Cat C9

®
DIESEL GENERATOR SETS

200 ekW – 300 ekW

60 Hz
Standby Prime
200 ekW 180 ekW
250 ekW 225 ekW
300 ekW 275 ekW

Image shown may not reflect actual configuration

BENEFITS & FEATURES SPECIFICATIONS

CAT® GENERATOR SET PACKAGE ENGINE SPECIFICATIONS
Cat generator set packages have been fully prototype tested and Engine Model Cat® C9 ACERT In-line 6, 4-cycle diesel
certified torsional vibration analysis reports are available. The
Bore x Stroke 112mm x 149mm (4.4in x 5.9in)
packages are designed to meet the NFPA 110 requirement for loading,
conform to the ISO 8528-5 steady state and fill transient response Displacement 8.8 L (538 in³)
requirements. Compression Ratio 16.1:1
CAT DIESEL ENGINES Aspiration Turbocharged Air-to-Air Aftercooled
The four-cycle Cat diesel engine combines consistent performance Fuel Injection System MEUI
with excellent fuel economy and transient response that meets or Governor Electronic ADEM™ A4
exceeds ISO 8528-5. The engines feature a reliable, rugged, and
Emission Certifications EPA Tier 3 - EPA Stationary Emergency
durable design that has been field proven in thousands of applications
worldwide in emergency standby installations.

COOLING SYSTEM GENERATOR SET SPECIFICATIONS

The cooling system has been designed and tested to ensure proper Alternator Design Brushless Single Bearing, 4 Pole
generator set cooling, and includes the radiator, fan, belts, and all
guarding installed as standard. Contact your Cat dealer for specific Stator 2/3 Pitch
ambient and altitude capabilities. No. of Leads 12
Available Voltage Options 600V/480V/240V/208V
GENERATORS
The generators used on Cat packages have been designed and Frequency 60Hz
tested to work with the Cat engine. The generators are built with Alternator Voltage 24V
robust Class H insulation and provide industry-leading motor starting Alternator Insulation & IP Class H; IP23
capability and altitude capabilities.
Standard Temperature
150 Deg C
GCCP1.2 CONTROL PANEL Rise
The GCCP 1.2 is an Auto Start Control Module suitable for a wide Available Excitation
Self-Excited, AR
variety of single, diesel or gas, gen-set applications. Monitoring an Options
extensive number of engine parameters, the module displays Voltage Regulation,
warnings, shutdown and engine status information on the back-lit ≤0.5%
Steady State+/-
LCD screen, illuminated LEDs and remote PC.

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DIESEL GENERATOR SETS

STANDARD EQUIPMENT OPTIONAL EQUIPMENT

Air inlet system Aftercooler core, Turbocharger STD AIR CLEANER

Control panels GCCP1.2 control panel Air inlet system Single Element Air Cleaner

Coolant drain line with valve; terminated on edge Dual Element Air Cleaner
of base
GCCP 1.5
Fan and belt guards
Control panels Local & Remote Annunciator
Coolant Level Sensor
Cooling system Discrete I/O Module
Thermostats and housing, full open temperature
92 deg C (198 deg F) Power terminal strips- 800A & 600A

Coolant level sight gauge 3-Pole 100% Rated- Single (Manual & Motorised)

Jacket water pump, gear driven, centrifugal Circuit Breakers 3-Pole 100% Rated- Dual (Manual)

Exhaust system Exhaust manifold; dry 3-Pole 100% Rated- Third (Manual)

Telematics PL444 4G LTE External Paralleling

Primary fuel filter w/integral water separator & Weather Protective

secondary filter
Enclosures Sound Attenuated
Fuel cooler
Aluminium Enclosures
Fuel system
Fuel priming pump
Cooling system Stone guards
Flexible fuel lines
Telematics PLG601, PLG641
Engine fuel transfer pump
Industrial grade (10 dBA)
Brushless, self-excited 2/3 pitch, random wound
Exhaust system Residential and Critical grade (25 dBA)
IP23 Protection
Generators Industrial grade (10 dBA)
and generator Insulation Class H and temperature rise
attachments Fuel storage Sub Tank & Integral tank Bases
Power center, IP22 bottom cable entry
Generators Space heater control
Segregated low voltage wiring panel and generator
attachments Permanent magnet generator
Governing
Cat Electronic Governor (ADEM A4)
system Mounting system Captive linear vibration isolators

Oil cooler Starting/charging Battery Chargers

Lubricating oil system Jacket Water Heater

Lube System Oil filter and dipstick General Tool Set

Oil drain lines with valve; piped to edge of base

Fumes disposal; piped to front of radiator

Starting/charging 24-volt electric starting motor

system 24V, 45 amp charging alternator

Paint, Caterpillar Yellow

General
Vibration damper

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DIESEL GENERATOR SETS

WEIGHTS & DIMENSIONS

B A
Note: General configuration not to be used for installation. See general dimension drawings for detail.

