last update

09. 07. 2008

FOREWORD

The following collection contains our INFORMATION BULLETINS for representatives from no. V
22 onwards. Older bulletins can only be provided on special request.

Missing numbers are due to invalid info bulletins having been removed from the collection.

Please observe that information bulletins may lose their validity after some time since they are
no longer up to date.

Please ask us if you are in doubt about the validity of older information bulletins.

SCHWING releases once a year a list of info bulletins that have become invalid. This list is pu-
blished in the form of an information bulletin for representatives. See V 33 as an example.

Some information bulletins are available only in German since they were produced for the Ger-
man market only.

Some of the information bulletins are applicable to special machines only.

Type V information bulletins are addressed only to members of our staff with the corre-
sponding qualification and to our representatives. They are the only ones entitled to
perform the work described. Any distribution of the bulletins to third parties is forbid-
den. See also V 33.

Issued by:

SCHWING GmbH
Abteilung: V V W
Postfach 200362
44647 Herne

VVW0
 Page 1 of 1

INFORMATION Members of staff, Representatives V 23

Pilot-operated check valve cartridge, TCP4/VVW 1997 / 05

ID. no. 1048625

Before fitting the valve cartridge concerned, the

individual sealing elements (Fig. 1) must be
placed into the lower part part of the bore in the
following order: A, B, C, B, beginning from the
bottom.

A Sealing bush 25 x 6

B Back-up ring 25 /20.6 x 1

C O-ring 20.29 x 2.62

Fit the cartridge together with O-rings D and E

only after the above elements are safely in
place.

D O-ring 23.47 x 2.62

E O-ring 31.47 x 1.78

Do not exceed the valve's maximum tight-

ening torque of 40 Nm.

Fig. 1

002.905.00(GB)
 Page 1 of 1

Staff memebers, agents, V 24

INFORMATION

A 11 VO with pressure cut-off TEC 6, VVW 1997 / 11

Hydraulic pumps of the above type are used in 2. Set pressure relief valve to maximum op-
heavy-duty concrete pumps. erating pressure (Pmax).

The pressure cut-off function causes these 3. Set pressure cut-off value to a pressure 20
hydraulic pumps to swing back just before the bars below Pmax.
maximum operating pressure, set at the pres-
sure limiting valve, is reached. 4. Set minimum flow (Vg min ):

This prevents line losses and the heating of Switch the concrete pump to the lowest
hydraulic oil which is the case when hydraulic stroking frequency (e.g. with the poten-
oil is ejected by the pressure relief valve. tiometer).

Please observe the different positions of the set Turn down the Vg min screws until the hy-
screws in pumps of different nominal size: draulic oil pressure rises to the value of
the pressure cut-off threshold.
D = pressure cut-off

LR = output regulator Viewed from above: A 11 V0,

nominal size 130
Vgmin = minimum flow (Qmin )

The pressure cut-off settings must be approx-

imately 20 bars below the pressure relief valve
settings.

Example: If the pressure relief valve is set to

300 bars

then D must be set to

280 bars.

A pressure gauge used for testing therefore

indicates the settings of the pressure cut-off
threshold. Viewed from above: A 11 V0,
nominal sizes 190 + 260
To check the pressure relief valve, the
pressure cut-off thresholds (d) of both hy-
draulic pumps must be temporarily set
above the value of the pressure relief
valve.

Observe the correct sequence when changing

the settings:

1. Increase the set values of the pressure cut-

off function:

Turn in set screw (D) ca. 360.

003.081.00(GB)
 Page 1 of 1

INFORMATION Members of staff, Representatives V 25

Fan motors VKE,VVW 1999 / 03

VENTING BORES

The electrical fan motor of the reinforced hy-

draulic oil cooler (Fig. 1) has two venting bores
on the underside.

The fan motors of the oil coolers mainly built for

the US also have two venting bores. The cor-
rect fitting position is marked here by the word
DOWN engraved on the casing (Fig. 2).

In some machines it was found that these

bores did not point downwards due to wrong
installation of the motor. In these cases, water
may penetrate into the motors and destroy Fig. 1
them by corrosion.

Please check all available machines for proper

positioning of the bores.

If the bores do not point downwards, remove

the protective grilles and refit in the proper po-
sition. On account of the symmetric arrange-
ment of the fastening holes, refitting can be
done without any problems.

COOLING AIR FLOW

Fig. 2
Refitting of the grilles should be used as an
occasion for checking that the air flows in the
correct direction through the coolers:

The air must flow through the coolers in the

direction of the motors (Fig. 3). In the opposite
direction, the coolers will not work at full cooling
performance.

If necessary, change the sense of rotation of

the motors by connecting the two wires of the
the supply cable with opposite polarity.

Fig. 3

003.323.008(GB)
 Page 1 of 1

INFORMATION Members of staff, representatives V 26

MPS T E C 6, V V W 1999 / 04

Some concrete pumps equipped with the Mini- Check on this occasion
Pause Control System (MPS) have suffered
from malfunctions. that the machine operator is informed about
how to use the system properly. Correct
These malfunctions are characterized by the handling of the system is described in the
pressure reduction being either not active at all Owner's Manual and in our Technical Infor-
or active all the time. mation K 159 which was designed to pro-
vide further detailed information for our cus-
Besides incorrect operation, the malfunctions tomers in this matter.
may be caused by a technical fault in the valve
cartridge 10175450 (position1, Fig. 1). that the hydraulic oil used is not contami-
nated. Dirt particles in the oil might cause
At the factory, the following remedial action is the valve cartridge to jam.
taken:

1. To relieve the valve cartridge, a 1.3 mm

nozzle will from now on be installed in con-
trol port (X3) of the valve.

2. In addition to this measure, stronger valve

cartridges will be used ca. after week 16 .

To modifiy older machines, proceed as follows:

1. Install a 1.3 mm nozzle in control port X3 as

a preventive measure. For this modifica-
tion, you need the following material:
Fig. 1
1 nozzle Id.-no. 10012087

1 sealing ring Id.-no. 10003967 1 - valve cartridge

2. If malfunctions have already occurred, use 2 - 1.3 mm nozzle

our modifcation kit Id.-no. 10180333.
3 - sealing ring
Besides the above nozzle and sealing ring,
this kit includes a reinforced valve cartridge.

