invertechv250

IM490-C
INVERTEC ™ V250-S February, 2001
For use with machines having Code Numbers: 10102, 10103, 10187, 10188, 10304,
This manual covers equipment which is no

longer in production by The Lincoln Electric Co.
Specifications and availability of optional
features may have changed.
Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:
OPERATOR’S MANUAL
ISO 9001
ANSI RAB
QMS
Designed and Manufactured Under a

Quality Program Certified by
ABS Quality Evaluations, Inc.
to ISO 9001 Requirements.
CERTIFICATE NUMBER: 30273 Copyright © 2001 Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
i i
SAFETY
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents The engine exhaust from this product contains
are known to the State of California to cause can- chemicals known to the State of California to cause
cer, birth defects, and other reproductive harm. cancer, birth defects, or other reproductive harm.
The Above For Diesel Engines The Above For Gasoline Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
FOR ENGINE 1.h. To avoid scalding, do not remove the

radiator pressure cap when the engine is
powered equipment. hot.
1.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.
____________________________________________________
1.b. Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.
ELECTRIC AND
MAGNETIC FIELDS
____________________________________________________
1.c. Do not add the fuel near an open flame may be dangerous
welding arc or when the engine is running.
Stop the engine and allow it to cool before 2.a. Electric current flowing through any conductor causes
refueling to prevent spilled fuel from vaporiz- localized Electric and Magnetic Fields (EMF). Welding
ing on contact with hot engine parts and current creates EMF fields around welding cables and
igniting. Do not spill fuel when filling tank. If welding machines
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated. 2.b. EMF fields may interfere with some pacemakers, and
____________________________________________________ welders having a pacemaker should consult their physician
1.d. Keep all equipment safety guards, covers and devices in before welding.
position and in good repair.Keep hands, hair, clothing and
tools away from V-belts, gears, fans and all other moving 2.c. Exposure to EMF fields in welding may have other health
parts when starting, operating or repairing equipment. effects which are now not known.
____________________________________________________
1.e. In some cases it may be necessary to remove safety 2.d. All welders should use the following procedures in order to
guards to perform required maintenance. Remove minimize exposure to EMF fields from the welding circuit:
guards only when necessary and replace them when the
maintenance requiring their removal is complete. 2.d.1. Route the electrode and work cables together - Secure
Always use the greatest care when working near moving them with tape when possible.
parts.
___________________________________________________ 2.d.2. Never coil the electrode lead around your body.
1.f. Do not put your hands near the engine fan.
Do not attempt to override the governor or 2.d.3. Do not place your body between the electrode and
idler by pushing on the throttle control rods work cables. If the electrode cable is on your right
while the engine is running. side, the work cable should also be on your right side.
2.d.4. Connect the work cable to the workpiece as close as

possible to the area being welded.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while 2.d.5. Do not work next to welding power source.
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate. Mar ‘95
ii ii
SAFETY
ELECTRIC SHOCK can ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover
kill. plates to protect your eyes from sparks and
3.a. The electrode and work (or ground) circuits
the rays of the arc when welding or observing
are electrically “hot” when the welder is on. open arc welding. Headshield and filter lens
Do not touch these “hot” parts with your bare should conform to ANSI Z87. I standards.
skin or wet clothing. Wear dry, hole-free
gloves to insulate hands. 4.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
3.b. Insulate yourself from work and ground using dry insulation. the arc rays.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground. 4.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
In addition to the normal safety precautions, if welding themselves to the arc rays or to hot spatter or metal.
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or FUMES AND GASES
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or can be dangerous.
accidental contact with the workpiece or ground) use 5.a. Welding may produce fumes and gases
the following equipment: hazardous to health. Avoid breathing these
• Semiautomatic DC Constant Voltage (Wire) Welder. fumes and gases.When welding, keep
• DC Manual (Stick) Welder. your head out of the fume. Use enough
• AC Welder with Reduced Voltage Control. ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
3.c. In semiautomatic or automatic wire welding, the electrode, welding with electrodes which require special
electrode reel, welding head, nozzle or semiautomatic ventilation such as stainless or hard facing (see
welding gun are also electrically “hot”. instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
3.d. Always be sure the work cable makes a good electrical which produce highly toxic fumes, keep exposure as
connection with the metal being welded. The connection low as possible and below Threshold Limit Values (TLV)
should be as close as possible to the area being welded. using local exhaust or mechanical ventilation. In
confined spaces or in some circumstances, outdoors, a
3.e. Ground the work or metal to be welded to a good electrical respirator may be required. Additional precautions are
(earth) ground. also required when welding on galvanized steel.
3.f. Maintain the electrode holder, work clamp, welding cable and 5.b. Do not weld in locations near chlorinated hydrocarbon vapors
welding machine in good, safe operating condition. Replace coming from degreasing, cleaning or spraying operations.
damaged insulation. The heat and rays of the arc can react with solvent vapors to
form phosgene, a highly toxic gas, and other irritating
3.g. Never dip the electrode in water for cooling. products.
3.h. Never simultaneously touch electrically “hot” parts of 5.c. Shielding gases used for arc welding can displace air and
electrode holders connected to two welders because voltage cause injury or death. Always use enough ventilation,
between the two can be the total of the open circuit voltage especially in confined areas, to insure breathing air is safe.
of both welders.
5.d. Read and understand the manufacturer’s instructions for this
3.i. When working above floor level, use a safety belt to protect equipment and the consumables to be used, including the
yourself from a fall should you get a shock. material safety data sheet (MSDS) and follow your
employer’s safety practices. MSDS forms are available from
3.j. Also see Items 6.c. and 8. your welding distributor or from the manufacturer.
5.e. Also see item 1.b.

Mar ‘95
iii iii
SAFETY
WELDING SPARKS can CYLINDER may explode
cause fire or explosion. if damaged.
6.a. Remove fire hazards from the welding area.
If this is not possible, cover them to prevent 7.a. Use only compressed gas cylinders
the welding sparks from starting a fire. containing the correct shielding gas for the
Remember that welding sparks and hot process used and properly operating
materials from welding can easily go through small cracks regulators designed for the gas and
and openings to adjacent areas. Avoid welding near pressure used. All hoses, fittings, etc. should be suitable for
hydraulic lines. Have a fire extinguisher readily available. the application and maintained in good condition.
6.b. Where compressed gases are to be used at the job site, 7.b. Always keep cylinders in an upright position securely
special precautions should be used to prevent hazardous chained to an undercarriage or fixed support.
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the 7.c. Cylinders should be located:
equipment being used. • Away from areas where they may be struck or subjected to
physical damage.
6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact • A safe distance from arc welding or cutting operations and
can cause overheating and create a fire hazard. any other source of heat, sparks, or flame.
6.d. Do not heat, cut or weld tanks, drums or containers until the 7.d. Never allow the electrode, electrode holder or any other
proper steps have been taken to insure that such procedures electrically “hot” parts to touch a cylinder.
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have 7.e. Keep your head and face away from the cylinder valve outlet
been “cleaned”. For information, purchase “Recommended when opening the cylinder valve.
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous 7.f. Valve protection caps should always be in place and hand
Substances”, AWS F4.1 from the American Welding Society tight except when the cylinder is in use or connected for
use.
(see address above).
7.g. Read and follow the instructions on compressed gas
6.e. Vent hollow castings or containers before heating, cutting or
cylinders, associated equipment, and CGA publication P-l,
welding. They may explode.
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
6.f. Sparks and spatter are thrown from the welding arc. Wear oil
1235 Jefferson Davis Highway, Arlington, VA 22202.
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a FOR ELECTRICALLY
welding area. powered equipment.
6.g. Connect the work cable to the work as close to the welding
8.a. Turn off input power using the disconnect
area as practical. Work cables connected to the building
switch at the fuse box before working on
framework or other locations away from the welding area
the equipment.
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate cir-
8.b. Install equipment in accordance with the U.S. National
cuits. This can create fire hazards or overheat lifting chains
Electrical Code, all local codes and the manufacturer’s
or cables until they fail.
recommendations.
6.h. Also see item 1.c.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.
Mar ‘95
iv iv
SAFETY
5. Toujours porter des lunettes de sécurité dans la zone de
PRÉCAUTIONS DE SÛRETÉ soudage. Utiliser des lunettes avec écrans lateraux dans les
Pour votre propre protection lire et observer toutes les instruc- zones où l’on pique le laitier.
tions et les précautions de sûreté specifiques qui parraissent
dans ce manuel aussi bien que les précautions de sûreté 6. Eloigner les matériaux inflammables ou les recouvrir afin de
générales suivantes: prévenir tout risque d’incendie dû aux étincelles.
Sûreté Pour Soudage A L’Arc 7. Quand on ne soude pas, poser la pince à une endroit isolé de
1. Protegez-vous contre la secousse électrique: la masse. Un court-circuit accidental peut provoquer un
échauffement et un risque d’incendie.
a. Les circuits à l’électrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours 8. S’assurer que la masse est connectée le plus prés possible
tout contact entre les parties sous tension et la peau nue de la zone de travail qu’il est pratique de le faire. Si on place
ou les vétements mouillés. Porter des gants secs et sans la masse sur la charpente de la construction ou d’autres
trous pour isoler les mains. endroits éloignés de la zone de travail, on augmente le risque
b. Faire trés attention de bien s’isoler de la masse quand on de voir passer le courant de soudage par les chaines de lev-
soude dans des endroits humides, ou sur un plancher age, câbles de grue, ou autres circuits. Cela peut provoquer
metallique ou des grilles metalliques, principalement dans des risques d’incendie ou d’echauffement des chaines et des
les positions assis ou couché pour lesquelles une câbles jusqu’à ce qu’ils se rompent.
grande partie du corps peut être en contact avec la
masse. 9. Assurer une ventilation suffisante dans la zone de soudage.
c. Maintenir le porte-électrode, la pince de masse, le câble Ceci est particuliérement important pour le soudage de tôles
de soudage et la machine à souder en bon et sûr état galvanisées plombées, ou cadmiées ou tout autre métal qui
defonctionnement. produit des fumeés toxiques.
d.Ne jamais plonger le porte-électrode dans l’eau pour le
refroidir. 10. Ne pas souder en présence de vapeurs de chlore provenant
e. Ne jamais toucher simultanément les parties sous tension d’opérations de dégraissage, nettoyage ou pistolage. La
des porte-électrodes connectés à deux machines à soud- chaleur ou les rayons de l’arc peuvent réagir avec les
er parce que la tension entre les deux pinces peut être le vapeurs du solvant pour produire du phosgéne (gas forte-
total de la tension à vide des deux machines. ment toxique) ou autres produits irritants.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions 11. Pour obtenir de plus amples renseignements sur la sûreté,
pour le porte-électrode s’applicuent aussi au pistolet de voir le code “Code for safety in welding and cutting” CSA
soudage. Standard W 117.2-1974.
2. Dans le cas de travail au dessus du niveau du sol, se pro-

téger contre les chutes dans le cas ou on recoit un choc. Ne
jamais enrouler le câble-électrode autour de n’importe quelle
partie du corps.
PRÉCAUTIONS DE SÛRETÉ POUR
LES MACHINES À SOUDER À
3. Un coup d’arc peut être plus sévère qu’un coup de soliel,
donc:
TRANSFORMATEUR ET À
REDRESSEUR
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi qu’un verre blanc afin de se protéger les yeux du
rayonnement de l’arc et des projections quand on soude 1. Relier à la terre le chassis du poste conformement au code
ou quand on regarde l’arc. de l’électricité et aux recommendations du fabricant. Le dis-
b. Porter des vêtements convenables afin de protéger la positif de montage ou la piece à souder doit être branché à
peau de soudeur et des aides contre le rayonnement de une bonne mise à la terre.
l‘arc.
c. Protéger l’autre personnel travaillant à proximité au 2. Autant que possible, I’installation et l’entretien du poste
soudage à l’aide d’écrans appropriés et non-inflamma- seront effectués par un électricien qualifié.
bles.
3. Avant de faires des travaux à l’interieur de poste, la
4. Des gouttes de laitier en fusion sont émises de l’arc de debrancher à l’interrupteur à la boite de fusibles.
soudage. Se protéger avec des vêtements de protection
libres de l’huile, tels que les gants en cuir, chemise épaisse, 4. Garder tous les couvercles et dispositifs de sûreté à leur
pantalons sans revers, et chaussures montantes. place.
Mar. ‘93
v v
for selecting a QUALITY product by Lincoln Electric. We want you
Thank You to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!
Please Examine Carton and Equipment For Damage Immediately

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims
for material damaged in shipment must be made by the purchaser against the transportation company at the
time the shipment is received.
Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.
Model Name & Number _____________________________________
Code & Serial Number _____________________________________
Date of Purchase _____________________________________
Whenever you request replacement parts for or information on this equipment always supply the information
you have recorded above.
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or
loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to
this equipment.
INVERTEC V250-S
vi
TABLE OF CONTENTS
PAGE
INSTALLATION .......................................................................................................................SECTION A
TECHNICAL SPECIFICATIONS ........................................................................................A-1 & A-2
SAFETY PRECAUTIONS ............................................................................................................A-3
SELECT SUITABLE LOCATION..................................................................................................A-3
INPUT CONNECTIONS ...............................................................................................................A-3
INPUT VOLTAGE RECONNECT PROCEDURE.........................................................................A-4
OUTPUT CONNECTIONS ...........................................................................................................A-5
OPERATION .......................................................................................................................SECTION B
SAFETY INSTRUCTIONS ...........................................................................................................B-1
GENERAL DESCRIPTION...........................................................................................................B-1
CONTROLS AND SETTINGS......................................................................................................B-2
CONSTANT CURRENT PROCESSES........................................................................................B-3
PARALLEL OPERATION .............................................................................................................B-4
OVERLOAD PROTECTION.........................................................................................................B-4
THERMAL PROTECTION............................................................................................................B-4
ACCESSORIES .......................................................................................................................SECTION C
OPTIONS / ACCESSORIES ........................................................................................................C-1
CABLE PLUGS......................................................................................................................C-1
REMOTE CONTROLS ..........................................................................................................C-1
MAINTENANCE .......................................................................................................................SECTION D
INPUT FILTER CAPACITOR DISCHARGE PROCEDURE.........................................................D-1
ROUTINE MAINTENANCE..........................................................................................................D-2
FILTER CAPACITOR CONDITIONING ......................................................................................D-2
LOCATION OF MAINTENANCE COMPONENTS.......................................................................D-3
TROUBLESHOOTING ................................................................................................................SECTION E
PC BOARD TROUBLESHOOTING PROCEDURES.............................................................E-1
TROUBLESHOOTING GUIDE ..............................................................................................E-2
DIAGRAMS ........................................................................................................................SECTION F
PARTS MANUAL ...................................................................................................................P-244 SERIES
INVERTEC V250-S
A-1 INSTALLATION A-1
Technical Specifications - Invertec V250-S - K1436-1, K1437-1 & K1437-3
INPUT
THREE PHASE SINGLE PHASE
Standard Input Current Standard Input Current
Voltage at Rated Output Model Voltage at Rated Output Model
208/230/460 60Hz 34/32/16 60Hz 208/230/460 60Hz 59/57/29 60Hz
200/220/400/440 50/60Hz 35/33/18/17 50/60 Hz 200/220/400/440 50/60 Hz 58/58/30/30 50/60 Hz
380-415 50Hz 20/18 50Hz
RATED OUTPUT
Volts at Volts at
Duty Cycle(1) Amps Rated Amps Model Duty Cycle(1) Amps Rated Amps Model
35% Duty Cycle 250 30 60Hz 35% Duty Cycle 250 27†-30 60Hz
60% Duty Cycle 200 28-32 60Hz 60% Duty Cycle 200 28-32 60Hz
100% Duty Cycle 165 26.5 60Hz 100% Duty Cycle 165 26.5 60Hz
35% Duty Cycle 250 28†-30 50/60Hz 35% Duty Cycle 250 26†-30 50/60Hz
60% Duty Cycle 200 29-32 50/60Hz 60% Duty Cycle 200 28-32 50/60Hz
100% Duty Cycle 165 26.5 50/60Hz 100% Duty Cycle 165 26.5 50/60Hz
35% Duty Cycle 250 30 50Hz
OUTPUT
Welding Constant Open Welding Constant Open
Current Range Circuit Voltage Current Range Circuit Voltage
1-250 Amps 65-80 VDC 1-250 Amps 65-80 VDC
RECOMMENDED INPUT WIRE AND FUSE SIZES

Type 75°C Type 75°C
Type 75°C Copper Type 75°C Copper
Fuse Input Copper Ground Fuse Input Copper Ground
(Superlag) Ampere Wire in Wire in (Superlag) Ampere Wire in Wire in
Input or Rating Conduit Conduit Input or Rating Conduit Conduit
Voltage Breaker on AWG (IEC) AWG (IEC) Voltage Breaker on AWG (IEC) AWG (IEC)
Frequency(2) Size Nameplate Sizes Sizes Frequency(2) Size Nameplate Sizes Sizes
208/60 50 34 10 (6mm2) 10 (6mm2) 208/60(3) 80 59 8 (8.4mm2) 10 (6mm2)

230/60 50 32 10(6mm2) 10 (6mm2) 230/60(3) 80 57 8 (8.4mm2) 10 (6mm2)
460/60 30 16 10 (6mm2) 10 (6mm2) 460/60 40 29 10 (6mm2) 10 (6mm2)
200/50/60 50 35 10 (6mm2) 10 (6mm2) 200/50/60 80 58 8 (8.4mm2) 10 (6mm2)

220/50/60 50 33 10 (6mm2) 10 (6mm2) 220/50/60 80 58 8 (8.4mm2) 10 (6mm2)
400/50/60 30 18 12 (4mm2) 12 (4mm2) 400/50/60 40 30 10 (6mm2) 10 (6mm2)
440/50/60 30 17 12 (4mm2) 12 (4mm2) 440/50/60 40 30 10 (6mm2) 10 (6mm2)
PHYSICAL DIMENSIONS
Height Width Depth Weight
15.0 in. 9.1 in. 19.7 in. 36 lbs.
381 mm 231 mm 500 mm 17 Kg