Genset Package Open Generator Maximum

Dim “A” Dim “B” Dim “C”
Set Weight (Dry)1 Weight (Dry)2
mm (in) mm (in) mm (in)
Standby Prime kg (lb) kg (lb)

200 ekW 180 ekW 3091 (122) 1622 (64) 2066 (82) 2157 (4755) 2692 (5935)
250 ekW 225 ekW 3091 (122) 1622 (64) 2066 (82) 2248 (4956) 2692 (5935)
300 ekW 275 ekW 3091 (122) 1622 (64) 2066 (82) 2313 (5100) 2908 (6411)

Estimated weight includes standard generator, narrow skid base and heaviest mechanically operated standard single circuit breaker.
1

Estimated weight includes oversize generator, wide skid base and heaviest circuit breaker configuration.
2

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Cat C9
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INTEGRAL & SUB BASE FUEL TANKS

WEATHER PROTECTIVE &

SOUND ATTENUATED FUEL
TANKS

Image shown may not reflect actual configuration

Features Sub Base

• UL Listed for United States (UL 142) and Canada (CAN/ULC S601) • The sub-base fuel tank mounts below the generator set wide base
• Facilitate
 compliance with NFPA 30 code, NFPA 37 and 110
standards and CSA C282 code
• Dual wall Integral Base
• Lockable fuel fill cap, 4” (101.6mm) NPT • Integral
 diesel fuel tank is incorporated into the generator set
base frame
• Low
 fuel level warning standard, customer configurable warning
or shutdown Primary tank leak detection switch in containment • Robust
 base design includes linear vibration isolators between
basin tank base and engine generator

• Tank design provides capacity for thermal expansion of fuel

• Fuel
 supply dip tube is positioned so as not to pick up fuel Options
sediment
• Audio/visual fuel level alarm panel
• Fuel
 return and supply dip tube is separated by an internal baffle
to prevent immediate re-supply of heated return fuel • 5gal (18.9 L) spill containment

• Pressure washed with an iron phosphate solution • 5gal

 (18.9 L) spill containment with fuel fill drop tube with in 6”
(152mm) from bottom of tank
• Interior
 tank surfaces coated with a solvent-based thin-film rust
preventative • 5gal
 (18.9 L) spill containment with overfill prevention valve and
fuel fill drop tube with in 6” (152mm) from bottom of tank
• Heavy gauge steel gussets with internal lifting rings
• ULC
 Listed 7.5gal (28.4 L) spill containment with vent extensions,
• Primary
 and secondary tanks are leak tested at 20.7 kPa (3 psi) vent whistle, and drop tube facilitating compliance with CSA
minimum B139-09
• Compatible with open packages and enclosures • ULC
 Listed 7.5gal (28.4 L) spill containment with overfill prevention
• Gloss black polyester alkyd enamel exterior paint valve, vent extensions, vent whistle and drop tube facilitating
compliance with CSA B139-09
• Welded
 steel containment basin (minimum of 110% of primary
tank capacity)
• Direct reading fuel gauge with variable electrical output
• Emergency
 vents on primary and secondary tanks are sized in
accordance with NFPA 30

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INTEGRAL & SUB BASE FUEL TANKS

Integral & Sub-Base Fuel Tank Base Capacities with Fuel Tank Dimensions & Weights
Integral – Width (W) 2014 mm (79.3 in); Sub-base – Width (W) 2056 mm (81.0 in)

Open Set, Weather Protective Enclosure & Sound Attenuated

Tank Only Overall Package Height with Tank
Total Usable
C9 Tank Feature Capacity Capacity Weather Sound
Dry Weight Height ‘H’ Length ‘L’ Open
Design Code Protective Attenuated

L gal L gal kg lb mm in mm in mm in mm in mm in

Integral FTDW010 784 207 770 203 891 1964 635 25.0 3810 150.0 2360 90.0 2438 96.0 2492 98.1
Sub-Base FTDW008 2476 654 2435 643 1468 3236 635 25.0 3810 150.0 2699 106.3 2777 109.4 2831 111.5
Sub-Base FTDW009 3941 1041 3876 1024 1832 4039 635 25.0 5550 219.0 2699 106.3 2777 109.4 2831 111.5
Sub-Base FTDW012 4285 1132 4221 1115 1542 3399 686 27.0 5550 219.0 5550 219.0 2750 108.3 2828 111.4