003.340.00(en)
 Page 1 of 1

INFORMATION Staff members, representatives V 29

BP 1500 / BP 1800 TEC 6, VVW 2000 / 11

PRESSURE SETTING FOR AGITATOR

HYDRAULICS

The pressure limit of the agitor hydraulic circuit

in the machines referred to above had hitherto
been adjusted to 200 bars.

The possible transfer of high torque values in-

volved, may in extreme cases cause damage to
the agitator (e.g. agitator paddle blocking).

For this reason, you are requested to reduce the

pressure setting to 125 bars.

The pressure-limiting valve is located in the left

connection plate of the control block for con- Fig. 1
crete pump and agitator operation (X, Fig. 1+2).

Already delivered machines are to be

checked on the occasion of servicing visits
to customers.

Fig. 2

003.663.00-en
 Page 1 of 1

INFORMATION Staff members, representatives V 30

Remote control sytems F, V, TEC4, V V W 2002 / 06

NBB REMOTE CONTROL UNITS NBB

The remote control units made by the above

manufacturer and supplied to date for various
types of machines (example, Fig. 1) are no
longer available.

New machines are presently equipped only

with remote control units from

TELETEC

(example, Fig. 2).

Fig. 1
This is important for order handling and dis-
cussions with customers.
TELETEC
Please inform all colleagues in your department
accordingly .

Fig. 2

003.881.00-en
 Page 1 of 3

INFORMATION Staff members, representatives V 31.1

(replacing V 31)

A 11 VO with pressure cut-off SHE, VVW 2006 / 03

(from October 2003 onwards)

SETTING THE PRESSURE CUT-OFF

Top view A 11 VO, nominal size 190

ATTENTION:
RISK OF ACCIDENT AND DAMAGE
The adjustments described below
must only be performed by persons
qualified for such work.
For this reason, the description does
not cover the basic operations.
Perform the setting work only when
the engine is stationary and wear
suitable protective equipment:
Danger from rotating drive shafts
and hot machine parts.
Fig. 1
The a.m. hydraulic pumps are equipped from
October 2003 onwards with modified regulators. Top view A 11 VO, nominal size 130

Compare Information V 24 of 1997.

Observe the different positions of the setscrews

in pumps of different nominal size (Fig. 1 + 2):

For pressure cut-off setting, only the following

setscrews are needed:

DR = pressure cut-off

Vgmin = minimum discharge flow (Qmin)

Do not readjust the other screws! Fig. 2

 Page 2 of 3

Observe the correct working sequence:

1. Install a non-return valve

(operating pressure 350 bars)
into the "P" line of each hy-
draulic pump.
Use NG 25 or NG 30 valves
depending on the nominal
width of the hose.

2. Set the concrete pump to the maximum num-

ber of strokes.
Fig. 1
Count the strokes and compare to the tech-
nical characteristics table. The maximum num-
ber of strokes must be reached.

3. Close the ballcocks 1+2 (Fig. 1) at the con-

crete pump control block (pressure check-
ing).

4. Move the left pumping

piston (viewed in pump-
ing direction) to its fore-
most limit stop.
Fig. 2
This is important since
positioning of the piston
at the opposite end leads
to false results due to the
restricted tank connec-
tion.

5. Turn the "DR" setscrew (Fig. 2 resp. 3) of the

pressure cut-off against block.
Fig. 3
6. Set pressure-limiting valve DB 1 of the con-
crete pump to maximum operating pressure
(Pmax)* (Fig. 4).

The drive engine must run up.

* Set values see "Technical Characteristics" or

hydraulic circuit diagram.

Fig. 4
 Page 3 of 3

7. Set the pressure cut-off "DR" to a value

20 bars below (Pmax)* (Fig. 1+2).

If the pressure cutoff cannot be adjusted

(pressure not dropping), turn out the Vg min
screw approximately between a half and a
full turn.

8. Set minimum delivery rate (Vgmin).

To do so:
Fig. 1
- Set the concrete pump to minimum num-
ber of strokes.

- Use the Vgmin screw to set a value ap-

prox. 10 bars below the value of the
pressure cut-off.

Example:

If "DB1" = 300 bars*,

then "DR" = 280 bars,

Fig. 2
then Vgmin = 270 bars.

9. Set the pressure cut-off* at "pilot valve"

DB 2 (Fig. 3). To do so:

- Set the concrete pump to minimum num-

ber of strokes.

- Open ballcock 2 (Fig. 3 resp. 4) (operating

position).

The pressure gauge indicates the set va- Fig. 3

lue of the pressure cut-off*.

10. Remove the non-return valves (step 1).

* Set values see "Technical Characteristics" or

hydraulic circuit diagram.

Fig. 4
 Page 1 of 4

INFORMATION Staff members, V 32.1

representatives (replacing V 32)

A 11 VO with pressure cut-off SHE, VVW 2006 / 03

(from October 2003 onwards) for
single-circuit hydraulics

The present Information V 32 is intended as For pressure cut-off setting, only the following
a supplement to Information V 31 for machi- setscrews are needed:
nes equipped with single-circuit hydraulics
(without MPS). DR = pressure cut-off

SETTING THE PRESSURE CUT-OFF Vgmin = minimum discharge flow (Qmin)

Do not change the position of the other set-

ATTENTION: screws.
RISK OF ACCIDENT AND DAMAGE
The adjustments described below
may only be performed by persons Top view A 11 VO, nominal size 190
qualified for such work.
For this reason, the description does
not cover the basic operations.
Perform the setting work only when
the engine is stationary and wear
suitable protective equipment:
Danger from rotating drive shafts
and hot machine parts.

The a.m. hydraulic pumps are equipped from

October 2003 onwards with modified regulators.

