Catalogo-Danfoss-Scroll-Techn
Catalogo-Danfoss-Scroll-Techn
Catalogo-Danfoss-Scroll-Techn
http://danfoss.us.com/
Content
GENERAL INFORMATION....................................................................................................4
PRODUCT INFORMATION...................................................................................................5
Features.................................................................................................................................5
Compressor model designation..........................................................................................6
Nomenclature.......................................................................................................................................................................6
Technical specifications.......................................................................................................7
50-60 Hz data........................................................................................................................................................................7
Dimensions.........................................................................................................................10
HRM025-032-034-038-040-042 / HRP025-034-038-040-042 / HRH029-031-032-034-036-038 /
HRM-045-047 / HRP-045-047 / HRH039-040............................................................................................................10
HRM048-051-054-058-060 / HLM068-072-075-078-081 / HRP048-051-054-058-060 /
HLP068-072-075-078-081 / HRH041-044-049-051-054-056 / HLH061-068 / HLJ072-075-083.............11
HCM/HCP 094-109-120....................................................................................................................................................12
HCJ090-105-120.................................................................................................................................................................13
HCJ091-106-121.................................................................................................................................................................14
HLH061-HLJ072-HLJ083..................................................................................................................................................15
Electrical data, connections and wiring............................................................................17
Motor voltage.....................................................................................................................................................................17
Wiring connections...........................................................................................................................................................17
Three phase electrical characteristics........................................................................................................................18
Single phase electrical characteristics.......................................................................................................................20
IP rating.................................................................................................................................................................................22
LRA (Locked Rotor Amp).................................................................................................................................................22
MCC (Maximum Continuous Current)........................................................................................................................22
Max. Operating Current...................................................................................................................................................22
Winding resistance............................................................................................................................................................22
Motor protection...............................................................................................................................................................22
Phase sequence and reverse rotation protection..................................................................................................22
Electrical connections......................................................................................................................................................23
Nominal capacitor value and relays............................................................................................................................23
Approvals and certifications..............................................................................................24
Approvals and certificates..............................................................................................................................................24
Pressure equipment directive 2014/68/EU..............................................................................................................24
Low voltage directive 2014/35/EU..............................................................................................................................24
Machines directive 2006/42/EC ...................................................................................................................................24
Internal free volume.........................................................................................................................................................24
Operating conditions.........................................................................................................25
Refrigerant and lubricants..............................................................................................................................................25
SYSTEM DESIGN.................................................................................................................26
Design piping......................................................................................................................26
General requirements......................................................................................................................................................26
Tandem requirements......................................................................................................................................................27
Design compressor mounting...........................................................................................28
General requirements......................................................................................................................................................28
Single requirements.........................................................................................................................................................28
Tandem requirements......................................................................................................................................................28
Manage sound and vibration............................................................................................29
Compressor sound radiation.........................................................................................................................................29
Mechanical vibrations......................................................................................................................................................30
Gas pulsation.......................................................................................................................................................................30
Manage operating envelope.............................................................................................31
Requirement........................................................................................................................................................................31
2 AB218186428184en-US1401
Content
AB218186428184en-US1401 3
General Information
Danfoss scroll compressors are designed and You are strongly advise to follow these
manufactured according to the state of the instructions. For any deviation from the
art and to valid European and US regulations. guidelines, please contact Danfoss Technical
GENERAL INFORMATION
4 AB218186428184en-US1401
Features
Danfoss H-series scroll compressors are and process control were first priority. The result
manufactured using the most advanced is a highly efficient product with the highest
machining, assembly, and process control reliability obtainable, and a low sound level.
GENERAL INFORMATION
techniques. In design of both the compressor The H-series compressors can be black or blue
and the factory, very high standards of reliability depending on the production site.
Lifting lug
Discharge tube
Check valve
PRODUCT INFORMATION
Fixed scroll
Orbiting
scroll
Counterweight
Electric terminal
SYSTEM DESIGN
Rotor
Stator
Shell
Lower bearing
ORDERING INFORMATION
Magnet
AB218186428184en-US1401 5
Compressor model designation
Danfoss H-series scroll compressor for R22/ nomenclature which equals the technical
R407C/R410A is available as single compressor reference as shown on the compressor
and can be assembled in tandem combinations. nameplate. Code numbers for ordering are listed
GENERAL INFORMATION
The example below presents the compressor section “Ordering information and packaging”.
Nomenclature
Feature Version T compressors are built with a threaded oil equalization port to be used with Danfoss variable speed compressors range VZH series.