Estimated Run Times (hours) at 100% Load

Standby Ratings (ekW) Prime Ratings (ekW)
C9 Tank Design Feature Code
300 250 200 275 225 180
Integral FTDW010 9 11 13 10 11 14
Sub-Base FTDW008 28 33 42 30 35 46
Sub-Base FTDW009 45 53 67 48 56 73
Sub-Base FTDW012 48 57 72 52 60 79

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INTEGRAL & SUB BASE FUEL TANKS

Notes:
The heights listed above do not include lumber used during manufacturing and shipping.
Tanks with full electrical stub-up area include removable end channel. Tanks with RH/LH stub-up include stub-up area directly below the circuit
breaker or power terminal strips. Dimensions include weather-protective enclosure exhaust system.
Dual wall sub-base tanks are UL Listed and constructed in accordance with UL Standard for Safety UL 142, Steel Aboveground Tanks for Flammable
and Combustible Liquids and Canada CAN/ULC S601, Standard for Shop Fabricated Steel Aboveground Horizontal Tanks for Flammable and
Combustible Liquids.

Fuel tanks and applicable options facilitate compliance with the following United States
NFPA Code and Standards:
NFPA 30: Flammable and Combustible Liquids Code
NFPA 37: Standard for the Installation and Use of Stationary Combustion Engines and Gas Turbines NFPA 110: Standard for Emergency and
Standby Power Systems

Fuel tanks and applicable options facilitate compliance with the following Canadian
Standard and Code:
CSA C282 – Emergency Electrical Power Supply for Buildings
CSA B139-09 – Installation Code for Oil-Burning Equipment

The following sub-base fuel tanks meet Chicago code for containment and labelling:
FTDW008
FTDW009
FTDW012

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Cat C9
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ENCLOSURES

SOUND ATTENUATED &

HIGH AMBIENT ENCLOSURES
60Hz

Image shown may not reflect actual configuration

These Sound Attenuated & High Ambient, factory installed enclosures incorporate internally mounted super critical level silencers and residential
level silencers respectively, designed for safety and aesthetic value on integral fuel tank base or optional dual wall integral fuel tank base for total
fluid containment. These enclosures are of extremely rugged construction to withstand exposure to the elements and provide weather protection.

Features
Robust/Highly Corrosion Resistant Construction Options
• Factory-installed on skid base • Caterpillar yellow* or white paint
• Environmentally friendly, polyester powder baked paint • Weather protective enclosure constructed with 14-gauge steel
• Zinc plated or stainless steel fasteners. • Sound attenuated Level 1 constructed with 14-gauge steel
• Internally mounted-critical exhaust silencing system (sound • Sound attenuated Level 2 constructed with 14-gauge steel
attenuated only) • Sound attenuated enclosure constructed with 12-gauge aluminum
• Externally front-mounted enclosed exhaust silencing system (5052 grade)
(weather protective only) • UL Listed 203 gallon integral fuel tank
• Designed and tested to comply with UL 2200 listed generator set • UL Listed 660 or 1002 gallon sub base fuel tanks
package.
• Seismic certification per applicable building codes:
• Compression door latches providing solid door seal
• IBC 2000, IBC 2003, IBC 2006,
Excellent Access • IBC 2009, IBC 2012, CBC 2007, CBC 2010
• Large cable entry area for installation ease. • IBC certification for 150 mph wind loading
• Accommodates side-mounted single or multiple breakers • Anchoring details are site specific and are dependent on many
• Two doors on both sides factors such as generator set size, weight and concrete strength.
• Vertically hinged allow 180° opening rotation and retention with • IBC certification requires that the anchoring system used is
door stays. reviewed and approved by a professional engineer.
• Lube oil and coolant drains routed to the exterior of the enclosure • Control panel viewing window**
base. • Cold weather bundle. Available with SA Level 2 and Aluminum SA
enclosures only.
Transportability
**Not available with aluminum enclosures
• These enclosures are of extremely rugged construction to
**Steel sound attenuated only
withstand outdoor exposure and rough handling common on many
construction sites.
• Security and Safety
• Lockable access doors which give full access to control panel and
breaker.
• Cooling fan and battery charging alternator fully guarded
• Fuel fill, oil fill, and battery can only be reached via lockable
access.
• Externally mounted emergency stop button
• Designed for spreader bar lifting to ensure safety
• Stub-up area is rodent proof.