Cf. Information V 24 of 1997. Fig. 1

Observe the different positions of the setscrews Top view A 11 VO, nominal size 130
in pumps of different nominal size (Fig. 1 + 2):

Fig. 2
 Page 2 of 4

Observe the correct working sequence:

1. Install a non-return valve

(operating pressure 350
bars) into the "P" line of
each hydraulic pump.
Use NG 25 or NG 30
valves depending on the
nominal width of the
hose.

2. Set the concrete pump to the maximum num-

ber of strokes.
Fig. 1
Attention:

Adjust the maximum number of

strokes with the emergency
ballcock (see example, Fig. 1):

Set ballcock 1 to:

"Emergency operation"

Loosen the lock-nut and turn

spindle 2 out to the limit
stop.

Loosen the lock-nut and turn

switch-over attenuation
spindle 3 out to the limit
stop.

Note the number of turns.

Count the strokes and compare to the tech-

nical characteristics table. The maximum num-
ber of strokes must be reached. Fig. 2

3. Close ballcock 1 (Fig. 2) at the concrete

pump control block (pressure checking).
 Page 3 of 4

4. Move the left pumping

piston (viewed in pump-
ing direction) to its fore-
most limit stop.
This is important since
positioning of the piston
at the opposite end leads
to false results due to the
restricted tank connec-
tion.

Fig. 1

5. Turn the "DR" setscrew (Fig. 1 resp. 2) of the

pressure cut-off against block.

6. Set pressure-limiting valve DB 1 of the con-

crete pump to maximum operating pressure
(Pmax)* (Fig. 3).

The drive engine must run up.

7. Set the pressure cut-off "DR" to a value 20

bars below (Pmax)* (Fig. 1+2).

If the pressure cutoff cannot be adjusted

(pressure not dropping), turn out the Vg min Fig. 2
screw approximately between a half and a
full turn.

* Set values see "Technical Characteristics" or

hydraulic circuit diagram.

Fig. 3
 Page 4 of 4

8. Adjust the switch-over attenuation. 10. - Remove the non-return valves (step 1).

- To do so, open ballcock 1 (Fig. 1). - Set ballcock 1 (Fig. 2) to:

- Turn switch-over attenuation spindle 3 (Fig. "Normal operation"

2) back into the valve with the same num-
ber of turns used for turning out. - Open ballcock 1 (Fig. 1).

- Count the strokes. The attenuated value

must be one stroke below the one counted
before.

- Close ballcock 1 (Fig. 1).

9. Adjust the minimum flow rate (Vgmin). To do

so:

- Adjust the concrete pump to minimum num-

ber of strokes.

Attention:

Adjust the maximum number of

strokes with the emergency
ballcock (see 2).

Otherwise risk of wrong results

due to automatic tilt-up.

To adjust the minimum number

Fig. 1
of strokes, spindle 2 (Fig. 2)
must be turned down to the
stop.

- Use the Vgmin screw to set a value approx.

10 bars below the value of the pressure
cut-off.

Example:

If "DB1" = 300 bars*,

then "DR" = 280 bars,

then Vgmin = 270 bars.

Fig. 2
* Set values see "Technical Characteristics" or
hydraulic circuit diagram.
 Page 1 of 1

INFORMATION Mitarbeiter, Vertreter V 33

Staff members, representatives

Vertreter-Informationen VVW 2004 / 01

Information Bulletins for re-

presentatives

Seit einigen Jahren erstellt die Firma For several years, SCHWING has been issue-
SCHWING sogenannte Vertreter-Informationen. ing so-called Information Bulletins for represen-
tatives
Die Vertreter-Informationen sind in der Kopfzei-
le oben rechts durch ein V und eine fortlau- Information Bulletins for representatives bear
fende Zahl gekennzeichnet. the letter "V" and a serial number in the upper
righthand corner of the caption.
Diese Informationen knnen im Laufe der Zeit
ihre Gltigkeit verlieren. The information contained in these bulletins
may lose its validity in the course of time.
Ungltig sind bisher:
The following bulletins are already invalid:
V1 bis V 12,
V1 thru V 12,
V 27 + V 28.
V 27 + V 28.
Bitte entferner Sie ungltige Infos aus Ih-
rer Sammlung! Sie knnen aus heutiger Please remove invalid information bulletins
Sicht berholte Hinweise enthalten. from your collection. They may contain in-
formation which is nowadays considered
Themen der V-Informationen sind meist In- outdated.
standsetzungshinweise fr unsere Maschinen.
Type V information bulletins are mostly con-
Sie richten sich an entsprechend qualifizierte cerned with repair instructions for our ma-
Mitarbeiter unseres Hauses bzw. unserer Ver- chines.
tretungen.
They are addressed to members of our staff
Nur diese drfen die beschriebenen Arbei- with the corresponding qualification and to our
ten ausfhren! representatives.

They are the only ones entitled to perform

ACHTUNG! the work described.
UNFALL - UND BESCHD IGUNGS-
GEFAHR!
Da zur Durchfhrung der be- ATTENTION:
schriebenen Arbeiten umfassende RISK OF ACCIDENT AND DAMAGE
Kenntnisse der SCHWING- Since the work described requires
Technik erforderlich sind, ist die extensive knowledge of SCHWING
Weitergabe dieser Informationen technology, it is forbidden to dis-
an Dritte untersagt. tribute these bulletins to third par-
ties.

004.121.00
 Page 1 of 2

INFORMATION Staff members, agents V 34

S 39, S 58, S 61: SHE, VVW 2005 / 07

Arc-shaped stabilizers

SETTING THE PRECHARGING PRESSURE

FOR THE ROLLER SUPPORTING CYLINDER

Connect a 250-bar test pressure gauge to

ATTENTION: minimess port 1 (Fig. 1) of the corresponding
RISK OF ACCIDENT AND DAMAGE stabilizer control block.
The work described below may only
be performed by persons qualified for Extend or retract the stabilizer with maximum
this type of work. speed and use the restrictor check valves 2+3
For this reason, the following descrip- to adjust a pressure of max. 160 bars.
tion contains no basic working instruc-
tions. This is the pressure needed for the roller sup-
porting cylinder which raises the arc-shaped
stabilizers to avoid jamming.
The adjusting work must be performed at op-
erating temperature (ca. 50C) and with the hy- Line 5 is the line supplying the roller support-
draulic system in depressurized state. ing cylinder.