INTEGRATION INTO SYSTEM
ORDERING INFORMATION
6 AB218186428184en-US1401
Technical specifications
50-60 Hz data
Nominal tons Nominal cooling capacity Power input Swept Net
COP E.E.R Displacement Oil charge weight
Model 60 Hz volume
TR W Btu/h kW W/W Btu/h/W cu.in/rev cu.ft/h oz lbs
GENERAL INFORMATION
HRM025T4 2 5 950 20 300 1.86 3.2 10.9 2.08 208 36 71
HRM034U4 2.8 8 350 28 490 2.66 3.14 10.7 2.82 284 36 71
HRM034T4 2.8 8 200 28 000 2.66 3.29 11.2 2.82 284 36 71
HRM038U4 3.2 9 240 31 520 2.94 3.14 10.7 3.15 317 36 71
HRM040U4 3.3 9 710 33 120 2.98 3.26 11.1 3.32 334 36 71
HRM042U4 3.5 10 190 34 770 3.13 3.26 11.1 3.49 351 36 71
HRM042T4 3.5 10 110 34 500 3..08 3.28 11.2 3.49 351 36 71
HRM045U4 3.8 10 940 37 310 3.45 3.17 10.8 3.75 378 45 71
HRM047U4 3.9 11 500 39 250 3.57 3.23 11 3.91 394 45 71
HRM048U4 4 11 510 39 270 3.57 3.23 11 3.93 396 53 86
HRM051T4 4.3 12 390 42 280 3.67 3.37 11.5 4.20 423 53 86
PRODUCT INFORMATION
HRM051U4 4.3 12 800 43 690 3.83 3.34 11.4 4.20 423 53 86
50Hz
HRM054U4 4.5 13 390 45 680 3.97 3.37 11.5 4.45 448 53 90
HRM054T4 4.5 13 300 45 400 3.84 3.46 11.8 4.45 448 53 90
HRM058U4 4.8 14 340 48 930 4.25 3.37 11.5 4.77 480 53 90
HRM060T4 5 14 570 49 720 4.28 3.4 11.6 4.94 498 53 90
HRM060U4 5 14 820 50 580 4.4 3.37 11.5 4.94 498 53 90
HLM068T4 5.7 16 880 57 580 5 3.37 11.5 5.68 572 53 90
HLM072T4 6 17 840 60 870 5.29 3.37 11.5 6.02 607 53 90
HLM075T4 6.3 18 430 62 880 5.37 3.43 11.7 6.27 631 53 90
HLM081T4 6.8 19 890 67 880 5.8 3.43 11.7 6.77 682 53 90
HCM094T4 7.8 23 060 78 670 6.8 3.39 11.6 7.69 774 90 104
HCM109T4 9.1 26 690 91 070 7.77 3.43 11.7 9.08 914 90 104
SYSTEM DESIGN
HCM120T4 10 29 130 99 390 8.51 3.42 11.7 9.91 998 90 104
HRM025T4 2 7 090 24 200 2.22 3.2 10.9 2.08 251 36 71
HRM034U4 2.8 9 810 33 480 3.07 3.2 10.9 2.82 342 36 71
HRM034T4 2.8 9 960 34 010 2.98 3.34 11.4 2.82 342 36 71
HRM038U4 3.2 11 130 37 980 3.39 3.28 11.2 3.15 383 36 71
HRM040U4 3.3 11 720 39 980 3.57 3.28 11.2 3.32 404 36 71
HRM042U4 3.5 12 300 41 980 3.75 3.28 11.2 3.49 424 36 71
HRM042T4 3.5 12 160 41 510 3..64 3.34 11.4 3.49 424 36 71
HRM045U4 3.8 13 180 44 980 4.01 3.28 11.2 3.75 456 45 71
HRM047U4 3.9 13 920 47 490 4.22 3.3 11.3 3.91 475 45 71
AB218186428184en-US1401 7
Technical specifications
50-60 Hz data
Nominal tons Nominal cooling capacity Power input Swept Net
COP E.E.R Displacement Oil charge weight
Model 60 Hz volume
TR W Btu/h kW W/W Btu/h/W cu.in/rev cu.ft/h oz lbs
GENERAL INFORMATION
8 AB218186428184en-US1401
Technical specifications
50-60 Hz data
Nominal tons Nominal cooling capacity Power input Swept Net
COP E.E.R Displacement Oil charge weight
Model 60 Hz volume
TR W Btu/h kW W/W Btu/h/W cu.in/rev cu.ft/h oz lbs
GENERAL INFORMATION
HRH029U4 2.4 7 120 24 310 2.43 2.93 10 1.70 171 36 71
HRH031U4 2.6 7 530 25 710 2.67 2.82 9.62 1.82 183 36 71
HRH032U4 2.7 7 670 26 170 2.75 2.79 9.51 1.87 186 36 71
HRH034U4 2.8 8 500 29 000 2.9 2.93 10 2.03 203 36 71
HRH036U4 3 8 820 30 110 3.13 2.82 9.62 2.12 213 36 71
HRH038U4 3.2 9 250 31 560 3.35 2.76 9.41 2.23 225 36 86
HRH040U4 3.3 10 200 34 810 3.58 2.85 9.72 2.42 244 45 86
HRH041U4 3.3 10 050 34 300 3.43 2.93 10 2.40 240 53 86
HRH044U4 3.7 10 830 36 940 3.92 2.76 9.41 2.60 262 53 86
HRH047U4 3.9 11 340 38 700 3.87 2.93 10.01 2.71 273 53 86
HRH049U4 4.1 12 110 41 320 4.04 2.99 10.22 2.89 291 53 86
PRODUCT INFORMATION
HRH051U4 4.3 12 860 43 890 4.21 3.05 10.42 3.01 303 53 90
50Hz HRH054U4 4.5 13 340 45 510 4.41 3.02 10.32 3.18 320 53 90
HRH056U4 4.7 13 830 47 200 4.58 3.02 10.31 3.30 333 53 90
HLH061T4 5.1 15 210 51 880 4.89 3.11 10.61 3.53 357 53 90
HLH068T4 5.7 16 880 57 610 5.26 3.21 10.96 3.93 396 53 90
HLJ072T4 6 17 840 60 900 5.56 3.21 11 4.15 417 53 90
HLJ075T4 6.3 18 600 63 490 5.77 3.22 11 4.32 435 53 90
HLJ083T4 6.9 20 420 69 690 6.28 3.25 11.1 4.77 480 53 90
HCJ090T4 7.5 22 320 76 190 7.19 3.11 10.6 5.30 534 90 97
HCJ091T4 7.5 22 380 76 360 7.03 3.18 10.87 5.30 534 83 108
HCJ105T4 8.8 26 100 89 090 8.25 3.16 10.8 6.20 624 90 97
HCJ106T4 8.8 26 050 88 880 8.07 3.23 11.01 6.20 624 83 108
HCJ120T4 10 29 610 101080 9.53 3.11 10.6 7.10 715 90 97
HCJ121T4 10 29 720 101400 9.22 3.22 11 7.10 715 83 108
SYSTEM DESIGN
HRH029U4 2.4 8 500 29 000 2.84 2.99 10.2 1.70 206 36 71
HRH031U4 2.6 9 080 30 990 3.04 2.99 10.2 1.82 221 36 71
