volume 5 Number 3, page 28
[23] IEEE Spectrum, The Lost History of the Transistor, Author: Michael Riordan, May 2004, pp 48-49
|
url=http://spectrum.ieee.org/biomedical/devices/
the-lost-history-of-the-transistor
[24] J. Chelikowski, Introduction: Silicon in all its Forms,
Silicon: evolution and future of a technology (Editors: P.
Siert, E. F. Krimmel), p.1, Springer, 2004 ISBN 3-54040546-1.
[25] Grant McFarland, Microprocessor design: a practical
guide from design planning to manufacturing, p.10,
McGraw-Hill Professional, 2006 ISBN 0-07-145951-0.
35
[50] CV Device Cross-reference by Andy Lake. Qsl.net. Retrieved June 30, 2012.
[51] A.S. Sedra and K.C. Smith (2004). Microelectronic circuits (Fifth ed.). New York: Oxford University Press. pp.
397 and Figure 5.17. ISBN 0-19-514251-9.
[52] Jhonathan P. Rojas, Galo A. Torres Sevilla, and Muhammad M. Hussain. Can We Build a Truly High Performance Computer Which is Flexible and Transparent?".
[53] Kan Zhang, Jung-Hun Seo1, Weidong Zhou and Zhenqiang Ma. Fast exible electronics using transferrable
silicon nanomembranes. 2012.
[54] Lisa Zyga. Carbon nanotube transistors could lead to inexpensive, exible electronics. 2011.
Databook
(Historical
Chapter 5
Capacitor
This article is about the electronic component. For the
physical phenomenon, see capacitance. For an overview
of various kinds of capacitors, see types of capacitor.
Capacitive redirects here. For the term used when referring to touchscreens, see capacitive sensing.
A capacitor (originally known as a condenser) is a
37
electric eld develops across the dielectric, causing positive charge +Q to collect on one plate and negative charge
Q to collect on the other plate. If a battery has been
attached to a capacitor for a sucient amount of time,
no current can ow through the capacitor. However, if
a time-varying voltage is applied across the leads of the
capacitor, a displacement current can ow.
An ideal capacitor is characterized by a single constant
value for its capacitance. Capacitance is expressed as the
ratio of the electric charge Q on each conductor to the
potential dierence V between them. The SI unit of capacitance is the farad (F), which is equal to one coulomb
per volt (1 C/V). Typical capacitance values range from
about 1 pF (1012 F) to about 1 mF (103 F).
The capacitance is greater when there is a narrower separation between conductors and when the conductors have
a larger surface area. In practice, the dielectric between
the plates passes a small amount of leakage current and
also has an electric eld strength limit, known as the
breakdown voltage. The conductors and leads introduce
an undesired inductance and resistance.
Capacitors are widely used in electronic circuits for
blocking direct current while allowing alternating current
to pass. In analog lter networks, they smooth the output Battery of four Leyden jars in Museum Boerhaave, Leiden, the
of power supplies. In resonant circuits they tune radios Netherlands
to particular frequencies. In electric power transmission
systems, they stabilize voltage and power ow.[1]
5.1 History
In October 1745, Ewald Georg von Kleist of Pomerania,
Germany, found that charge could be stored by connecting a high-voltage electrostatic generator by a wire to a
volume of water in a hand-held glass jar.[2] Von Kleists
hand and the water acted as conductors, and the jar as a
dielectric (although details of the mechanism were incorrectly identied at the time). Von Kleist found that touching the wire resulted in a powerful spark, much more
painful than that obtained from an electrostatic machine.
The following year, the Dutch physicist Pieter van Musschenbroek invented a similar capacitor, which was named
the Leyden jar, after the University of Leiden where he
worked.[3] He also was impressed by the power of the
shock he received, writing, I would not take a second
shock for the kingdom of France.[4]
38
CHAPTER 5. CAPACITOR
Charge
+Q
Electric
field E
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-+
-Q
dielectric
Plate
area A
Plate separation d
Charge separation in a parallel-plate capacitor causes an internal
electric eld. A dielectric (orange) reduces the eld and increases
the capacitance.
C=
Q
V
C=
dQ
dV
In the hydraulic analogy, a capacitor is analogous to a rubber membrane sealed inside a pipe. This animation illustrates
a membrane being repeatedly stretched and un-stretched by the
ow of water, which is analogous to a capacitor being repeatedly
charged and discharged by the ow of charge.
5.2.1
Overview
39
dQ(t)
dV (t)
=C
dt
dt
The dual of the capacitor is the inductor, which stores energy in a magnetic eld rather than an electric eld. Its
current-voltage relation is obtained by exchanging current
A charged-up capacitor is storing potential energy, and voltage in the capacitor equations and replacing C
with the inductance L.
analogously to a stretched membrane.
5.2.3
I(t) =
5.2.5 DC circuits
W =
V (q)dq =
0
q
1 Q2
1
1
dq =
= CV 2 = V Q
C
2 C
2
2
Here Q is the charge stored in the capacitor, V is the voltage across the capacitor, and C is the capacitance.
V0
VC
1 t
V0 = vresistor (t) + vcapacitor (t) = i(t)R +
i( )d
C t0
5.2.4
Currentvoltage relation
The current I(t) through any component in an electric circuit is dened as the rate of ow of a charge Q(t) passing
through it, but actual chargeselectronscannot pass
through the dielectric layer of a capacitor. Rather, one
electron accumulates on the negative plate for each one
that leaves the positive plate, resulting in an electron depletion and consequent positive charge on one electrode
that is equal and opposite to the accumulated negative
charge on the other. Thus the charge on the electrodes
is equal to the integral of the current as well as proportional to the voltage, as discussed above. As with any
antiderivative, a constant of integration is added to represent the initial voltage V(t 0 ). This is the integral form of
the capacitor equation:[14]
RC
I(t) =
V0 t
e 0
R(
V (t) = V0 1 e 0
t
40
CHAPTER 5. CAPACITOR
5.2.6
AC circuits
XC =
V0
I0
V0
CV0
1
C
X=
In this situation, the current is out of phase with the voltage by +/2 radians or +90 degrees (i.e., the current will
lead the voltage by 90).
Z(s) =
1
sC
I=C
dV
= CV0 sin(t)
dt
Parallel-plate model
Conductive plates
d
Dielectric
Dielectric is placed between two conducting plates, each of area
A and with a separation of d
41
E dz =
V =
0
d
Qd
dz =
=
C1 C2
Cn
Solving this for C = Q/V reveals that capacitance inFor capacitors in parallel Capacitors in a parallel concreases with area of the plates, and decreases as separaguration each have the same applied voltage. Their
tion between plates increases.
capacitances add up. Charge is apportioned among
them by size. Using the schematic diagram to visualize parallel plates, it is apparent that each capacitor
A
C=
contributes to the total surface area.
d
The capacitance is therefore greatest in devices made
from materials with a high permittivity, large plate area,
and small distance between plates.
Ceq = C1 + C2 + + Cn
A parallel plate capacitor can only store a nite amount
of energy before dielectric breakdown occurs. The ca- For capacitors in series
pacitors dielectric material has a dielectric strength U
which sets the capacitors breakdown voltage at V = V
= U d. The maximum energy that the capacitor can store
is therefore
1
n
2
1
1 A
1
E = CV 2 =
(Ud d)2 = AdUd2
2
2 d
2
We see that the maximum energy is a function of di- Several capacitors in series
electric volume, permittivity, and dielectric strength per
distance. So increasing the plate area while decreasing
Connected in series, the schematic diagram rethe separation between the plates while maintaining the
veals that the separation distance, not the plate
same volume has no change on the amount of energy the
area, adds up. The capacitors each store instancapacitor can store. Care must be taken when increastaneous charge build-up equal to that of every
ing the plate separation so that the above assumption of
other capacitor in the series. The total voltage
the distance between plates being much smaller than the
dierence from end to end is apportioned to
area of the plates is still valid for these equations to be
each capacitor according to the inverse of its
accurate. In addition, these equations assume that the
capacitance. The entire series acts as a capacelectric eld is entirely concentrated in the dielectric beitor smaller than any of its components.
tween the plates. In reality there are fringing elds outside the dielectric, for example between the sides of the
capacitor plates, which will increase the eective capacitance of the capacitor. This could be seen as a form of
1
1
1
1
parasitic capacitance. For some simple capacitor geome=
+
+ +
Ceq
C1
C2
Cn
tries this additional capacitance term can be calculated
[17]
analytically. It becomes negligibly small when the raCapacitors are combined in series to achieve
tio of plate area to separation is large.
a higher working voltage, for example for
smoothing a high voltage power supply. The
voltage ratings, which are based on plate sep5.2.9 Networks
aration, add up, if capacitance and leakage
See also: Series and parallel circuits
currents for each capacitor are identical. In
such an application, on occasion, series strings
42
CHAPTER 5. CAPACITOR
are connected in parallel, forming a matrix.
The goal is to maximize the energy storage of
the network without overloading any capacitor. For high-energy storage with capacitors in
series, some safety considerations must be applied to ensure one capacitor failing and leaking current will not apply too much voltage to
the other series capacitors.
Series connection is also sometimes used
to adapt polarized electrolytic capacitors for
bipolar AC use. See electrolytic capacitor#Designing for reverse bias.
(
)
1
(volts)Aeq = A 1
n+1
(
)
A
1
(volts)B1..n =
1
n
n+1
AB =0
Note: This is only correct if all capacitance
values are equal.
The power transferred in this arrangement is:
P =
1
1
Vbd = Eds d
The maximum energy that can be stored safely in a capacitor is limited by the breakdown voltage. Due to the scaling of capacitance and breakdown voltage with dielectric
thickness, all capacitors made with a particular dielectric
have approximately equal maximum energy density, to
the extent that the dielectric dominates their volume.[19]
For air dielectric capacitors the breakdown eld strength
is of the order 2 to 5 MV/m; for mica the breakdown is
100 to 300 MV/m; for oil, 15 to 25 MV/m; it can be much
less when other materials are used for the dielectric.[20]
The dielectric is used in very thin layers and so absolute breakdown voltage of capacitors is limited. Typical
ratings for capacitors used for general electronics applications range from a few volts to 1 kV. As the voltage
increases, the dielectric must be thicker, making highvoltage capacitors larger per capacitance than those rated
for lower voltages. The breakdown voltage is critically
aected by factors such as the geometry of the capacitor conductive parts; sharp edges or points increase the
electric eld strength at that point and can lead to a local
breakdown. Once this starts to happen, the breakdown
quickly tracks through the dielectric until it reaches the
opposite plate, leaving carbon behind and causing a short
(or relatively low resistance) circuit. The results can be
explosive as the short in the capacitor draws current from
the surrounding circuitry and dissipates the energy.[21]
The usual breakdown route is that the eld strength becomes large enough to pull electrons in the dielectric from
their atoms thus causing conduction. Other scenarios are
possible, such as impurities in the dielectric, and, if the
dielectric is of a crystalline nature, imperfections in the
crystal structure can result in an avalanche breakdown as
seen in semi-conductor devices. Breakdown voltage is
also aected by pressure, humidity and temperature.[22]
43
Q=
XC
1
=
,
RC
CRC
RC = Z + RESR =
1
+ RESR
jC
Film capacitors have very low ESR ratings but exIf the conductors are separated by a material with a small
ceeding rated ripple current may cause degradation
conductivity rather than a perfect dielectric, then a small
failures.
leakage current ows directly between them. The capacitor therefore has a nite parallel resistance,[12] and slowly
discharges over time (time may vary greatly depending on 5.3.5 Capacitance instability
the capacitor material and quality).
The capacitance of certain capacitors decreases as the
component ages. In ceramic capacitors, this is caused
by degradation of the dielectric. The type of dielectric,
5.3.3 Q factor
ambient operating and storage temperatures are the most
signicant aging factors, while the operating voltage has
The quality factor (or Q) of a capacitor is the ratio of a smaller eect. The aging process may be reversed by
its reactance to its resistance at a given frequency, and is heating the component above the Curie point. Aging is
a measure of its eciency. The higher the Q factor of fastest near the beginning of life of the component, and
the capacitor, the closer it approaches the behavior of an the device stabilizes over time.[23] Electrolytic capacitors
ideal, lossless, capacitor.
age as the electrolyte evaporates. In contrast with ceramic
The Q factor of a capacitor can be found through the fol- capacitors, this occurs towards the end of life of the component.
lowing formula:
44
Temperature dependence of capacitance is usually expressed in parts per million (ppm) per C. It can usually
be taken as a broadly linear function but can be noticeably
non-linear at the temperature extremes. The temperature
coecient can be either positive or negative, sometimes
even amongst dierent samples of the same type. In other
words, the spread in the range of temperature coecients
can encompass zero. See the data sheet in the leakage
current section above for an example.
Capacitors, especially ceramic capacitors, and older designs such as paper capacitors, can absorb sound waves
resulting in a microphonic eect. Vibration moves
the plates, causing the capacitance to vary, in turn inducing AC current. Some dielectrics also generate
piezoelectricity. The resulting interference is especially
problematic in audio applications, potentially causing
feedback or unintended recording. In the reverse microphonic eect, the varying electric eld between the capacitor plates exerts a physical force, moving them as a
speaker. This can generate audible sound, but drains energy and stresses the dielectric and the electrolyte, if any.
CHAPTER 5. CAPACITOR
5.3.8 Leakage
Leakage is equivalent to a resistor in parallel with the capacitor. Constant exposure to heat can cause dielectric
breakdown and excessive leakage, a problem often seen
in older vacuum tube circuits, particularly where oiled
paper and foil capacitors were used. In many vacuum
tube circuits, interstage coupling capacitors are used to
conduct a varying signal from the plate of one tube to
the grid circuit of the next stage. A leaky capacitor can
cause the grid circuit voltage to be raised from its normal bias setting, causing excessive current or signal distortion in the downstream tube. In power ampliers this
can cause the plates to glow red, or current limiting resistors to overheat, even fail. Similar considerations apply to
5.3.6 Current and voltage reversal
component fabricated solid-state (transistor) ampliers,
Current reversal occurs when the current changes direc- but owing to lower heat production and the use of modtion. Voltage reversal is the change of polarity in a cir- ern polyester dielectric barriers this once-common probcuit. Reversal is generally described as the percentage lem has become relatively rare.
of the maximum rated voltage that reverses polarity. In
DC circuits, this will usually be less than 100% (often in
the range of 0 to 90%), whereas AC circuits experience 5.3.9 Electrolytic failure from disuse
100% reversal.
Aluminum electrolytic capacitors are conditioned when
In DC circuits and pulsed circuits, current and voltage remanufactured by applying a voltage sucient to initiate
versal are aected by the damping of the system. Voltage
the proper internal chemical state. This state is mainreversal is encountered in RLC circuits that are undertained by regular use of the equipment. In former times,
damped. The current and voltage reverse direction, formroughly 30 years ago, if a system using electrolytic capacing a harmonic oscillator between the inductance and caitors is unused for a long period of time it can lose its conpacitance. The current and voltage will tend to oscillate
ditioning. Sometimes they fail with a short circuit when
and may reverse direction several times, with each peak
next operated. For further information see Aluminum
being lower than the previous, until the system reaches
electrolytic capacitor#Capacitor behavior after storage or
an equilibrium. This is often referred to as ringing. In
disuse
comparison, critically damped or over-damped systems
usually do not experience a voltage reversal. Reversal is
also encountered in AC circuits, where the peak current
will be equal in each direction.
5.4 Capacitor types
For maximum life, capacitors usually need to be able to
handle the maximum amount of reversal that a system
will experience. An AC circuit will experience 100%
voltage reversal, while under-damped DC circuits will experience less than 100%. Reversal creates excess electric elds in the dielectric, causes excess heating of both
the dielectric and the conductors, and can dramatically
shorten the life expectancy of the capacitor. Reversal ratings will often aect the design considerations for the capacitor, from the choice of dielectric materials and voltage ratings to the types of internal connections used.[24]
45
(parasitic) capacitance in any circuit is the limiting factor) amounts of energy, respectively, ceramic capacitors are
to about 5 kF supercapacitors.
often used in resonators, and parasitic capacitance ocAbove approximately 1 microfarad electrolytic capacitors curs in circuits wherever the simple conductor-insulatorare usually used because of their small size and low cost conductor structure is formed unintentionally by the concompared with other types, unless their relatively poor guration of the circuit layout.
stability, life and polarised nature make them unsuitable. Electrolytic capacitors use an aluminum or tantalum plate
Very high capacity supercapacitors use a porous carbon- with an oxide dielectric layer. The second electrode is a
based electrode material.
liquid electrolyte, connected to the circuit by another foil
plate. Electrolytic capacitors oer very high capacitance
but suer from poor tolerances, high instability, gradual
5.4.1 Dielectric materials
loss of capacitance especially when subjected to heat, and
high leakage current. Poor quality capacitors may leak
electrolyte, which is harmful to printed circuit boards.
The conductivity of the electrolyte drops at low temperatures, which increases equivalent series resistance. While
widely used for power-supply conditioning, poor highfrequency characteristics make them unsuitable for many
applications. Electrolytic capacitors will self-degrade if
unused for a period (around a year), and when full power
is applied may short circuit, permanently damaging the
Capacitor materials. From left: multilayer ceramic, ceramic disc,
capacitor and usually blowing a fuse or causing failure of
multilayer polyester lm, tubular ceramic, polystyrene, metalized
rectier diodes (for instance, in older equipment, arcing
polyester lm, aluminum electrolytic. Major scale divisions are
in rectier tubes). They can be restored before use (and
in centimetres.
damage) by gradually applying the operating voltage, ofMost types of capacitor include a dielectric spacer, which ten done on antique vacuum tube equipment over a period
increases their capacitance. These dielectrics are most of 30 minutes by using a variable transformer to supply
often insulators. However, low capacitance devices are AC power. Unfortunately, the use of this technique may
available with a vacuum between their plates, which al- be less satisfactory for some solid state equipment, which
lows extremely high voltage operation and low losses. may be damaged by operation below its normal power
Variable capacitors with their plates open to the atmo- range, requiring that the power supply rst be isolated
sphere were commonly used in radio tuning circuits. from the consuming circuits. Such remedies may not be
Later designs use polymer foil dielectric between the applicable to modern high-frequency power supplies as
moving and stationary plates, with no signicant air space these produce full output voltage even with reduced input.
between them.
In order to maximise the charge that a capacitor can hold,
the dielectric material needs to have as high a permittivity
as possible, while also having as high a breakdown voltage
as possible.
Tantalum capacitors oer better frequency and temperature characteristics than aluminum, but higher dielectric
absorption and leakage.[25]
46
CHAPTER 5. CAPACITOR
5.4.2
Structure
parallel as manufactured.
Small, cheap discoidal ceramic capacitors have existed
since the 1930s, and remain in widespread use. Since the
1980s, surface mount packages for capacitors have been
Capacitor packages: SMD ceramic at top left; SMD tantalum at widely used. These packages are extremely small and lack
bottom left; through-hole tantalum at top right; through-hole elec- connecting leads, allowing them to be soldered directly
onto the surface of printed circuit boards. Surface mount
trolytic at bottom right. Major scale divisions are cm.
components avoid undesirable high-frequency eects due
The arrangement of plates and dielectric has many vari- to the leads and simplify automated assembly, although
ations depending on the desired ratings of the capaci- manual handling is made dicult due to their small size.
tor. For small values of capacitance (microfarads and Mechanically controlled variable capacitors allow the
less), ceramic disks use metallic coatings, with wire leads plate spacing to be adjusted, for example by rotating
bonded to the coating. Larger values can be made by mul- or sliding a set of movable plates into alignment with
tiple stacks of plates and disks. Larger value capacitors a set of stationary plates. Low cost variable capacusually use a metal foil or metal lm layer deposited on itors squeeze together alternating layers of aluminum
the surface of a dielectric lm to make the plates, and a and plastic with a screw. Electrical control of capacidielectric lm of impregnated paper or plastic these are tance is achievable with varactors (or varicaps), which are
rolled up to save space. To reduce the series resistance reverse-biased semiconductor diodes whose depletion reand inductance for long plates, the plates and dielectric gion width varies with applied voltage. They are used in
are staggered so that connection is made at the common phase-locked loops, amongst other applications.
edge of the rolled-up plates, not at the ends of the foil or
metalized lm strips that comprise the plates.
The assembly is encased to prevent moisture entering the
dielectric early radio equipment used a cardboard tube
sealed with wax. Modern paper or lm dielectric capacitors are dipped in a hard thermoplastic. Large capacitors
for high-voltage use may have the roll form compressed
to t into a rectangular metal case, with bolted terminals
and bushings for connections. The dielectric in larger capacitors is often impregnated with a liquid to improve its
properties.
Capacitors may have their connecting leads arranged
in many congurations, for example axially or radially.
Axial means that the leads are on a common axis, typically the axis of the capacitors cylindrical body the
leads extend from opposite ends. Radial leads might more
accurately be referred to as tandem; they are rarely actually aligned along radii of the bodys circle, so the term
is inexact, although universal. The leads (until bent) are
usually in planes parallel to that of the at body of the capacitor, and extend in the same direction; they are often
5.6. APPLICATIONS
5.5.1
Example
47
amplier to use on demand. Also for a ash tube a capacitor is used to hold the high voltage.
5.6.1
Energy storage
Capacitors are connected in parallel with the power circuits of most electronic devices and larger systems (such
as factories) to shunt away and conceal current uctuations from the primary power source to provide a clean
power supply for signal or control circuits. Audio equipment, for example, uses several capacitors in this way, to
shunt away power line hum before it gets into the signal
circuitry. The capacitors act as a local reserve for the DC
Conventional capacitors provide less than 360 joules power source, and bypass AC currents from the power
per kilogram of energy density, whereas a conventional supply. This is used in car audio applications, when a
alkaline battery has a density of 590 kJ/kg.
stiening capacitor compensates for the inductance and
In car audio systems, large capacitors store energy for the resistance of the leads to the lead-acid car battery.
A capacitor can store electric energy when disconnected
from its charging circuit, so it can be used like a temporary battery, or like other types of rechargeable energy
storage system.[27] Capacitors are commonly used in electronic devices to maintain power supply while batteries
are being changed. (This prevents loss of information in
volatile memory.)
48
CHAPTER 5. CAPACITOR
Decoupling
Main article: decoupling capacitor
A decoupling capacitor is a capacitor used to protect one
part of a circuit from the eect of another, for instance to
suppress noise or transients. Noise caused by other circuit elements is shunted through the capacitor, reducing
the eect they have on the rest of the circuit. It is most
commonly used between the power supply and ground.
An alternative name is bypass capacitor as it is used to
bypass the power supply or other high impedance component of a circuit.
A high-voltage capacitor bank used for power factor correction
on a power transmission system
Decoupling capacitors need not always be discrete components. Capacitors used in these applications may be
built in to a printed circuit board, between the various layers. These are often referred to as embedded
capacitors.[28] The layers in the board contributing to the
capacitive properties also function as power and ground
planes, and have a dielectric in between them, enabling
them to operate as a parallel plate capacitor.
5.6.4
Signal coupling
Main article: capacitive coupling
Because capacitors pass AC but block DC signals (when
charged up to the applied dc voltage), they are often used
to separate the AC and DC components of a signal. This
method is known as AC coupling or capacitive coupling.
Here, a large value of capacitance, whose value need not
be accurately controlled, but whose reactance is small at
the signal frequency, is employed.
5.6. APPLICATIONS
monly found in contact breaker ignition systems, for instance. Similarly, in smaller scale circuits, the spark may
not be enough to damage the switch but will still radiate
undesirable radio frequency interference (RFI), which a
lter capacitor absorbs. Snubber capacitors are usually
employed with a low-value resistor in series, to dissipate
energy and minimize RFI. Such resistor-capacitor combinations are available in a single package.
49
of integrators or more complex lters and in negative
feedback loop stabilization. Signal processing circuits
also use capacitors to integrate a current signal.
Tuned circuits
f=
2
LC
5.6.5 Motor starters
Main article: motor capacitor
In single phase squirrel cage motors, the primary winding within the motor housing is not capable of starting a
rotational motion on the rotor, but is capable of sustaining one. To start the motor, a secondary start winding has a series non-polarized starting capacitor to introduce a lead in the sinusoidal current. When the secondary (start) winding is placed at an angle with respect
to the primary (run) winding, a rotating electric eld is
created. The force of the rotational eld is not constant,
but is sucient to start the rotor spinning. When the rotor comes close to operating speed, a centrifugal switch
(or current-sensitive relay in series with the main winding) disconnects the capacitor. The start capacitor is typically mounted to the side of the motor housing. These
are called capacitor-start motors, that have relatively high
starting torque. Typically they can have up-to four times
as much starting torque than a split-phase motor and are
used on applications such as compressors, pressure washers and any small device requiring high starting torques.
Capacitor-run induction motors have a permanently connected phase-shifting capacitor in series with a second
winding. The motor is much like a two-phase induction
motor.
Motor-starting capacitors are typically non-polarized
electrolytic types, while running capacitors are conventional paper or plastic lm dielectric types.
5.6.6
Signal processing
5.6.7 Sensing
Main article: capacitive sensing
Main article: Capacitive displacement sensor
Most capacitors are designed to maintain a xed physical structure. However, various factors can change the
structure of the capacitor, and the resulting change in capacitance can be used to sense those factors.
Changing the dielectric:
50
CHAPTER 5. CAPACITOR
plate. Some accelerometers use MEMS capacitors etched on a chip to measure the magnitude and direction of the acceleration vector.
They are used to detect changes in acceleration, in tilt sensors, or to detect free fall, as sensors triggering airbag deployment, and in many
other applications. Some ngerprint sensors
use capacitors. Additionally, a user can adjust
the pitch of a theremin musical instrument by
moving their hand since this changes the eective capacitance between the users hand and
the antenna.
5.6.8
even potentially fatal shocks or damage connected equipment. For example, even a seemingly innocuous device such as a disposable camera ash unit powered by
a 1.5 volt AA battery contains a capacitor which may be
charged to over 300 volts. This is easily capable of delivering a shock. Service procedures for electronic devices
usually include instructions to discharge large or highvoltage capacitors, for instance using a Brinkley stick.
Capacitors may also have built-in discharge resistors to
dissipate stored energy to a safe level within a few seconds after power is removed. High-voltage capacitors are
stored with the terminals shorted, as protection from potentially dangerous voltages due to dielectric absorption.
Some old, large oil-lled paper or plastic lm capacitors contain polychlorinated biphenyls (PCBs). It is
known that waste PCBs can leak into groundwater under landlls. Capacitors containing PCB were labelled
as containing Askarel and several other trade names.
PCB-lled paper capacitors are found in very old (pre1975) uorescent lamp ballasts, and other applications.
Oscillators
Capacitance meter
Capacitor plague
Circuit design
5.10. BIBLIOGRAPHY
Electric displacement eld
Electroluminescence
51
Gimmick capacitor
Electronic oscillator
5.9 References
[1] Bird, John (2010). Electrical and Electronic Principles and Technology. Routledge. pp. 6376. ISBN
9780080890562. Retrieved 2013-03-17.
[2] Williams, Henry Smith. A History of Science Volume
II, Part VI: The Leyden Jar Discovered. Retrieved 201303-17.
[22] Bird, John (2007). Electrical Circuit Theory and Technology. Routledge. p. 501. ISBN 9780750681391. Retrieved 2013-03-17.
[23] Ceramic Capacitor Aging Made Simple. Johanson Dielectrics. 2012-05-21. Retrieved 2013-03-17.
[5] Isaacson, Walter (2003). Benjamin Franklin: An American Life. Simon and Schuster. p. 136. ISBN
9780743260848. Retrieved 2013-03-17.
[24] The Eect of Reversal on Capacitor Life (PDF). Engineering Bulletin 96-004. Sorrento Electronics. November
2003. Retrieved 2013-03-17.
[6] Franklin, Benjamin (1749-04-29). Experiments & Observations on Electricity: Letter IV to Peter Collinson
(PDF). p. 28. Retrieved 2009-08-09.
5.10 Bibliography
Dorf, Richard C.; Svoboda, James A. (2001).
Introduction to Electric Circuits (5th ed.). New York:
John Wiley & Sons. ISBN 9780471386896.
Philosophical Transactions of the Royal Society
LXXII, Appendix 8, 1782 (Volta coins the word
condenser)
Ulaby, Fawwaz Tayssir (1999). Fundamentals of
Applied Electromagnetics. Upper Saddle River, New
Jersey: Prentice Hall. ISBN 9780130115546.
52
Zorpette, Glenn (2005). Super Charged: A
Tiny South Korean Company is Out to Make
Capacitors Powerful enough to Propel the Next
IEEE
Generation of Hybrid-Electric Cars.
Spectrum (North American ed.) 42 (1): 32.
doi:10.1109/MSPEC.2005.1377872.
Deshpande, R.P. (2014). Capacitors. McGraw-Hill.
ISBN 9780071848565.
CHAPTER 5. CAPACITOR
Chapter 6
Inductor
6.1 Overview
Inductance (L) results from the magnetic eld around a
current-carrying conductor; the electric current through
the conductor creates a magnetic ux. Mathematically speaking, inductance is determined by how much
magnetic ux through the circuit is created by a given
current i[1][2][3][4]
Axial lead inductors (100 H)
L=
(1)
L=
d
di
53
54
CHAPTER 6. INDUCTOR
Inductors with ferromagnetic cores have additional energy losses due to hysteresis and eddy currents in the core,
d
which increase with frequency. At high currents, iron
v=
dt
core inductors also show gradual departure from ideal behavior due to nonlinearity caused by magnetic saturation
[4]
From (1) above
of the core. An inductor may radiate electromagnetic
energy into surrounding space and circuits, and may abd
di
v = dt
(Li) = L dt
(2)
sorb electromagnetic emissions from other circuits, causing electromagnetic interference (EMI). Real-world inSo inductance is also a measure of the amount of ductor applications may consider these parasitic parameelectromotive force (voltage) generated for a given rate ters as important as the inductance.
of change of current. For example, an inductor with an
inductance of 1 henry produces an EMF of 1 volt when
the current through the inductor changes at the rate of 6.2 Applications
1 ampere per second. This is usually taken to be the
constitutive relation (dening equation) of the inductor.
The dual of the inductor is the capacitor, which stores
energy in an electric eld rather than a magnetic eld. Its
current-voltage relation is obtained by exchanging current
and voltage in the inductor equations and replacing L with
the capacitance C.
6.1.2
Lenzs law
6.1.3
Inductors are used extensively in analog circuits and signal processing. Applications range from the use of large
inductors in power supplies, which in conjunction with lter capacitors remove residual hums known as the mains
hum or other uctuations from the direct current output,
to the small inductance of the ferrite bead or torus installed around a cable to prevent radio frequency interference from being transmitted down the wire. Inductors
55
ence (EMI), and most of all because of their bulk which
prevents them from being integrated on semiconductor chips, the use of inductors is declining in modern
electronic devices, particularly compact portable devices.
Real inductors are increasingly being replaced by active
circuits such as the gyrator which can synthesize inductance using capacitors.
are used as the energy storage device in many switchedmode power supplies to produce DC current. The inductor supplies energy to the circuit to keep current owing
during the o switching periods.
An inductor connected to a capacitor forms a tuned circuit, which acts as a resonator for oscillating current.
Tuned circuits are widely used in radio frequency equipment such as radio transmitters and receivers, as narrow
bandpass lters to select a single frequency from a composite signal, and in electronic oscillators to generate sinusoidal signals.
Two (or more) inductors in proximity that have coupled
magnetic ux (mutual inductance) form a transformer,
which is a fundamental component of every electric
utility power grid. The eciency of a transformer may
decrease as the frequency increases due to eddy currents
in the core material and skin eect on the windings. The
size of the core can be decreased at higher frequencies.
For this reason, aircraft use 400 hertz alternating current
rather than the usual 50 or 60 hertz, allowing a great saving in weight from the use of smaller transformers.[5]
Inductors are also employed in electrical transmission
systems, where they are used to limit switching currents
and fault currents. In this eld, they are more commonly
referred to as reactors.
An inductor usually consists of a coil of conducting material, typically insulated copper wire, wrapped
around a core either of plastic or of a ferromagnetic (or
ferrimagnetic) material; the latter is called an iron core
inductor. The high permeability of the ferromagnetic
core increases the magnetic eld and connes it closely
to the inductor, thereby increasing the inductance. Low
frequency inductors are constructed like transformers,
with cores of electrical steel laminated to prevent eddy
currents. 'Soft' ferrites are widely used for cores above
audio frequencies, since they do not cause the large energy losses at high frequencies that ordinary iron alloys
do. Inductors come in many shapes. Most are constructed as enamel coated wire (magnet wire) wrapped
around a ferrite bobbin with wire exposed on the outside,
while some enclose the wire completely in ferrite and are
referred to as shielded. Some inductors have an adjustable core, which enables changing of the inductance.
Inductors used to block very high frequencies are sometimes made by stringing a ferrite bead on a wire.
56
CHAPTER 6. INDUCTOR
cuit board by laying out the trace in a spiral pattern. Some vibration of the windings can cause variations in the insuch planar inductors use a planar core.
ductance.
Small value inductors can also be built on integrated circuits using the same processes that are used to make Radio frequency inductor
transistors. Aluminium interconnect is typically used,
laid out in a spiral coil pattern. However, the small dimensions limit the inductance, and it is far more common
to use a circuit called a "gyrator" that uses a capacitor and
active components to behave similarly to an inductor.
57
tubing which has a larger surface area, and the surface is
silver-plated.
Basket-weave coils: To reduce proximity eect and
parasitic capacitance, multilayer RF coils are wound
in patterns in which successive turns are not parallel
but crisscrossed at an angle; these are often called
honeycomb or basket-weave coils. These are occasionally wound on a vertical insulating supports with
dowels or slots, with the wire weaving in and out
through the slots.
58
CHAPTER 6. INDUCTOR
Laminated core inductor
59
impedance increases with frequency. Its low electrical resistance allows both AC and DC to pass with little power
loss, but it can limit the amount of AC passing through it
due to its reactance.
achieved by forming the core in a closed magnetic circuit. The magnetic eld lines form closed loops within
the core without leaving the core material. The shape often used is a toroidal or doughnut-shaped ferrite core. Because of their symmetry, toroidal cores allow a minimum
of the magnetic ux to escape outside the core (called
leakage ux), so they radiate less electromagnetic interference than other shapes. Toroidal core coils are manufactured of various materials, primarily ferrite, powdered
iron and laminated cores.[13]
Choke
Main article: Choke (electronics)
A choke is designed specically for blocking higher(left) Inductor with a threaded ferrite slug (visible at top)
that can be turned to move it into or out of the coil. 4.2
cm high. (right) A variometer used in radio receivers in
the 1920s
Probably the most common type of variable inductor to-
frequency alternating current (AC) in an electrical circuit, while allowing lower frequency or DC current to
pass. It usually consists of a coil of insulated wire often
wound on a magnetic core, although some consist of a
donut-shaped bead of ferrite material strung on a wire.
Like other inductors, chokes resist changes to the current passing through them, and so alternating currents of
higher frequency, which reverse direction rapidly, are resisted more than currents of lower frequency; the chokes
60
can be slid or screwed in or out of the coil. Moving the
core farther into the coil increases the permeability, increasing the magnetic eld and the inductance. Many
inductors used in radio applications (usually less than
100 MHz) use adjustable cores in order to tune such inductors to their desired value, since manufacturing processes have certain tolerances (inaccuracy). Sometimes
such cores for frequencies above 100 MHz are made
from highly conductive non-magnetic material such as
aluminum. They decrease the inductance because the
magnetic eld must bypass them.
Air core inductors can use sliding contacts or multiple
taps to increase or decrease the number of turns included
in the circuit, to change the inductance. A type much used
in the past but mostly obsolete today has a spring contact
that can slide along the bare surface of the windings. The
disadvantage of this type is that the contact usually shortcircuits one or more turns. These turns act like a singleturn short-circuited transformer secondary winding; the
large currents induced in them cause power losses.
A type of continuously variable air core inductor is the
variometer. This consists of two coils with the same number of turns connected in series, one inside the other. The
inner coil is mounted on a shaft so its axis can be turned
with respect to the outer coil. When the two coils axes
are collinear, with the magnetic elds pointing in the same
direction, the elds add and the inductance is maximum.
When the inner coil is turned so its axis is at an angle
with the outer, the mutual inductance between them is
smaller so the total inductance is less. When the inner
coil is turned 180 so the coils are collinear with their
magnetic elds opposing, the two elds cancel each other
and the inductance is very small. This type has the advantage that it is continuously variable over a wide range. It
is used in antenna tuners and matching circuits to match
low frequency transmitters to their antennas.
CHAPTER 6. INDUCTOR
v(t) = L
di(t)
dt
6.5.1 Reactance
The ratio of the peak voltage to the peak current in an inductor energised from a sinusoidal source is called the
reactance and is denoted XL. The sux is to distinguish inductive reactance from capacitive reactance due
to capacitance.