Set the pressure as follows: The roller supporting cylinder must be de-
pressurized through its minimess port.
With the boom/stabilizers switching valve in
the "Stabilizers" position, adjust a flow rate of Extend and retract the stabilizer several times
20l/min on the control block for the boom. with maximum speed and check the setting.

Repeat the adjusting procedure on the other

machine side.

Fig. 1

004.454.00-en
 Page 2 of 2

Important:
The two restrictor check valves 2+3 and shuttle
valve 4 (page 1) will be replaced in the future
by a valve block (Fig. 1).
This valve block will be supplied completely
preset and does therefore no longer require
any adjusting work.
The minimess ports MAM and MBM are pro-
vided for control purposes.

Fig. 1

004.454.00-en
 Page 1 of 5

INFORMATION Staff members, agents V 35

Hydraulic pumps A 11 VO SHE, VVW 2005 / 09

CHECKING AND ADJUSTING THE REGULA-

Danger from rotating drive shafts and
TION START (8 BARS) OF THE DELIVERY
hot parts of the machine.
RATE CONTROL
Secure the machine against unautho-
These instructions are applicable to combinations rized or inadvertent starting.
consisting of two A 11 VO pumps,
Both pumps are adjusted independently. For the
Nominal size 190 / 130 and
adjustment, only the pump to be adjusted is to be
connected to the delivery rate control.
Nominal size 130 / 130.
Check the settings when the hydraulic system
is at operating temperature.
Important:
Since one month, the pumps are delivered with Detach the line from port 'Y' of the second
the regulation start set to the new value, i.e.: regulator (Fig. 1).
A11VO190 from serial no.: 21006318
Close the line with a suitable screw plug.
A11VO130 from serial no.: 21034174
For these pumps, the settings must be checked The port on the regulator must remain open
and the electrical accordingly adapted. in order to prevent a pressure build-up in
the control chamber!

Take the necessary precautions to prevent

ATTENTION: dirt from getting into the regulator.
RISK OF ACCIDENT AND DAMAGE
The work described below may only Example: Nominal size 190 + 130
be performed by qualified personnel.
For this reason, the present description
does not repeat basic working steps.
Perform the adjustments only when the
engine is stationary and wear suitable
protective clothing.

Fig. 1

004.413.00-en
 Page 2 of 5

Detach the connector of the electrical delivery Delivery rate control valve:
rate control from the delivery rate control valve (single-circuit / double-circuit hydraulics)
(Fig. 1 resp. 2).

Connect a test pressure gauge to the delivery

rate control valve:

Fig. 1: minimess port 'MX 1' or

Fig. 2: minimess port 'MY'

Single-circuit / double-circuit hydraulics (Fig. 1):

Set lever 4 to the 'EMERGENCY OPERATION'

position

Detach the line at port 'PZ' (only single-circuit

hydraulics or 636LMPS) and close the port
and the line with suitable screw plugs. Fig.1

Use the emergency control to adjust a control

pressure of 8 bars. Delivery rate control valve - double-circuit hydrau-
lics: (S 31, KVM 32XL, KVM 34X, S 39, S 58)
To do so, turn out spindle 3 completely until the
pressure gauge indicates 8 bars.

Double-circuit hydraulics(Fig. 2):

When a limit stop dampening system is installed,

shut off the dampening function with the ball-
cock.

Use the emergency control to adjust a control

pressure of 8 bars.

For this purpose, check that spindle 3 is turned

out completely, then screw down until the pres-
sure gauge indicates 8 bars.

Check the stroking rate of the machine. In ma- Fig. 2

chines equipped with a VECTOR control sys-
tem, the stroking rate is directly indicated on
the display.

When checking the stroking rate, the operating

pressure of the machine should be between 50
and 100 bars.

Shut off the concrete pump and the engine.

004.413.00-en
 Page 3 of 5

Check that the regulation sets in at 8 bars and Restart the concrete pump and check the strok-
readjust, if necessary, with the setting screw ing rate.
beside the 'Y' port of the regulator (Fig. 1 or 2).
If the stroking rate is now slightly (max. 1 stroke)
Observe the different locations of the setting lower than the rate measured before, the
screws. regulation start setting is correct (control pres-
sure at 'Y' above 8 bars).
Important note:
If not, shut off the concrete pump and the en-
In the future, the pumps of nominal size 190 will gine and repeat the adjustment.
also be supplied with regulators with lateral set-
ting screw. Repeat the procedure until the regulation start
has been set to the correct value.
The setting screws must be readjusted in very
small steps (max. turn at a time). Make sure
not to change the setting when tightening the A11VO130, small setting screw on the side:
lock-nut.

Adjustment of the regulation start is different

for both pumps and must be performed as fol-
lows:

Small setting screw at the side (Fig. 1):

regulation start too screw must be turned out

low (below 8 bars):

regulation start too screw must be turned in

high (above 8 bars):
Fig. 1

Big setting screw in front (Fig. 2):

A11VO190, big setting screw in front
regulation start too screw must be turned in
low (below 8 bars):

regulation start too screw must be turned out

high (above 8 bars):

Fig. 2

004.413.00-en
 Page 4 of 5

For checking:
(the values are not the exact values, but only
tendencies)
The value measured at port 'M1' of the hy-
draulic pump (Fig. 1) should now be approx.
0-2 bars at maximum delivery rate.
Beyond 4 bars at port 'Y', the pressure at M1
rises proportionally.
Beyond 8 bars at port 'Y' as measured at
'MX1' (Fig. 2) or 'MY' (Fig. 3), the pressure at
port 'M1' of the hydraulic pump (Fig. 1) now
corresponds to approx 1/3 of the high pres-
sure and continues to rise.
Fig. 1
This is a sign that the pump swivels back and
that the delivery rate reduces. Delivery rate control valve single-circuit hydraulics:
The high pressure value can be measured at (single-circuit hydraulics / double-circuit hydraulics)
port 'M' (Fig. 1) of the hydraulic pump or at the
concrete pump pressure gauge.
Example: 'M' = 180 bars / 'M1' = approx. 60 bars.