HRH032U4 2.7 9 380 31 990 3.1 3.02 10.3 1.87 227 36 71
HRH034U4 2.8 10 110 34 510 3.38 2.99 10.2 2.03 245 36 71
HRH036U4 3 10 370 35 390 3.47 2.99 10.2 2.12 258 36 71
HRH038U4 3.2 11 100 37 890 3.79 2.93 10 2.23 271 36 86
HRH040U4 3.3 12 160 41 490 4.03 3.02 10.3 2.42 293 45 86
HRH041U4 3.3 12 100 41 300 4.05 2.99 10.2 2.40 293 53 86
HRH044U4 3.7 13 010 44 390 4.31 3.02 10.3 2.60 316 53 86
HRH047U4 3.9 13 630 46 510 4.56 2.99 10.2 2.71 329 53 86
HCJ106T4 8.8 31 670 108 050 9.67 3.28 11.18 6.20 754 83 108
HCJ120T4 10 35 620 121 600 11.15 3.2 10.9 7.10 863 90 97
HCJ121T4 10 35 940 122 620 11.07 3.25 11.08 7.10 863 83 108
Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60 Hz
Net weight with oil charge
AB218186428184en-US1401 9
Dimensions
9.40
7.491 - 7.509
5.06 3.750
4.32
9.40
7.491 - 7.509
4.38
PRODUCT INFORMATION
14°
34° 31°
2.74 - 2.80
45°
6.438 - 6.515
Discharge line
0.502 - 0.506
Suction line
SYSTEM DESIGN
2.84 - 2.95
(1) 15.53
(2) 16.53
(1) 14.19
(2) 15.19
0.42
0.75 P6
1.161
1.614
5/16” - 18 UNC
self tapping
Ø 0.433
Ø 1.614
Quick connect spade terminals Recommended torque for mounting bolts:
P terminal box type 8 ft.lbs (±1ft.lbs)
10 AB218186428184en-US1401
Dimensions
GENERAL INFORMATION
9.41
9.41
7.491 - 7.509
7.491 - 7.509 4 x Ø 0.75 - 0.78
4 x Ø 0.75-0.78
3.750
3.750
3.750 3.750
5.44 4.66 5.26 4.69
9.41 9.41
7.491 - 7.509
7.491 - 7.509
PRODUCT INFORMATION
(1) 4.76 (1) 4.76
(2) 4.80 (2) 4.8
14°
34° 31° 14°
2.74-2.80
45° 31°
34°
3.10 - 3.17 45°
7.187 - 7.265
7.187 - 7.265
SYSTEM DESIGN
(2) 0.755 Suction line (2) 0.755
0.878 - 0.885 Suction line
0.878-0.885
2.84 - 2.95
17.16 3.63 - 3.70
15.85 17.16
15.85
10.27
10.27
0.43
P6 C6
0.75 0.43 0.75
C
T₁
S 1.161
T₂ 1.614
R
T₃ 5/16” - 18 UNC
self tapping
Ø 0.433
Ø 1.614
Quick connect spade terminals Ring connect screw terminals Recommended torque for mounting bolts:
P terminal box type C terminal box type 8 ft.lbs (±1ft.lbs)
Refer to “Spareparts & Accessories section” for overview
of shipped mounting accessories
AB218186428184en-US1401 11
Dimensions
HCM/HCP 094-109-120
9.13
7.491 - 7.509
GENERAL INFORMATION
4 x Ø 0.75 - 0.78
3.750
5.24 3.750
4.93 9.13
7.491 - 7.509
4.84
PRODUCT INFORMATION
14°
34° 31°
3.10-3.17 45°
7.211 - 7.288
Discharge line
0.878-0.885
Suction line
1.128-1.135
3.63 - 3.70
SYSTEM DESIGN
(1) 19.29
(2) 19.67 (1) 20.35
(2) 20.72
13.79
11.28
INTEGRATION INTO SYSTEM
0.28
0.75
0.067
ORDERING INFORMATION
C
T₁
S
T₂ 1.161
1.614
R
T₃ 5/16” - 18 UNC
self tapping
Ø 0.433
Ø 1.614
Ring connect screw terminals Recommended torque for mounting bolts:
C terminal box type 8 ft.lbs (±1ft.lbs)
12 AB218186428184en-US1401
Dimensions
HCJ090-105-120
9.41
GENERAL INFORMATION
7.491 - 7.509
3.750
5.24
4.93
9.41
7.491 - 7.509
4.84
14°
PRODUCT INFORMATION
34° 31°
45°
3.10 - 3.17
7.211 - 7.288
Discharge line
0.878-0.885
Suction line
1.128-1.135
3.63 - 3.70
SYSTEM DESIGN
19.36 20.41
14.10
11.59
HCJ090-105-120
T₁
S 1.161
T₂
1.614
R
T₃ 5/16” - 18 UNC
self tapping
Ø 0.433
Ø 1.614
Ring connect screw terminals Recommended torque for mounting bolts:
C terminal box type 8 ft.lbs (±1ft.lbs)
AB218186428184en-US1401 13
Dimensions
HCJ091-106-121
GENERAL INFORMATION
9.41
5.24
3.75
4.93
7.49 - 7.51 9.41
4.84
PRODUCT INFORMATION
14°
7.21 - 7.28
Discharge line
0.87 - 0.88
Suction line
1.128 - 1.135
SYSTEM DESIGN
3.63 - 3.70
21.08
20.01
14.77
12.26
INTEGRATION INTO SYSTEM
0.43
HCJ091-106-121
T₁
S 1.161
T₂
1.614
R
T₃ 5/16” - 18 UNC
self tapping
Ø 0.433
Ø 1.614
Ring connect screw terminals Recommended torque for mounting bolts:
C terminal box type 8 ft.lbs (±1ft.lbs)
14 AB218186428184en-US1401
Dimensions
HLH061-HLJ072-HLJ083 9.41
7.49 - 7.50
4 x Ø 0.75 -0.78
GENERAL INFORMATION
3.75
7.49 - 7.50
4.76
14°
PRODUCT INFORMATION
34° 31°
3.10 - 3.17
45° 73°
7.18 - 7.26
SYSTEM DESIGN
3.62 - 3.70
17.16
15.85
10.27
7.97
0.43
S 1.161
T₂
1.614
R
T₃ 5/16” - 18 UNC
self tapping
Ø 0.433
Ø 1.614
Ring connect screw terminals Recommended torque for mounting bolts:
C terminal box type 8 ft.lbs (±1ft.lbs)
AB218186428184en-US1401 15
Dimensions
Schrader ports
Gas equalization line for HP/LP switches
GENERAL INFORMATION
Crankcase heaters
W L
16 AB218186428184en-US1401
Electrical data, connections and wiring
Motor voltage Danfoss scroll compressors H Series are available in four different motor voltages as listed below.
Motor voltage code Code 1 Code 2 Code 4 Code 5 Code 7 Code 9
GENERAL INFORMATION
Nominal voltage 50 Hz - 200-220 V - 3 ph 380-415V - 3 ph 220-240 V -1 ph - -
Voltage range 50 Hz - 180 - 242 V 342 - 457 V 198 - 264 V - -
Nominal voltage 60 Hz 208-230 V - 1ph 208-230 V - 3 ph 460 V - 3 ph - 575 V - 3 ph 380 V - 3 ph
Voltage range 60 Hz 187 - 253 V 187 - 253 V 414 - 506 V - 517 - 632 V 342 - 418 V
The maximum allowable voltage imbalance is to overheating and possible motor damage.
2%. Voltage imbalance causes high amperage Voltage imbalance is given by the formula:
over one or several phases, which in turn leads
|Vavg - V1-2 |+|Vavg - V1-3 |+|Vavg - V2-3 |
% voltage unbalance: x 100
2 xVavg
Vavg = Mean voltage of phases 1, 2 and 3 V1-3 = Voltage between phases 1 and 3
PRODUCT INFORMATION
V1-2 = Voltage between phases 1 and 2 V2-3 = Voltage between phases 2 and 3.
Wiring connections Danfoss Scroll Compressors H-series will only Electrical box cover must be fitted and cable
compress gas while rotating counter-clockwise gland or similar protection component must
(when viewed from the compressor top). Since be used on electrical box’s knockouts before
single-phase motors will start and run in only energizing the compressor to against accidental
one direction, reverse rotation is not a major contact with electrical parts inside.
consideration. Three-phase motors, however,
will start and run in either direction, depending The drawings below show electrical terminal
on the phase angles of the supplied power. Care labelling and should be used as a reference
must be taken during installation to ensure that when wiring the compressor. For three phase
the compressor operates in the correct direction applications, the terminals are labelled T1,
SYSTEM DESIGN
(see “Phase sequence and reverse rotation T2, and T3. For single-phase applications the
protection”). terminals are labelled C (common), S (start), and
R (run).
C
T₁
S
T₂
Terminal cover mounting The terminal cover and gasket should be When installing the cover, check that it is not
installed prior to operation of the compressor. pinching the lead wires. Both the inside of the
The terminal cover has two outside tabs, 180 terminal cover and the gasket have labels for the
degrees apart, that engage the terminal fence. terminal pins: C (common), R (run), and S (start).
push
push
push
AB218186428184en-US1401 17
Electrical data, connections and wiring
200-220 V / 3 ph / 50 Hz
208-230 V / 3 ph / 60 Hz
Motor voltage code 2
HRM045U2 115 25 18.9 0.98 0.73 0.98
HRM047U2 115 25 20.1 0.98 0.73 0.98
HRM054U2 123 27 21.7 0.59 0.59 0.59
HRM058U2 123 27 22.7 0.59 0.59 0.59
HRM060U2 123 28 23.5 0.59 0.59 0.59
HLM068T2 170 30 26.6 0.48 0.48 0.46
HLM072T2 170 30 28.2 0.48 0.48 0.46
HLM075T2 190 35 31.6 0.42 0.42 0.42
HLM081T2 190 39 35.2 0.42 0.42 0.42
HCM094T2 190 40 36.1 0.37 0.37 0.37
HCM109T2 235 46 40.7 0.33 0.32 0.32
HCM120T2 250 55 47.6 0.30 0.29 0.29
HRM025T4 30 7 4.9 6.72 4.95 6.72
HRM034T4 45 9.5 6.8 4.66 3.42 4.66
PRODUCT INFORMATION
575 V / 3ph / 60 Hz
18 AB218186428184en-US1401
Electrical data, connections and wiring
GENERAL INFORMATION
HRP040T4 45 12 8.6 4.66 3.42 4.66
HRP042T4 45 11 8.3 4.66 3.42 4.66
HRP045T4 50 12 8.9 3.87 2.85 3.87
380-415 V / 3ph / 50 Hz
HRP047T4 50 12 9.3 3.87 2.85 3.87
460 V / 3 ph / 60 Hz
HRP048T4 60 12 9.0 2.65 2.61 2.60
HRP051T4 60 13 9.8 2.65 2.62 2.60
HRP054T4 70 12.5 10.5 2.37 2.37 2.37
HRP058T4 70 14 11.3 2.36 2.33 2.32
HRP060T4 70 14 11.7 2.37 2.36 2.35
HLP068T4 82 15 12.4 1.80 1.88 1.87
HLP072T4 87 15 14.1 1.91 1.93 1.94
HLP075T4 100 17 15.0 1.62 1.60 1.63
HLP078T4 87 16 15.6 1.67 1.69 1.72
HLP081T4 87 17 16.6 1.90 1.88 1.89
HCP094T4 95 21 18.1 1.48 1.48 1.48
PRODUCT INFORMATION
HCP109T4 110 24 20.3 1.30 1.28 1.34
HCP120T4 140 25 23.9 1.13 1.11 1.10
HRH029U2 95 20 14.8 1.18 0.87 1.18
HRH031U2 95 20 15.8 1.18 0.87 1.18
HRH032U2 95 20 16.3 1.18 0.87 1.18
HRH034U2 95 22 17.4 1.18 0.87 1.18
HRH036U2 95 22 18.4 1.18 0.87 1.18
HRH038U2 115 23 18.8 0.98 0.73 0.98
HRH040U2 115 25 19.8 0.98 0.73 0.98
HRH041U2 120 25 16.8 0.68 0.67 0.67
200-220 V / 3 ph / 50 Hz
208-230 V / 3 ph / 60 Hz
SYSTEM DESIGN
HRH054U2 123 27.5 20.5 0.59 0.59 0.59
HRH056U2 120 27.5 21.1 0.61 0.60 0.60
HLH061T2 170 30 24.9 0.48 0.48 0.46
HLH068T2 160 35.6 25.7 0.45 0.45 0.45
HLJ072T2 180 35 30.0 0.42 0.42 0.42
HLJ075T2 190 35 31.2 0.41 0.40 0.41
HLJ083T2 190 39 34.0 0.36 0.36 0.37
HCJ090T2 235 45 37.4 0.33 0.32 0.32
HCJ105T2 235 45 42.1 0.33 0.32 0.32
HCJ120T2 250 55 48.9 0.33 0.33 0.33
HRH029U4 45 10 6.8 4.66 3.42 4.66
HRH031U4 45 10 7.3 4.66 3.42 4.66
HRH032U4 45 10 7.5 4.66 3.42 4.66
460 V / 3 ph / 60 Hz
AB218186428184en-US1401 19
Electrical data, connections and wiring
Three phase electrical LRA MCC Max. operating current Winding resistance (Ohm)
Compressor model
characteristics A A A L2-L3 L1-L3 L2-L1
GENERAL INFORMATION
575 V / 3ph / 60 Hz
HRH049U7 42 10.5 7.4 4.47 4.40 4.39
HRH051U7 53 11.5 7.8 4.12 4.06 4.03
HRH054U7 53 11.7 8.2 4.12 4.06 4.03
HRH056U7 53 12.5 8.5 4.12 4.06 4.03
HLH061T7 63.6 12 10.8 2.89 2.83 2.87
HLH068T7 62 13.5 10.4 3.26 3.29 3.33
HLJ072T7 62 15 11.0 3.26 3.29 3.33
HLJ083T7 72 14.5 12.5 2.51 2.48 2.53
17
PRODUCT INFORMATION
Single phase electrical LRA MCC Max. operating current Winding resistance (Ohm)
SYSTEM DESIGN
50 Hz
20 AB218186428184en-US1401
Electrical data, connections and wiring
GENERAL INFORMATION
HRP032T5 97 23 18.3 1.51 0.69
HRP034T5 97 25 19.5 1.51 0.69
HRP038T5 97 25 21.2 1.51 0.69
200-220 V / 1 ph / 50 Hz
Motor voltage code 5
HRP040T5 97 25 22.3 1.51 0.69
HRP042T5 97 27 24.2 1.51 0.69
HRP045T5 102.5 30 27.9 1.61 0.66
HRP047T5 102.5 31.2 29.0 1.61 0.66
HRP054T5 130 40 30.8 1.02 0.39
HRP058T5 130 42 32.8 1.02 0.39
HRP060T5 130 40 33.9 1.02 0.39
HLP068T5 130 40 38.4 1.02 0.39
HLP072T5 130 40 38.9 1.02 0.39
HLP081T5 130 47 45.8 1.02 0.39
HRP025T1 69 19 13.8 1.74 0.85
Motor voltage code 1
208-230 V / 1 ph /
PRODUCT INFORMATION
HRP042T1 115 32.9 26.8 1.47 0.55
60 Hz
SYSTEM DESIGN
HLH068T5 130 45 41.7 1.02 0.39
HLJ072T5 130 45 48.9 1.02 0.39
HLJ083T5 130 50 55.7 1.02 0.39
HRH029U1 96.7 27 19.5 1.45 0.72
HRH031U1 96.7 26.5 20.8 1.57 0.67
HRH032U1 87.5 26 17.9 1.66 0.67
HRH034U1 115 31 20.9 1.40 0.53
HRH036U1 105 34 23.3 1.22 0.54
HRH038U1 115 33 23.6 1.21 0.54
HRH039U1 115 31 22.8 1.19 0.53
208-230 V / 1 ph / 60 Hz
Motor voltage code 1
ORDERING INFORMATION
AB218186428184en-US1401 21
Electrical data, connections and wiring
IP rating The compressor terminal box IP rating according to IEC 529 is IP22 for all models. IP ratings is only
valid when correctly sized cable glands of the IP rating is applied.
GENERAL INFORMATION
LRA (Locked Rotor Amp) Locked Rotor Amp value is the higher average LRA value can be used as a rough estimation for
current as measured on mechanically blocked the starting current. However, in most cases, the
compressors tested under nominal voltage. The real starting current will be lower.
PRODUCT INFORMATION
MCC (Maximum The MCC is the current at which the motor operated in transient conditions and out of
Continuous Current) protection trips under maximum load and the application envelope. Above this value,
low voltage conditions. This MCC value is the the external electronic module will cut-out the
maximum at which the compressor can be compressor to protect the motor.