XL = 2f L
Reactance is measured in the same units as resistance
(ohms) but is not actually a resistance. A resistance will
dissipate energy as heat when a current passes. This does
not happen with an inductor; rather, energy is stored in
the magnetic eld as the current builds and later returned
to the circuit as the current falls. Inductive reactance is
strongly frequency dependent. At low frequency the reactance falls, and for a steady current (zero frequency)
the inductor behaves as a short-circuit. At increasing frequency, on the other hand, the reactance increases and at
a suciently high frequency the inductor approaches an
open circuit.
6.6. Q FACTOR
6.5.2
61
1
1
1
1
=
+
+ +
Leq
L1
L2
Ln
When using the Laplace transform in circuit analysis, the The current through inductors in series stays the same,
impedance of an ideal inductor with no initial current is but the voltage across each inductor can be dierent. The
represented in the s domain by:
sum of the potential dierences (voltage) is equal to the
total voltage. To nd their total inductance:
Z(s) = Ls
where
L1
L2
where
L is the inductance, and
I0 is the initial current in the inductor.
1 2
LI
2
6.5.3
t1
P (t) dt =
E=
Inductor networks
t0
6.6
1
1
LI(t1 )2 LI(t0 )2
2
2
Q factor
Inductors in a parallel conguration each have the same An ideal inductor would have no resistance or energy
potential dierence (voltage). To nd their total equiva- losses. However, real inductors have winding resistance
lent inductance (L ):
from the metal wire forming the coils. Since the winding resistance appears as a resistance in series with the
inductor, it is often called the series resistance. The inductors series resistance converts electric current through
the coils into heat, thus causing a loss of inductive quality.
The quality factor (or Q) of an inductor is the ratio of its
inductive reactance to its resistance at a given frequency,
n
1
2
and is a measure of its eciency. The higher the Q factor of the inductor, the closer it approaches the behavior
Ln
62
CHAPTER 6. INDUCTOR
Induction coil
The Q factor of an inductor can be found through the following formula, where L is the inductance, R is the inductors eective series resistance, is the radian operating
frequency, and the product L is the inductive reactance:
RL circuit
L
Q=
R
Notice that Q increases linearly with frequency if L and
R are constant. Although they are constant at low frequencies, the parameters vary with frequency. For example, skin eect, proximity eect, and core losses increase
R with frequency; winding capacitance and variations in
permeability with frequency aect L.
Qualitatively, at low frequencies and within limits, increasing the number of turns N improves Q because L
varies as N 2 while R varies linearly with N. Similarly, increasing the radius r of an inductor improves Q because
L varies as r2 while R varies linearly with r. So high Q air
core inductors often have large diameters and many turns.
Both of those examples assume the diameter of the wire
stays the same, so both examples use proportionally more
wire (copper). If the total mass of wire is held constant,
then there would be no advantage to increasing the number of turns or the radius of the turns because the wire
would have to be proportionally thinner.
Using a high permeability ferromagnetic core can greatly
increase the inductance for the same amount of copper,
so the core can also increase the Q. Cores however also
introduce losses that increase with frequency. The core
material is chosen for best results for the frequency band.
At VHF or higher frequencies an air core is likely to be
used.
Inductors wound around a ferromagnetic core may
saturate at high currents, causing a dramatic decrease in
inductance (and Q). This phenomenon can be avoided by
using a (physically larger) air core inductor. A well designed air core inductor may have a Q of several hundred.
Induction cooking
Induction loop
RLC circuit
Magnetomotive force
Reactance (electronics) opposition to a change of
electric current or voltage
Saturable reactor a type of adjustable inductor
Solenoid
6.9 Notes
[1] Singh, Yaduvir (2011). Electro Magnetic Field Theory.
Pearson Education India. p. 65. ISBN 8131760618.
[2] Wadhwa, C. L. (2005). Electrical Power Systems. New
Age International. p. 18. ISBN 8122417221.
[3] Pelcovits, Robert A.; Josh Farkas (2007). Barrons AP
Physics C. Barrons Educatonal Series. p. 646. ISBN
0764137107.
[4] Purcell, Edward M.; David J. Morin (2013). Electricity
and Magnetism. Cambridge Univ. Press. p. 364. ISBN
1107014026.
[5] Aircraft electrical systems. Wonderquest.com. Retrieved 2010-09-24.
[6] An Unassuming Antenna - The Ferrite Loopstick. Radio Time Traveller. January 23, 2011. Retrieved March
5, 2014.
[7] Frost, Phil (December 23, 2013). Whats an appropriate
core material for a loopstick antenna?". Amateur Radio
beta. Stack Exchange, Inc. Retrieved March 5, 2014.
[8] Poisel, Richard (2011). Antenna Systems and Electronic
Warfare Applications. Artech House. p. 280. ISBN
1608074846.
[9] Yadava, R. L. (2011). Antenna and Wave Propagation.
PHI Learning Pvt. Ltd. p. 261. ISBN 8120342917.
[10] Vishay. Products - Inductors - IHLP inductor loss calculator tool landing page. Vishay. Retrieved 2010-09-24.
[11] View: Everyone Only Notes. IHLP inductor loss calcu-
63
[15] Kenneth L. Kaiser, Electromagnetic Compatibility Handbook, p. 30.64, CRC Press, 2004 ISBN 0849320879.
[16] Rosa, Edward B. (1908).
The Self and Mutual Inductances of Linear Conductors (PDF). Bulletin of the Bureau of Standards 4 (2): 301344.
doi:10.6028/bulletin.088
[17] Rosa 1908, equation (11a), subst. radius = d/2 and cgs
units
[18] Terman 1943, pp. 4849, convert to natural logarithms
and inches to mm.
[19] Terman (1943, p. 48) states for l < 100 d, include d/2l
within the parentheses.
[20] ARRL Handbook, 66th Ed.
League (1989).
6.10 References
Terman, Frederick (1943).
Handbook. McGraw-Hill
Radio Engineers
Wheeler, H. A. (October 1928). Simple Inductance Formulae for Radio Coils. Proc. I. R. E. 16
(10): 1398. doi:10.1109/JRPROC.1928.221309
Chapter 7
Diode
For data diodes, see Unidirectional network. For other unidirectional behavior is called rectication, and is used
uses, see Diodes (disambiguation).
to convert alternating current to direct current, includIn electronics, a diode is a two-terminal electronic ing extraction of modulation from radio signals in radio
receiversthese diodes are forms of rectiers.
However, diodes can have more complicated behavior
than this simple ono action, due to their nonlinear
current-voltage characteristics. Semiconductor diodes
begin conducting electricity only if a certain threshold
voltage or cut-in voltage is present in the forward direction (a state in which the diode is said to be forwardbiased). The voltage drop across a forward-biased diode
varies only a little with the current, and is a function of
temperature; this eect can be used as a temperature sensor or voltage reference.
component with asymmetric conductance; it has low (ideally zero) resistance to current in one direction, and high
(ideally innite) resistance in the other. A semiconductor diode, the most common type today, is a crystalline
piece of semiconductor material with a pn junction connected to two electrical terminals.[5] A vacuum tube diode
has two electrodes, a plate (anode) and a heated cathode. Semiconductor diodes were the rst semiconductor
electronic devices. The discovery of crystals' rectifying
abilities was made by German physicist Ferdinand Braun 7.2 History
in 1874. The rst semiconductor diodes, called cats
whisker diodes, developed around 1906, were made of
mineral crystals such as galena. Today, most diodes Thermionic (vacuum tube) diodes and solid state (semiare made of silicon, but other semiconductors such as conductor) diodes were developed separately, at approximately the same time, in the early 1900s, as radio receiver
selenium or germanium are sometimes used.[6]
detectors. Until the 1950s vacuum tube diodes were more
often used in radios because the early point-contact type
semiconductor diodes (cats-whisker detectors) were less
7.1 Main functions
stable, and because most receiving sets had vacuum tubes
for amplication that could easily have diodes included
The most common function of a diode is to allow an elec- in the tube (for example the 12SQ7 double diode triode),
tric current to pass in one direction (called the diodes and vacuum tube rectiers and gas-lled rectiers hanforward direction), while blocking current in the oppo- dled some high voltage/high current rectication tasks besite direction (the reverse direction). Thus, the diode can yond the capabilities of semiconductor diodes (such as
be viewed as an electronic version of a check valve. This selenium rectiers) available at the time.
64
7.2. HISTORY
65
Glass Envelope
Plate (anode)
Filament (cathode)
Thomas Edison independently rediscovered the principle on February 13, 1880. At the time, Edison was investigating why the laments of his carbon-lament light
bulbs nearly always burned out at the positive-connected
end. He had a special bulb made with a metal plate sealed
into the glass envelope. Using this device, he conrmed
that an invisible current owed from the glowing lament
through the vacuum to the metal plate, but only when the
plate was connected to the positive supply.
Edison devised a circuit where his modied light bulb effectively replaced the resistor in a DC voltmeter. Edison
was awarded a patent for this invention in 1884.[9] Since
there was no apparent practical use for such a device at
the time, the patent application was most likely simply
a precaution in case someone else did nd a use for the
so-called Edison eect.
7.2.1
66
7.2.2
CHAPTER 7. DIODE
Solid-state diodes
In 1874 German scientist Karl Ferdinand Braun discovered the unilateral conduction of crystals.[11][12] Braun
patented the crystal rectier in 1899.[13] Copper oxide
and selenium rectiers were developed for power applications in the 1930s.
Flyback diodes
7.2.3
Glass tube
Anode
Heated
cathode
Heater
Etymology
67
of a sealed evacuated glass envelope containing two symbols for some types of diodes, though the dierences
electrodes: a cathode heated by a lament, and a plate are minor.
(anode). Early examples were fairly similar in appearance to incandescent light bulbs.
Diode
In operation, a separate current through the lament
Light Emitting Diode (LED)
(heater), a high resistance wire made of nichrome, heats
the cathode red hot (8001000 C), causing it to release
Photodiode
electrons into the vacuum, a process called thermionic
Schottky diode
emission. The cathode is coated with oxides of alkaline
earth metals such as barium and strontium oxides, which
Transient Voltage Suppression (TVS)
have a low work function, to increase the number of electrons emitted. (Some valves use direct heating, in which
Tunnel diode
a tungsten lament acts as both heater and cathode.) The
Varicap
alternating voltage to be rectied is applied between the
cathode and the concentric plate electrode. When the
Zener diode
plate has a positive voltage with respect to the cathode,
it electrostatically attracts the electrons from the cathode,
Typical diode packages in same alignment as diode
so a current of electrons ows through the tube from cathsymbol. Thin bar depicts the cathode.
ode to plate. However when the polarity is reversed and
the plate has a negative voltage, no current ows, because
the cathode electrons are not attracted to it. The unheated 7.4.2 Point-contact diodes
plate does not emit any electrons itself. So electrons can
only ow through the tube in one direction, from cathode A point-contact diode works the same as the junction
diodes described below, but their construction is simpler.
to plate.
A block of n-type semiconductor is built, and a conductIn a mercury-arc valve, an arc forms between a refracing sharp-point contact made with some group-3 metal
tory conductive anode and a pool of liquid mercury actis placed in contact with the semiconductor. Some metal
ing as cathode. Such units were made with ratings up to
migrates into the semiconductor to make a small region of
hundreds of kilowatts, and were important in the develp-type semiconductor near the contact. The long-popular
opment of HVDC power transmission. Some types of
1N34 germanium version is still used in radio receivers as
smaller thermionic rectiers sometimes had mercury vaa detector and occasionally in specialized analog electronpor ll to reduce their forward voltage drop and to inics.
crease current rating over thermionic hard-vacuum devices.
Throughout the vacuum tube era, valve diodes were used
in analog signal applications and as rectiers in DC power
supplies in consumer electronics such as radios, televisions, and sound systems. They were replaced in power
supplies beginning in the 1940s by selenium rectiers and
then by semiconductor diodes by the 1960s. Today they
are still used in a few high power applications where their
ability to withstand transients and their robustness gives
them an advantage over semiconductor devices. The recent (2012) resurgence of interest among audiophiles and
recording studios in old valve audio gear such as guitar
ampliers and home audio systems has provided a market for the legacy consumer diode valves.
68
CHAPTER 7. DIODE
Schottky diode
69
At higher currents the forward voltage drop of the diode The Shockley ideal diode equation or the diode law is deincreases. A drop of 1 V to 1.5 V is typical at full rated rived with the assumption that the only processes giving
current for power diodes.
rise to the current in the diode are drift (due to electrical
eld), diusion, and thermal recombinationgeneration
(RG) (this equation is derived by setting n = 1 above). It
7.4.5 Shockley diode equation
also assumes that the RG current in the depletion region
is insignicant. This means that the Shockley ideal diode
The Shockley ideal diode equation or the diode law equation doesn't account for the processes involved in re(named after transistor co-inventor William Bradford verse breakdown and photon-assisted RG. Additionally,
Shockley) gives the IV characteristic of an ideal diode in it doesn't describe the leveling o of the IV curve at
either forward or reverse bias (or no bias). The following high forward bias due to internal resistance. Introducequation is called the Shockley ideal diode equation when ing the ideality factor, n, accounts for recombination and
n, the ideality factor, is set equal to 1 :
generation of carriers.
(
I = IS e
VD /(nVT )
)
1 ,
where
I is the diode current,
IS is the reverse bias saturation current (or
scale current),
I = IS eVD /(nVT )
The use of the diode equation in circuit problems is illustrated in the article on diode modeling.
70
7.4.7
CHAPTER 7. DIODE
Reverse-recovery eect
A
D
A
C
Typical datasheet drawing showing the dimensions of a DO-41
diode package
71
These have a region of operation showing
negative resistance caused by quantum tunneling,[20] allowing amplication of signals and
very simple bistable circuits. Due to the high
carrier concentration, tunnel diodes are very
fast, may be used at low (mK) temperatures,
high magnetic elds, and in high radiation
environments.[21] Because of these properties,
they are often used in spacecraft.
Gunn diodes
These are similar to tunnel diodes in that they
are made of materials such as GaAs or InP
that exhibit a region of negative dierential resistance. With appropriate biasing, dipole domains form and travel across the diode, allowing high frequency microwave oscillators to be
built.
Light-emitting diodes (LEDs)
In a diode formed from a direct band-gap
semiconductor, such as gallium arsenide, carriers that cross the junction emit photons when
they recombine with the majority carrier on
the other side. Depending on the material,
wavelengths (or colors)[22] from the infrared
to the near ultraviolet may be produced.[23]
The forward potential of these diodes depends on the wavelength of the emitted photons: 2.1 V corresponds to red, 4.0 V to violet. The rst LEDs were red and yellow,
and higher-frequency diodes have been developed over time. All LEDs produce incoherent, narrow-spectrum light; white LEDs are
actually combinations of three LEDs of a different color, or a blue LED with a yellow
scintillator coating. LEDs can also be used
as low-eciency photodiodes in signal applications. An LED may be paired with a photodiode or phototransistor in the same package,
to form an opto-isolator.
Laser diodes
When an LED-like structure is contained in a
resonant cavity formed by polishing the parallel
end faces, a laser can be formed. Laser diodes
are commonly used in optical storage devices
and for high speed optical communication.
Thermal diodes
This term is used both for conventional p
n diodes used to monitor temperature due
72
CHAPTER 7. DIODE
to their varying forward voltage with temperature, and for Peltier heat pumps for
thermoelectric heating and cooling. Peltier
heat pumps may be made from semiconductor, though they do not have any rectifying
junctions, they use the diering behaviour of
charge carriers in N and P type semiconductor
to move heat.
Photodiodes
All semiconductors are subject to optical
charge carrier generation.
This is typically an undesired eect, so most semiconductors are packaged in light blocking material. Photodiodes are intended to sense
light(photodetector), so they are packaged in
materials that allow light to pass, and are usually PIN (the kind of diode most sensitive to
light).[24] A photodiode can be used in solar
cells, in photometry, or in optical communications. Multiple photodiodes may be packaged
in a single device, either as a linear array or as
a two-dimensional array. These arrays should
not be confused with charge-coupled devices.
PIN diodes
A PIN diode has a central un-doped, or intrinsic, layer, forming a p-type/intrinsic/n-type
structure.[25] They are used as radio frequency
switches and attenuators. They are also used
as large-volume, ionizing-radiation detectors
and as photodetectors. PIN diodes are also
used in power electronics, as their central layer
can withstand high voltages. Furthermore, the
PIN structure can be found in many power
semiconductor devices, such as IGBTs, power
MOSFETs, and thyristors.
Schottky diodes
Schottky diodes are constructed from a metal
to semiconductor contact. They have a lower
forward voltage drop than pn junction diodes.
Their forward voltage drop at forward currents of about 1 mA is in the range 0.15 V
to 0.45 V, which makes them useful in voltage clamping applications and prevention of
transistor saturation. They can also be used as
low loss rectiers, although their reverse leakage current is in general higher than that of
other diodes. Schottky diodes are majority
carrier devices and so do not suer from minority carrier storage problems that slow down
many other diodesso they have a faster reverse recovery than pn junction diodes. They
also tend to have much lower junction capacitance than pn diodes, which provides for high
switching speeds and their use in high-speed
circuitry and RF devices such as switchedmode power supply, mixers, and detectors.
Super barrier diodes
Super barrier diodes are rectier diodes that incorporate the low forward voltage drop of the
Schottky diode with the surge-handling capability and low reverse leakage current of a normal pn junction diode.
Gold-doped diodes
As a dopant, gold (or platinum) acts as recombination centers, which helps a fast recombination of minority carriers. This allows the diode
to operate at signal frequencies, at the expense
of a higher forward voltage drop. Gold-doped
diodes are faster than other pn diodes (but not
as fast as Schottky diodes). They also have less
reverse-current leakage than Schottky diodes
(but not as good as other pn diodes).[26][27] A
typical example is the 1N914.
Snap-o or Step recovery diodes
The term step recovery relates to the form of
the reverse recovery characteristic of these devices. After a forward current has been passing
in an SRD and the current is interrupted or reversed, the reverse conduction will cease very
abruptly (as in a step waveform). SRDs can,
therefore, provide very fast voltage transitions
by the very sudden disappearance of the charge
carriers.
Stabistors or Forward Reference Diodes
The term stabistor refers to a special type of
diodes featuring extremely stable forward voltage characteristics. These devices are specially designed for low-voltage stabilization applications requiring a guaranteed voltage over a
wide current range and highly stable over temperature.
Transient voltage suppression diode (TVS)
These are avalanche diodes designed specically to protect other semiconductor devices
from high-voltage transients.[28] Their pn
junctions have a much larger cross-sectional
area than those of a normal diode, allowing
them to conduct large currents to ground without sustaining damage.
73
and
coding
7.6.1
The JIS semiconductor designation system has all semiconductor diode designations starting with 1S.
Zener diodes
7.6 Numbering
schemes
7.6.2 JIS
EIA/JEDEC
The European Pro Electron coding system for active components was introduced in 1966 and comprises two letters
followed by the part code. The rst letter represents the
semiconductor material used for the component (A = germanium and B = silicon) and the second letter represents
the general function of the part (for diodes: A = lowpower/signal, B = variable capacitance, X = multiplier, Y
= rectier and Z = voltage reference), for example:
AA-series germanium low-power/signal diodes
(e.g.: AA119)
BA-series silicon low-power/signal diodes (e.g.:
BAT18 silicon RF switching diode)
BY-series silicon rectier diodes (e.g.:
1250V, 1A rectier diode)
BY127
74
CHAPTER 7. DIODE
7.8 Applications
7.8.1
Radio demodulation
7.8.2
Power conversion
are used to convert alternating current (AC) electricity into direct current (DC). Automotive alternators are
a common example, where the diode, which recties
the AC into DC, provides better performance than the
commutator or earlier, dynamo. Similarly, diodes are
also used in CockcroftWalton voltage multipliers to convert AC into higher DC voltages.
7.8.3
Over-voltage protection
7.9. ABBREVIATIONS
7.8.6
Temperature measurements
75
7.8.9 Clamper
A diode can be used as a temperature measuring device, Main article: Clamper (electronics)
since the forward voltage drop across the diode depends A diode clamp circuit can take a periodic alternating curon temperature, as in a silicon bandgap temperature sensor. From the Shockley ideal diode equation given above,
it might appear that the voltage has a positive temperature
coecient (at a constant current), but usually the variation of the reverse saturation current term is more signicant than the variation in the thermal voltage term.
Most diodes therefore have a negative temperature coefcient, typically 2 mV/C for silicon diodes. The temperature coecient is approximately constant for temperatures above about 20 kelvins. Some graphs are given
for 1N400x series,[32] and CY7 cryogenic temperature
sensor.[33]
7.8.7
Current steering
This simple diode clamp will clamp the negative peaks of the incoming waveform to the common rail voltage
7.9 Abbreviations
Diodes are usually referred to as D for diode on PCBs.
Sometimes the abbreviation CR for crystal rectier is
used.[34]
7.11 References
7.8.8
Waveform Clipper
Diodes can be used to limit the positive or negative excursion of a signal to a prescribed voltage.
76
CHAPTER 7. DIODE
2010-05-25.
Retrieved
Jmargolin.com.
Retrieved
[28] Protecting Low Current Loads in Harsh Electrical Environments. Digikey.com (2009-05-27). Retrieved 201312-19.
[29] About JEDEC. Jedec.org. Retrieved 2008-09-22.
[30] Introduction dates of common transistors and diodes?".
EDAboard.com. 2010-06-10. Retrieved 2010-08-06.
[31] I.D.E.A. Transistor Museum Construction Projects Point
Contact Germanium Western Electric Vintage Historic
Semiconductors Photos Alloy Junction Oral History.
Semiconductormuseum.com. Retrieved 2008-09-22.
[32] 1N400x Diode Family Forward Voltage. Cliftonlaboratories.com. Retrieved 2013-12-19.
[34] John Ambrose Fleming (1919). The Principles of Electric Wave Telegraphy and Telephony. London: Longmans,
Green. p. 550.
Digikey.com (2009-05-27).
Datasheets
Discrete Databook (Historical 1978), National
Semiconductor (now Texas Instruments)
Discrete Databook (Historical 1982), SGS (now
STMicroelectronics)
Discrete Databook (Historical 1985), Fairchild
Chapter 8
Wire
For other uses, see Wire (disambiguation).
A wire is a single, usually cylindrical, exible strand or
Wires overhead
78
CHAPTER 8. WIRE
lennium BC in Egypt and in the Bronze and Iron Ages in fencing, and much is consumed in the construction of
Europe for torcs and bulae.
suspension bridges, and cages, etc. In the manufacture
Twisted square section wires are a very common ligree of stringed musical instruments and scientic instruments
wire is again largely used. Carbon and stainless spring
decoration in early Etruscan jewellery.
steel wire have signicant applications for engineered
In about the middle of the 2nd millennium BC a new cat- springs for critical automotive or industrial manufactured
egory of decorative tube was introduced which imitated a parts/components. Among its other sources of consumpline of granules. True beaded wire, produced by mechan- tion it is sucient to mention pin and hairpin making, the
ically distorting a round-section wire, appeared in the needle and sh-hook industries, nail, peg and rivet makEastern Mediterranean and Italy in the seventh century ing, and carding machinery; indeed there are few indusBC, perhaps disseminated by the Phoenicians. Beaded tries into which it does not enter.
wire continued to be used in jewellery into modern times,
although it largely fell out of favour in about the tenth cen- Not all metals and metallic alloys possess the physical
tury AD when two drawn round wires, twisted together properties necessary to make useful wire. The metals
to form what are termed 'ropes, provided a simpler-to- must in the rst place be ductile and strong in tension, the
make alternative. A forerunner to beaded wire may be quality on which the utility of wire principally depends.
the notched strips and wires which rst occur from around The metals suitable for wire, possessing almost equal ductility, are platinum, silver, iron, copper, aluminium and
2000 BC in Anatolia.
gold; and it is only from these and certain of their alloys
Wire was drawn in England from the medieval period. with other metals, principally brass and bronze, that wire
The wire was used to make wool cards and pins, manu- is prepared (For a detailed discussion on copper wire, see
factured goods whose import was prohibited by Edward main article: Copper wire and cable.).
IV in 1463.[4] The rst wire mill in Great Britain was
By careful treatment extremely thin wire can be proestablished at Tintern in about 1568 by the founders of
the Company of Mineral and Battery Works, who had a duced. Special purpose wire is however made from other
metals (e.g. tungsten wire for light bulb and vacuum tube
monopoly on this.[5] Apart from their second wire mill
at nearby Whitebrook,[6] there were no other wire mills laments, because of its high melting temperature). Copper wires are also plated with other metals, such as tin,
before the second half of the 17th century. Despite the
existence of mills, the drawing of wire down to ne sizes nickel, and silver to handle dierent temperatures, provide lubrication, provide easier stripping of rubber from
continued to be done manually.
copper.
Wire is usually drawn of cylindrical form; but it may be
made of any desired section by varying the outline of the
holes in the draw-plate through which it is passed in the
8.3 Production
process of manufacture. The draw-plate or die is a piece
of hard cast-iron or hard steel, or for ne work it may
be a diamond or a ruby. The object of utilising precious
stones is to enable the dies to be used for a considerable
period without losing their size, and so producing wire of
incorrect diameter. Diamond dies must be rebored when
they have lost their original diameter of hole, but metal
dies are brought down to size again by hammering up the
hole and then drifting it out to correct diameter with a
punch.
8.2 Uses
Wire has many uses. It forms the raw material of many
important manufacturers, such as the wire netting industry, engineered springs, wire-cloth making and wire rope
spinning, in which it occupies a place analogous to a
textile ber. Wire-cloth of all degrees of strength and
neness of mesh is used for sifting and screening machinery, for draining paper pulp, for window screens, and
for many other purposes. Vast quantities of aluminium,
copper, nickel and steel wire are employed for telephone
and data cables, and as conductors in electric power
transmission, and heating. It is in no less demand for
79
drawing or, if it is a nished product, to maximise ductil- which rotates on rollers below. The various strands comity and conductivity.
ing from the spools at various parts of the circumference
of the cage all lead to a disk at the end of the hollow
shaft. This disk has perforations through which each of
8.4 Finishing, jacketing, and insu- the strands pass, thence being immediately wrapped on
the cable, which slides through a bearing at this point.
lating
Toothed gears having certain denite ratios are used to
cause the winding drum for the cable and the cage for the
Electrical wires are usually covered with insulating ma- spools to rotate at suitable relative speeds which do not
terials, such as plastic, rubber-like polymers, or varnish. vary. The cages are multiplied for stranding with a large
Insulating and jacketing of wires and cables is nowadays number of tapes or strands, so that a machine may have
done by passing them through an extruder. Formerly, six bobbins on one cage and twelve on the other.
materials used for insulation included treated cloth or paper and various oil-based products. Since the mid-1960s,
plastic and polymers exhibiting properties similar to rub- 8.5 Forms of wire
ber have predominated.
Two or more wires may be wrapped concentrically, separated by insulation, to form coaxial cable. The wire or cable may be further protected with substances like paran,
some kind of preservative compound, bitumen, lead, aluminum sheathing, or steel taping. Stranding or covering
machines wind material onto wire which passes through
quickly. Some of the smallest machines for cotton covering have a large drum, which grips the wire and moves it
through toothed gears; the wire passes through the centre
of disks mounted above a long bed, and the disks carry
each a number of bobbins varying from six to twelve or
more in dierent machines. A supply of covering material is wound on each bobbin, and the end is led on to
the wire, which occupies a central position relatively to
the bobbins; the latter being revolved at a suitable speed
bodily with their disks, the cotton is consequently served
on to the wire, winding in spiral fashion so as to overlap.
If a large number of strands are required the disks are duplicated, so that as many as sixty spools may be carried,
the second set of strands being laid over the rst.
For heavier cables that are used for electric light and
power as well as submarine cables, the machines are
somewhat dierent in construction. The wire is still car- Stranded copper wire
ried through a hollow shaft, but the bobbins or spools of
covering material are set with their spindles at right an- Stranded wire is composed of a number of small gauge
gles to the axis of the wire, and they lie in a circular cage wire bundled or wrapped together to form a larger con-
80
CHAPTER 8. WIRE
8.6 Varieties
8.5.3
Braided wire
8.5.4
Number of strands
8.8. NOTES
ically made from a exible material with a high dielectric constant, all of which is then surrounded
by another conductive layer (typically of ne woven wire for exibility, or of a thin metallic foil),
and then nally covered again with a thin insulating layer on the outside. The term coaxial comes
from the inner conductor and the outer shield sharing the same geometric axis. Coaxial cables are often used as a transmission line for radio frequency
signals. In a hypothetical ideal coaxial cable the
electromagnetic eld carrying the signal exists only
in the space between the inner and outer conductors.
Practical cables achieve this objective to a high degree. A Coaxial Cable provides protection of signals
from external electromagnetic interference, and effectively guides signals with low emission along the
length of the cable.
Speaker wire is used to make the electrical connection between loudspeakers and audio ampliers.
Modern speaker wire consists of electrical conductors individually insulated by plastic.
Resistance wire is wire with higher than normal resistivity, often used for heating elements or for making wire-wound resistors. Nichrome wire is the most
common type.
81
Wire rope
Wire wrapped jewelry
Wollaston wire
8.8 Notes
[1] Swiger Coil Systems. Edgewound Coils. Swiger Coil
Systems, A Wabtec Company. Retrieved 1 January 2011.
[2] Jack Ogden, Classical Gold wire: Some Aspects of its
Manufacture and Use, Jewellery Studies, 5, 1991, pp. 95
105.
[3] Jack Ogden, Connections between Islam, Europe, and the
Far East in the Medieval Period: The Evidence of the Jewelry Technology. Eds P. Jett, J Douglas, B. McCarthy,
J Winter. Scientic Research in the Field of Asian Art.
Fiftieth-Anniversary Symposium Proceedings. Archetype
Publications, London in association with the Freer Gallery
of Art, Smithsonian Institution, 2003.
[4] H. R. Schubert, 'The wiredrawers of Bristol' Journal Iron
& Steel Institute 159 (1948), 16-22.
[5] M. B. Donald, Elizabethan Monopolies: Company of Mineral and Battery Works (Olver & Boyd, Edinburgh 1961),
95-141.
[6] D. G. Tucker, 'The seventeenth century wireworks at
Whitebrook, Monmouthshire' Bull. Hist. Metall. Gp 7(1)
(1973), 28-35.
8.9 References
This article incorporates text from a publication now
in the public domain: Chisholm, Hugh, ed. (1911).
"Wire". Encyclopdia Britannica 28 (11th ed.).
Cambridge University Press. p. 738.
Electrical connector
Electrical wiring
Litz wire
Piano wire
Razor wire
THHN
Tinsel wire
Wire (album)
Wire (band)
Wire bonding
Wire gauge
Wire netting
Chapter 9
9.1 Design
Part of a 1983 Sinclair ZX Spectrum computer board; a populated PCB, showing the conductive traces, vias (the through-hole
paths to the other surface), and some mounted electronic components
9.2. MANUFACTURING
83
generated
for
9.2 Manufacturing
PCB manufacturing consists of many steps.
9.2.1
PCB CAM
Manufacturing starts from the PCB fabrication data generated by CAD.[5] The Gerber or Excellon les in the fabrication data are never used directly on the manufacturing equipment but always read into the CAM (Computer
Aided Manufacturing) software. CAM performs the following functions:[9]
1. Input of the Gerber data[5][8]
2. Verication of the data; optionally DFM
3. Compensation for deviations in the manufacturing
processes (e.g. scaling to compensate for distortions
during lamination)
4. Panelization
5. Output of the digital tools (copper patterns, solder
resist image, legend image, drill les, automated optical inspection data, electrical test les,...)[5]
84
The (semi-)additive process is commonly used for multilayer boards as it facilitates the plating-through of the
holes to produce conductive vias in the circuit board.
Chemical etching is usually done with ammonium persulfate or ferric chloride. For PTH (plated-through holes),
additional steps of electroless deposition are done after
the holes are drilled, then copper is electroplated to build
up the thickness, the boards are screened, and plated with
tin/lead. The tin/lead becomes the resist leaving the bare
Semi-additive is the most common process: The unpat- copper to be etched away.
terned board has a thin layer of copper already on it. A re- The simplest method, used for small-scale production and
verse mask is then applied. (Unlike a subtractive process often by hobbyists, is immersion etching, in which the
9.2. MANUFACTURING
85
board is submerged in etching solution such as ferric chloride. Compared with methods used for mass production,
the etching time is long. Heat and agitation can be applied
to the bath to speed the etching rate. In bubble etching,
air is passed through the etchant bath to agitate the solution and speed up etching. Splash etching uses a motordriven paddle to splash boards with etchant; the process
has become commercially obsolete since it is not as fast
as spray etching. In spray etching, the etchant solution is
distributed over the boards by nozzles, and recirculated
by pumps. Adjustment of the nozzle pattern, ow rate,
temperature, and etchant composition gives predictable
control of etching rates and high production rates.[13]
As more copper is consumed from the boards, the etchant
becomes saturated and less eective; dierent etchants
have dierent capacities for copper, with some as high
as 150 grams of copper per litre of solution. In commercial use, etchants can be regenerated to restore their
activity, and the dissolved copper recovered and sold.
Small-scale etching requires attention to disposal of used
etchant, which is corrosive and toxic due to its metal content.
The etchant removes copper on all surfaces exposed by
the resist. Undercut occurs when etchant attacks the
thin edge of copper under the resist; this can reduce conductor widths and cause open-circuits. Careful control of
etch time is required to prevent undercut. Where metallic plating is used as a resist, it can overhang which can
cause short-circuits between adjacent traces when closely
spaced. Overhang can be removed by wire-brushing the
board after etching.[13]
9.2.6
9.2.8 Drilling
Holes through a PCB are typically drilled with smalldiameter drill bits made of solid coated tungsten carbide. Coated tungsten carbide is recommended since
many board materials are very abrasive and drilling must
be high RPM and high feed to be cost eective. Drill
bits must also remain sharp so as not to mar or tear the
traces. Drilling with high-speed-steel is simply not feasible since the drill bits will dull quickly and thus tear the
copper and ruin the boards. The drilling is performed by
automated drilling machines with placement controlled
by a drill tape or drill le. These computer-generated les
are also called numerically controlled drill (NCD) les or
"Excellon les". The drill le describes the location and
size of each drilled hole.
Holes may be made conductive, by electroplating or inserting metal eyelets (hollow), to electrically and thermally connect board layers. Some conductive holes are
Inner layer automated optical inspec- intended for the insertion of through-hole-component
leads. Others, typically smaller and used to connect board
tion (AOI)
layers, are called vias.
9.2.7
Eyelets (hollow).
Lamination
When very small vias are required, drilling with mechanical bits is costly because of high rates of wear and
breakage. In this case, the vias may be laser drilled
evaporated by lasers. Laser-drilled vias typically have an
inferior surface nish inside the hole. These holes are
called micro vias.[15][16]
It is also possible with controlled-depth drilling, laser
drilling, or by pre-drilling the individual sheets of the
PCB before lamination, to produce holes that connect
only some of the copper layers, rather than passing
through the entire board. These holes are called blind vias
when they connect an internal copper layer to an outer
layer, or buried vias when they connect two or more internal copper layers and no outer layers.
The hole walls for boards with two or more layers can
be made conductive and then electroplated with copper
to form plated-through holes.[17] These holes electrically
connect the conducting layers of the PCB. For multi-layer
boards, those with three layers or more, drilling typi-
86
cally produces a smear of the high temperature decomposition products of bonding agent in the laminate system. Before the holes can be plated through, this smear
must be removed by a chemical de-smear process, or by
plasma-etch. The de-smear process ensures that a good
connection is made to the copper layers when the hole is
plated through. On high reliability boards a process called
etch-back is performed chemically with a potassium permanganate based etchant or plasma.[18] The etch-back removes resin and the glass bers so that the copper layers
extend into the hole and as the hole is plated become integral with the deposited copper.
9.2.9
PCBs[19] are plated with solder, tin, or gold over nickel Areas that should not be soldered may be covered with
as a resist for etching away the unneeded underlying solder resist (solder mask). One of the most comcopper.[20]
mon solder resists used today is called LPI (liquid
After PCBs are etched and then rinsed with water, the photoimageable).[27] A photo-sensitive coating is applied
solder mask is applied, and then any exposed copper to the surface of the PWB, then exposed to light through
is coated with solder, nickel/gold, or some other anti- the solder mask image lm, and nally developed where
the unexposed areas are washed away. Dry lm solder
corrosion coating.[21][22]
mask is similar to the dry lm used to image the PWB
Matte solder is usually fused to provide a better bondfor plating or etching. After being laminated to the PWB
ing surface or stripped to bare copper. Treatments, such
surface it is imaged and develop as LPI. Once common
as benzimidazolethiol, prevent surface oxidation of bare
but no longer commonly used because of its low accuracy
copper. The places to which components will be mounted
and resolution is to screen print epoxy ink. Solder resist
are typically plated, because untreated bare copper oxialso provides protection from the environment.
dizes quickly, and therefore is not readily solderable. Traditionally, any exposed copper was coated with solder by
hot air solder levelling (HASL). The HASL nish pre- 9.2.11 Legend printing
vents oxidation from the underlying copper, thereby guaranteeing a solderable surface.[23] This solder was a tin- A legend is often printed on one or both sides of the PCB.
lead alloy, however new solder compounds are now used It contains the component designators, switch settings,
to achieve compliance with the RoHS directive in the EU test points and other indications helpful in assembling,
and US, which restricts the use of lead. One of these testing and servicing the circuit board.[28][29]
lead-free compounds is SN100CL, made up of 99.3% tin,
0.7% copper, 0.05% nickel, and a nominal of 60ppm ger- There are three methods to print the legend.
manium.
1. Silk screen printing epoxy ink was the established
It is important to use solder compatible with both the
method. It was so common that legend is often misPCB and the parts used. An example is ball grid array
named silk or silkscreen.
(BGA) using tin-lead solder balls for connections losing
their balls on bare copper traces or using lead-free solder
paste.
Other platings used are OSP (organic surface protectant),
immersion silver (IAg), immersion tin, electroless nickel
with immersion gold coating (ENIG), electroless nickel
electroless palladium immersion gold (ENEPIG) and direct gold plating (over nickel). Edge connectors, placed
along one edge of some boards, are often nickel plated
then gold plated. Another coating consideration is rapid
diusion of coating metal into Tin solder. Tin forms intermetallics such as Cu5 Sn6 and Ag3 Cu that dissolve into
the Tin liquidus or solidus(@50C), stripping surface coating or leaving voids.
9.2. MANUFACTURING
needle adapter is used to make contact with copper lands
on the board. Building the adapter is a signicant xed
cost and is only economical for high-volume or high-value
production. For small or medium volume production
ying probe testers are used where test probes are moved
over the board by an XY drive to make contact with the
copper lands.[30] The CAM system instructs the electrical
tester to apply a voltage to each contact point as required
and to check that this voltage appears on the appropriate
contact points and only on these.
9.2.13
Assembly
87
less space using surface-mount techniques. For further
comparison, see the SMT page.
After the board has been populated it may be tested in a
variety of ways:
While the power is o, visual inspection, automated
optical inspection. JEDEC guidelines for PCB component placement, soldering, and inspection are
commonly used to maintain quality control in this
stage of PCB manufacturing.
While the power is o, analog signature analysis,
power-o testing.
While the power is on, in-circuit test, where physical
measurements (for example, voltage) can be done.
While the power is on, functional test, just checking
if the PCB does what it had been designed to do.
To facilitate these tests, PCBs may be designed with extra
pads to make temporary connections. Sometimes these
pads must be isolated with resistors. The in-circuit test
may also exercise boundary scan test features of some
components. In-circuit test systems may also be used to
program nonvolatile memory components on the board.
In boundary scan testing, test circuits integrated into various ICs on the board form temporary connections between the PCB traces to test that the ICs are mounted
correctly. Boundary scan testing requires that all the ICs
to be tested use a standard test conguration procedure,
the most common one being the Joint Test Action Group
(JTAG) standard. The JTAG test architecture provides
a means to test interconnects between integrated circuits
on a board without using physical test probes. JTAG
tool vendors provide various types of stimulus and sophisticated algorithms, not only to detect the failing nets,
but also to isolate the faults to specic nets, devices, and
pins.[34]
After the printed circuit board (PCB) is completed, electronic components must be attached to form a functional
printed circuit assembly,[31][32] or PCA (sometimes called
a printed circuit board assembly PCBA). In throughhole construction, component leads are inserted in holes.
In surface-mount (SMT - surface mount technology) construction, the components are placed on pads or lands on
the outer surfaces of the PCB. In both kinds of construction, component leads are electrically and mechanically
When boards fail the test, technicians may desolder and
xed to the board with a molten metal solder.
replace failed components, a task known as rework.
There are a variety of soldering techniques used to attach
components to a PCB. High volume production is usually
done with SMT placement machine and bulk wave sol- 9.2.14 Protection and packaging
dering or reow ovens, but skilled technicians are able to
solder very tiny parts (for instance 0201 packages which PCBs intended for extreme environments often have a
are 0.02 in. by 0.01 in.)[33] by hand under a microscope, conformal coating, which is applied by dipping or sprayusing tweezers and a ne tip soldering iron for small vol- ing after the components have been soldered. The coat
ume prototypes. Some parts may be extremely dicult prevents corrosion and leakage currents or shorting due
to solder by hand, such as BGA packages.
to condensation. The earliest conformal coats were wax;
Often, through-hole and surface-mount construction modern conformal coats are usually dips of dilute solumust be combined in a single assembly because some re- tions of silicone rubber, polyurethane, acrylic, or epoxy.
quired components are available only in surface-mount Another technique for applying a conformal coating is for
packages, while others are available only in through-hole plastic to be sputtered onto the PCB in a vacuum champackages. Another reason to use both methods is that ber. The chief disadvantage of conformal coatings is that
[35]
through-hole mounting can provide needed strength for servicing of the board is rendered extremely dicult.
components likely to endure physical stress, while com- Many assembled PCBs are static sensitive, and thereponents that are expected to go untouched will take up fore must be placed in antistatic bags during transport.
88
Through-hole manufacture adds to board cost by requiring many holes to be drilled accurately, and limits the
available routing area for signal traces on layers immediately below the top layer on multi-layer boards since the
holes must pass through all layers to the opposite side.
Once surface-mounting came into use, small-sized SMD
components were used where possible, with throughhole mounting only of components unsuitably large for
surface-mounting due to power requirements or mechanical limitations, or subject to mechanical stress which
might damage the PCB.
9.3.1
Through-hole technology
9.3.3
9.3.4
89
The cloth or ber material used, resin material, and the
cloth to resin ratio determine the laminates type designation (FR-4, CEM-1, G-10, etc.) and therefore the characteristics of the laminate produced. Important characteristics are the level to which the laminate is re retardant,
the dielectric constant (e), the loss factor (t), the tensile
strength, the shear strength, the glass transition temperature (T ), and the Z-axis expansion coecient (how much
the thickness changes with temperature).
There are quite a few dierent dielectrics that can be chosen to provide dierent insulating values depending on
the requirements of the circuit. Some of these dielectrics
are polytetrauoroethylene (Teon), FR-4, FR-1, CEM1 or CEM-3. Well known prepreg materials used in the
PCB industry are FR-2 (phenolic cotton paper), FR-3
(cotton paper and epoxy), FR-4 (woven glass and epoxy),
FR-5 (woven glass and epoxy), FR-6 (matte glass and
polyester), G-10 (woven glass and epoxy), CEM-1 (cotton paper and epoxy), CEM-2 (cotton paper and epoxy),
CEM-3 (non-woven glass and epoxy), CEM-4 (woven
glass and epoxy), CEM-5 (woven glass and polyester).
Thermal expansion is an important consideration especially with ball grid array (BGA) and naked die technologies, and glass ber oers the best dimensional stability.
FR-4 is by far the most common material used today. The
board with copper on it is called copper-clad laminate.
Materials
as layers exceeding three ounces of copper, or approximately 0.0042 inches (4.2 mils, 105 m) thick. PCB
designers and fabricators often use heavy copper when
design and manufacturing circuit boards in order to increase current-carrying capacity as well as resistance to
thermal strains. Heavy copper plated vias transfer heat
to external heat sinks. IPC 2152 is a standard for determining current-carrying capacity of printed circuit board
traces.
Safety Standard UL 796 covers component safety requirements for printed wiring boards for use as compo[1] Although this specication has been superseded and the nents in devices or appliances. Testing analyzes characnew specication does not list standard sizes,[38] these are teristics such as ammability, maximum operating temstill the most common sizes stocked and ordered for man- perature, electrical tracking, heat deection, and direct
support of live electrical parts.
ufacturer.
Notes:
90
Additionally, components located in the interior are dicult to replace. Some versions of cordwood construction
Multiwire is a patented technique of interconnection used soldered single-sided PCBs as the interconnection
which uses machine-routed insulated wires embedded in method (as pictured), allowing the use of normal-leaded
a non-conducting matrix (often plastic resin). It was used components.
during the 1980s and 1990s. (Kollmorgen Technologies Before the advent of integrated circuits, this method alCorp, U.S. Patent 4,175,816 led 1978) Multiwire is still lowed the highest possible component packing density;
available in 2010 through Hitachi. There are other com- because of this, it was used by a number of computer venpetitive discrete wiring technologies that have been de- dors including Control Data Corporation. The cordwood
veloped (Jumatech , layered sheets).
method of construction was used only rarely once semiSince it was quite easy to stack interconnections (wires) conductor electronics and PCBs became widespread.
inside the embedding matrix, the approach allowed designers to forget completely about the routing of wires
(usually a time-consuming operation of PCB design):
Anywhere the designer needs a connection, the machine
will draw a wire in straight line from one location/pin to
another. This led to very short design times (no complex
algorithms to use even for high density designs) as well as
reduced crosstalk (which is worse when wires run parallel to each otherwhich almost never happens in Multiwire), though the cost is too high to compete with cheaper
PCB technologies when large quantities are needed.
9.6 History
Development of the methods used in modern printed circuit boards started early in the 20th century. In 1903,
a German inventor, Albert Hanson, described at foil
conductors laminated to an insulating board, in multiple layers. Thomas Edison experimented with chemical
methods of plating conductors onto linen paper in 1904.
Arthur Berry in 1913 patented a print-and-etch method in
Corrections can be made to a Multiwire board more easily Britain, and in the United States Max Schoop obtained a
than to a PCB.[39]
patent[40] to ame-spray metal onto a board through a patterned mask. Charles Durcase in 1927 patented a method
of electroplating circuit patterns.[41]
A cordwood module
Before printed circuits (and for a while after their invention), point-to-point construction was used. For prototypes, or small production runs, wire wrap or turret board
The component side of a PCB in a computer mouse; some examples for common components and their reference designations in
the legend.
91
withstand being red from a gun, and could be produced
in quantity. The Centralab Division of Globe Union submitted a proposal which met the requirements: a ceramic
plate would be screenprinted with metallic paint for conductors and carbon material for resistors, with ceramic
disc capacitors and subminiature vacuum tubes soldered
in place.[42] The technique proved viable, and the resulting patent on the process, which was classied by the U.S.
Army, was assigned to Globe Union. It was not until 1984
that the Institute of Electrical and Electronics Engineers
(IEEE) awarded Mr. Harry W. Rubinstein, the former
head of Globe Unions Centralab Division, its coveted
Cledo Brunetti Award for early key contributions to the
development of printed components and conductors on a
common insulating substrate.[43] As well, Mr. Rubinstein
was honored in 1984 by his alma mater, the University of
Wisconsin-Madison, for his innovations in the technology of printed electronic circuits and the fabrication of
capacitors.[44]
Originally, every electronic component had wire leads,
and the PCB had holes drilled for each wire of each
component. The components leads were then passed
through the holes and soldered to the PCB trace. This
method of assembly is called through-hole construction.
In 1949, Moe Abramson and Stanislaus F. Danko of the
United States Army Signal Corps developed the AutoSembly process in which component leads were inserted
into a copper foil interconnection pattern and dip soldered. The patent they obtained in 1956 was assigned to
the U.S. Army.[45] With the development of board lamination and etching techniques, this concept evolved into
the standard printed circuit board fabrication process in
use today. Soldering could be done automatically by passing the board over a ripple, or wave, of molten solder in
a wave-soldering machine. However, the wires and holes
are wasteful since drilling holes is expensive and the protruding wires are merely cut o.
From the 1980s small surface mount parts have been used
increasingly instead of through-hole components; this has
led to smaller boards for a given functionality and lower
production costs, but with some additional diculty in
servicing faulty boards.
92
Conductive ink
Laminate materials:
BT-Epoxy
Composite epoxy material, CEM-1,5
Cyanate Ester
FR-2
FR-4, the most common PCB material
Polyimide
PTFE, Polytetrauoroethylene (Teon)
PCB layout software
9.8 References
[1] IPC-14.38
[2] http://www.ipc.org/ContentPage.aspx?pageid=
World-PCB-Market-Grew-in-2012 IPC World PCB
Production Report 2013
[3] http://www.cs.berkeley.edu/~{}prabal/teaching/
cs194-05-s08/cs194-designflow.ppt Printed Circuit
Board Design Flow Methodology
3D View (KiCad)
Breadboard
C.I.D.+
Design for manufacturability (PCB)
Electronic packaging
Electronic waste
Multi-chip module
9.8. REFERENCES
[10] Making a PCB - Educational movies. Eurocircuits. Eurocircuits. Retrieved 20 January 2015.
[11] Kraig Mitzner, Complete PCB Design Using OrCad Capture and Layout, pages 443446, Newnes, 2011 ISBN
0080549209.
[12] Itshak Ta, Hai Benron. Liquid Photoresists for Thermal
Direct Imaging. The Board Authority, October 1999.
[13] R. S. Khandpur,Printed circuit boards: design, fabrication,
assembly and testing, Tata-McGraw Hill, 2005 ISBN 007-058814-7, pages 373378
[14] Inner layer inspection. Eurocircuits. Retrieved 31 Aug
2013.
93
[15] http://www.somacis.com/prodotti/tecnologie_detail.
php?language=en&tec=8&title=laser-drilling
[33] Borkes, Tom. SMTA TechScan Compendium: 0201 Design, Assembly and Process (PDF). Surface Mount Technology Association. Retrieved 2010-01-11.
[16] http://www.magazines007.com/pdf/PCB-May2013.pdf|
title= Microvia Fabrication: When to drill, When to Blast
[40] US 1256599
[24] IPC Publication IPC-TR-476A, Electrochemical Migration: Electrically Induced Failures in Printed Wiring Assemblies, Northbrook, IL, May 1997.
http://www.ieee.org/
[44] Engineers Day, 1984 Award Recipients, College of Engineering, University of Wisconsin-Madison, http://www.
engr.wisc.edu/eday/eday1984.html
[45] US 2756485 assigned to US Army. July 31, 1956.
[46] Kraig Mitzner. Complete PCB Design Using OrCad
Capture and Layout. 2011.
[47] TINA PCB DesignManual.
94
Chapter 10
Electric current
the eponymous Ampres force law, which he discovered
in 1820.[5] The notation travelled from France to Great
Britain, where it became standard, although at least one
journal did not change from using C to I until 1896.[6]
10.2 Conventions
10.1 Symbol
The conventional symbol for current is I, which originates from the French phrase intensit de courant, or in
English current intensity.[3][4] This phrase is frequently
used when discussing the value of an electric current,
but modern practice often shortens this to simply current.
The I symbol was used by Andr-Marie Ampre, after The consequence of this convention is that electrons, the
whom the unit of electric current is named, in formulating charge carriers in metal wires and most other parts of
95
96
I=
V
R
10.4 AC and DC
10.2.1
Reference direction
10.8. ELECTROMAGNETISM
97
waveforms, such as triangular or square waves. Audio was proportional to the square of the current multiplied
and radio signals carried on electrical wires are also ex- by the electrical resistance of the wire.
amples of alternating current. An important goal in
these applications is recovery of information encoded (or
modulated) onto the AC signal.
Q I 2R
This relationship is known as Joules First Law. The
SI unit of energy was subsequently named the joule and
given the symbol J. The commonly known unit of power,
Natural observable examples of electrical current include the watt, is equivalent to one joule per second.
lightning, static electricity, and the solar wind, the source
of the polar auroras.
10.5 Occurrences
98
10.8.2
Radio waves
When a metal wire is connected across the two terminals of a DC voltage source such as a battery, the source
places an electric eld across the conductor. The moment
contact is made, the free electrons of the conductor are
Main article: Electrical conductivity
forced to drift toward the positive terminal under the inuence of this eld. The free electrons are therefore the
In metallic solids, electric charge ows by means of charge carrier in a typical solid conductor.
electrons, from lower to higher electrical potential. In
other media, any stream of charged objects (ions, for ex- For a steady ow of charge through a surface, the curample) may constitute an electric current. To provide a rent I (in amperes) can be calculated with the following
denition of current independent of the type of charge equation:
carriers, conventional current is dened as moving in the
same direction as the positive charge ow. So, in metals
where the charge carriers (electrons) are negative, con- I = Q ,
t
ventional current is in the opposite direction as the electrons. In conductors where the charge carriers are positive, conventional current is in the same direction as the where Q is the electric charge transferred through the surface over a time t. If Q and t are measured in coulombs
charge carriers.
and seconds respectively, I is in amperes.
In a vacuum, a beam of ions or electrons may be formed.
In other conductive materials, the electric current is due More generally, electric current can be represented as the
to the ow of both positively and negatively charged parti- rate at which charge ows through a given surface as:
cles at the same time. In still others, the current is entirely
due to positive charge ow. For example, the electric currents in electrolytes are ows of positively and negatively I = dQ .
dt
charged ions. In a common lead-acid electrochemical
cell, electric currents are composed of positive hydrogen
ions (protons) owing in one direction, and negative sulfate ions owing in the other. Electric currents in sparks 10.9.2 Electrolytes
or plasma are ows of electrons as well as positive and
negative ions. In ice and in certain solid electrolytes, the Main article: Conductivity (electrolytic)
electric current is entirely composed of owing ions.
Electric currents in electrolytes are ows of electrically
charged particles (ions). For example, if an electric eld
10.9.1 Metals
is placed across a solution of Na+ and Cl (and conditions
are right) the sodium ions move towards the negative elecA solid conductive metal contains mobile, or free elec- trode (cathode), while the chloride ions move towards the
trons, which function as conduction electrons. These positive electrode (anode). Reactions take place at both
electrons are bound to the metal lattice but no longer to electrode surfaces, absorbing each ion.
an individual atom. Metals are particularly conductive
because there are a large number of these free electrons, Water-ice and certain solid electrolytes called proton contypically one per atom in the lattice. Even with no ex- ductors contain positive hydrogen ions ("protons") that
ternal electric eld applied, these electrons move about are mobile. In these materials, electric currents are comrandomly due to thermal energy but, on average, there is posed of moving protons, as opposed to the moving eleczero net current within the metal. At room temperature, trons in metals.
the average speed of these random motions is 106 me- In certain electrolyte mixtures, brightly coloured ions are
tres per second.[15] Given a surface through which a metal the moving electric charges. The slow progress of the
wire passes, electrons move in both directions across the colour makes the current visible.[16]
10.9.3
99
10.9.5 Superconductivity
100
I=
J = E + Dqn,
with q being the elementary charge and n the electron
density. The carriers move in the direction of decreasing
concentration, so for electrons a positive current results
for a positive density gradient. If the carriers are holes,
replace electron density n by the negative of the hole density p .
In linear anisotropic materials, , and D are tensors.
In linear materials such as metals, and under low frequencies, the current density across the conductor surface is
uniform. In such conditions, Ohms law states that the
current is directly proportional to the potential dierence
between two ends (across) of that metal (ideal) resistor
(or other ohmic device):
I=
V
,
R
J dA
J = E
I = nAvQ ,
The reciprocal of the conductivity of the material is
called the resistivity of the material and the above where
equation, when written in terms of resistivity becomes:
I is the electric current
E
J =
n is number of charged particles per unit volume (or charge carrier density)
= J
E
10.13. REFERENCES
Typically, electric charges in solids ow slowly. For example, in a copper wire of cross-section 0.5 mm2 , carrying a current of 5 A, the drift velocity of the electrons is
on the order of a millimetre per second. To take a different example, in the near-vacuum inside a cathode ray
tube, the electrons travel in near-straight lines at about a
tenth of the speed of light.
Any accelerating electric charge, and therefore any
changing electric current, gives rise to an electromagnetic
wave that propagates at very high speed outside the surface of the conductor. This speed is usually a signicant
fraction of the speed of light, as can be deduced from
Maxwells Equations, and is therefore many times faster
than the drift velocity of the electrons. For example,
in AC power lines, the waves of electromagnetic energy
propagate through the space between the wires, moving
from a source to a distant load, even though the electrons
in the wires only move back and forth over a tiny distance.
The ratio of the speed of the electromagnetic wave to the
speed of light in free space is called the velocity factor,
and depends on the electromagnetic properties of the conductor and the insulating materials surrounding it, and on
their shape and size.
101
10.13 References
[1] Anthony C. Fischer-Cripps (2004). The electronics companion. CRC Press. p. 13. ISBN 978-0-7503-1012-3.
[2] Lakatos, John; Oenoki, Keiji; Judez, Hector; Oenoki,
Kazushi; Hyun Kyu Cho (March 1998). Learn Physics
Today!". Lima, Peru: Colegio Dr. Franklin D. Roosevelt.
Retrieved 2009-03-10.
[3] T. L. Lowe, John Rounce, Calculations for A-level Physics,
p. 2, Nelson Thornes, 2002 ISBN 0-7487-6748-7.
[4] Howard M. Berlin, Frank C. Getz, Principles of Electronic
Instrumentation and Measurement, p. 37, Merrill Pub.
Co., 1988 ISBN 0-675-20449-6.
[5] A-M Ampre, Recuil d'Observations lectro-dynamiques,
p. 56, Paris: Chez Crochard Libraire 1822 (in French).
[6] Electric Power, vol. 6, p. 411, 1894.
[7] Consoliver, Earl L., and Mitchell, Grover I. (1920).
Automotive ignition systems. McGraw-Hill. p. 4.
[8] Robert A. Millikan and E. S. Bishop (1917). Elements of
Electricity. American Technical Society. p. 54.
The magnitudes (but, not the natures) of these three ve- [9] Oliver Heaviside (1894). Electrical papers 1. Macmillan
and Co. p. 283. ISBN 0-8218-2840-1.
locities can be illustrated by an analogy with the three
similar velocities associated with gases.
[10] N. N. Bhargava and D. C. Kulshreshtha (1983). Basic
The low drift velocity of charge carriers is analogous
to air motion; in other words, winds.
The high speed of electromagnetic waves is roughly
analogous to the speed of sound in a gas (these waves
move through the medium much faster than any individual particles do)
The random motion of charges is analogous to heat
the thermal velocity of randomly vibrating gas particles.
Electronics & Linear Circuits. Tata McGraw-Hill Education. p. 90. ISBN 978-0-07-451965-3.
[11] National Electric Light Association (1915). Electrical metermans handbook. Trow Press. p. 81.
[12] Andrew J. Robinson, Lynn Snyder-Mackler (2007).
Clinical Electrophysiology: Electrotherapy and Electrophysiologic Testing (3rd ed.). Lippincott Williams &
Wilkins. p. 10. ISBN 978-0-7817-4484-3.
[13] What is a Current Sensor and How is it Used?. Focus.ti.com. Retrieved on 2011-12-22.
[14] Andreas P. Friedrich, Helmuth Lemme The Universal
Current Sensor. Sensorsmag.com (2000-05-01). Retrieved on 2011-12-22.
[15] The Mechanism Of Conduction In Metals, Think Quest.
[16] Rudolf Holze, Experimental Electrochemistry: A Laboratory Textbook, page 44, John Wiley & Sons, 2009 ISBN
3527310983.
[17] Lab Note #106 Environmental Impact of Arc Suppression". Arc Suppression Technologies. April 2011. Retrieved March 15, 2012.
Hydraulic analogy
International System of Quantities
SI electromagnetism units
Chapter 11
Integrated circuit
Silicon chip redirects here. For the electronics magazine, see Silicon Chip.
Microchip redirects here.
For other uses, see
Microchip (disambiguation).
An integrated circuit or monolithic integrated cir-
11.2. INVENTION
103
11.1 Terminology
An integrated circuit is dened as:[3]
A circuit in which all or some of the circuit
elements are inseparably associated and electrically interconnected so that it is considered
to be indivisible for the purposes of construction and commerce.
Kilby won the 2000 Nobel Prize in Physics for his part in
the invention of the integrated circuit.[14] His work was
named an IEEE Milestone in 2009.[15]
Half a year after Kilby, Robert Noyce at Fairchild Semiconductor developed his own idea of an integrated circuit that solved many practical problems Kilbys had not.
Noyces design was made of silicon, whereas Kilbys chip
was made of germanium. Noyce credited Kurt Lehovec
The idea of the integrated circuit was conceived by of Sprague Electric for the principle of pn junction isoGeorey W.A. Dummer (19092002), a radar scien- lation caused by the action of a biased pn junction (the
tist working for the Royal Radar Establishment of the diode) as a key concept behind the IC.[16]
British Ministry of Defence. Dummer presented the idea Fairchild Semiconductor was also home of the rst
to the public at the Symposium on Progress in Quality silicon-gate IC technology with self-aligned gates, the
Electronic Components in Washington, D.C. on 7 May basis of all modern CMOS computer chips. The tech1952.[8] He gave many symposia publicly to propagate nology was developed by Italian physicist Federico Faghis ideas, and unsuccessfully attempted to build such a gin in 1968, who later joined Intel in order to develop
circuit in 1956.
the very rst single-chip Central Processing Unit (CPU)
A precursor idea to the IC was to create small ceramic (Intel 4004), for which he received the National Medal of
squares (wafers), each containing a single miniaturized Technology and Innovation in 2010.
104
11.3 Generations
In the early days of simple integrated circuits, the technologys large scale limited each chip to only a few transistors, and the low degree of integration meant the design
process was relatively simple. Manufacturing yields were
also quite low by todays standards. As the technology
progressed, millions, then billions[17] of transistors could
be placed on one chip, and good designs required thor- 11.3.2
ough planning, giving rise to new design methods.
11.3.1
VLSI
The rst integrated circuits contained only a few transistors. Called small-scale integration (SSI), digital circuits containing transistors numbering in the tens provided a few logic gates for example, while early linear
ICs such as the Plessey SL201 or the Philips TAA320
had as few as two transistors. The term Large Scale Integration was rst used by IBM scientist Rolf Landauer
when describing the theoretical concept, from there came
the terms for SSI, MSI, VLSI, and ULSI.
SSI circuits were crucial to early aerospace projects, and
aerospace projects helped inspire development of the
technology. Both the Minuteman missile and Apollo program needed lightweight digital computers for their inertial guidance systems; the Apollo guidance computer led
and motivated the integrated-circuit technology,[20] while
the Minuteman missile forced it into mass-production.
The Minuteman missile program and various other Navy
programs accounted for the total $4 million integrated
circuit market in 1962, and by 1968, U.S. Government
space and defense spending still accounted for 37% of
the $312 million total production. The demand by the
U.S. Government supported the nascent integrated circuit
market until costs fell enough to allow rms to penetrate
the industrial and eventually the consumer markets. The
average price per integrated circuit dropped from $50.00
in 1962 to $2.33 in 1968.[21] Integrated circuits began to
appear in consumer products by the turn of the decade, a
typical application being FM inter-carrier sound processing in television receivers.
The next step in the development of integrated circuits, taken in the late 1960s, introduced devices which
contained hundreds of transistors on each chip, called
medium-scale integration (MSI).
the 1980s and continuing through the present, was verylarge-scale integration (VLSI). The development started
with hundreds of thousands of transistors in the early
1980s, and continues beyond several billion transistors as
of 2009.
Multiple developments were required to achieve this increased density. Manufacturers moved to smaller design rules and cleaner fabrication facilities, so that they
could make chips with more transistors and maintain adequate yield. The path of process improvements was summarized by the International Technology Roadmap for
Semiconductors (ITRS). Design tools improved enough
to make it practical to nish these designs in a reasonable
time. The more energy-ecient CMOS replaced NMOS
and PMOS, avoiding a prohibitive increase in power consumption.
11.3.3
105
microprocessors or "cores", which control everything
from computers and cellular phones to digital microwave
ovens. Digital memory chips and application-specic integrated circuits (ASICs) are examples of other families
of integrated circuits that are important to the modern
information society. While the cost of designing and developing a complex integrated circuit is quite high, when
spread across typically millions of production units the
individual IC cost is minimized. The performance of ICs
is high because the small size allows short traces which in
turn allows low power logic (such as CMOS) to be used
at fast switching speeds.
11.6 Classication
The die from an Intel 8742, an 8-bit microcontroller that includes
a CPU running at 12 MHz, 128 bytes of RAM, 2048 bytes of
EPROM, and I/O in the same chip
Among the most advanced integrated circuits are the Digital integrated circuits can contain anywhere from
106
ICs can also combine analog and digital circuits on a single chip to create functions such as A/D converters and
D/A converters. Such mixed-signal circuits oer smaller
size and lower cost, but must carefully account for signal
interference.
back-end /
"Advanced Packaging"
Analog ICs, such as sensors, power management circuits, ically plugs of tungsten. The reddish structures are polysilicon
and operational ampliers, work by processing continu- gates, and the solid at the bottom is the crystalline silicon bulk.
ous signals. They perform functions like amplication,
Legend:
active ltering, demodulation, and mixing. Analog ICs
ease the burden on circuit designers by having expertly
designed analog circuits available instead of designing a
dicult analog circuit from scratch.
lead-free
solder bump
Cu 5
11.7 Manufacturing
11.7.1
Fabrication
SOD
Cu 4
Cu 4
Cu 3
SiC etch stop layer
Cu 2
Cu 2
Cu 2
SOD
PE-TEOS
SOD
Cu1
SOD
SiN barrier
layer
poly-Si gate
FEOL
front-end
mixed-signal integrated circuits are further subcategorized as data acquisition ICs (including A/D
converters, D/A converter, digital potentiometers)
and clock/timing ICs.
BEOL
Silicon (Si)
n-Si
p-Si
Polysilicon (Poly-Si)
Undoped silicon glass (USG, SiO2)
Silicon dioxide (TEOS oxide, SiO2)
Cobalt disilicide (CoSi2)
Spin-on dielectric (SOD)
Phosphor-silicate glass (PSG)
Tungsten (W)
Copper (Cu)
Silicon nitride (SiN)
Silicon nitride (SiN)
Silicon carbide (SiC)
PSG
USG
tungsten
n-Si
n-Si
p-well
CoSi2
p-Si
p-Si
USG
n-well
STI
spacer
buried SiO2
p-silicon wafer
11.7. MANUFACTURING
107
A random access memory is the most regular type of integrated circuit; the highest density devices are thus memories; but even a microprocessor will have memory on
the chip. (See the regular array structure at the bottom
of the rst image.) Although the structures are intricate
with widths which have been shrinking for decades
the layers remain much thinner than the device widths.
The layers of material are fabricated much like a photographic process, although light waves in the visible spectrum cannot be used to expose a layer of material, as
they would be too large for the features. Thus photons
Semiconductor ICs are fabricated in a layer process which of higher frequencies (typically ultraviolet) are used to
create the patterns for each layer. Because each feature
includes three key process steps imaging, deposition
and etching. The main process steps are supplemented is so small, electron microscopes are essential tools for a
process engineer who might be debugging a fabrication
by doping and cleaning.
process.
Mono-crystal silicon wafers (or for special applications,
silicon on sapphire or gallium arsenide wafers) are used as Each device is tested before packaging using automated
the substrate. Photolithography is used to mark dierent test equipment (ATE), in a process known as wafer testareas of the substrate to be doped or to have polysilicon, ing, or wafer probing. The wafer is then cut into rectaninsulators or metal (typically aluminium) tracks deposited gular blocks, each of which is called a die. Each good
die (plural dice, dies, or die) is then connected into a
on them.
package using aluminium (or gold) bond wires which are
thermosonically bonded[31] to pads, usually found around
Integrated circuits are composed of many overlap- the edge of the die. . Thermosonic bonding was rst
ping layers, each dened by photolithography, and introduced by A. Coucoulas which provided a reliable
normally shown in dierent colors. Some lay- means of forming these vital electrical connections to the
ers mark where various dopants are diused into outside world. After packaging, the devices go through the substrate (called diusion layers), some dene nal testing on the same or similar ATE used during wafer
where additional ions are implanted (implant lay- probing. Industrial CT scanning can also be used. Test
ers), some dene the conductors (polysilicon or cost can account for over 25% of the cost of fabricametal layers), and some dene the connections be- tion on lower-cost products, but can be negligible on lowtween the conducting layers (via or contact lay- yielding, larger, or higher-cost devices.
ers). All components are constructed from a specic
As of 2005, a fabrication facility (commonly known
combination of these layers.
as a semiconductor fab) costs over US$1 billion to
In a self-aligned CMOS process, a transistor is construct.[32] The cost of a fabrication facility rises over
formed wherever the gate layer (polysilicon or time (Rocks law) because much of the operation is automated. Today, the most advanced processes employ the
metal) crosses a diusion layer.
following techniques:
Capacitive structures, in form very much like the
parallel conducting plates of a traditional electrical
The wafers are up to 300 mm in diameter (wider
capacitor, are formed according to the area of the
than a common dinner plate).
plates, with insulating material between the plates.
Capacitors of a wide range of sizes are common on
Use of 32 nanometer or smaller chip manufacturing
ICs.
process. Intel, IBM, NEC, and AMD are using ~32
nanometers for their CPU chips. IBM and AMD
Meandering stripes of varying lengths are someintroduced immersion lithography for their 45 nm
times used to form on-chip resistors, though most
processes[33]
logic circuits do not need any resistors. The ratio
of the length of the resistive structure to its width,
Copper interconnects where copper wiring replaces
combined with its sheet resistivity, determines the
aluminium for interconnects.
resistance.
More rarely, inductive structures can be built as tiny
on-chip coils, or simulated by gyrators.
108
Multigate devices such as tri-gate transistors being conned to the die periphery.
manufactured by Intel from 2011 in their 22 nm pro- Traces out of the die, through the package, and into the
cess.
printed circuit board have very dierent electrical properties, compared to on-chip signals. They require special
design techniques and need much more electric power
11.7.2 Packaging
than signals conned to the chip itself.
Main article: Integrated circuit packaging
When multiple dies are put in one package, it is called
The earliest integrated circuits were packaged in ceramic SiP, for System In Package. When multiple dies are combined on a small substrate, often ceramic, its called an
MCM, or Multi-Chip Module. The distinction between
a big MCM and a small printed circuit board is sometimes
fuzzy.
A Soviet MSI nMOS chip made in 1977, part of a four-chip calculator set designed in 1970[34]
Most integrated circuits large enough to include identifying information include four common sections: the manufacturers name or logo, the part number, a part production batch number and serial number, and a four-digit
code that identies when the chip was manufactured. Extremely small surface mount technology parts often bear
only a number used in a manufacturers lookup table to
nd the chip characteristics.
The manufacturing date is commonly represented as a
two-digit year followed by a two-digit week code, such
that a part bearing the code 8341 was manufactured in
week 41 of 1983, or approximately in October 1983.
109
bears 80 cores. Each core is capable of handling its own
task independently of the others. This is in response to
the heat-versus-speed limit that is about to be reached
using existing transistor technology (see: thermal design
power). This design provides a new challenge to chip programming. Parallel programming languages such as the
open-source X10 programming language are designed to
assist with this task.[40]
Since the early 2000s, the integration of optical functionality (optical computing) into silicon chips has been actively pursued in both academic research and in industry resulting in the successful commercialization of siliThe techniques perfected by the integrated circuits indus- con based integrated optical transceivers combining optidetectors, routing) with CMOS
try over the last three decades have been used to create cal devices (modulators,
[41]
based
electronics.
very small mechanical devices driven by electricity using a technology known as microelectromechanical systems. These devices are used in a variety of commercial and military applications. Example commercial ap- 11.10 Silicon labelling and grati
plications include DLP projectors, inkjet printers, and
accelerometers and MEMS gyroscopes used to deploy au- To allow identication during production most silicon
tomobile airbags.
chips will have a serial number in one corner. It is also
As of 2014, the vast majority of all transistors are fabricated in a single layer on one side of a chip of silicon in a
at 2-dimensional planar process. Researchers have produced prototypes of several promising alternatives, such
as:
fabricating transistors over the entire surface of a
small sphere of silicon.[36][37]
various approaches to stacking several layers of
transistors to make a three-dimensional integrated
circuit, such as through-silicon via, monolithic
3D,[38] stacked wire bonding,[39] etc.
transistors built from other materials: graphene
transistors, molybdenite transistors, carbon nanotube eld-eect transistor, gallium nitride transistor, transistor-like nanowire electronic devices,
organic eld-eect transistor, etc.
modications to the substrate, typically to make
"exible transistors" for a exible display or other
exible electronics, possibly leading to a roll-away
computer.
In the past, radios could not be fabricated in the same
low-cost processes as microprocessors. But since 1998,
a large number of radio chips have been developed using
CMOS processes. Examples include Intels DECT cordless phone, or Atheros's 802.11 card.
Future developments seem to follow the multi-core multimicroprocessor paradigm, already used by the Intel and
AMD dual-core processors. Rapport Inc. and IBM
started shipping the KC256 in 2006, a 256-core microprocessor. Intel, as recently as FebruaryAugust 2011,
unveiled a prototype, not for commercial sale chip that
110
BCDMOS
Bipolar junction transistor
Cleanroom
Computer engineering
Current mirror
Datasheet Archive
Depletion-load NMOS logic
Electrical engineering
Field-programmable gate array
Gate array
Hardware description language
Integrated circuit development
Integrated circuit vacuum tube
integrated injection logic
Ion implantation
Joint Test Action Group
LDMOS
Linear feedback shift register
Logic family
Memristor
Monolithic microwave integrated circuit
MOSFET
Multi-threshold CMOS
Photonic integrated circuit
Silicon-germanium
Silicon photonics
Simulation
Sound chip
SPICE
Zero insertion force
11.13 References
[1] Intel to Invest More than $5 Billion to Build New Factory
in Arizona. Retrieved 3 February 2013.
[2] Intel 22nm Technology. Retrieved 26 July 2014.