Reconnect the line to port 'Y' of the regulator

and detach the line from the second pump al-
ready adjusted.

Repeat the adjustment procedure for the sec-

ond pump.

Finally, set the spindles of the emergency con-

trol back to their basic position.

Fig. 2: Fig. 2

Turn down spindle 3 completely and lock.

Delivery rate control valve double-circuit hydraulics:
Reconnect the line detached beforehand to (S 31, KVM 32XL, KVM 34X, S 39, S 58)
port 'PZ' (single-circuit hydraulics or 636LMPS
only).

Switch lever 4 to the 'NORMAL OPERATION'

position.

Fig. 3:

Turn out spindle 3 completely, tighten the lock-

nut and screw the cap nut back in place.

If the machine is equipped with a limit stop

dampening function, switch this function on
again with the ballcock

Fig. 3

004.413.00-en
 Page 5 of 5

In a last step, the required parameters must be B) "DRE4" valve (Fig. 2)

programmed into the concrete pump control.
With this valve it only necessary to check whether
Like the other work, this work, too, may only the minimum and maximum delivery rate can be
be performed by qualified personnel! adjusted.

A) "Command-Control" valve (Fig. 1) If necessary, change the entered value and the
maximum current.
The following values have been determined as
being necessary: This change can also be made with keys F1 resp.
F2 in the terminal program as described above.
a) PWM* frequency : 100 Hz

b) Regulator P- factor : 0.25 Delivery rate control valve: Command-Control

c) Regulator I- factor : 0.040

The highest max. current possible for the delivery

rate control valve is 1300 mA.

The values a), b), and c) must be set by means of

the terminal program.

< F1 > PARAMETERS (set values)

display / edit

< F2 > Concrete pump control

(page 1 of 2)

For changing the values, an authorization as Fig. 1

RECEPTION,
Delivery rate control valve: DRE4
MASTER or

Terminal programm 1.2

is required.

Check after the adjustment whether the pump can

be adjusted with the electrical delivery rate control
to maximum and minimum delivery rate.

If this is not the case, determine the values for the

entry current and the maximum current by the
usual procedure and enter them into the control.

Fig. 2
PWM* = Pulse-Width-Modulation

004.413.00-en
 Page 1 of 7

INFORMATION Staff members, agents, V 36.1

(replaces V36)

S 39 T V S, V V W 2007 / 02

REPLACEMENT OF OUTRIGGER
CYLINDERS

In different machines, the outrigger cylinders Please observe the following rules:
have been found to be leaking.
Use utmost care in performing the work and
From now on, the machines will be equipped use only original material from SCHWING.
with improved hydraulic cylinders.
It is absolutely indispensable to prevent dirt
You are therefore requested to replace the de- from penetrating into the hydraulic system:
fective cylinders as described below with this
improved version. Clean threaded connections before opening
them.

Collect any escaping oil (environment pro-

GENERAL tection).

ATTENTION: Close openend connections in the hydraulic

RISK OF ACCIDENT AND DAMAGE system immediately with suitable screw
plugs.
The work described in the following
text may only be performed by duly
qualified personnel.
PLACE OF WORK AN AUXILIARY MEANS
For this reason, the following text
does not describe basic working pro- The outrigger cylinders are removed together with
cedures. the inner tube through the bottom of the of the
Oil locked up in the cylinder and in the supporting leg.
lines may be under pressure,
For work on hydraulic systems, all per- For this reason the place of work must have suffi-
sons must wear their personal protec- cient free space for removing the complete inner
tive equipment (appropriate googles, tube with the help of a lifting device when the
gloves, clothing). truck is in horizontal position.
Hydraulic oil under pressure is capable
of penetrating the skin and of causing
severe injury.
Observe our Technical Information K
224.

V36-1EN
 Page 2 of 7

The inner tube 1 (Fig. 1) with cylinder 2 is ap- Depressurize the oil locked up in the cylin-
proximately 1.50 m high. der and in the lines (which may still be un-
der pressure) by moving the control lever
Make sure the truck is in horizontal position as to both directions.
there is otherwise the risk that the work will be
unneccessarily aggravated by jamming compo- From a safe place (ladder), detach the two
nents. hydraulic hoses 15 (Fig. 1) after having marked
them with respect to their correct connecting
Moreover, the work ports.
requires a lifting device
with sufficient elevating The ports on the cylinder are marked "A" and
height as, for instance, "B".
a hydraulic garage jack,
an elevating truck or a Close the hydraulic hoses with plugs.
fork lifter.
Remove minimess connection 20 with thread-
Fo driving the dowel ed connection 19 and the two unions 16.
pins out, a suitable
punch is required.
Illustration shows front outrigger
An ideal solution is a
punch of 42CrMo4.

Dimensions, see last

page.

Fig. 1

REMOVING THE CYLINDER

Drive the truck to the selected place in the

workshop and apply the parking brake.

Extend the corresponding horizontal outrigger.

Stop the pump drive and the truck engine and

secure the machine against inadvertent start-
ing.

Secure the cylinder by positioning the lifting Fig. 1

device under the supporting plate.

V36-1EN
 Page 3 of 7

Important: REFITTING THE CYLINDER

Clean and check all parts and replace any de-

Older machine not equipped with a minimess fective components.
connection can be retrofitted with such a port.
Needed for each supporting leg: Reassemble the inner tube 1 and the cylinder
1x threaded connection ELSD 12 L: 10019121 2 using the greased pin 3.
1x minimess coupling 12 L: 10163184 Align the parts 1, 2 + 3 and drive in the dowels
4. See next page.
Relieve the load from the upper pin 6 using the
lifting device.

Use the punch and drive out the two upper

dowel pins 17 on one side (Fig. 1).

The upper pin 6 can now be removed easily.

Lower the inner tube of the support together

with the cylinder inside.