Max Oper. A (Max The max. operating current is the current when current consumption is always less than the Max
operating current) the compressors operate at maximum load Oper. A value. When using the Max Operating
conditions and 10% below nominal voltage. Current to define cables and contactors, a
Max Oper. A can be used to select cables and tolerance of +5% need to be taken into account.
contactors. In normal operation, the compressor
Motor protection Danfoss Scroll Compressors H-Series are motor current under a variety of fault conditions,
equipped with an internal line break protector such as lose phase, running overload, and locked
mounted on the motor windings. The protector rotor.
is an automatic reset device, containing a snap
action bimetal switch. If the internal overload protector trips out,
it must cool down to about 140°F to reset.
Internal protectors respond to over-current and Depending on ambient temperature, this may
overheating. They are designed to interrupt take up to several hours.
ORDERING INFORMATION
Phase sequence and The compressor will only operate properly in a warming rather than immediate cooling.
reverse rotation single direction. Use a phase meter to establish A service technician should be present at initial
protection the phase orders and connect line phases L1, L2 start-up to verify that supply power is properly
and L3 to terminals T1, T2 and T3, respectively. phased and that compressor and auxiliaries are
For three-phase compressors, the motor will run rotating in the correct direction.
equally well in both directions. Reverse rotation
results in excessive noise; no pressure differential Danfoss HR* and HL* series scroll compressor are
between suction and discharge; and suction line designed to operate for a maximum of 150 hours
22 AB218186428184en-US1401
Electrical data, connections and wiring
in reverse, but as a reverse rotation situation can For HC* series compressors, phase monitors are
go unnoticed for longer periods, phase monitors required. The selected phase monitor should
are recommended. lock out the compressor from operation in
GENERAL INFORMATION
reverse.
Electrical connections Danfoss scroll compressors are designed to the defined nominal voltage. PSC wiring is
operate without any assistance if running within sufficient (see below).
PRODUCT INFORMATION
winding (C-R).
R
CSR wiring If start assist is required, in case of operating A permanent (run) capacitor is wired between
below the nominal voltage, a CSR starting device the start winding (C-S) and the run winding (C-R).
is required.
5
Potential
During start-up, the start winding (C-S) is C S 2 Relay
energised through an electromagnetic potential 1
Run Start
relay and a start capacitor. Line
Capacitor Capacitor
SYSTEM DESIGN
R
AB218186428184en-US1401 23
Approvals and certifications
Approvals and certificates Danfoss scroll H-series compressors comply with Certificates are listed on the product datasheets:
the following approvals and certificates. http://www.danfoss.com/odsg
GENERAL INFORMATION
CE All models
(European Directive)
UL All models
(Underwriters Laboratories)
Other approvals / certificates Contact Danfoss
Pressure equipment
directive 2014/68/EU Products All models
Refrigerating fluids Group 2
Category PED I
PRODUCT INFORMATION
Machines directive
2006/42/EC Products All models
Manufacturer's declaration of incorporation Contact Danfoss
ref. Machines Directives 2006/42/EC
SYSTEM DESIGN
24 AB218186428184en-US1401
Operating conditions
GENERAL INFORMATION
General information • Legislation (now and in the future) • Environmental considerations
• Safety • Standardisation of refrigerants and lubricants
• Application envelope in relation to expected • Refrigerant cost
running conditions • Refrigerant availability
• Compressor capacity and efficiency
• Compressor manufacturer recommendations &
guidelines
PVE Polyvinyl ether (PVE) is an innovative The compressor technology applied in Danfoss
refrigeration lubricant for HFC refrigerant H-series scroll compressors in combination with
PRODUCT INFORMATION
systems. PVE is as hygroscopic as existing PVE lubricant provides the best possible result in
polyolester lubricants (POE), but PVE doesn’t terms of reliability and compressor lifetime.
chemically react with water; no acids are formed The PVE lubricant is compatible with R22 which
and compressor evacuation is easier. makes the Danfoss H-series scroll compressors a
very versatile multi- refrigerant solution.
Alkylbenzene oil Alkylbenzene oil can be applied in systems Danfoss Scroll H_M series compressors are
using HCFC refrigerants (R22). Compared to charged with Alkylbenzene oil and herewith
a mineral oil it provides distinct advantages: offer an economically interesting alternative to
excellent miscibility, excellent thermal stability, the Danfoss H series in regions where R22 is still
compatibility with mineral oils and constant the predominant refrigerant. Note however that
quality. Danfoss H-series scroll compressors can not be
SYSTEM DESIGN
used with HFC refrigerants.
Oil type Danfoss scroll compressors are charged with Effective week 31 of 2009, the HRP/HLP/
oil at the factory with the oils indicated, in the HCP & HRH/HLH series of compressors were
following table. changed from POE oil to PVE oil. Compressors
produced prior to this week still had POE,
Compressor range Oil type
and may be in stock in the warehouses until
HRM / HLM / HCM Alkylbenzene
supply is exhausted. This change was made
HRP / HLP / HCP PVE
HRH / HLH PVE
to standardize to the better oil for reliability.
Residual moisture Prior to shipment from the factory, every moisture levels are 0.0082 oz. for models
compressor is dehydrated, evacuated, and capacities up to HRM/HRP047 and HRH040 and
charged with dry nitrogen. Maximum residual 0.0120 oz. for larger compressors.
Run-in process Our H product ranges feature a compliance When a compressor with compliance technology
ORDERING INFORMATION
AB218186428184en-US1401 25
Design piping
General requirements Proper piping practices should be employed to: 2. Avoid condensed liquid refrigerant from
draining back to the compressor when stopped
1. Ensure adequate oil return, even under (discharge piping upper loop). For validation
GENERAL INFORMATION
minimum load conditions (refrigerant speed, tests see section “Manage off cycle migration”.
piping slope). For validation tests see section
“Manage oil in the circuit”. General recommendations are described in the
figures below:
fig.1
To condenser g. 2
Upper loop
0.5 % slope,
4 m/s (13ft/s)or more
U-trap
Condenser
PRODUCT INFORMATION
max. 4 m (13ft)
HP
U-trap, as short as possible
8 to 12 m/s
U-trap
(26 to 40ft/s) LP
max. 4 m (13ft)
0.5 % slope, 3D exibility
4 m/s (13ft/s) or more Evaporator
3. Piping should be designed with adequate mount has been installed. For more information
three-dimensional flexibility to avoid excess on noise and vibration, see section on: “Manage
vibration. It should not be in contact with the sound and vibration”.
surrounding structure, unless a proper tubing
INTEGRATION INTO SYSTEM
ORDERING INFORMATION
26 AB218186428184en-US1401
Design piping
Tandem requirements Danfoss scroll compressor H series tandem use The discharge line as no impact on oil balancing
static oil balancing principle to equalize oil level and is shown with tees, to indicate that both left
between the compressors by gravity. This is and right side discharge header are possible
GENERAL INFORMATION
ensured by a precise suction and oil equalization
piping designs.
PRODUCT INFORMATION
Danfoss scroll H series compressors in C8 version Such manifolding applications require special
can be mounted in tandem assemblies. design considerations that go beyond the scope
of this document. Please contact Danfoss for
By default, H series tandems are not factory-built, further information.
just provide tandem version compressors
(feature 8).
SYSTEM DESIGN
For each tandem configuration, specific outline R Suction and oil & gas equalization piping
drawings are available as indicated in following drawing must be respected (diameters, minimum
tables. straight lengths)
Connection Sizes
Oil equalization Gas equalization Kit tandem Outline drawing
Tandem model Comp.1 Comp.2 Suction Discharge (in) (in) Code No number
(in) (in)
TLJ082 HRH041 HRH041 1-1/8" 3/4" 1/2" 7/8" 120Z0636 8556080
TLJ098 HRH049 HRH049 1-1/8" 3/4" 1/2" 7/8" 120Z0636 8556080
AB218186428184en-US1401 27
Design compressor mounting
General requirements Compressors used in single applications must be and the manifold assembly must be mounted
mounted with flexible grommets. with flexible grommets onto frame.
GENERAL INFORMATION
Compressors used in parallel application must be During operation, the maximum inclination from
mounted with rigid mounting spacers onto rails the vertical plane must not exceed 3 degrees.
120Z5064.
1.161
1.614
between the flat washer and the steel mounting self tapping
sleeve is established. The required bolt size for Ø 0.433
Ø 1.614
the H-series compressors is M8*1.57inch. This
Recommended torque for mounting bolts:
bolt must be tightened to a torque of 8ft.lbs. 8 ft.lbs (±1ft.lbs)
Tandem
requirements
Parallel mounting feet For parallel mounting, the compressor must be Rubber grommets and sleeves (delivered with
mounted with rigid mounting spacers (included the compressor) must be installed below the rails.
in the tandem kit 120Z0636) on the rails.
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
28 AB218186428184en-US1401
Manage sound and vibration
Typical sounds and vibrations in systems can be The following sections focus on the causes and
broken down into the following three categories: methods of mitigation for each of the above
• Sound radiation (through air) sources.
GENERAL INFORMATION
• Mechanical vibrations (through parts and
structure)
• Gas pulsation (through refrigerant)
Compressor sound For sound radiating from the compressors, Sound levels are as follows:
radiation the emission path is air and the sound waves • For compressors running alone:
are travelling directly from the machine in all
directions.
50 Hz 60 Hz
Acoustic hood
Compressor model
PRODUCT INFORMATION
Sound power Attenuation Sound power Attenuation code number
dB(A) dBA dB(A) dBA
HRM025-038 66 5 69 5 120Z5083
HRM040-047 67 5 70 5 120Z5083
HRM048-054 68 5 71 5 120Z5084
HRM058-060 69 5 72 5 120Z5084
HLM068-081 70 5 73 5 120Z5084
HCM094 71 5 74 5 120Z5085
HCM109-120 74 5 78 5 120Z5085
HRH029-032 65 5 68 5 120Z5083
HRH034-040 66 5 69 5 120Z5083
SYSTEM DESIGN
HRH041-054 67 5 70 5 120Z5084
HLH061 70 5 73 5 120Z5084
HLH068-HLJ083 71 5 74 5 120Z5084
HCJ090-105-120 72 5 75 5 120Z5085
HCJ091-106-121 73 5 76 5 120Z5085
Attenuation given with acoustic hood only
Acoustic hood could be applied for both single and tandem version compressors.
Materials are UL approved and RoHS compliant
Sound power and attenuation are given at ARI conditions, measured in free space
Note: During compressor shut down, a short 1. Acoustic hoods are quick and easy to install
reverse rotation sound is generated. The duration and do not increase the overall size of the
of this sound depends on the pressure difference compressors to a great extent. Acoustic hoods
at shut down and should be less than 3 seconds. are available from Danfoss as accessories. Refer to
This phenomenon has no impact on compressor the table above for sound levels, attenuation and
reliability. code numbers.
2. Use of sound-insulation materials on the inside
Mitigations methods: of unit panels is also an effective means to reduce
We can consider two means to reduce radiation.
ORDERING INFORMATION
AB218186428184en-US1401 29
Sound and vibration management
Mechanical vibrations Vibration isolation constitutes the primary are held to a strict minimum. In addition, it is
method for controlling structural vibration. extremely important that the frame supporting
H-series scroll compressors are designed to the mounted compressor be of sufficient mass
GENERAL INFORMATION
produce minimal vibration during operations. and stiffness to help dampen any residual
The use of rubber isolators on the compressor vibration potentially transmitted to the frame.
base plate or on the frame of a manifolded unit The tubing should be designed so as to both
is very effective in reducing vibration being reduce the transmission of vibrations to other
transmitted from the compressor(s) to the unit. structures and withstand vibration without
Rubber grommets are supplied with all H-series incurring any damage. Tubing should also be
scroll compressors. designed for three-dimensional flexibility. For
more information on piping design, please see
Once the supplied rubber grommets have the section entitled “Essential piping design
been properly mounted, vibration transmitted considerations”.