[3] Integrated circuit (IC)". JEDEC.
[4] Andrew Wylie (2009). The rst monolithic integrated
circuits. Retrieved 14 March 2011. Nowadays when
people say 'integrated circuit' they usually mean a monolithic IC, where the entire circuit is constructed in a single
piece of silicon.
[5] Horowitz, Paul; Hill, Wineld (1989). The Art of Electronics (2nd ed.). Cambridge University Press. p. 61.
ISBN 0-521-37095-7. Integrated circuits, which have
largely replaced circuits constructed from discrete transistors, are themselves merely arrays of transistors and other
components built from a single chip of semiconductor material.
[6] Integrated circuits help Invention.
cuithelp.com. Retrieved 2012-08-13.
Integratedcir-
[7] DE 833366 W. Jacobi/SIEMENS AG: Halbleiterverstrker priority ling on 14 April 1949, published on 15
May 1952.
[8] The Hapless Tale of Georey Dummer, (n.d.),
(HTML), Electronic Product News, accessed 8 July 2008.
[9] George Rostky, (n. d.), Micromodules: the ultimate
package, (HTML), EE Times, accessed 8 July 2008.
[10] The Chip that Jack Built, (c. 2008), (HTML), Texas Instruments, Retrieved 29 May 2008.
[11] Jack S. Kilby, Miniaturized Electronic Circuits, United
States Patent Oce, US Patent 3,138,743, led 6 February 1959, issued 23 June 1964.
[12] Winston, Brian (1998). Media Technology and Society: A
History : From the Telegraph to the Internet. Routledge.
p. 221. ISBN 978-0-415-14230-4.
[13] Texas Instruments 1961 First IC-based computer.
Ti.com. Retrieved 2012-08-13.
[14] Nobel Web AB, (10 October 2000),(The Nobel Prize in
Physics 2000, Retrieved 29 May 2008
[15] "Milestones:First Semiconductor Integrated Circuit (IC),
1958. IEEE Global History Network. IEEE. Retrieved 3
August 2011.
[16] Kurt Lehovecs patent on the isolation pn junction: U.S.
Patent 3,029,366 granted on 10 April 1962, led 22 April
1959. Robert Noyce credits Lehovec in his article
Microelectronics, Scientic American, September 1977,
Volume 23, Number 3, pp. 639.
[17] Peter Clarke, Intel enters billion-transistor processor era,
EE Times, 14 October 2005
[18] http://www.iutbayonne.univ-pau.fr/~{}dalmau/
documents/cours/archi/MICROPancien.pdf
111
ieee.org.
//copyright.gov/circs/circ100.pdf
112
a large chart listing ICs by generic number including
access to most of the datasheets for the parts.
Stephen P. Marsh (2006). Practical MMIC design.
Artech House. ISBN 978-1-59693-036-0.
Author S.P. Marsh
Introduction to Circuit Boards and Integrated Circuits 6/21/2011
Patents
US3,138,743 Miniaturized electronic circuit J.
S. Kilby
US3,138,747 Integrated semiconductor circuit device R. F. Stewart
US3,261,081 Method of making miniaturized
electronic circuits J. S. Kilby
US3,434,015 Capacitor for miniaturized electronic circuits or the like J. S. Kilby
Silicon grati
The Chipworks silicon art gallery
Integrated circuit die manufacturing
IC Die Photography A gallery of IC die photographs
Zeptobars Yet another gallery of IC die photographs
Silicon Chip Wafer Fab Mailbag on YouTube A
look at some equipment and wafers used in the manufacturing of silicon chip wafers
Chapter 12
Breadboard
This article is about electronics. For other uses, see
Breadboard (disambiguation).
A breadboard is a construction base for prototyping of
12.1 Evolution
Alternative methods to create prototypes are point-topoint construction (reminiscent of the original wooden
breadboards), wire wrap, wiring pencil, and boards like
the stripboard. Complicated systems, such as modern
computers comprising millions of transistors, diodes, and
resistors, do not lend themselves to prototyping using
breadboards, as their complex designs can be dicult to
12.1.1 Alternatives
113
114
Typical specications
A modern solderless breadboard consists of a perforated block of plastic with numerous tin plated phosphor
bronze or nickel silver alloy spring clips under the perforations. The clips are often called tie points or contact
points. The number of tie points is often given in the specication of the breadboard.
The spacing between the clips (lead pitch) is typically 0.1
in (2.54 mm). Integrated circuits (ICs) in dual in-line
packages (DIPs) can be inserted to straddle the centerline of the block. Interconnecting wires and the leads
of discrete components (such as capacitors, resistors, and
inductors) can be inserted into the remaining free holes
to complete the circuit. Where ICs are not used, discrete
components and connecting wires may use any of the
holes. Typically the spring clips are rated for 1 ampere at
5 volts and 0.333 amperes at 15 volts (5 watts).
Solderless breadboards are available from several dierent manufacturers, but most share a similar layout. The
layout of a typical solderless breadboard is made up from
two types of areas, called strips. Strips consist of interconnected electrical terminals.
Terminal strips The main areas, to hold most of the
electronic components.
In the middle of a terminal strip of a breadboard, one
typically nds a notch running in parallel to the long
side. The notch is to mark the centerline of the terminal strip and provides limited airow (cooling) to
DIP ICs straddling the centerline. The clips on the
right and left of the notch are each connected in a radial way; typically ve clips (i.e., beneath ve holes)
in a row on each side of the notch are electrically
connected. The ve clip columns on the left of the
notch are often marked as A, B, C, D, and E, while
the ones on the right are marked F, G, H, I and J.
When a skinny dual in-line pin package (DIP) integrated circuit (such as a typical DIP-14 or DIP-16,
which have a 0.3-inch (7.6 mm) separation between
the pin rows) is plugged into a breadboard, the pins
of one side of the chip are supposed to go into column E while the pins of the other side go into column F on the other side of the notch.
Bus strips To provide power to the electronic components.
A bus strip usually contains two columns: one for
ground and one for a supply voltage. However, some
breadboards only provide a single-column power
distributions bus strip on each long side. Typically
the column intended for a supply voltage is marked
in red, while the column for ground is marked in
blue or black. Some manufacturers connect all terminals in a column. Others just connect groups
115
sets or can be manually manufactured. The latter can
become tedious work for larger circuits. Ready-to-use
jump wires come in dierent qualities, some even with
tiny plugs attached to the wire ends. Jump wire material for ready-made or homemade wires should usually be
22 AWG (0.33 mm2 ) solid copper, tin-plated wire - assuming no tiny plugs are to be attached to the wire ends.
The wire ends should be stripped 3 16 to 5 16 in (4.8 to
7.9 mm). Shorter stripped wires might result in bad contact with the boards spring clips (insulation being caught
in the springs). Longer stripped wires increase the likelihood of short-circuits on the board. Needle-nose pliers and tweezers are helpful when inserting or removing
wires, particularly on crowded boards.
12.2.3
Jump wires
Inside breadboard 4
Inside breadboard 5
Inside breadboard 6
116
12.2.6
For high-frequency development, a metal breadboard affords a desirable solderable ground plane, often an unetched piece of printed circuit board; integrated circuits
are sometimes stuck upside down to the breadboard and
soldered to directly, a technique sometimes called dead
bug construction because of its appearance. Examples
of dead bug with ground plane construction are illustrated
in a Linear Technologies application note.[6] For other
uses of this technique see dead bugs.
12.2.7
Limitations
while smaller components (e.g., SMD resistors) are usually soldered directly onto the adapter. The adapter is
then plugged into the breadboard via the 0.1 in (2.54 mm)
connectors. However, the need to solder the components
onto the adapter negates some of the advantage of using
a solderless breadboard.
Very complex circuits can become unmanageable on a
solderless breadboard due to the large amount of wiring
required. The very convenience of easy plugging and unplugging of connections also makes it too easy to accidentally disturb a connection, and the system becomes
unreliable. It is possible to prototype systems with thousands of connecting points, but great care must be taken
in careful assembly, and such a system becomes unreliable as contact resistance develops over time. At some
point, very complex systems must be implemented in a
more reliable interconnection technology, to have a likelihood of working over a usable time period.
12.3 Gallery
A solderless breadboard with a completed circuit.
A binary counter wired up on a large solderless
breadboard.
Logical 4-bit adder with output bits linked to LEDs
on a typical breadboard.
An example of a complex circuit built on a breadboard. The
circuit is an Intel 8088 single board computer.
12.5 References
[1] Description of the term breadboard
[2] U.S. Patent 3,145,483 Test Board for Electronic Circuits
[3] U.S. Patent 3,496,419 Printed Circuit Breadboard
[4] US patent D228136, Ronald J. Portugal, breadboard for
electronic components or the like, issued 1973-08-14
[5] Powered breadboard
[6] Linear technologies AN47. Dead-bug breadboards with
ground plane, and other prototyping techniques, illustrated in Figures F1 to F24, from p.AN47-98. There is information on breadboarding on pages AN47-26 to AN4729.
[7] Jones, David. EEVblog #568 - Solderless Breadboard
Capacitance. EEVblog. Retrieved 15 January 2014.
117
Chapter 13
Perfboard
tions the components so all leads fall on intersections of
a 0.1 in grid. When routing the connections more than 2
copper layers can be used, as multiple overlaps are not a
problem for insulated wires.
Once the layout is nalized, the components are soldered
in their designated locations, paying attention to orientation of polarized parts such as electrolytic capacitors,
diodes, and integrated circuits. Next, electrical connections are made as called for in the layout.
Top of a copper clad Perfboard with solder pads for each hole.
Perfboard is a material for prototyping electronic circuits also called (DOT PCB). It is a thin, rigid sheet with
holes pre-drilled at standard intervals across a grid, usually a square grid of 2.54 mm (0.1 in) spacing. These
holes are ringed by round or square copper pads. Inexpensive perfboard may have pads on only one side of the
board, while better quality perfboard can have pads on
both sides (plate-through holes). Since each pad is electrically isolated, the builder makes all connections with
either wire wrap or miniature point to point wiring techniques. Discrete components are soldered to the prototype board such as resistors, capacitors, and integrated
circuits. The substrate is typically made of paper laminated with phenolic resin (such as FR-2) or a berglassreinforced epoxy laminate (FR-4).
The 0.1 in grid system accommodates integrated circuits
in DIP packages and many other types of through-hole
components. Perfboard is not designed for prototyping
surface mount devices.
Before building a circuit on perfboard, the locations of
the components and connections are typically planned in
detail on paper or with software tools. Small scale prototypes, however, are often built ad hoc, using an oversized
perfboard.
119
Chapter 14
Stripboard
For lm preproduction, see Production board.
Stripboard is the generic name for a widely used type of
14.1 Variations
Stripboard is available from many vendors. All versions
have copper strips on one side. Some are made using
printed circuit board etching and drilling techniques, although some have milled strips and punched holes. The
original Veroboard used FR-2 synthetic-resin-bonded paper (SRBP) (also known as phenolic board) as the base
board material. Some versions of stripboard now use
higher quality FR-4 (berglass-reinforced epoxy laminate) material.[1]
14.4 Assemblies
The components are usually placed on the plain side of
the board, with their leads protruding through the holes.
The leads are then soldered to the copper tracks on the
other side of the board to make the desired connections,
and any excess wire is cut o. The continuous tracks may
be easily and neatly cut as desired to form breaks between
conductors using a 3 mm twist drill, a hand cutter made
120
121
14.5.2 Breadboard
Veroboard is similar in concept and usage to plugin breadboard, but is cheaper and more permanent
connections are soldered and while some limited reuse
may be possible, more than a few cycles of soldering and
desoldering are likely to render both the components and
the board unusable. In contrast, breadboard connections
are held by friction, and the breadboard can be reused
many times. However, a breadboard is not very suitable
for prototyping that needs to remain in a set conguration
for an appreciable period of time nor for physical mockups containing a working circuit or for any environment
subject to vibration or movement.
Stripboards have further evolved into a larger class of prototype boards, available in dierent shapes and sizes, with
dierent conductive trace layouts.
14.6.1 TriPad
14.6.2 Perf+
14.5.1
Wire wrap
122
compact layouts of complicated circuits by passing signals over each other on dierent layers of the board.
14.6.3
Other
14.8 References
[1] BusBoard Prototype Systems Ltd. ST3U StripBoard
Datasheet Retrieved on 2010-10-20.
[2] Prototype and development boards from RS Components
The board size with the largest number of products listed
is 160 mm x 100 mm.
[3] Bilotta, Anthony J.: Connections in Electronic Assemblies.
Marcel Dekker: 1985. ISBN 0-8247-7319-5
[4] Original Kickstarter for Perf+. Perf+ the perfboard reinvented Retrieved on 2015-4-17.
Chapter 15
Analogue electronics
Analogue electronics (or analog in American English)
are electronic systems with a continuously variable signal, in contrast to digital electronics where signals usually take only two levels. The term analogue describes
the proportional relationship between a signal and a voltage or current that represents the signal. The word analogue is derived from the Greek word (analogos) meaning proportional.[1]
of a sound striking a microphone creates a corresponding variation in the current passing through it or voltage
across it. An increase in the volume of the sound causes
the uctuation of the current or voltage to increase proportionally while keeping the same waveform or shape.
Mechanical, pneumatic, hydraulic and other systems may
also use analogue signals.
Analogue systems invariably include noise that is random disturbances or variations, some caused by the random thermal vibrations of atomic particles. Since all
variations of an analogue signal are signicant, any disturbance is equivalent to a change in the original signal
and so appears as noise.[5] As the signal is copied and
re-copied, or transmitted over long distances, these random variations become more signicant and lead to signal
degradation. Other sources of noise may include external
electrical signals or poorly designed components. These
disturbances are reduced by shielding and by using lownoise ampliers (LNA).[6]
The signals take any value from a given range, and each
unique signal value represents dierent information. Any
change in the signal is meaningful, and each level of the
signal represents a dierent level of the phenomenon that
it represents. For example, suppose the signal is being
used to represent temperature, with one volt represent- 15.3 Analogue vs digital electronics
ing one degree Celsius. In such a system 10 volts would
represent 10 degrees, and 10.1 volts would represent 10.1 Since the information is encoded dierently in analogue
degrees.
and digital electronics, the way they process a signal
Another method of conveying an analogue signal is to use is consequently dierent. All operations that can be
modulation. In this, some base carrier signal has one of its performed on an analogue signal such as amplication,
properties altered: amplitude modulation (AM) involves ltering, limiting, and others, can also be duplicated in
altering the amplitude of a sinusoidal voltage waveform the digital domain. Every digital circuit is also an anaby the source information, frequency modulation (FM) logue circuit, in that the behaviour of any digital circuit
changes the frequency. Other techniques, such as phase can be explained using the rules of analogue circuits.
modulation or changing the phase of the carrier signal, The rst electronic devices invented and mass-produced
are also used.[4]
were analogue. The use of microelectronics has made
In an analogue sound recording, the variation in pressure digital devices cheap and widely available.
123
124
15.3.1
Noise
15.5 References
[1] Concise Oxford dictionary (10 ed.). Oxford University
Press Inc. 1999. ISBN 0-19-860287-1.
15.3.2
Precision
15.3.3
Design diculty
Analogue circuits are typically harder to design, requiring more skill, than comparable digital systems. This is
one of the main reasons why digital systems have become
more common than analogue devices. An analogue circuit must be designed by hand, and the process is much
less automated than for digital systems. However, if a
digital electronic device is to interact with the real world,
it will always need an analogue interface.[9] For example,
every digital radio receiver has an analogue preamplier
as the rst stage in the receive chain.
Chapter 16
Digital electronics
Three digital circuits
16.1 Advantages
In a digital system, a more precise representation of a signal can be obtained by using more binary digits to represent it. While this requires more digital circuits to process the signals, each digit is handled by the same kind
of hardware, resulting in an easily scalable system. In an
Intel 80486DX2 microprocessor
analog system, additional resolution requires fundamental improvements in the linearity and noise characteristics
Digital electronics, or digital (electronic) circuits, are of each step of the signal chain.
electronics that represent signals by discrete bands of
analog levels, rather than by continuous ranges (as used Computer-controlled digital systems can be controlled by
in analogue electronics). All levels within a band repre- software, allowing new functions to be added without
sent the same signal state. Because of this discretization, changing hardware. Often this can be done outside of
the factory by updating the products software. So, the
125
126
products design errors can be corrected after the product tems make those systems more vulnerable to single-bit
is in a customers hands.
errors. These techniques are acceptable when the underInformation storage can be easier in digital systems than lying bits are reliable enough that such errors are highly
in analog ones. The noise-immunity of digital systems unlikely.
permits data to be stored and retrieved without degradation. In an analog system, noise from aging and wear degrade the information stored. In a digital system, as long
as the total noise is below a certain level, the information
can be recovered perfectly.
16.2 Disadvantages
In some cases, digital circuits use more energy than analog circuits to accomplish the same tasks, thus producing
more heat which increases the complexity of the circuits
such as the inclusion of heat sinks. In portable or batterypowered systems this can limit use of digital systems.
16.4. CONSTRUCTION
127
have even started appearing in the literature published by the least electronics, is to construct an equivalent system
manufacturers of digital integrated circuits.[3]
of electronic switches (usually transistors). One of the
The output of a logic gate is an electrical ow or voltage, easiest ways is to simply have a memory containing a truth
table. The inputs are fed into the address of the memory,
that can, in turn, control more logic gates.
and the data outputs of the memory become the outputs.
Logic gates often use the fewest number of transistors in
order to reduce their size, power consumption and cost, For automated analysis, these representations have digital
le formats that can be processed by computer programs.
and increase their reliability.
Most digital engineers are very careful to select computer
Integrated circuits are the least expensive way to make programs (tools) with compatible le formats.
logic gates in large volumes. Integrated circuits are usually designed by engineers using electronic design automation software (see below for more information).
Another form of digital circuit is constructed from lookup Combinational vs. Sequential
tables, (many sold as "programmable logic devices",
though other kinds of PLDs exist). Lookup tables can
perform the same functions as machines based on logic
gates, but can be easily reprogrammed without changing
the wiring. This means that a designer can often repair
design errors without changing the arrangement of wires.
Therefore, in small volume products, programmable logic
devices are often the preferred solution. They are usually
designed by engineers using electronic design automation
software.
Sequential systems divide into two further subcategories. Synchronous sequential systems change state
all at once, when a clock signal changes state.
Asynchronous sequential systems propagate changes
whenever inputs change. Synchronous sequential systems are made of well-characterized asynchronous cir16.4.1 Structure of digital systems
cuits such as ip-ops, that change only when the clock
changes, and which have carefully designed timing marEngineers use many methods to minimize logic functions, gins.
in order to reduce the circuits complexity. When the
complexity is less, the circuit also has fewer errors and
less electronics, and is therefore less expensive.