Place the inner tube horizontally on a suitable

support using a lifting device.

Detach inner tube 1 from hydraulic cylinder 2

by driving out the dowels 4 and by removing Fig. 2
the pin at the lower end 3 (Fig. 2).

Important:
The pins and the dowels in the upper and lower
cylinder fastening are not identical and must
therefore not be interchanged.
Pins 3 and 6 have a close sliding fit in their
bores and can therefore be removed easily.
If this is not the case, the reason is perhaps that
they are not properly load-relieved.
If necessary, use a "soft" copper punch and not
a steel punch for driving out the pin.

Fig. 2

V36-1EN
 Page 4 of 7

Align the pin so that the two bores in the front

side of the pin are at right angles to the longi-
tudinal axis of the cylinder. The face with bores
must point away from the machine to the out-
side (Fig. 1).

Drive the pin "A" with a plastic hammer into

the bore and check the alignment by introduc-
ing a thin punch into the bores of the dowels.

Drive in a dowel "B" from both sides.

Insert the inner tube and the cylinder into the

Fig. 1
supporting leg using the lifting device and in-
stall the upper pin and the upper dowels as
described before.

Install threaded connections 16 (Fig. 2), union

19 and minimess coupling 20.

ATTENTION: Pos. 19 and 20 must be in-

stalled on port "B".

Refit the hydraulic hoses paying attention to

the markings applied before.

Fig. 2

V36-1EN
 Page 5 of 7

BLEEDING Important:
For bleeding, a hydraulic hose 8/2 ST of the re- The cylinder is not retracted as the oil from the
spective length is required as bleeding hose. control block is displaced via the bleeding line.

Depressurize the oil locked up in the cylin- Stop the bleeding procedure when the hydraulic
der and in the lines (which may still be un- oil flowing out of the line is basically free from
der pressure) by moving the control lever bubbles. This should be the case after abt. 1 l of
to both directions. hydraulic oil has been let out.

Detach the minimess connection by removing Remove the bleeding line and refit the mini-
the nut 21 (Fig. 1). mess port.

Connect the bleeding line to the free port of the Retract the cylinder completely.
Tee fitting (Fig. 2).
Check the filling level of the oil reservoir and
Instruct a second person to stick the free end top up with clean hydraulic oil, if needed.
of the bleeding line into a recipient.
Repeat the bleeding cycle, if needed.
Hold the end of the hose firmly in place to
prevent jerking.

Extend the supporting cylinder slowly to the

limit stop. To do so, just move the control
lever only by a few millimeters in the precision
control range.

Important:
As the air accumulates in the upper part of
the rod compartment, the rod side can only
be bled correctly, if the supporting cylinder
is extended completely. Fig. 1
See next page.

Thereafter, move the lever "Cylinder retract" on

the stabilizer control block. Use the precision con-
trol range for this movement, too.

Hydraulic oil and air are displaced from the rod-

side line and leave the system at the end of the
bleeding line. See next page.

Fig. 2

V36-1EN
 Page 6 of 7

Bleeding procedure

If the "Extend stabilizer" movement is activated,

the piston compartment of the cylinder fills up with
oil (Fig. 1).

The cylinder moves downwards. Hydraulic oil and

air are displaced from the rod-side line and leave
the system at the end of the bleeding line.

For the locked-up air to escape completely it is

important to extend the cylinder to the limit
stop (Fig. 2).

For bleeding the rod-side line it is sufficient to

activate the movement "Retract stabilizer" on the
control block and to let ca.1 liter of oil flow via the
opened bleeding connection into the collecting
recipient (Fig. 3).

Fig. 2

Fig. 1

Fig. 3

V36-1EN
 Page 7 of 7

PIN PUNCH FOR 14 mm - DOWEL PIN

MATERIAL: 42CrMo4

V36-1EN
 Page 1 of 3

INFORMATION Staff members, agents, V 37

P 2023 110/75 - MPS S H E, V V W 2006 / 10

P 2525 120/85 - MPS

STROKE REDUCTION

In some of the above-mentioned pump units, a Please observe the following rules:
so-called stroke reduction has been observed.
This means that the differential cylinders do no Use utmost care in performing the work and
longer perform a full stroke. use only original material from SCHWING.

This fault could be rectified by changing the feed- It is absolutely indispensable to prevent
point for the stroke compensation. See page dirt from penetrating into the hydraulic
2+3. system:

This modification will be adopted with - Clean threaded connections before

immediate effect for series-produced opening them.
equipment.
- Collect any escaping oil (environment protec-
Machines already delivered can be modified. tion).

Please make this modification only if you find - Close openend connections in the
signs of a stroke reduction in one of the above hydraulic system immediately with suitable
pumps. screw plugs.

If the fault cannot be rectified by this modification,

it will be necessary to take further measures. For each unit, the following parts are needed:

It is possible that the piston rings are jamming

and must be taken apart. P 2023 110/75 - MPS

1x T-piece ELSD 16 S ID no.: 10018848

ATTENTION:
RISK OF ACCIDENT AND DAMAGE 1x plug VS-R WD ID no.: 10044494
The work described in the following text
may only be performed by duly
qualified personnel. P 2525 120/85 - MPS
For this reason, the following text does
not describe basic working procedures. 1x T-piece ELSD 16 S ID no.: 10018848

1x plug VS-R WD ID no.: 10044494

1x bend EWSD 16 S ID no.: 10019122

p.t.o.

V 37-EN
 Page 2 of 3

P 2023 110/75 - MPS

ATTENTION: View from above

before the modification

after the modification

V 37-EN
 Page 3 of 3

P 2525 120/85 - MPS

ATTENTION: View from below

before the modification

after the modification

V 37-EN
 Seite 1 von 1 / Page 1 of 1

INFORMATION Mitarbeiter, Vertreter V 38

Staff members, agents

FW 26 T V S, V V W 2006 / 11

NEUE DIAGNOSE-SOFTWARE FR FW 26 NEW DIAGNOSIS SOFTWARE FOR FW 26

Fr die obige Funkfernsteuerung steht eine With version 1.31a, a new diagnosis software has
neue Diagnosesoftware 1.29a zur Verfgung. been issued for the above-mentioned radio re-
mote-control system.
Eine CD mit dieser Version wird von unserem
Kundendienst an autorisierte Personen ver- The CD containing this version will be sent by
schickt. our after-sales service to authorized persons.

Autorisierte Personen sind solche, die am Authorized persons are persons who have taken
Lehrgang part in the

Autorisierung Fernsteuersystem FW 26 Authorization Radio Remote-Control System

FW 26
der Firma Schwing teilgenommen haben, und
die ber ein entsprechendes Zertifikat verfgen. training course held by the SCHWING company
and who have obtained the corresponding cer-
Die neue Version eliminiert Probleme, die bei tificate.
Updates mit verschiedenen Computern aufge-
treten sind, und enthlt einige neue Program- The new version eliminates problems encoun-
me. tered in conjunction with updates in different com-
puters and contains some new programs.
Auf der CD finden Sie alle Informationen um ein
Update lterer Versionen durchzufhren. The CD contains the necessary information for up-
dating older versions.
Sollten dennoch Probleme oder Fragen auftau-
chen, wenden Sie sich bitte an In case of problems or queries please contact us
under
[email protected]
[email protected]

V 38-DE/EN
 Page 1 of 3

INFORMATION Staff members, agents, V 39

S 58 SX V K E, V V W 2007 / 02

MODIFICATION OF HYDRAULIC OIL

RESERVOIR ID no. : 10198249

Under certain unfavourable circumstances it may Install the machine in working position and
be the case that the level in the hydraulic oil re- slew the folded boom aside.
servoir is lower than the return line connection
from the emgency operation control block. Prop up the boom package to prevent lower-
ing in case of trouble.
The oil reflowing from the emergency operation
control block will then hit the oil surface with the It is absolutely indispensable to prevent dirt
result that the oil in the reservoir will then start from penetrating into the hydraulic system:
foaming.
Empty the oil reservoir and collect the oil
To prevent oil foaming, all new reservoirs are in a perfectly clean reservoir, if you want
equipped from now on with an internal return to fill it back into the reservoir later on.
flow pipe (10307241) which injects the reflowing
oil below the reservoir level (Fig. 1). Clean all connections before dismantling.

Machines already delivered can be retrofitted with Close detached connections immediately
this pipe. For retrofitting, the oil reservoir must with suitable plugs at both ends.
be dismantled.

GENERAL

ATTENTION:
RISK OF ACCIDENT AND DAMAGE
The work described in the following text
may only be performed by duly quali-
fied personnel.
For this reason, the following text does
not describe basic working procedures.

Please observe the following rules:

Use utmost care in performing the work and

use only original material from SCHWING.
Fig. 1

V 39-en
 Page 2 of 3

Mark all related connections immediately after

detaching them.

Do not forget the 6 small hydraulic connec-

tions at the back (Fig. 1) during dismantling.

INSTALLING THE RETURN-FLOW PIPE

ATTENTION - RISK OF FIRE

due to grinding and welding operations.
Eliminate oil residues in the reservoir Fig. 1
with a steam-jet cleaner and dismantle
all cleaning caps.
Clean the reservoir only immediately
before performing the other work. Do
not leave the reservoir in a wet state
(corrosion hazard!).

Cut off the old screwed connection from the

reservoir using a cutting-off wheel

Remove remaining material and grind the

surroundings of the mounting hole smooth
(Fig. 2).

Slide the return-flow pipe from outside through

the hole (Fig. 3).

Fig. 2

Fig. 3

V 39-en
 Page 3 of 3

Install the pipe in correct position. The outlet The preservation with hydraulic oil lasts only for
must point downwards (Fig. 1). A slight incli- a few days of storage. For longer storage,
nation of the pipe is of no importance, e.g. if check the reservoir frequently or use a proce-
other return-flow pipes are in the way. dure giving better results.

Check through the cleaning opening that the The re-installed reservoir must be filled with hy-
hydraulic oil can flow out freely. draulic oil using a flushing and filtering unit as
described in our operating instructions (chapter
Weld the hex end of the return-flow pipe from 4.2).
the outside to the reservoir wall.

Welding procedure:

MAG M, G4Si1, DIN EN 440

Fillet weld, a = 3 mm

Inert-gas welding wire or equivalent elec-

trode

Clean the welding area on the outside and

touch up the paint. If required, this work can
also be carried out after the reservoir has
been cleaned on the inside.

CLEANING THE RESERVOIR

It is absolutely necessary to clean the inside of

the reservoir after welding in of the return-flow
Fig. 1
pipe.

For cleaning, the reservoir can be flushed or

cleaned with a steam-jet device depending on
the available equipment.

To prevent corrosion, the reservoir must be

dried thoroughly after cleaning.

If the reservoir is not installed immediately after

the modification, the inside must be preserved
by spraying hydraulic oil on the walls and by
storing the reservoir in a dry place.

V 39-en
 Page 1 of 3

INFORMATION Staff members, agents, V 40

Accumulator charge pump A11 QFP, VKE, TAP, TNS 2007 / 11

VO 40 - DR

REPAIRING THE REGULATOR

Switching problems of the Rock valve are often DISMANTLING THE REGULATOR PISTON
due to a malfunction of the accumulator charge
pump. Loosen the screw plug by turning the big hex
nut (Fig. 1)
A malfunction is recognized, for instance, by
fluctuations of the accumulator pressure gauge Do not loosen the setscrew!
needle.

In many cases, the fault is due to a jamming

regulator piston caused by dirt.

To avoid replacing the pump as a whole (which

is probably unnecessary) an attempt to restore
the regulator piston to full moving condition is
worthwhile.

GENERAL

The work described in the following text may

only be performed by duly qualified personnel.

For this reason, the following text does not de-

scribe basic working procedures.

Please observe the following rules:

Carry out the work with utmost care and use

only original spare parts.

The penetration of dirt into the hydraulic

system must be avoided by all means.
Clean the working area and cover up Fig. 1
openings.

V 40-de
 Page 2 of 3

Turn out the screw plug (Fig. 2).

Fig. 2 Fig. 4

Do not lose the two springs and the pertain- Clean the piston and examine it. Fine
ing spring plates (Fig. 3) removed together scratches can be removed with wet emery
with the screw plug. paper (grade 2000) (Fig. 5).

Fig. 3 Fig. 5

Grip the protruding end of the piston with Check the sealing ring under the screw plug
pointed pliers and pull out the piston (Fig. 4). (Fig. 2) and replace, if necessary.

If the piston cannot be pulled out, try to loo- Material no.: 10000361
sen it carefully using a drift and a small
hammer.

V 40-de
 Page 3 of 3

Apply a thin layer of hydraulic oil on the pis- In case of severe damage of the regulator (pis-
ton and re-install. ton cannot be removed or be removed only in
severly damaged condition), the whole regula-
Refit the screw plug with the springs and the tor must be replaced.
spring plates.
In some cases, it may also be advisable to re-
Carry out a pressure check after successful place the complete pump.
re-installation of the plug.
In this case, please contact our after-sales ser-
vice.
Note:

If the piston cannpot be removed in the way If it seems appropriate, take an oil sample
described because of cramped working condi- and inform your customer about the neces-
tions, it is probably advisable to remove the sity of regular filter and oil changes.
complete regulator.

To prevent oil losses, it is recommended in this

case to detach the leakage oil line from the
pump and to close it with a plug.

For dismantling, loosen the 5 Allen screws on

top of the regulator.

During fitting, the 4 sealing rings between regu-

lator and pump must then be renewed (Fig. 6).

Material nos.:

1 x square ring : 98319777

3 x O-ring : 98319776

Fig. 6

V 40-de
 1 of 2

INFORMATION Staff members, agents, V 41

Boom cylinders: S 17, S 24X, VKE, TNS 2008 / 03

S 32XL, S 42SX, FBP 21*

FIXING OF THE ARTICULATED BEARINGS

For fixing the articulated bearings by means of

ATTENTION: punch marks, the cylinder pin must be with-
RISK OF ACCIDENT AND DAMAGE drawn and the cylinder lowered
The work described in the following
text may only be performed by duly For carrying out this work, the boom and the
qualified personnel. cylinder must be secured in an appropriate
manner.
For this reason, the following text
does not describe basic working pro-
cedures.

Since 2005, it may be the case that the articu-

lated bearings of the boom cylinders are not
secured by punch marks (Fig. 1) in the above-
mentioned machines*.

Bearings not secured can "move out of their

seat" and cause further damage.

Please look out for such defects during visits to

customers, maintenance work, safety inspec-
tions (ST), etc.
Fig. 1
If a bearing has moved out of its seat, it must
be repaired after discussing the matter with our
after-sales service in Herne. * Note:

If no damage is apparent, please secure the As far as truck-mixer concrete pumps (FBPs)
bearings as described in the extract of the fac- are concerned, only the 21-m booms are af-
tory standard overleaf. fected by this problem.

Please check all boom cylinders of a machine

since one correctly secured bearing does not
mean that all the bearings are correctly se-
cured.

V 41-en
 2 of 2

SCHWING GmbH - Postfach 20 03 62

44647 Herne - Telefon (02325) 987-0

FACTORY WN no.: 1.8.006 Instruction

STANDARD
Sheet: 2 of 2 Fixing of articulated bearings

For fixing the articulated bearing in axial direction, the bearing eye must be notched by means of a
punch. Apply four punch marks as shown in the picture.

In charge: Hartweg / TAP1 Checked: Trmper / TAP

Last revised: 18.02.08

V 41-en
 1 von 2

INFORMATION Mitarbeiter, Vertreter V 42

Staff members, agents

Hydraulikanlage S 42 SX V K E, T N S 2008 / 07

Hydraulic system S 42 SX

ABWEICHUNG DER HYDRAULIKANLAGE DEVIATION OF HYDRAULIC SYSTEM FROM

VOM SCHALTPLAN CIRCUIT DIAGRAM

Bei einigen Maschinen des Typs S 42 SX In some machines of the S 42 SX type, the
weicht die Ausfhrung der Hydraulikanlage construction of the hydraulic system deviates
etwas vom mitgelieferten Schaltplan ab. slightly from the circuit diagram supplied.

Siehe Schaltplan-Ausschnitt auf der Rckseite. See diagram detail overleaf.

Abweichend vom Serienstand wird das Spei- Unlike in the standard design, the feed oil for
sel des MPS/S3-Blocks mittels T-Stck der the MPS/S3 block is derived by means of a
Speicher-Ladepumpe entnommen, anstatt es Tee from the accumulator charge pump and
dem MPS-Speicher zu entnehmen. not from the MPS accumulator.

Die Auswirkungen dieser Abweichung sind nur The effect of this deviation is only minimal so
minimal, eine nderung ist nicht erforderlich. that no change is required.

Bitte nehmen Sie diese Info zu Ihrer Maschi- Please keep this Information bulletin with your
nen-Dokumentation. machine-dokumentation.

V 42-de/en
 A2 B2
6
Flldruck Stickstoff 120 bar A3 B3
filling pressure nitrogen 120bar 1.5
XA1 XB1
7 T3

8,0 MSP3
SP
MSP2
Serie
2.0 TV
MSP1
standard
280 bar

2 bar
P T

MP

Abweichung
difference

T 8
1.1 X3
14 bar
I II DB 2

X1
X2
40 bar

DB1
14
MX
1.4 350 bar
13
T1 1.2
T2

MP 26
P1 P2
XP XR
PP PR
3.0 XB XA 3.0
B1 A1
10 17 B A 17
NW 6/2

22
2.0

20
NW 6

NW 6

5
X3
NW 6
NW 6

2 bar 2 bar
3.1 3.2
A 3.5 3.5 B
2.3

XB XA
ZS1 2.2
ZS2
1.3 1.3

ZK1 2.1
ZK2
1.3 1.3

SP T

12 12