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ENCLOSURES

Enclosure Package Operating Characteristics

COOLING AMBIENT CAPABILITY* (DBA)
ENCLOSURE STANDBY PRIME AIR FLOW RATE Standby Prime @ 7M (23 FT)
TYPE ekW ekW
AT 100% LOAD
m3/min cfm ˚C ˚F ˚C ˚F
SOUND 300 275 351 12395 46 115 50 122 71
ATTENUATED 250 225 351 12395 53 127 56 133 71
LEVEL 2 200 180 351 12395 59 138 60 140 71
SOUND 300 275 351 12395 46 115 50 122 75
ATTENUATED 250 225 351 12395 53 127 56 133 74
LEVEL 1 200 180 351 12395 59 138 60 140 73
300 275 516 18222 49 120 52 126 82
WEATHER
250 225 516 18222 55 131 59 138 82
PROTECTIVE
200 180 516 18222 60 140 60 140 82
ALUMINUM 300 275 351 12395 46 115 46 115 72
SOUND 250 225 351 12395 53 127 56 133 72
ATTENUATED 200 180 351 12395 59 138 60 140 72

*Cooling system performance at sea level. Consult your Caterpillar dealer for site specific ambient and altitude capabilities.
The sound pressure level data shown in the tables above is quoted as free field and is for guidance only. Actual levels produced may vary according to site conditions.

Component Weights to Calculate Package Weight

Aluminum
Steel Enclosure
Enclosure
Narrow Skid Wide Skid
Weather Sound Attenuated Sound Attenuated Sound
Protective Level 1 Level 2 Attenuated
kg lb kg lb kg lb kg lb kg lb kg lb
219 483 468 1032 660 1455 1062 2341 1062 2341 629 1387

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ENCLOSURES

Enclosure Weights and Dimensions

A. Enclosure on Skid Base
Enclosure Length “L” Width “W” Height “H”
Type
mm in mm in mm in
Sound
4515 177.8 2037 80.2 2196 86.5
Attenuated
Weather
4035 158.9 2037 80.2 2142 84.3
Protective

B. Enclosure on UL Listed 203 Gallon Integral Fuel Tank Base

Enclosure Length “L” Width “W” Height “H”
Type
mm in mm in mm in
Sound
4515 177.8 2014 79.3 2492 98.1
Attenuated
Weather
4035 158.9 2014 79.3 2438 96.0
Protective

C. Enclosure on UL Listed 660 Gallon Sub Base Fuel Tank Base

Enclosure Length “L” Width “W” Height “H”
Type
mm in mm in mm in
Sound
4515 177.8 2056 80.9 2831 111.5
Attenuated
Weather
4035 158.9 2056 80.9 2777 109.3
Protective

D. Enclosure on UL Listed 1002 Gallon Sub Base Fuel Tank Base

Enclosure Length “L” Width “W” Height “H”
Type
mm in mm in mm in
Sound
5739 225.9 2056 80.9 2831 111.5
Attenuated
Weather
5739 225.9 2056 80.9 2777 109.3
Protective

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GCCP 1.2 Control Panel

Image shown may not reflect actual configuration

GCCP 1.2 - Control Panel

GCCP 1.2 is an auto Start Control Module suitable for a wide variety of diesel gen-
set applications. Monitoring an extensive number of engine parameters, the
modules will display warnings, shutdown and engine status information on the back-
lit LCD screen, illuminated LEDs and remote PC.

FEATURES
• 4-line back-lit LCD text display
• Multiple display languages
• Five-key menu navigation
• LCD alarm indication
• Customisable power-up text and images
• Data logging facility
• Internal PLC editor
• Protections disable feature
• Fully configurable via PC using USB & RS485 communication
• Front panel configuration with PIN protection
• Power save mode
• 3-phase generator sensing and protection
• Generator current and power monitoring (kW, kvar, kVA, pf)
kW and kvar overload and reverse power alarms
• Over current protection
• Unbalanced load protection
• Breaker control via fascia buttons
• Fuel and start outputs configurable when using
CAN Support for 0 V to 10 V & 4 mA to 20 mA sensors
• 8 configurable digital inputs (3 available for Customer use)
• 8 configurable digital outputs (5 available for Customer use)
• 4 configurable analogue inputs (3 available for Customer Use)
• CAN, MPU and alternator frequency speed sensing in one variant
• Real time clock
• Engine pre-heat and post-heat functions
• Engine run-time scheduler
• Engine idle control for starting &stopping
• Fuel usage monitor and low fuel level alarms
• 3 configurable maintenance alarms

BENEFITS
• Hours counter provides accurate information for monitoring and maintenance periods
• User-friendly set-up and button layout for ease of use
• Multiple parameters are monitored & displayed simultaneously for full visibility
• The module can be configured to suit a wide range of applications for user flexibility
• PLC editor allows user configurable functions to meet user specific application requirements.
• RS485 Communication port can be used for the Remote Monitoring Communication (Compatible
with Cat PLG)

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Materials and specifications are subject to change without notice.The International System of Units (SI) is used in this publication.
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LEHE1567-03 (11/22) trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission