20:07 22/12/24 Spur Gears Component Generator

Spur Gears Component Generator (Version: 2025.1 (Build 291241000, 241))

12/22/2024

Project Info (iProperties)

Guide
Design Output - Total Unit Correction
Unit Correction Distribution - Custom
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
Method of Strength Calculation - ISO 6336:1996

Common Parameters
Gear Ratio i 1,4483 ul
Desired Gear Ratio iin 1,4483 ul
Module m 5,500 mm
Helix Angle β 11,8600 deg
Pressure Angle α 20,4000 deg
Center Distance aw 199,000 mm
Product Center Distance a 199,509 mm
Total Unit Correction Σx -0,0917 ul
Circular Pitch p 17,279 mm
Base Circular Pitch ptb 16,504 mm
Operating Pressure Angle αw 19,9932 deg
Tangential Pressure Angle αt 20,8072 deg
Tangential Operating Pressure Angle αtw 20,4181 deg
Base Helix Angle βb 11,1064 deg
Tangential Module mt 5,620 mm
Tangential Circular Pitch pt 17,656 mm
Contact Ratio ε 2,3486 ul
Transverse Contact Ratio εα 1,6350 ul
Overlap Ratio εβ 0,7137 ul
Limit Deviation of Axis Parallelity fx 0,0150 mm
Limit Deviation of Axis Parallelity fy 0,0075 mm

Gears
Gear 1 Gear 2

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Type of model Component Component
Number of Teeth z 29 ul 42 ul
Unit Correction x 0,0000 ul -0,0917 ul
Pitch Diameter d 162,979 mm 236,039 mm
Outside Diameter da 173,970 mm 246,021 mm
Root Diameter df 149,229 mm 221,280 mm
Base Circle Diameter db 152,350 mm 220,645 mm
Work Pitch Diameter dw 162,563 mm 235,437 mm
Facewidth b 60,000 mm 60,000 mm
Facewidth Ratio br 0,3681 ul 0,2542 ul
Addendum a* 1,0000 ul 1,0000 ul
Clearance c* 0,2500 ul 0,2500 ul
Root Fillet rf* 0,3381 ul 0,3381 ul
Tooth Thickness s 8,639 mm 8,264 mm
Tangential Tooth Thickness st 8,828 mm 8,444 mm
Chordal Thickness tc 7,590 mm 7,260 mm
Chordal Addendum ac 4,084 mm 3,641 mm
Chordal Dimension W 59,202 mm 92,370 mm
Chordal Dimension Teeth zw 4,000 ul 6,000 ul
Dimension Over (Between) Wires M 177,710 mm 250,075 mm
Wire Diameter dM 10,000 mm 10,000 mm
Limit Deviation of Helix Angle Fβ 0,0150 mm 0,0150 mm
Limit Circumferential Run-out Fr 0,0290 mm 0,0290 mm
Limit Deviation of Axial Pitch fpt 0,0100 mm 0,0100 mm
Limit Deviation of Basic Pitch fpb 0,0095 mm 0,0095 mm
Virtual Number of Teeth zv 30,775 ul 44,570 ul
Virtual Pitch Diameter dn 169,260 mm 245,135 mm
Virtual Outside Diameter dan 180,251 mm 255,117 mm
Virtual Base Circle Diameter dbn 158,644 mm 229,761 mm
Unit Correction without Tapering xz 0,1346 ul -0,2875 ul
Unit Correction without Undercut xp -0,8398 ul -1,6779 ul
Unit Correction Allowed Undercut xd -1,0115 ul -1,8496 ul
Addendum Truncation k 0,0008 ul 0,0008 ul
Unit Outside Tooth Thickness sa 0,7230 ul 0,7677 ul
Tip Pressure Angle αa 28,5899 deg 25,9400 deg

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Loads
Gear 1 Gear 2
Power P 139,000 kW 125,100 kW
Speed n 1500,00 rpm 1035,71 rpm
Torque T 884,901 N m 1153,423 N m
Efficiency η 0,900 ul
Radial Force Fr 4052,702 N
Tangential Force Ft 10886,849 N
Axial Force Fa -2286,282 N
Normal Force Fn 11837,746 N
Circumferential Speed v 12,800 mps
Resonance Speed nE1 5966,685 rpm

Material
Gear 1 Gear 2
14NiCr18 14NiCr18
Ultimate Tensile Strength Su 1130 MPa 1130 MPa
Yield Strength Sy 885 MPa 885 MPa
Modulus of Elasticity E 206000 MPa 206000 MPa
Poisson's Ratio μ 0,300 ul 0,300 ul
Bending Fatigue Limit σFlim 740,0 MPa 740,0 MPa
Contact Fatigue Limit σHlim 1330,0 MPa 1330,0 MPa
Hardness in Tooth Core JHV 210 ul 210 ul
Hardness in Tooth Side VHV 650 ul 650 ul
Base Number of Load Cycles in Bending NFlim 3000000 ul 3000000 ul
Base Number of Load Cycles in Contact NHlim 100000000 ul 100000000 ul
W?hler Curve Exponent for Bending qF 9,0 ul 9,0 ul
W?hler Curve Exponent for Contact qH 10,0 ul 10,0 ul
Type of Treatment type 4 ul 4 ul

Strength Calculation
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Factors of Additional Load
Application Factor KA 1,200 ul
Dynamic Factor KHv 1,228 ul 1,228 ul
Face Load Factor KHβ 1,205 ul 1,138 ul
Transverse Load Factor KHα 1,124 ul 1,124 ul
One-time Overloading Factor KAS 1,000 ul

Factors for Contact

Elasticity Factor ZE 189,812 ul
Zone Factor ZH 2,456 ul
Contact Ratio Factor Zε 0,814 ul
Single Pair Tooth Contact Factor ZB 1,006 ul 1,000 ul
Life Factor ZN 1,000 ul 1,000 ul
Lubricant Factor ZL 0,967 ul
Roughness Factor ZR 1,000 ul
Speed Factor Zv 1,007 ul
Helix Angle Factor Zβ 0,989 ul
Size Factor ZX 1,000 ul 1,000 ul
Work Hardening Factor ZW 1,000 ul

Factors for Bending

Form Factor YFa 2,501 ul 2,415 ul
Stress Correction Factor YSa 1,656 ul 1,680 ul
Teeth with Grinding Notches Factor YSag 1,000 ul 1,000 ul
Helix Angle Factor Yβ 0,929 ul
Contact Ratio Factor Yε 0,692 ul
Alternating Load Factor YA 1,000 ul 1,000 ul
Production Technology Factor YT 1,000 ul 1,000 ul
Life Factor YN 1,000 ul 1,000 ul
Notch Sensitivity Factor Yδ 1,169 ul 1,169 ul
Size Factor YX 1,000 ul 1,000 ul
Tooth Root Surface Factor YR 1,000 ul

Results
Factor of Safety from Pitting SH 1,770 ul 1,780 ul

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Factor of Safety from Tooth Breakage SF 5,224 ul 5,331 ul

Static Safety in Contact SHst 3,515 ul 3,535 ul
Static Safety in Bending SFst 11,171 ul 11,400 ul
Check Calculation Positive

Summary of Messages
8:04:03 PM Design: Gear 1: The Unit Correction (x) is less than the Unit Correction without Tapering (xz)
8:04:03 PM Calculation: Calculation indicates design compliance!

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