(1) Based on a 10 min. period. (2) Input voltage must be within ±10% of rated value.
(†) 200 & 208VAC input may not meet NEMA/IEC specifications at 250 Amps.
INVERTEC V250-S
Technical Specifications - Invertec V250-S - K1437-2
INPUT
Standard Input Current Standard Input Current
Voltage at Rated Output Model Voltage at Rated Output Model
220/440 35% Duty Cycle 34/17 50/60 Hz 220/440 35% Duty Cycle 57/29 50/60 Hz
400 60% Duty Cycle 16 50/60 Hz 400 60% Duty Cycle 27 50/60 Hz
220/400/440 100% Duty Cycle 19/11/9 50/60 Hz 220/400/440 100% Duty Cycle 34/21/17 50/60 Hz
RATED OUTPUT
Volts at Volts at
(1) (1)
Duty Cycle Amps Rated Amps Model Duty Cycle Amps Rated Amps Model
35% Duty Cycle(3) 250 30V 50/60Hz 35% Duty Cycle(3) 230 29V 50/60Hz
60% Duty Cycle 200 28V 50/60Hz 60% Duty Cycle 190 27.6V 50/60Hz
100% Duty Cycle 155 26.2V 50/60Hz 100% Duty Cycle 155 26.2V 50/60Hz
OUTPUT
Welding Constant Open Welding Constant Open

Current Range Circuit Voltage Current Range Circuit Voltage
RECOMMENDED INPUT WIRE AND FUSE SIZES

Type 75°C Type 75°C
Type 75°C Copper Type 75°C Copper
Fuse Input Copper Ground Fuse Input Copper Ground
(Superlag) Ampere Wire in Wire in (Superlag) Ampere Wire in Wire in
Input or Rating Conduit Conduit Input or Rating Conduit Conduit
Voltage Breaker on AWG (IEC) AWG (IEC) Voltage Breaker on AWG (IEC) AWG (IEC)
Frequency(2) Size Nameplate Sizes Sizes Frequency(2) Size Nameplate Sizes Sizes
208/60 50 34 10 (6mm2) 10 (6mm2) 208/60(3) 80 59 8 (8.4mm2) 10 (6mm2)

230/60 50 32 10(6mm )
2
10 (6mm2) 230/60 (3)
80 57 8 (8.4mm2) 10 (6mm2)
460/60 30 16 10 (6mm2) 10 (6mm2) 460/60 40 29 10 (6mm2) 10 (6mm2)
200/50/60 50 35 10 (6mm2) 10 (6mm2) 200/50/60 80 58 8 (8.4mm2) 10 (6mm2)

220/50/60 50 33 10 (6mm2) 10 (6mm2) 220/50/60 80 58 8 (8.4mm2) 10 (6mm2)
400/50/60 20 18 12 (4mm2) 12 (4mm2) 400/50/60 40 30 10 (6mm2) 10 (6mm2)
440/50/60 20 17 12 (4mm2) 12 (4mm2) 440/50/60 40 30 10 (6mm2) 10 (6mm2)
PHYSICAL DIMENSIONS
Height Width Depth Weight
15.0 in. 9.1 in. 19.7 in. 41 lbs.
381 mm 231 mm 500 mm 19 Kg

(1) Based on a 10 min. period.
(2) Input voltage must be within ±10% of rated value.
(3) Excluding 400V-VAC Input
INVERTEC V250-S
Read this entire installation section before you HIGH FREQUENCY PRECAUTIONS
start installation.
If possible locate the V250-S away from radio con-
trolled machinery. The normal operation of the
SAFETY PRECAUTIONS V250-S may adversely affect the operation of RF con-
trolled equipment, which may result in bodily injury or
damage to the equipment.
WARNING
ELECTRIC SHOCK can kill. INPUT CONNECTIONS
• Have an electrician install and ser-
vice this equipment. The Invertec V250-S should be connected only by a
qualified electrician. Installation should be made in
• Turn the input power off at the fuse accordance with all local and national electric codes
box before working on equipment. and the information detailed below.
• Do not touch electrically hot parts.
• Be sure to discharge capacitors with GROUND CONNECTION

the procedure outlined in the
Maintenance Section of this manual Ground per National Electrical Code for 60Hz
before working in that area of the machines connect the green lead to earth ground.
equipment. For 50/60Hz machines connect the ground terminal
--------------------------------------------------------------------- marked located in the machine on the lower right
side the base of the welder to earth ground.
SELECT SUITABLE LOCATION
INPUT SUPPLY CONNECTIONS
The Invertec V250-S will operate in harsh environ-
ments. Even so, it is important that simple preventa- Be sure the voltage phase and frequency of the input
tive measures are followed in order to assure long life power is as specified on the rating plate, located on
and reliable operation. the rear of the machine.
• The machine must be located where there is free cir- Supply line entry provision is in the case rear panel.
culation of clean air such that air movement in the
back and out the front will not be restricted.
POWER INPUT CONNECTION FOR 60HZ
• Dirt and dust that can be drawn into the machine MACHINES
should be kept to a minimum. Failure to observe
these precautions can result in excessive operating A 10 ft. power cord is provided and wired into the
temperatures and nuisance shutdown. machine. Follow the power cord connection instruc-
tions. Incorrect connection may result in equipment
• Keep machine dry. Shelter from rain and snow. Do damage.
not place on wet ground or in puddles.
Single Phase Input: Connect green lead to ground
STACKING per U.S. National Electrical Code. Connect black and
white leads to power. Wrap red lead with tape to pro-
V250-S’s cannot be stacked. vide 600V insulation.
TILTING Three Phase Input: Connect green lead to ground

per U.S. National Electrical Code. Connect black, red
Place the machine directly on a secure, level surface and white leads to power.
or on a recommended undercarriage. The machine
may topple over if this procedure is not followed.
INVERTEC V250-S
POWER INPUT CONNECTION FOR 50/60 HZ INPUT VOLTAGE RECONNECT

MACHINES
PROCEDURE
1. Connect terminal marked to earth ground
per National Electric Code. When received directly from the factory, units are con-
2. Connect the supply lines to the line switch. Torque nected for the highest input voltage, 440 VAC for
to 3.0 Nm. 50/60 Hz machines and 460 VAC for 60 Hz machines.
3. Install in accordance with all local and national If 440 or 460 VAC is the desired input, then the
electric codes. machine may be connected to the power system with-
out any setup required inside the reconnect door.
The Invertec V250-S machine is supplied with one However, verify the connection with the following pro-
cord connector. The cord connector provides a strain cedure. For other voltages refer to the instructions
relief for the input power cord as it passes it through located on the Reconnect Panel Access Door or fol-
the rear access hole. On K1436-1, K1437-1 and low the instructions below.
K1437-3, the cord connector is designed for a cord
diameter of 7.9 to 27.2mm (.310 to 1.070 in). On CAUTION
K1437-2 the cord connector is designed for a cord
diameter of 11.4 to 20.0mm (.450 to .790 in). Failure to follow these instructions can cause immedi-
ate failure of components within the welder.
Strip away outer jacket of cord, trim fillers and insert ------------------------------------------------------------------------
conductors through cord connector. The jacketed por-
tion of the cord must go through the cord connector. 1. Open the access door on the right side of the
Tighten both connector screws. machine.
INPUT FUSE AND SUPPLY WIRE 2. For 200-230: Position the large switch to 200-230.
For 380-460: Position the large switch to 380-460.
Refer to the Technical Specifications page at the
beginning of this chapter for the proper fuse sizes and 3. Move the “A” lead to the appropriate terminal.
supply cable sizes. Refer to figure A.1 below.
• Fuse the input circuit with recommended super lag

fuses or delay type circuit breakers.
• Install the proper fuse in the fuse holder in the main

disconnect panel.
RECONNECT PROCEDURE
. Disconnect input power before
1. BE SURE POWER SWITCH IS OFF. inspecting or servicing machine.
2. CONNECT LEAD 'A' TO DESIRED . Do not operate with wraparound
INPUT VOLTAGE RANGE. removed.
. Do not touch electrically live parts.
440-460V . Only qualified persons should install,
380-415V 'A' use or service this equipment.
220-230V
IF MACHINE CEASES TO OPERATE (NO METER, NO FAN)
200-208V AND THERE IS NO OTHER KNOWN FAILURE: CHECK FUSE;
REPLACE WITH SPECIFIED FUSE.
3. POSITION SWITCH TO DESIRED INPUT VOLTAGE RANGE.
VOLTAGE=380-460V VOLTAGE=200-230V
THE LINCOLN ELECTRIC CO. CLEVELAND, OHIO U.S.A. A S21230
Figure A.1 Input Voltage Reconnect Instructions
INVERTEC V250-S
OUTPUT CONNECTIONS QUICK DISCONNECT PLUGS
Refer to figure A.2 for the location of the 6 Pin Remote A quick disconnect system is used for the welding
Receptacle and the Output Terminals. cable connections. The welding plug included with the
FIGURE A.2 OUTPUT CONNECTIONS machine is designed to accept a welding cable size of
1/0 to 2/0.
1. Remove 1 in. (25mm) of welding cable insulation.

SMAW GTAW SMAW THERMAL
SOFT CRISP HOT START
5 6
4
3
7
8
2. Slide rubber boot onto cable end. The boot end
A 2
6 PIN OUTPUT
85 120
1 9 may be trimmed to match the cable diameter.
0
REMOTE 50 170 10
Soap or other lubricant will help to slide the boot
RECEPTACLE
15
230 ARC FORCE
over the cable.
REMOTE LOCAL 5 6
1 4
7
3
250 8
2
1 9
0
10
BOOT
¤
INVERTEC V250-S WELDING CABLE
S
- + I
25 mm
TRIM
1 in.
O
OUTPUT TERMINALS
3. Slide the copper tube into the brass plug.
REMOTE CONTROL RECEPTACLE 4. Insert cable into copper tube.
Remote control (K857), Arc start switch (K814), Hand 5. Tighten set screw to collapse copper tube. Screw
amptrol (K963) and Foot amptrol (K870) connect must apply pressure against welding cable. The
directly to 6 pin amphenol on the front of the unit. top of the set screw will be well below the surface
of the brass plug after tightening.
Note: A minor modification is needed when K963
Hand Amptrol is used with the V250-S. The braided
SET SCREW
grounding strap must be disconnected from connector
body on end of cable that attaches to machine.
Remove cable clamp screw securing grounding strap,
remove strap, and reinstall screw. Run grounding
strap along side of cable so that it does not contact
connector body, and secure in place with electrical BRASS PLUG
tape. This modification is necessary in order to avoid COPPER TUBE
coupling electrical noise from the case of the machine
onto the control leads, which would otherwise result in
poor starting and unstable welding performance.
6. Slide rubber boot over brass plug. The rubber
OUTPUT CABLES boot must be positioned to completely cover all
electrical surfaces after the plug is locked into the
Select the output cable size based on Table A.1. receptacle.
TABLE A.1
Cable Sizes for Combined Length of Electrode and
Work Cable ( Copper Cable Rated at 75°C).
Length Cable Size

up to 150 ft.(46m) 1/0 (50mm2)
up to 250 ft.(72m) 2/0 (70mm2)
INVERTEC V250-S
B-1 OPERATION B-1
Read and understand this entire section before GENERAL DESCRIPTION

operating your machine.
The Invertec V250-S is a 250 amp arc welding power
SAFETY INSTRUCTIONS source that utilizes single or three phase input power,
to produce constant current output. The welding
WARNING response of this Invertec has been optimized for stick
(SMAW) and TIG (GTAW).
ELECTRIC SHOCK can kill.

OPERATIONAL FEATURES
• Do not touch electrically live parts such
The Invertec V250-S provides continuous total range
as output terminals or internal wiring.
output current adjustment, selectable welding modes
• Insulate yourself from the work and and local or remote output control. Welding character-
ground. istics can be controlled via an arc force control.
Additionally, starting characteristics can be adjusted
• Always wear dry insulating gloves. via a “hot start” control.
____________________________________
WELDING CAPABILITY
FUMES AND GASES
can be dangerous.
The Invertec V250-S is rated at 250 amps, 35% duty
cycle (based on a 10 minute cycle). It is also rated at
• Keep your head out of fumes.
165 amps, 100% duty cycle, and 200 amps, 60% duty
cycle.
• Use ventilation or exhaust to
remove fumes from breathing LIMITATIONS
zone.
The V250-S is not recommended for pipe thawing.
____________________________________
The V250-S should not be powered from the auxiliary
WELDING, CUTTING and
power supply of an engine welder. Special protection
GOUGING SPARKS circuits may operate causing loss of output.
can cause fire or explosion
• Keep flammable material away.
• Do not weld, cut or gouge on

containers that have held com-
bustibles.
____________________________________
ARC RAYS
can burn.
• Wear eye, ear and body

protection.
____________________________________
Only qualified personnel should operate this equip-

ment. Observe all safety information throughout this
manual.
INVERTEC V250-S
B-2 OPERATION B-2
CONTROLS AND SETTINGS

All operator controls and adjustments are located on the case front of the V250-S. Refer to Figure B.1 and corre-
sponding explanations.
FIGURE B.1 — CASE FRONT CONTROLS.
4 8
SMAW GTAW SMAW THERMAL

SOFT CRISP HOT START
5 6
4
2 3
7
8
A
OUTPUT
85 120 2
1 9 5
3 50 170
0
10
15 ARC FORCE
REMOTE LOCAL
230
5 6
1 4
7
3
250 8
2
1 9
6
0
10
®
INVERTEC V250-S
S
- + I
1
7
1. Power Switch - Place the lever in the “ON” position to CC Soft Best for EXX18 thru EXX28 stick electrodes.
energize the machine. When the power is on, the fan will Output energized when machine is on.
operate and the output will be energized in SMAW
modes. GTAW mode requires remote trigger to energize CC Crisp Use this mode for stick welding with EXX10
the output. thru EXX14 electrodes. Output energized when machine
is on.
2. Output Control - This controls the output current. Control
is provided over the entire output range of the power 5. Hot Start - Controls the amount of starting energy in
source with 1 turn of the control knob. This control may SMAW. The Hot Start setting will set the amount of extra
be adjusted while under load to change power source power given during the initial strike.
output. When using remote control this function becomes
the limit setting. A Hot Start setting of 100% will give you an additional
striking current 100% above the welding set current*.
3. Local/Remote Switch - Place in the “LOCAL” position to (Striking current in this example will be 200% of the set
allow output adjustment at the machine. Place in the current). For a Hot Start setting of 100%, the current will
“REMOTE” position to allow output adjustment at remote decrease back to the set current in one second.
pot or amptrol. In Remote, the machine output control pot
is the limit setting for remote control. A Hot Start setting of 50% will give you an additional
striking current 50% above the welding set current*.
4. Mode Switch (Striking current in this example will be 150% of the set
GTAW Optimized for touch start use. Triggering at current). For a Hot Start setting of 50%, the current will
amphenol is required using an Arc Start Switch, Amptrol decrease back to the set current in .5 second.
or similar means. Short circuit current is limited to approx-
imately 25 amps to aid in touch starting. * The maximum striking current is 300 Amps.
INVERTEC V250-S
B-3 OPERATION B-3
6. Arc Force - This control functions in SMAW modes CONSTANT CURRENT PROCESSES
to adjust the Arc Force. The arc is soft at the mini-
mum settings and more forceful or driving at the MANUAL ARC WELDING (STICK)
maximum settings. Higher spatter levels may be
The Invertec may be utilized as a manual DC arc
present at the maximum settings.
welder with the electrode cable, work cable, and elec-
RECOMMENDED ARC FORCE/INDUCTANCE trode holder being the only equipment required.
SETTINGS FOR SELECTED APPLICATIONS
AIR CARBON ARC CUTTING
FULL RANGE IS 1-10. 1 is VERY SOFT, Air carbon arc cutting may be performed with the
10 IS VERY CRISP Invertec within its output rating using 5/32" (3.9mm)
and 3/16" (4.7mm) diameter carbon rods. Output
Nominal Recommended cables, an air carbon arc electrode cable assembly,
Mode Process Setting Adjustment Range and a source of compressed air are required.
CC SMAW 1 EXX18 thru 5 1 (gentle, may stick) to 9 NOTE:

(soft) EXX28 stick (forceful, more spatter)
1. Best performance will be at settings of 200 amps
CC SMAW 2 EXX10 thru 6 3 to 10 and below.
(crisp) EXX14 stick
Air Carbon Arc 1 None 2. The electronic protection circuit in the V250S will
Cutting
limit the current to approximately 290 amps.
7. Output Terminals - These quick disconnect termi-

nals provide connection points for the electrode and TIG WELDING
work cables. Refer to Output Connections in the The V250S is capable of touch start TIG welding. An
Installation chapter for proper cable sizes. For electrode cable, work cable, Arc Start Switch or
positive polarity welding connect the electrode Amptrol, TIG torch, and gas supply with regulator are
cable to the positive terminal and the work cable to required. Refer to Accessories section of this manual.
the negative terminal. To weld negative polarity
reverse the electrode and work cables.
Touch starting is done as follows:
8. Thermal Shutdown Indicator - This light will illumi-
nate if an internal thermostat has been activated. 1. Place the shield cup edge on the work piece.
Machine output will return after the internal 2. Rock the tungsten down to touch.
components have returned to a normal operating 3. Trigger the output.
temperature. See Thermal Protection later in this 4. Gently rock back the tungsten from the work-
chapter. piece.
Note: The short circuit current is limited to 25 amps to

aid in touch starting. Panel output control
becomes the current limit setting when in
remote control
INVERTEC V250-S
B-4 OPERATION B-4
PARALLEL OPERATION
The Invertec’s are operable in parallel. For best
results, the currents of each machine should be rea-
sonably well shared. As an example, with two
machines set up in parallel for a 300 amp procedure,
each machine should be set to deliver approximately
150 amps, not 200 amps from one and 100 amps
from the other. This will minimize nuisance feedback
conditions. In general, more than two machines in par-
allel will not be effective due to the voltage require-
ments of procedures in that power range.
To set machine outputs, start with output control pots

and arc force pots in identical positions. Adjust out-
puts and arc forces to maintain current sharing while
establishing the proper output current.
OVERLOAD PROTECTION
The machine is electrically protected from producing
high output currents. Should the output current
exceed 290A, an electronic protection circuit will
reduce the current to less than 200A. The machine
will continue to produce this low current until the pro-
tection circuit is reset. Reset occurs when the output
load is removed.
THERMAL PROTECTION
Thermostats protect the machine from excessive
operating temperatures. Excessive temperatures may
be caused by a lack of cooling air or operating the
machine beyond the duty cycle and output rating. If
excessive operating temperature should occur, the
thermostats will prevent output voltage or current.
Thermostats are self-resetting once the machine cools

sufficiently. If the thermostat shutdown was caused by
excessive output or duty cycle and the fan is operating
normally, the Power Switch may be left on and the
reset should occur within a 15 minute period. If the fan
is not turning or the air intake louvers were obstructed,
then the power must be switched off for 15 minutes in
order to reset. The fan problem or air obstruction must
also be corrected.
INVERTEC V250-S
C-1 ACCESSORIES C-1
OPTIONS / ACCESSORIES
CABLE PLUGS
K852-70 - Cable Plug Kit for 1/0-2/0 cable. Attaches

to welding cable to provide quick disconnect from
machine.
K852-95 - Cable Plug Kit for 2.0-3/0 cable.
NOTE: Two K852-70 plugs are included with the

V250-S.
REMOTE CONTROLS
K857 - Remote Output Control for stick welding.
K963 - Hand Amptrol tm for TIG welding. When the

V250-S’s Output Control is in the “Remote” position,
the hand Amptrol energizes the output and controls
the output remotely. The Hand Amptrol connects
directly to the 6 pin Amphenol.
Note: When used with the V250-S, the grounding

strap on the connector end of K963 must be discon-
nected to avoid electrical noise problems. Details are
listed under REMOTE CONTROL RECEPTACLE in
INSTALLATION section in this manual.
K870 - Foot Amptrol tm for TIG welding. When the

V250-S’s Output Control is in the “REMOTE” position,
the foot Amptrol energizes the output and controls the
output remotely. The Hand Amptrol connects directly
to the 6 pin Amphenol.
K814 - Arc Start Switch. Energizes the output for TIG

welding if remote output control of the amperage is
not desired. When using the Arc Start Switch set the
Output Control to the “LOCAL” position.
INVERTEC V250-S
D-1 MAINTENANCE D-1
4. Obtain a high resistance and high wattage resistor

WARNING
(25-1000 ohms and 25 watts minimum). This resis-
ELECTRIC SHOCK can kill. tor is not supplied with machine. NEVER USE A
• Have an electrician install and service SHORTING STRAP FOR THIS PROCEDURE.
this equipment.
• Turn the input power off at the fuse
5. Locate the four capacitor terminals (large hex head
box before working on equipment.
cap screws) shown in Figure D.1. One pair at the
• Do not touch electrically hot parts.
• Prior to Performing preventative main- top and one pair at the bottom of the Power Board.
tenance, perform the following capaci-
tor discharge procedure to avoid elec- 6. Use electrically insulated gloves and insulated pli-
tric shock. ers. Hold body of the resistor and connect resistor
--------------------------------------------------------------------- leads across the two capacitor terminals. Hold
resistor in place for 10 seconds. DO NOT TOUCH
INPUT FILTER CAPACITOR CAPACITOR TERMINALS WITH YOUR BARE
DISCHARGE PROCEDURE HANDS.
1. Turn off input power or disconnect input power 7. Repeat discharge procedure for the capacitor on
lines. other two terminals.
2. Remove the 5/16" hex head screws from the side 8. Check voltage across terminals of all capacitors
and top of the machine and remove wrap-around with a DC voltmeter. Polarity of capacitor terminals
machine cover. is marked on PC board above terminals. Voltage
should be zero. If any voltage remains, repeat this
3. Be careful not to make contact with the capacitor capacitor discharge procedure.
terminals that are located in the top and bottom of
the Power Board.
FIGURE D.1 — LOCATION OF INPUT FILTER CAPACITOR TERMINALS.
POWER UPPER
BOARD CAPACITOR TERMINALS
LOWER
CAPACITOR
TERMINALS
POWER
RESISTOR
RIGHT SIDE OF MACHINE INSULATED

PLIERS
INSULATED
GLOVES
INVERTEC V250-S
D-2 MAINTENANCE D-2
ROUTINE MAINTENANCE FILTER CAPACITOR CONDITIONING

1. Perform the following preventive maintenance A protection circuit is included to monitor the voltage
procedures at least once every six months. It is across filter capacitors C1 and C2. In the event that
good practice to keep a preventive maintenance the capacitor voltage is too high, the protection circuit
record; a record tag attached to the machine will prevent output. Nominal trip setting is at 230/460
works best. VAC +15%. Reset occurs about 3% lower (230/460
VAC +12%).
2. Remove the machine wrap-around cover and per-
form the input filter capacitor discharge procedure On new installations, the protection circuit may also
(detail at the beginning of this chapter). prevent output providing all these circumstances are
met:
3. Keeping the machine clean will result in cooler
operation and higher reliability. Be sure to clean 1. Machine is connected for 380-415 or 440-460
the following areas with a low pressure air VAC input.
stream. See figure D.2 for component locations. 2. Machine did not have power applied for many
months.
• Power and control printed circuit boards 3. Machine will not produce output when power is
first switched on.
• Power switch
If these circumstances apply, the proper action is to
• Main transformer switch the machine on and let it idle for up to 30 min-
utes. This is required to condition the filter capacitors
• Input rectifier after an extended storage time. The protection circuit
will automatically reset once the capacitor conditioning
• Heat sink fins and resultant voltage levels are acceptable. It may be
necessary to turn the power switch off and back on
• Input Filter Capacitors again after this period.
• Output Terminals
4. Examine capacitors for leakage or oozing. Replace

if needed.
5. Examine the sheet metal case for dents or break-

age. Repair the case as required. Keep the case
in good condition to ensure that high voltage
parts are protected and correct spacings are
maintained. All external sheet metal screws must
be in place to assure case strength and electrical
ground continuity.
6. Check electrical ground continuity. Using an ohm-

meter, measure resistance between either output
terminal and an unpainted surface of the machine
case. (See Figure D.2 for locations.) Meter reading
should be 500,000 ohms or more. If meter reading
is less than 500,000 ohms, check for electrical
components that are not properly insulated from
the case. Correct insulation if needed.
7. Replace machine cover and screws.
INVERTEC V250-S
D-3 MAINTENANCE D-3
FIGURE D.2 — LOCATION OF MAINTENANCE COMPONENTS.
INPUT RECTIFIER
CONTROL PC BOARD
POWER PC BOARD
POWER SWITCH
COOLING FANS
OUTPUT TERMINALS
OUTPUT RECTIFIER
HEATSINK FINS
MAIN TRANSFORMER
AUXILIARY TRANSFORMER
INVERTEC V250-S
E-1 E-1
TROUBLESHOOTING & REPAIR
PC BOARD TROUBLESHOOTING PROCEDURES
WARNING - Remove the P.C. Board from the static-
shielding bag and place it directly into the
ELECTRIC SHOCK can kill. equipment. Don’t set the P.C. Board on or
Have an electrician install near paper, plastic or cloth which could have
and service this equip- a static charge. If the P.C. Board can’t be
ment. Turn the input power installed immediately, put it back in the static-
OFF at the fuse box before shielding bag.
working on equipment. Do
not touch electrically hot - If the P.C. Board uses protective shorting
parts. jumpers, don’t remove them until installation
_______________________________ is complete.
CAUTION: Sometimes machine failures
appear to be due to PC board failures. These - If you return a P.C. Board to The Lincoln
problems can sometimes be traced to poor Electric Company for credit, it must be in the
electrical connections. To avoid problems static-shielding bag. This will prevent further
when troubleshooting and replacing PC damage and allow proper failure analysis.
boards, please use the following procedure:
4. Test the machine to determine if the fail-
1. Determine to the best of your technical ure symptom has been corrected by the
ability that the PC board is the most likely replacement PC board.
component causing the failure symptom.
NOTE: It is desirable to have a spare (known
2. Check for loose connections at the PC good) PC board available for PC board trou-
board to assure that the PC board is prop- bleshooting.
erly connected.
NOTE: Allow the machine to heat up so that
3. If the problem persists, replace the sus- all electrical components can reach their oper-
pect PC board using standard practices to ating temperature.
avoid static electrical damage and electri-
cal shock. Read the warning inside the 5. Remove the replacement PC board and
static resistant bag and perform the follow- substitute it with the original PC board to
ing procedures: recreate the original problem.
P.C. Board can be dam- a. If the original problem does not reap-
aged by static electricity. pear by substituting the original
board, then the PC board was not the
- Remove your body’s stat- problem. Continue to look for bad
ic charge before opening connections in the control wiring har-
the static-shielding bag. ness, junction blocks, and terminal
ATTENTION Wear an anti-static wrist strips.
Static-Sensitive strap. For safety, use a 1
Devices Meg ohm resistive cord b. If the original problem is recreated by
Handle only at connected to a grounded the substitution of the original board,
Static-Safe part of the equipment then the PC board was the problem.
Workstations frame. Reinstall the replacement PC board
and test the machine.
Reusable
Container - If you don’t have a wrist
6. Always indicate that this procedure was
Do Not Destroy strap, touch an unpainted,
followed when warranty reports are to be
grounded, part of the
submitted.
equipment frame. Keep touching the frame to
prevent static build-up. Be sure not to touch
NOTE: Following this procedure and writing on the
any electrically live parts at the same time.
warranty report, “INSTALLED AND SWITCHED PC
BOARDS TO VERIFY PROBLEM,” will help avoid
- Tools which come in contact with the P.C.
denial of legitimate PC board warranty claims.
Board must be either conductive, anti-static or
static-dissipative.
INVERTEC V250-S
E-2 TROUBLESHOOTING & REPAIR E-2
Observe all Safety Guidelines detailed throughout this manual

PROBLEMS POSSIBLE AREAS OF RECOMMENDED
(SYMPTOMS) MISADJUSTMENT(S) COURSE OF ACTION
OUTPUT PROBLEMS
Major physical or electrical damage

is observed when cover wrap-around
is removed.
The machine is dead - no output - 1. The input power switch must be

no fan. in the ON position.
2. Make sure the input voltage is

correct for the machine.
3. If the machine is set for single-

phase operation, inspect to
assure that the WHITE and
BLACK leads are connected
properly and the RED lead is not
connected and is insulated. If all recommended possible areas of
misadjustment have been checked
4. Check that the input voltage set- and the problem persists, Contact
up switch and jumper “A” (the your local Lincoln Authorized Field
reconnect auxiliary jumper) are in Service Facility.
the proper position for the input
voltage being applied. Refer to
Input Voltage Reconnect
Procedure in the Installation
Chapter.
5. Check continuity of the 0.6-amp

slow blow fuse located on the
reconnect panel.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con-
tact your local authorized field service facility for technical troubleshooting assistance before you proceed.
INVERTEC V250-S

OUTPUT PROBLEMS
No output but the fan operates nor- 1. The mode switch must be in one
mally. of the SMAW modes or if in the
GTAW mode the remote trigger
circuit must be activated.
2. The Local/Remote switch (S3)

must be in the LOCAL position
unless a remote control device is
attached to the remote
receptacle.
3. If the machine has not been used

for a long time and is connected
for 380 VAC or higher, the
capacitors may need “condition-
ing”. See Input Filter Capacitor
Conditioning. If all recommended possible areas of
4. The machine may be overheated. and the problem persists, Contact
Check the thermal indicator light. your local Lincoln Authorized Field
Wait for the machine to cool and Service Facility.
the thermostats to reset.
CAUTION
INVERTEC V250-S

OUTPUT PROBLEMS
Output turns on momentarily, then 1. Check the input voltages and

switches off and repeats cycle. reconnection procedures. Make
sure the input voltage is correct
for the machine. See Input
Voltage Reconnect Procedure.
2. Check or replace remote control

device. (If used)
If all recommended possible areas of

and the problem persists, Contact
your local Lincoln Authorized Field
Remote output control not 1. Make sure the Local/Remote Service Facility.
functioning. The machine operates switch (S3) is in the REMOTE
normally on LOCAL control. position.
2. The remote control device may

be faulty. Replace.
CAUTION
INVERTEC V250-S

OUTPUT PROBLEMS
No output - Main input fuses open, 1. Inspect input leads for possible
indicating excessive current draw. shorts or grounds or mis-connec-
tions.
2. Install new fuses and reapply

power. If fuses open again, con-
sult a Lincoln Authorized Field
Service Facility.

The machine operates normally 1. Check the input voltage and input Service Facility.
when connected for 200 - 230VAC voltage reconnect procedures.
input. There is no output when the See Installation Section of this
machine is connected to 380VAC or manual.
higher.
CAUTION
INVERTEC V250-S

OUTPUT PROBLEMS
The machine will not produce more 1. This may be normal operation. If
than 200 amps. the output current exceeds 290
amps, an electronic protection
circuit will reduce the current to
less than 200 amps. The
machine will continue to produce
this low current until the
protection circuit is reset. Reset
occurs when the output load is
removed.
Service Facility.
2. Check the input voltage and input
voltage reconnect procedures.
See Input Voltage Reconnect
Procedure.
3. Check for loose or faulty welding

cables.
CAUTION
INVERTEC V250-S

WELDING PROBLEMS
Poor welding, weld settings drift, or 1. Make sure the machine settings
output power is low. are correct for the weld process
being used.
2. Check machine performance on

LOCAL control. If OK then the
remote control device may be
faulty. Check or replace.
3. Check the input voltages and

input voltage reconnect
procedures. See Installation
Section of this manual.

Poor stick electrode welding 1. Check for loose or faulty welding Service Facility.
performance. The arc pops out. cables.
2. Is the electrode DRY? Try weld-

ing with another electrode from a
different container. Make sure
you have the correct electrode for
the application.
3. Make sure the machine settings

are correct for the weld process
being used.
CAUTION
INVERTEC V250-S
WIRING DIAGRAM - INVERTEC V250-S
F-1
L2 RIGHT
D8
S F C4
10 R2
204 F
2W
F BACK .001/400 + ARC
BACK
206 AUX.
OUTSIDE S TP5 C5
S
+
N.C. 229
204 S
C1 206 F
204 FRONT TP6
1600/450 I INSIDE BACK
D5, D6, D7
S4
- F S
F
206 202 201 201 TP4 C6
203A
PRIMARY 203A 203A 201
F
RECONNECT 207
203
SWITCH 202A 205 205 - ARC
203 POWER F S
202 205 315 B W
BOARD Y Y I FRONT
202A OUTSIDE FRONT 316 2 CC SOFT
S F 304
T3 S2
+
303 1
CURRENT S CC GTAW MODE
S1 C2 202A BACK S W § AA6Œqb
309 31/32
1 2 W
FRONT D2, D3, D4 J4 303A
207 TRANSFORMER 1 SWITCH
INSIDE 310 6 B
POWER 1600/450 AUX. 305
.001/400 307 CC CRISP
OFF ON - F 7 3
207A 208 208 F 10
R1 308 4
W A 207A 208 2W 1 375
U F C3 J2
H1 S F 311 2 2 377 303A
TP1 S3
-
H1 1 308 313 8 REMOTE
D9 D1 3 324 330 LOCAL/REMOTE
2 307 L1 LEFT Y 3
R INPUT 4 376 LOCAL
INPUT B SWITCH
V BRIDGE 3 310 T1 Y 5
PER J6 5 330
TP2 TP3 4 311 MAIN
N.A. 6 321
5 313 TRANSFORMER 377 CW (MAX)
B C D 209 7 303 R3
W 6 309 316 2 J3
A 209 8 305 OUTPUT
+
10K
R3
317 4 376
G J1 9 304 2W CONTROL
R 3 10 327
R 1 375
11 328
375B
12 229
A FAN CONTROL 13 319 327 CW (MAX)
MOTORS R4
H1 BOARD 14
0.6 AMP ARC FORCE
J5 10K
R4
SLOW 315 328

2W /INDUCTANCE
BLOW H3
317 4 2 5 CONTROL
WIRING DIAGRAM- CODES: 10102, 10103
A
1 6 3
J7 R6
H1
H1 1 324 CW (MAX)
100
R5
R R 5W R R 322 318 75 76 77
50K STRIKE ENERGY
R5
H2
H2 4 2W CONTROL
200-
208V H3 R
375B
H3 18V
H3 2
220-
R
230V
H4
H4 3
DIAGRAMS
INVERTEC V250-S
380-
415V
H5
A H5 6
440-
460V 5
T2
N.C. J4 J1 J5, J6, J7 J2 J3 321 +
AUXILIARY
THERMAL
TRANSFORMER
Y OVERLOAD
NOTES: INDICATOR
N.A. 319
1. FOR MACHINES SUPPLIED WITH INPUT CABLE
CONNECTOR CAVITY NUMBERING SEQUENCE
FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.
CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT. (VIEWED FROM COMPONENT SIDE OF BOARD)
WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION. 322 D 2 GTAW (REMOTE)
FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.
318 E 4 TRIGGER
CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT. MIN
75 C 75
2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE
REMOTE
FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.
OUTPUT
CONNECT TERMINALS U & W TO SUPPLY CIRCUIT. COLOR CODE: 76 B 76
CONTROL
FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES. B = BLACK 77 A 77
CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT. G = GREEN
G F GND
R = RED
N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING
W = WHITE
THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT
Y = YELLOW
COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.
REMOTE
N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE. CONTROL
CONNECTION SHOWN IS FOR 440-460V OPERATION. RECEPTACLE
N.D. D2 THRU D4 OUTPUT DIODES ARE A MATCHED SET.

D5 THRU D7 OUTPUT DIODES ARE A MATCHED SET.
N.E. C1, C2 CAPACITORS ARE A MATCHED SET.
ELECTRICAL SYMBOLS PER E1537

8-5-94
L9280
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted
F-1
inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..
WIRING DIAGRAM - INVERTEC V250-S
F-2
L2 RIGHT
D1A
S F
10
204 F
2W
F BACK
+ ARC
BACK
206 AUX.
OUTSIDE S TP5 C5
S
+
N.C. 229
204 S
C1 206 F D2B
204 FRONT TP6
S4
- F S
F
206 202 201 201 TP4 C6
203A
F
RECONNECT 207
203
SWITCH 202A SHUNT
203 POWER 205 205 - ARC
205 F S
202 317 B W
BOARD Y Y I FRONT
S F 304
T3 S2
+
D2A 303 1
S1 C2 202A BACK S 309 1 2 W
FRONT J4 303A
INSIDE 310 6 } B
POWER 1600/450 AUX. 305
- 307 7 CC CRISP
OFF ON F 3
207A 208 208 F 10
308 4 375
W A 207A 208 2W 1
U F J2
H1 S F 311 2 2 377 303A
TP1 S3
-
H1 1 308 313 8 REMOTE
D9 D1B 3 324 330 LOCAL/REMOTE
2 307 L1 LEFT Y 3
R INPUT 4 376 LOCAL
INPUT B 320 SWITCH
V 3 310 T1 Y
PER
N.A.
}
B
TP2 TP3
C
BRIDGE
D 209
J6
4
}5
311
313
MAIN
TRANSFORMER
OUTPUT
RECTIFIER
HEATSINK
5
} J3
5
6
7
330
321
303
377 CW (MAX)
R3
W 209 6 309 316 2
A 8 305 OUTPUT
+
318 10K
R3
317 4 376
R 3
318 } 10 327
R 1 375
POWER BOARD 11 328
375B
HEATSINK 12 229
316 R4
0.6 AMP
H1 MOTORS BOARD
}
J5
14
10K ARC FORCE
R4
SLOW 328
2W /INDUCTANCE
BLOW H3
}
4 2 5 CONTROL
A
1 6 3
WIRING DIAGRAM- CODES: 10187, 10188
J7
H1
H1 1 324 CW (MAX)
R5
322 318 75 76 77 STRIKE ENERGY
50K
R5
H2
H2 4 2W CONTROL
200-
208V H3 R
375B
H3 18V
H3 2
220-
R
230V
H4
H4 3
DIAGRAMS
INVERTEC V250-S
380-
415V
H5
A H5 6
440-
460V 5
T2
N.C. J4 J1 J5, J6, J7 J2 J3 321 +
AUXILIARY
THERMAL
TRANSFORMER
Y OVERLOAD
NOTES: INDICATOR
319
N.A. 1. FOR MACHINES SUPPLIED WITH INPUT CABLE
CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT. (VIEWED FROM COMPONENT SIDE OF BOARD)
318 E 4 TRIGGER
75 C 75
REMOTE
OUTPUT
CONNECT TERMINALS U & W TO SUPPLY CIRCUIT. COLOR CODE: 76 B 76
CONTROL
FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES. B = BLACK 77 A 77
CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT. G = GREEN
G F GND
R = RED
N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING
W = WHITE
THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT
}
Y = YELLOW
COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.
REMOTE


9-29-95E
L9907
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..
F-2
WIRING DIAGRAM - INVERTEC V250-S (CE)
F-3
L2 RIGHT
D1A
S F
10
204 F
2W
F BACK
+ ARC
BACK
206 AUX.
OUTSIDE S
S
+
N.C. BYPASS 229
204 S
C1 206 F D2B
204 FRONT BOARD
S4
- F S
F
206 202 201 201
203A
F
RECONNECT 207
203
SWITCH 202A SHUNT
203 POWER 205 205 - ARC
205 F S
202 317 B W
BOARD Y Y I FRONT
S F 304
T3 S2
+
D2A 303 1
S1 C2 202A BACK S +W §
309 AA6Œqb 31/32
1 2 W
POWER LINE FRONT J4 303A
INSIDE 310 6 B
POWER 1600/450 AUX. 305
FILTER
- 307 7 CC CRISP
OFF ON F 3
A1 A 207A 208 208 F 10
308 4 375
W A 207A 208 2W 1
U F J2
H1 S F 311 2
TP1
2 377 303A S3
-
H1 D9 1 308 313 8 REMOTE
D1B 3 324 330
B1 LOCAL/REMOTE
B INPUT 2 307 L1 LEFT Y 3
R 4 376 LOCAL
SWITCH
LINE
INPUT B 320
LOAD
V BRIDGE 3 310 T1 Y 5
PER TP2 J6 OUTPUT 5 330
4 311 MAIN
N.A., TP3 RECTIFIER 6 321
C 5 313 TRANSFORMER 377 CW (MAX)
B D 209 HEATSINK 7 303 R3
N.F. C J3
W 209 6 309 316 2
C1 A 8 305 OUTPUT
+
318 10K
R3
317 4 376
WIRING DIAGRAM- CODE: 10304
R 3
318 10 327
N.F. R 1 375
POWER BOARD 11 328
375B
HEATSINK 12 229
316 R4
0.6 AMP H1 MOTORS BOARD 14
J5 10K ARC FORCE
SLOW
R4
328 /INDUCTANCE
BLOW H3 2W
4 2 5 CONTROL
A
1 6 3
J7
H1
H1 1 324 CW (MAX)
R5
322 318 75 76 77 STRIKE ENERGY
50K
R5
H2
H2 4 2W CONTROL
200-
208V H3 R
375B
H3 18V
H3 2
220-
R
230V
J4 J1 J5, J6, J7 J2 J3
BASE H4
FRONT CENTER H4 3
380-
INVERTEC V250-S
LEFT SIDE PANEL PANEL COLOR CODE:
415V
B = BLACK
H5
PROTECTIVE BONDING CIRCUIT A H5 6 G = GREEN
440-
5 R = RED
460V T2 W = WHITE
N.C. CONNECTOR CAVITY NUMBERING SEQUENCE 321 +
AUXILIARY Y = YELLOW
THERMAL
TRANSFORMER (VIEWED FROM COMPONENT SIDE OF BOARD)
Y OVERLOAD
NOTES: INDICATOR
319
ELECTRICAL DIAGRAMS
N.A. 1. FOR MACHINES SUPPLIED WITH INPUT CABLE

CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT.
318 E 4 TRIGGER
75 C 75
REMOTE
OUTPUT
CONNECT TERMINALS U & W TO SUPPLY CIRCUIT. 76 B 76
CONTROL
FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES. 77 A 77
CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.
G F GND
N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT
AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW
THE EXACT COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.
REMOTE

N.F. ROUTE LINES THROUGH POWER LINE NOISE SHIELD. ELECTRICAL SYMBOLS PER E1537
12-19-97
L9907-1
F-3
WIRING DIAGRAM - INVERTEC V250-S 380-415V
F-4
L2 RIGHT
D1A
S F
10
204 F
2W
F BACK
+ ARC
BACK
AUX.
OUTSIDE S C5
TP5
S
+
204 229
S F TP6
C1 206 204 D2B
FRONT
- F S
F TP4 C6
201 201
203A
201
F
205 205 SHUNT THERMOSTAT SHUNT - ARC

POWER F S
205 317 B W
BOARD Y Y I FRONT
OUTSIDE FRONT 320 2 CC SOFT
S F 304
T3 S2
+
D2A 303 1
S1 C2 202A BACK S +W §
309 AA6Œqb 31/32
1 2 W
FRONT J4 303A
TRANSFORMER 1 SWITCH
POWER INSIDE 310 6 B
1600/450 AUX. 305
- 307 7 CC CRISP
OFF ON F 3
207A 208 208 F 10
308 4 375
C 207A 208 2W 1
U F J2
S F 311 2
TP1 T1 2 377 303A S3
-
D9 1 308 313 8 REMOTE
MAIN D1B 3 324 330
H4A LOCAL/REMOTE
INPUT 2 307 L1 LEFT Y 3
TRANSFORMER 4 376 LOCAL
INPUT B 320 SWITCH
V BRIDGE 3 310 Y 5
PER TP2 J6 5 330
4 311
N.A. TP3 OUTPUT 6 321
5 313 377 CW (MAX)
A D 209 RECTIFIER 7 303 R3
W H1 6 309 316 2 J3
209 HEATSINK 8 305 OUTPUT
+
318 10K
R3
H1 THERMOSTAT 317 4 376

WIRING DIAGRAM- CODE: 10467
J1 9 304 2W CONTROL
R 3
318 10 327
REAR POWER BOARD R 1 375
TERMINAL 11 328
HEATSINK 375B
12 229
THERMOSTAT
H4A FAN CONTROL 13 319 327 CW (MAX)
316 R4
0.6 AMP H1 MOTORS BOARD 14
J5 10K ARC FORCE
SLOW
R4
328
2W CONTROL
BLOW H3
1 4 2 5 6 3
H4
SIDE J7
TERMINAL H1
H1 1 324 CW (MAX)
0V R5
322 318 75 76 77 HOT START
50K
R5
H2
4 2W CONTROL
R
375B
H3 18V
H3 2
220V R
H4
H4 3
INVERTEC V250-S
400V
H5
6
5 J4 J1 J5, J6, J7 J2 J3
T2
321 +
AUXILIARY COLOR CODE:
THERMAL
TRANSFORMER B = BLACK
Y OVERLOAD
G = GREEN
R = RED INDICATOR
W = WHITE 319
Y = YELLOW
ELECTRICAL DIAGRAMS
(VIEWED FROM COMPONENT SIDE OF BOARD)
322 D 2 GTAW (REMOTE)

NOTES:
318 E 4 TRIGGER
MIN
75 C 75
N.A. THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES. REMOTE
CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT. OUTPUT
76 B 76
CONTROL
77 A 77
G F GND
REMOTE
CONTROL
RECEPTACLE

9-19-97
L9907-2
F-4
DIMENSION PRINT
F-5
15.04
12.58
DIAGRAMS
INVERTEC V250-S
9.13
19.72
M17229
8-5-94
F-5
NOTES
INVERTEC V250-S
Now Available...12th Edition New Lessons in Arc Welding
The Procedure Handbook of Arc Welding Lessons, simply written, cover manipulatory techniques;
With over 500,000 copies of previous editions published machine and electrode characteristics; related subjects,
since 1933, the Procedure Handbook is considered by many to such as distortion; and supplemental information on arc
be the “Bible” of the arc welding industry. welding applications, speeds and costs. Practice materials,
This printing will go fast so don’t delay. Place your exercises, questions and answers are suggested for each
order now using the coupon below. lesson.
The hardbound book contains over 750 pages of welding 528 pages, well illustrated, 6” x 9” size, bound in simulated,
information, techniques and procedures. Much of this material gold embossed leather.
has never been included in any other book. $5.00 postage paid U.S.A. Mainland
A must for all welders, supervisors, engineers and

designers. Many welding instructors will want to use the book
as a reference for all students by taking advantage of the low
quantity discount prices which include shipping by
4th class parcel post.
$15.00 postage paid U.S.A. Mainland
Need Welding Training?
The Lincoln Electric Company operates the oldest and
How To Read Shop Drawings most respected Arc Welding School in the United States at its
corporate headquarters in Cleveland, Ohio. Over 100,000 stu-
dents have graduated. Tuition is low and the training is
The book contains the latest information and application
“hands on”
data on the American Welding Society Standard Welding
Symbols. Detailed discussion tells how engineers and For details write: Lincoln Welding School
draftsmen use the “short-cut” language of symbols to pass 22801 St. Clair Ave.
on assembly and welding information to shop personnel. Cleveland, Ohio 44117-1199.
Practical exercises and examples develop the reader’s ability and ask for bulletin ED-80 or call 216-383-2259 and ask for the
to visualize mechanically drawn objects as they will appear Welding School Registrar.
in their assembled form.
187 pages with more than 100 illustrations. Size 8-1/2” x 11” Lincoln Welding School
Durable, cloth-covered board binding. BASIC COURSE $700.00
$4.50 postage paid U.S.A. Mainland 5 weeks of fundamentals
There is a 10% discount on all orders of $50.00 or more for shipment at one time to one location.
Orders of $50 or less before discount or orders outside of North America must be prepaid with charge, check or money order in U.S. Funds Only.
Prices include shipment by 4 th Class Book Rate for U.S.A. Mainland Only. Please allow up to 4 weeks for delivery.
UPS Shipping for North America Only. All prepaid orders that request UPS shipment please add:
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For North America invoiced orders over $50.00 & credit card orders, if UPS is requested, it will be invoiced or charged to you at cost.
Outside U.S.A. Mainland order must be prepaid in U.S. Funds. Please add $2.00 per book for surface mail or $15.00 per book for air parcel post shipment.
METHOD OF PAYMENT: (Sorry, No C.O.D. Orders) Name: _______________________________________________
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USE THIS FORM TO ORDER: Order from: BOOK DIVISION, The Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199
BOOKS OR FREE INFORMATIVE CATALOGS Telephone: 216-383-2211 or, for fastest service, FAX this completed form to: 216-361-5901.
Lincoln Welding School Titles: Price Code Quantity Cost

(ED-80) New Lessons in Arc Welding $5.00 L
Seminar Information Procedure Handbook “Twelfth Edition” $15.00 PH
(ED-45) How to Read Shop Drawings $4.50 H
Educational Video Information Incentive Management $5.00 IM
(ED-93) A New Approach to Industrial Economics $5.00 NA
James F. Lincoln Arc Welding The American Century of John C. Lincoln $5.00 AC
Foundation Book Information Welding Preheat Calculator $3.00 WC-8
(JFLF-515) Pipe Welding Charts $4.50 ED-89
SUB TOTAL
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● Do not touch electrically live parts or ● Keep flammable materials away. ● Wear eye, ear and body protection.
WARNING electrode with skin or wet clothing.

● Insulate yourself from work and
ground.
Spanish
● No toque las partes o los electrodos ● Mantenga el material combustible ● Protéjase los ojos, los oídos y el
AVISO DE bajo carga con la piel o ropa moja-
da.
fuera del área de trabajo. cuerpo.
PRECAUCION ● Aislese del trabajo y de la tierra.
French ● Ne laissez ni la peau ni des vête- ● Gardez à l’écart de tout matériel ● Protégez vos yeux, vos oreilles et
ments mouillés entrer en contact inflammable. votre corps.
ATTENTION avec des pièces sous tension.
● Isolez-vous du travail et de la terre.
German ● Berühren Sie keine stromführenden ● Entfernen Sie brennbarres Material! ● Tragen Sie Augen-, Ohren- und Kör-
Teile oder Elektroden mit Ihrem perschutz!
WARNUNG Körper oder feuchter Kleidung!
● Isolieren Sie sich von den
Elektroden und dem Erdboden!
Portuguese
● Não toque partes elétricas e elec- ● Mantenha inflamáveis bem guarda- ● Use proteção para a vista, ouvido e
trodos com a pele ou roupa molha- dos. corpo.
ATENÇÃO da.
● Isole-se da peça e terra.
Japanese
Chinese
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-
STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
● Keep your head out of fumes. ● Turn power off before servicing. ● Do not operate with panel open or
● Use ventilation or exhaust to
remove fumes from breathing zone.
guards off.
WARNING
● Los humos fuera de la zona de res- Spanish
● Desconectar el cable de ali- ● No operar con panel abierto o
piración.
● Mantenga la cabeza fuera de los
mentación de poder de la máquina
antes de iniciar cualquier servicio.
guardas quitadas. AVISO DE
humos. Utilice ventilación o
aspiración para gases.
PRECAUCION
● Gardez la tête à l’écart des fumées. ● Débranchez le courant avant l’entre- ● N’opérez pas avec les panneaux French
● Utilisez un ventilateur ou un aspira- tien. ouverts ou avec les dispositifs de
teur pour ôter les fumées des zones
de travail.
protection enlevés. ATTENTION
● Vermeiden Sie das Einatmen von ● Strom vor Wartungsarbeiten ● Anlage nie ohne Schutzgehäuse German
Schweibrauch! abschalten! (Netzstrom völlig öff- oder Innenschutzverkleidung in
● Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
nen; Maschine anhalten!) Betrieb setzen! WARNUNG
Portuguese
● Mantenha seu rosto da fumaça. ● Não opere com as tampas removidas. ● Mantenha-se afastado das partes
● Use ventilação e exhaustão para ● Desligue a corrente antes de fazer moventes.
remover fumo da zona respiratória. serviço. ● Não opere com os paineis abertos ATENÇÃO
● Não toque as partes elétricas nuas. ou guardas removidas.
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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IM490-C

INVERTEC ™ V250-S February, 2001

This manual covers equipment which is no

Safety Depends on You

Designed and Manufactured Under a

• World's Leader in Welding and Cutting Products •

FOR ENGINE 1.h. To avoid scalding, do not remove the

2.d.4. Connect the work cable to the workpiece as close as

5.e. Also see item 1.b.

2. Dans le cas de travail au dessus du niveau du sol, se pro-

for selecting a QUALITY product by Lincoln Electric. We want you

Please Examine Carton and Equipment For Damage Immediately

Code & Serial Number _____________________________________

Date of Purchase _____________________________________

PARTS MANUAL ...................................................................................................................P-244 SERIES

RECOMMENDED INPUT WIRE AND FUSE SIZES

208/60 50 34 10 (6mm2) 10 (6mm2) 208/60(3) 80 59 8 (8.4mm2) 10 (6mm2)

200/50/60 50 35 10 (6mm2) 10 (6mm2) 200/50/60 80 58 8 (8.4mm2) 10 (6mm2)

381 mm 231 mm 500 mm 17 Kg

Welding Constant Open Welding Constant Open

RECOMMENDED INPUT WIRE AND FUSE SIZES

208/60 50 34 10 (6mm2) 10 (6mm2) 208/60(3) 80 59 8 (8.4mm2) 10 (6mm2)

200/50/60 50 35 10 (6mm2) 10 (6mm2) 200/50/60 80 58 8 (8.4mm2) 10 (6mm2)

381 mm 231 mm 500 mm 19 Kg

• Be sure to discharge capacitors with GROUND CONNECTION

TILTING Three Phase Input: Connect green lead to ground

POWER INPUT CONNECTION FOR 50/60 HZ INPUT VOLTAGE RECONNECT

• Fuse the input circuit with recommended super lag

• Install the proper fuse in the fuse holder in the main

3. POSITION SWITCH TO DESIRED INPUT VOLTAGE RANGE.

THE LINCOLN ELECTRIC CO. CLEVELAND, OHIO U.S.A. A S21230

Figure A.1 Input Voltage Reconnect Instructions

1. Remove 1 in. (25mm) of welding cable insulation.

REMOTE CONTROL RECEPTACLE 4. Insert cable into copper tube.

Length Cable Size

Read and understand this entire section before GENERAL DESCRIPTION

ELECTRIC SHOCK can kill.

• Keep flammable material away.

• Do not weld, cut or gouge on

• Wear eye, ear and body

Only qualified personnel should operate this equip-

CONTROLS AND SETTINGS

FIGURE B.1 — CASE FRONT CONTROLS.

SMAW GTAW SMAW THERMAL

CC SMAW 1 EXX18 thru 5 1 (gentle, may stick) to 9 NOTE:

7. Output Terminals - These quick disconnect termi-

Note: The short circuit current is limited to 25 amps to

To set machine outputs, start with output control pots

Thermostats are self-resetting once the machine cools

K852-70 - Cable Plug Kit for 1/0-2/0 cable. Attaches

K852-95 - Cable Plug Kit for 2.0-3/0 cable.

NOTE: Two K852-70 plugs are included with the

K857 - Remote Output Control for stick welding.

K963 - Hand Amptrol tm for TIG welding. When the

Note: When used with the V250-S, the grounding

K870 - Foot Amptrol tm for TIG welding. When the

K814 - Arc Start Switch. Energizes the output for TIG

4. Obtain a high resistance and high wattage resistor

FIGURE D.1 — LOCATION OF INPUT FILTER CAPACITOR TERMINALS.

RIGHT SIDE OF MACHINE INSULATED