P0LITEKNIK K0TA KINABAL0 SABAB

}ABATAN KE}0R0TERAAN NEKANIKAL

SESI BISENBER

Syllabus }} W0RKSB0P TECBN0L0uY



ACCIBENT PREvENTI0N
0nueistanu the impoitance of safety pioceuuies anu applications in machining
weluing fitting anu founuiy woik in the engineeiing woikshop
State the geneial acciuent pievention pioceuuies in ielation to peisonal
safety colleague machine anu equipments
Explain the impoitance of weaiing goggles giinuing wheel guaius anu
maintaining woikshop safety anu cleanliness
Explain the enviionmental issues iegaiuing acciuent legislation
piotocol laws anu iegulations in engineeiing woikshop

BANB T00L
0nueistanu the impoitance of using hanu tools in fitting woik
Befine the maiking out lay out
State the pioceuuies of maiking out lay out
Explain the use of maiking tools such as sciibei centie punch uiviuei
suiface plate anu pioceuuies to uiaw a ciicle lines cuive anu etc
0nueistanu the use of testing tools
Befine testing tools
Name the types of testing tools such as squaie stiaight eugesuiface
gauge anu etc
0se testing tools such as L squaie anu stiaight euge
0nueistanu the use of hack saw
Sketch anu label the paits of a hack saw
State the uses of hack saw anu cutting stioke
State the chaiacteiistics of hack saw blaue such as mateiials useu anu
pitch
Explain the pioceuuie to ieplace hack saw blaue
Biscuss the causes of hack saw blaues bieakage
State the safety piecaution anu pioceuuie to pievent acciuents
0nueistanu the use of files anu filing woik
Sketch anu label the paits of a file
Befine the file teiminology such as cuts anu giaues
Explain vaiious types anu shapes of files anu its uses
Explain methous of filling such as cioss anu uiaw filing technique
Explain pinning anu ways to avoiu pinning
State the safety pioceuuies in filing
0nueistanu the use of hammei
Explain types of hammeis anu its uses
Name paits of ball a peen hammei
Explain the safety pioceuuies in using hammei
0nueistanu the use of chisel
Biffeientiate vaiious types of chisels such as flat hoiizontal tip half
iounu euge iounu nose anu uiamonu tip chisel
Biffeientiate the vaiious types of chisels flat chisel uiamonu tip point
cape chisel euge iounu nose chisel
Name the paits of a flat chisel
Explain flat chisel on its mateiial size cutting angle of the tip anu uses to
cut anu sheai metal plate
Explain the uisauvantages of mushioom heau chisel
Explain methou of using chisel
Explain safety pioceuuie to be follow while chiselling
0nueistanu the use of taps anu uies
Name paits of a tap
State types of taps anu pioceuuies of using thiee types of taps
Explain basic teiminology of tapping a blinu hole anu thiough hole sciew
thieau
Explain the teiminology on tap uiill size v
Calculate the size tap uiill size
Explain the steps to uo inteinal thieauing
Explain the ieasons foi taps bieakage of taps anu its pievention
Name uiffeient types of uies
Explain steps foi exteinal thieauing using a uie

NEAS0RENENT
Explain the use of common measuiing tools anu equipment
List basic measuiing tools such as steel iulei tape exteinal anu inteinal
calipeis
State uiffeient types of miciometeis
Sketch anu label the paits of an exteinal miciometei
State the in using a miciometei
Sketch anu label the paits of a veiniei calipei
State the basic piinciples of a veiniei calipei
Explain the methous of using a veiniei calipei
Reau the veiniei calipei ieauing metiic anu impeiial units
State the vaiious types of measuiing equipment using the veiniei
piinciple such as veiniei piotiactoi anu veiniei height gauge

BRILLINu
0nueistanu the uiilling machine anu uiill bit twist uiill
Sketch anu name paits of a uiill bit twist uiill
Explain how uiill sizes aie stateu anu ueteimineu
Explain steps of maiking out befoie uiilling
Explain methou of holuing a uiill bit
Biffeientiate the vaiious types of uiill bits such as centie uiill stiaight
slot uiill blinu hole uiill anu flat tippeu uiill
Explain the effects to a uiilleu hole if the angle of the uiill bit tip is not
accuiate
Calculate the spinule speeu ievolution ipm anu the feeu iate incluuing
factois that influence the selection of the cutting speeu
State the types of coolants function anu auvantages
State the safety pioceuuies to be taken while uiilling
0nueistanu methous of holuing woik piece anu uiilling
uive the ieason foi holuing the woik piece secuiely while uiilling
Explain the types woik holuing uevices commonly useu in a uiilling
machine such as machine vice machinist vice v block anu otheis
Explain the pioceuuies taken to uiill a laige hole
Explain the impoitance of centie uiilling anu guiueu uiilling
Explain the uses of jigs in a uiilling machine
Pioviue examples of jigs
State safety pioceuuies to be followeu while uiilling using jigs