The most widely used simplication is a minimization Synchronous Systems
algorithm like the Espresso heuristic logic minimizer
within a CAD system, although historically, binary de- The usual way to implement a synchronous sequential
cision diagrams, an automated QuineMcCluskey algo- state machine is to divide it into a piece of combinational
rithm, truth tables, Karnaugh maps, and Boolean algebra logic and a set of ip ops called a state register. Each
have been used.
time a clock signal ticks, the state register captures the
feedback generated from the previous state of the combinational logic, and feeds it back as an unchanging input to
Representation
the combinational part of the state machine. The fastest
rate of the clock is set by the most time-consuming logic
Representations are crucial to an engineers design of dig- calculation in the combinational logic.
ital circuits. Some analysis methods only work with par- The state register is just a representation of a binary numticular representations.
ber. If the states in the state machine are numbered
The classical way to represent a digital circuit is with an (easy to arrange), the logic function is some combinaequivalent set of logic gates. Another way, often with tional logic that produces the number of the next state.
128
Asynchronous Systems
that step are valid, and presents a signal that says, grab
the data to the stages that use that stages inputs. It turns
As of 2014, almost all digital machines are synchronous out that just a few relatively simple synchronization cirdesigns because it is easier to create and verify a syn- cuits are needed.
chronous design. However, asynchronous logic is thought
can be superior because its speed is not constrained by an
arbitrary clock; instead, it runs at the maximum speed of
its logic gates. Building an asynchronous system using
Computer Design
faster parts makes the circuit faster.
Many systems need circuits that allow external unsynchronized signals to enter synchronous logic circuits.
These are inherently asynchronous in their design and
must be analyzed as such. Examples of widely used asynchronous circuits include synchronizer ip-ops, switch
debouncers and arbiters.
Asynchronous logic components can be hard to design
because all possible states, in all possible timings must be
considered. The usual method is to construct a table of
the minimum and maximum time that each such state can
exist, and then adjust the circuit to minimize the number
of such states. Then the designer must force the circuit
to periodically wait for all of its parts to enter a compatible state (this is called self-resynchronization). Without such careful design, it is easy to accidentally produce
asynchronous logic that is unstable, that is, real electronics will have unpredictable results because of the cumulative delays caused by small variations in the values
of the electronic components.
Register Transfer Systems
Many digital systems are data ow machines. These are
usually designed using synchronous register transfer logic,
using hardware description languages such as VHDL or
Verilog.
In register transfer logic, binary numbers are stored in
groups of ip ops called registers. The outputs of each
register are a bundle of wires called a "bus" that carries
that number to other calculations. A calculation is simply a piece of combinational logic. Each calculation also
has an output bus, and these may be connected to the inputs of several registers. Sometimes a register will have a
multiplexer on its input, so that it can store a number from
any one of several buses. Alternatively, the outputs of
several items may be connected to a bus through buers
that can turn o the output of all of the devices except
one. A sequential state machine controls when each register accepts new data from its input.
Asynchronous register-transfer systems (such as computers) have a general solution. In the 1980s, some researchers discovered that almost all synchronous registertransfer machines could be converted to asynchronous designs by using rst-in-rst-out synchronization logic. In
this scheme, the digital machine is characterized as a set
of data ows. In each step of the ow, an asynchronous
synchronization circuit determines when the outputs of
Computer Architecture
Computer architecture is a specialized engineering activity that tries to arrange the registers, calculation logic,
buses and other parts of the computer in the best way for
some purpose. Computer architects have applied large
amounts of ingenuity to computer design to reduce the
cost and increase the speed and immunity to programming errors of computers. An increasingly common goal
is to reduce the power used in a battery-powered computer system, such as a cell-phone. Many computer architects serve an extended apprenticeship as microprogrammers.
16.4. CONSTRUCTION
16.4.2
129
works correctly. However, functional test patterns don't
discover common fabrication faults. Production tests are
often designed by software tools called "test pattern generators". These generate test vectors by examining the
structure of the logic and systematically generating tests
for particular faults. This way the fault coverage can
closely approach 100%, provided the design is properly
made testable (see next section).
Once a design exists, and is veried and testable, it often needs to be processed to be manufacturable as well.
Modern integrated circuits have features smaller than the
wavelength of the light used to expose the photoresist.
Manufacturability software adds interference patterns to
Most practical algorithms for optimizing large logic sys- the exposure masks to eliminate open-circuits, and entems use algebraic manipulations or binary decision dia- hance the masks contrast.
grams, and there are promising experiments with genetic
algorithms and annealing optimizations.
To automate costly engineering processes, some EDA
can take state tables that describe state machines and automatically produce a truth table or a function table for
the combinational logic of a state machine. The state table is a piece of text that lists each state, together with the
conditions controlling the transitions between them and
the belonging output signals.
ical variables) can have an astronomical number of possible states. Obviously, in the factory, testing every state is
impractical if testing each state takes a microsecond, and
there are more states than the number of microseconds
since the universe began. Unfortunately, this ridiculousTool ows for large logic systems such as microprocessors
can be thousands of commands long, and combine the sounding case is typical.
Fortunately, large logic machines are almost always dework of hundreds of engineers.
Writing and debugging tool ows is an established engi- signed as assemblies of smaller logic machines. To save
neering specialty in companies that produce digital de- time, the smaller sub-machines are isolated by permasigns. The tool ow usually terminates in a detailed com- nently installed design for test circuitry, and are tested
puter le or set of les that describe how to physically independently.
construct the logic. Often it consists of instructions to One common test scheme known as scan design moves
draw the transistors and wires on an integrated circuit or test bits serially (one after another) from external test
equipment through one or more serial shift registers
a printed circuit board.
Parts of tool ows are debugged by verifying the out- known as scan chains. Serial scans have only one or
two wires to carry the data, and minimize the physical
puts of simulated logic against expected inputs. The test
tools take computer les with sets of inputs and outputs, size and expense of the infrequently used test logic.
and highlight discrepancies between the simulated behav- After all the test data bits are in place, the design is reior and the expected behavior.
congured to be in normal mode and one or more clock
Once the input data is believed correct, the design itself pulses are applied, to test for faults (e.g. stuck-at low or
must still be veried for correctness. Some tool ows ver- stuck-at high) and capture the test result into ip-ops
ify designs by rst producing a design, and then scanning and/or latches in the scan shift register(s). Finally, the rethe design to produce compatible input data for the tool sult of the test is shifted out to the block boundary and
ow. If the scanned data matches the input data, then the compared against the predicted good machine result.
In a board-test environment, serial to parallel testing has
The functional verication data are usually called test been formalized with a standard called "JTAG" (named
vectors. The functional test vectors may be preserved after the Joint Test Action Group that proposed it).
and used in the factory to test that newly constructed logic Another common testing scheme provides a test mode
tool ow has probably not introduced errors.
130
that forces some part of the logic machine to enter a test Digital machines rst became useful when the MTBF
cycle. The test cycle usually exercises large independent for a switch got above a few hundred hours. Even so,
parts of the machine.
many of these machines had complex, well-rehearsed repair procedures, and would be nonfunctional for hours
because a tube burned-out, or a moth got stuck in a relay.
Modern transistorized integrated circuit logic gates have
16.4.4 Trade-os
MTBFs greater than 82 billion hours (8.21010 ) hours,[7]
Several numbers determine the practicality of a system and need them because they have so many logic gates.
of digital logic: cost, reliability, fanout and speed. Engineers explored numerous electronic devices to get an
Fanout
ideal combination of these traits.
Fanout describes how many logic inputs can be controlled
by a single logic output without exceeding the current ratings of the gate.[8] The minimum practical fanout is about
The cost of a logic gate is crucial. In the 1930s, the earli- ve. Modern electronic logic using CMOS transistors for
est digital logic systems were constructed from telephone switches have fanouts near fty, and can sometimes go
relays because these were inexpensive and relatively reli- much higher.
able. After that, engineers always used the cheapest available electronic switches that could still fulll the requireSpeed
ments.
Cost
The switching speed describes how many times per second an inverter (an electronic representation of a logical
not function) can change from true to false and back.
Faster logic can accomplish more operations in less time.
Digital logic rst became useful when switching speeds
got above fty hertz, because that was faster than a team
of humans operating mechanical calculators. Modern
electronic digital logic routinely switches at ve gigahertz
(5109 hertz), and some laboratory systems switch at
more than a terahertz (11012 hertz).
With the rise of integrated circuits, reducing the absolute number of chips used represented another way to
save costs. The goal of a designer is not just to make the 16.4.5 Logic families
simplest circuit, but to keep the component count down.
Sometimes this results in slightly more complicated de- Main article: logic family
signs with respect to the underlying digital logic but nevertheless reduces the number of components, board size,
Design started with relays. Relay logic was relatively inand even power consumption.
expensive and reliable, but slow. Occasionally a mechanFor example, in some logic families, NAND gates are the ical failure would occur. Fanouts were typically about
simplest digital gate to build. All other logical operations ten, limited by the resistance of the coils and arcing on
can be implemented by NAND gates. If a circuit already the contacts from high voltages.
required a single NAND gate, and a single chip normally
carried four NAND gates, then the remaining gates could Later, vacuum tubes were used. These were very fast, but
be used to implement other logical operations like logical generated heat, and were unreliable because the laments
and. This could eliminate the need for a separate chip would burn out. Fanouts were typically ve to seven, limited by the heating from the tubes current. In the 1950s,
containing those dierent types of gates.
special computer tubes were developed with laments
that omitted volatile elements like silicon. These ran for
hundreds of thousands of hours.
Reliability
The reliability of a logic gate describes its mean time
between failure (MTBF). Digital machines often have
millions of logic gates. Also, most digital machines are
optimized to reduce their cost. The result is that often, the failure of a single logic gate will cause a digital
machine to stop working.
16.7. REFERENCES
Transistortransistor logic (TTL) was a great improvement over these. In early devices, fanout improved to
ten, and later variations reliably achieved twenty. TTL
was also fast, with some variations achieving switching
times as low as twenty nanoseconds. TTL is still used in
some designs.
Emitter coupled logic is very fast but uses a lot of power.
It was extensively used for high-performance computers
made up of many medium-scale components (such as the
Illiac IV).
131
Claude E. Shannon
Sequential logic
Transparent latch
Unconventional computing
16.7 References
[1] Null, Linda; Lobur, Julia (2006). The essentials of computer organization and architecture. Jones & Bartlett Publishers. p. 121. ISBN 0-7637-3769-0. We can build logic
diagrams (which in turn lead to digital circuits) for any
Boolean expression...
In 2009, researchers discovered that memristors can implement a boolean state storage (similar to a ip op,
implication and logical inversion), providing a complete
logic family with very small amounts of space and power,
using familiar CMOS semiconductor processes.[9]
The discovery of superconductivity has enabled the development of rapid single ux quantum (RSFQ) circuit
technology, which uses Josephson junctions instead of
transistors. Most recently, attempts are being made to
construct purely optical computing systems capable of
processing digital information using nonlinear optical elements.
[3] Maini. A.K. (2007). Digital Electronics Principals, Devices and Applications. Chichester, England.: Jonh Wiley
& Sons Ltd.
[4] ASODA sync/async DLX Core. OpenCores.org. Retrieved September 5, 2014.
[5] Clarke, Peter. ARM Oers First Clockless Processor
Core. eetimes.com. UBM Tech (Universal Business Media). Retrieved 5 September 2014.
[6] Brown S & Vranesic Z. (2009). Fundamentals of Digital
Logic with VHDL Design. 3rd ed. New York, N.Y.: Mc
Graw Hill.
[7] MIL-HDBK-217F notice 2, section 5.3, for 100,000 gate
0.8 micrometre CMOS commercial ICs at 40C; failure
rates in 2010 are better, because line sizes have decreased
to 0.045 micrometres, and fewer o-chip connections are
needed per gate.
[8] Kleitz , William. (2002). Digital and Microprocessor
Fundamentals: Theory and Application. 4th ed. Upper
Saddler Reviver, NJ: Pearson/Prentice Hall
[9] Eero Lehtonen, Mika Laihom, Stateful implication logic
with memristors, Proceedings of the 2009 IEEE/ACM
International Symposium on Nanoscale Architectures
IEEE Computer Society Washington, DC, USA 2009
Accessed 2011-12-11
132
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137
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139
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Koutsouveli, Sircakethough, Cole1917, Julietdeltalima, IEditEncyclopedia, Yasbetch, KasparBot, Confusion221 and Anonymous: 769
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Mahjongg, Glenn, Omegatron, Wernher, Aenar, Sanders muc, Alan Liefting, Admbws, DavidCary, Leonard G., Foobar, Oscar, Glogger,
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140
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Seven Billion, Mnater900, Thomas W. Wilson, KasparBot, AqwertApple and Anonymous: 143
Perfboard Source: http://en.wikipedia.org/wiki/Perfboard?oldid=645008431 Contributors: Klaus Leiss, Rich Farmbrough, Mandarax,
George Leung, Tole, 48v, Tony1, SmackBot, Kostmo, Alphathon, CmdrObot, Nick Number, Magioladitis, CommonsDelinker, Silverxxx,
Kyle the bot, Andy Dingley, Darsie from german wiki pedia, Vdaghan, Addbot, Mortense, Tothwolf, Ettrig, Yobot, Jim1138, Erik9bot,
Eric.archer, Rnabioullin, Joeinwiki and Anonymous: 21
Stripboard Source: http://en.wikipedia.org/wiki/Stripboard?oldid=657003737 Contributors: Heron, Mahjongg, Kosebamse, Ahoerstemeier, Glenn, GRAHAMUK, Lewisdg2000, Klaus Leiss, Hubertus~enwiki, Ds13, Mboverload, Bobblewik, MementoVivere, Rich Farmbrough, Plugwash, Hooperbloob, MarkGallagher, Goldom, Nightstallion, MartinSpacek, Pol098, Mandarax, Josh Parris, Ian Dunster, Tofle, Pelago, Vivenot, DVD R W, SmackBot, Chris the speller, Thumperward, Kostmo, Audriusa, Ghiraddje, S Roper, Gregs, Scarletman,
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Beddingplane, Yobot, Crispmuncher, Piano non troppo, Teleprinter Sleuth, Gwideman, Louperibot, Vrenator, AvicAWB, Eric.archer,
Northgeer, ClueBot NG, Shanaey, MerlIwBot, Helpful Pixie Bot, BG19bot, Klilidiplomus, Joeinwiki, JamesMoose, Ginsuloft, Kindiana
and Anonymous: 52
Analogue electronics Source: http://en.wikipedia.org/wiki/Analogue_electronics?oldid=666692020 Contributors: Heron, Jitse Niesen,
Alan Liefting, Alf Boggis, Mhowkins, Edward Z. Yang, Afed, Bobo192, Timl, Pearle, TheParanoidOne, Wtshymanski, Cburnett, RJFJR,
Sleigh, Stemonitis, Simetrical, SCEhardt, BD2412, George Burgess, ABot, FlaBot, Kerowyn, Gurch, Chobot, RussBot, Sanguinity, Jpbowen, EAderhold, Light current, Fourohfour, Neurogeek, Allens, SmackBot, Thorseth, Mdd4696, Evanreyes, Commander Keane bot,
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Mbell, Nick Number, Alphachimpbot, JAnDbot, R'n'B, Hans Dunkelberg, Moqueur roux, STBotD, Derfee, ICE77, Pgavin, AlnoktaBOT,
TXiKiBoT, Garett Long, Audioamp, Tresiden, Nestea Zen, Jp314159, Masgatotkaca, Steven Zhang, Binksternet, Brews ohare, JDPhD,
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Pixie Bot, Wbm1058, KLBot2, Teepu Ahmad, Justincheng12345-bot, Pratyya Ghosh, Skr15081997 and Anonymous: 81
Digital electronics Source: http://en.wikipedia.org/wiki/Digital_electronics?oldid=661595084 Contributors: AxelBoldt, Zundark, Perry
Bebbington, Mudlock, Ray Van De Walker, Heron, Michael Hardy, Julesd, Glenn, Smack, Colin Marquardt, Omegatron, Darkhorse, Joy,
Raul654, Robbot, Jredmond, Altenmann, Jondel, Connelly, Alf Boggis, DavidCary, Philwelch, Robert Southworth, Nayuki, VampWillow, Nickptar, Peter bertok, McCart42, Grunt, *drew, El C, Edward Z. Yang, Sietse Snel, Art LaPella, Viames, Matt Britt, Chbarts,
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SmackBot, Derek Andrews, Video99, Pieleric, AnOddName, Commander Keane bot, Lindosland, Chris the speller, Oli Filth, Nbarth,
Can't sleep, clown will eat me, JonHarder, LouScheer, Addshore, Decltype, Jon Awbrey, PerceivingMachine, Dicklyon, Iridescent,
Tawkerbot2, Nczempin, Circuit dreamer, Tawkerbot4, Jrgetsin, Epbr123, Nick Number, AntiVandalBot, BokicaK, Guy Macon, Seaphoto,
Jtaft, JAnDbot, Magioladitis, Meredyth, Vssun, Hbent, ENIAC, MartinBot, STBot, R'n'B, Highqueue, Mu li, Vanished user 342562,
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WimdeValk, ClueBot, Jbvogel, Updatepontus, Blanchardb, Tachasmo, Spud4dinner, Alexbot, SchreiberBike, BasilF, JDPhD, Clintkohl,
XLinkBot, Gnowor, Jovianeye, Insertesla, Little Mountain 5, NellieBly, Vianello, Spacedriver34545, Shrena modi, Addbot, Mortense,
Fieldday-sunday, Shyso~enwiki, MrOllie, Oldmountains, Favonian, Quercus solaris, 5 albert square, Lightbot, Hoenny, Leovizza, Kepry,
Legobot, , Yobot, OrgasGirl, Fraggle81, KamikazeBot, Eric-Wester, Ulric1313, Sidlter, Materialscientist, ,
RibotBOT, Elep2009, FrescoBot, Mustimp, BenzolBot, Bexigao, MondalorBot, Joshuachohan, SpaceFlight89, Strenshon, RobinK, Or
michael, Merlion444, Knoppson, Lotje, Onel5969, J36miles, Logical Cowboy, The Mysterious El Willstro, F, Odyssoma, Alan m,
ArachanoxReal, Artsanta-NJITWILL, LordJe, DmitriG NJITWILL, ClueBot NG, Matthiaspaul, Widr, Aaidilamindar, Helpful Pixie Bot,
Egwu nnanna, Wbm1058, Benzband, Manu31415, CitationCleanerBot, Tony Tan, EnzaiBot, Deathlasersonline, FaerieChilde, Tentinator,
Inaaaa, Hoy smallfry, Drmajidn and Anonymous: 246
16.9.2
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