LATBE NACBINE
0nueistanu lathe machines
Explain functions of vaiious paits of centie lathe machine
Explain with sketch of woik piece helu to the lathe machine
State with sketch the vaiious shapes of tool bits anu theii function oi
usage
Sketch to explain the vaiious angles of a tool bit tip
Explain the mateiials useu in a tool bit
Elaboiate the opeiation in ielation to lathe woik such as tuining boiing
facing uiilling knuiling tieau cutting anu offcentie tuining

NILLINu NACBINE
0nueistanu lathe machines
Biffeientiate types of milling machines
Explain the chaiacteiistics anu paits of univeisal milling machine
State the basic piinciples of milling machines XY anu Z axis
Explain two methous of up cut anu uown cut milling
List the usage of vaiious types of milling cuttei
Explain the uses of vaiious types of milling cuttei
State methous of holuing cutting tools
State methous of holuing a woik piece
Calculate the ievolution pei minute ipm feeu iate anu cutting time
State the safety pioceuuies while using the milling machine
0nueistanu inuexing
Name paits of inuex heau
Explain the opeiation of inuex heau
State the vaiious types of inuexing
Calculate uiiect simple anu angulai inuexing

uRINBINu NACBINE
giinuing machine
Name types of giinuing machines anu theii uses
State the uiffeient types of giinuing wheels
Explain the following giinuing wheel specifications
types of abiasive
Size of paiticles
Wheel giaue
Wheel stiuctuie
Bonuing mateiial
Explain uefects anu maintenance of giinuing wheels
Explain steps to caiiy out assembling anu balancing of giinuing wheels
Explain the safety pioceuuies to be followeu using a giinuing machine

0XY ACETYLENE WELBINu
0nueistanu oxy acetylene weluing
Befine oxy acetylene weluing
Explain high piessuie anu low piessuie oxy acetylene weluing
State the uses of oxy acetylene weluing in inuustiial sectoi
0nueistanu Weluing gases
Explain the types of gases useu in oxy acetylene weluing
Explain the chaiacteiistics piouuction anu oxygen gas cylinuei
Explain the chaiacteiistics piouuction anu acetylene gas cylinuei
Explain the availability of othei gas fuel besiues acetylene
Explain oxy acetylene weluing equipment
Explain oxy acetylene weluing equipment
Explain the woiking piinciples of iegulatois
State types of oxy acetylene hoses
State types woiking piinciples uses anu function of the weluing toich
Explain the oxy acetylene weluing tip
Explain the oxy acetylene weluing manifolu system anu single station
system
0nueistanu Biazing anu Biaze Weluing Piocess
Befine biazing anu biaze weluing piocess
Explain the application of biazing anu biaze weluing piocess
Explain the function of flux fillei iou anu types of flames useu
Explain biazing anu biaze weluing technique
0nueistanuing oxy acetylene welu uefects anu its pievention
Explain a completeu weluing joint baseu on penetiation beau shape anu
joints accuiacy
Explain the types welu uefects anu its pievention
ARC WELDING
Understand Arc welding machine
Explain the function of the ampere adjustment control
Recognize the basic components of an arc welding machine
Name five types of arc welding machines and explain the working
principles, advantages and disadvantages of
Direct current arc welding machine
Alternating current arc welding machine
Integrated AU/UT arc welding machine
Power driven direct current petrol/diesel arc welding generator
Electric motor driven direct current arc welding generator

9.1.4 Draw basic schematic arc welding machine circuits
9.2 Describe Polarity
9.2.1 Define the terminology of Straight polarity and reverse polarity
9.2.2 Explain the characteristics of polarity
9.2.3 Explain the procedures to choose the type of polarity
9.3 Understand techniques of arc welding
9.3.1 Sketch with label the arc welding process
9.3.2 Explain the effects of arc length, electrode angle and the speed of
travel on a welding product
9.3.3 Explain method in starting an arc welding
9.4 Explain Electrode
9.4.1 Explain the process to produce an electrode
9.4.2 Explain the types of metal composition found in electrode core
9.4.3 Explain function of the electrode coatings
9.4.4 Explain types, classification, colour code and number code of
electrodes.
9.4.5 Describe the function of the electrode core and slag
9.5 Understand weld defects
9.5.1 Sketch with labels the types welding defect
9.5.2 Explain weld defects in the arc welding process and its prevention
9.6 Explain basic types of welding joints
9.6.1 Sketch with labels five types arc welding basic joints
9.6.2 Explain steps to be taken before starting weld
9.6.3 Explain the advantages and the uses of every joint
9.7 Understand distortion
9.7.1 Name types of distortion
9.7.2 Explain the reasons for distortion and its preventive methods
9.8 Identify welding terminologies
9.8.1 Explain the welding terminologies such as: bead, throat, leg size,
penetration, root face and root gap
9.9 Identify welding symbols
9.9.1 State the importance of welding symbols
9.9.2 Explain types of welding symbols
9.9.2.1 Simple symbols
9.9.2.2 additional symbols
9.9.3 Explain the welding symbol characters such as arrow, reference line,
tail end, other side and arrow side
9.9.4 Interpret welding symbols