PRODUCT INFORMATION
Gas pulsation The Danfoss Scroll Compressors H-series has Mitigations methods:
been designed and tested to ensure that gas If an unacceptable level is identified, a discharge
pulsation has been optimised for the most muffler with the appropriate resonant volume
commonly encountered air conditioning and mass can be installed.
pressure ratio. Manifolded compressors are
equivalents to lagged sources of gas pulsation.
Therefore pulse level can vary during time.
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION
30 AB218186428184en-US1401
Manage operating envelope
Requirement R The operating envelope for H-series scroll Steady-state operation envelope is valid for a
compressors is given in the figures below and suction superheat within 9°F to 54°F range.
guarantees reliable operations of the compressor
GENERAL INFORMATION
for steady-state and transient operation.
131
SH 20°F
122
PRODUCT INFORMATION
113
104
95
86
77
68
-22 -13 -4 5 14 23 32 41 50 59
Evaporating temperature (°F)
SYSTEM DESIGN
R410A 158
Model variation T
149
HCJ121 & HCJ 120
condensing temperature boundary
140
Condensing temperature (°F)
131 SH 9°F
122
SH 20°F
104
95
86
77
68
-22 -13 -4 5 14 23 32 41 50 59
Evaporating temperature (°F) ORDERING INFORMATION
AB218186428184en-US1401 31
Manage operating envelope
140
113
104
95
86
PRODUCT INFORMATION
77
68
-22 -13 -4 5 14 23 32 41 50 59
Evaporating temperature (°F)
High and low pressure R LP and HP safety switches must never The discharge gas thermostat accessory kit (code
protection be bypassed nor delayed and must stop all the 7750009) includes all components required
compressors. for installation as shown on the right. DGT
INTEGRATION INTO SYSTEM
Depending on application operating envelope, • The DGT should be set to open at a discharge
you must define HP and LP limits within gas temperature of 275°F.
operating envelope and pressure setting table
above.
ORDERING INFORMATION
Thermostat
32 AB218186428184en-US1401
Manage operating envelope
System evaluation HP and LP must be monitored to respect operating envelope limitations. We consider two types of
operating envelope management:
GENERAL INFORMATION
Basic:
Advanced:
• HP and LP switch
• HP and LP sensor
• MOP (Max Operating Pressure) ensured by expansion
• Operating envelope limits (permanent and transient)
device
integrated into control logic
• Condensing pressure control
• DGT external
• DGT external
HP switch setting
Continuous
PRODUCT INFORMATION
Running Area
2
nd
o 1a
t sN
tes
Condensing pressure control
SYSTEM DESIGN
operation in in the continuous running area. staging, water flow etc.
the “continuous
2 running area”. Perform a defrost test if reversible unit
AB218186428184en-US1401 33
Manage superheat
During normal operation, refrigerant enters Liquid flood back can cause oil dilution and, in
the compressor as a superheated vapor. Liquid extreme situations lead to liquid slugging that
flood back occurs when a part of the refrigerant can damage compression parts.
GENERAL INFORMATION
System evaluation Use the tables below in relation with the system
SYSTEM DESIGN
HRM032-034-038-040-042-045-047
HRP034-038-040-042-045-047 8
HRH029-031-032-034-036-038-039-040-047-048
HRM048-051-054-058-060/HLM068-072-075-078-081
HRP048-051-054-058-060/HLP068-072-075-078-081
Single 12
HRH041-044-049-051-054-056/HLH061-068-
HLJ072-075-083
HCM094-109-120
HCP094-109-120 16
ORDERING INFORMATION
TLJ082-098-122-136-144-166 13
Tandem
TCJ180-181-210-211-240-241 18
34 AB218186428184en-US1401
Manage superheat
GENERAL INFORMATION
Test N° Purpose Test condition Pass criteria Solutions
Liquid flood
PRODUCT INFORMATION
back test
SYSTEM DESIGN
during defrost liquid floodback effect. (for more
32°F evaporating temperature).
cycle details see “Control Logic”).
Floodback Requirement
32.4
28.8
21.6
Acceptable
18.0
14.4
10.8
Unacceptable
7.2
3.6
0
ORDERING INFORMATION
-13 -4 5 14 23 32 41 50 59
Saturated Suction Temp. °F
*Suction accumulator offers protection by trapping the liquid refrigerant upstream from the compressor. The accumulator should be
sized at least 50 % of the total system charge. Suction accumulator dimensions can impact oil return (gas velocity, oil return hole size…),
therefore oil return has to be checked according to section “Manage oil in the circuit”.
AB218186428184en-US1401 35
Manage off cycle migration
R Off -cycle refrigerant migration happens: When the compressor restarts, the refrigerant
• when the compressor is located at the coldest diluted in the oil, or stored in evaporator,
part of the installation, refrigerant vapor generates poor lubrication conditions and may
GENERAL INFORMATION
Requirement • Compressor can tolerate occasional flooded • The charge limit is a threshold beyond some
start, but it should remain exceptional situation protective measures must be taken to limit risk of
and unit design must prevent that this situation liquid slugging and extreme dilution at start.
happen at each start (refer to charge limit table in section “Manage
• Right after start, liquid refrigerant must not flow superheat”).
massively to compressor
PRODUCT INFORMATION
Evaluate the risk Use the table below in relation with the system quickly define necessary safeties to implement
charge (refer to charge limit table in section and test to perform:
“Manage superheat”) and the application to
• Crankcase Heater*
Non split No test or additional safeties required • Migration test
• External Non Return Valve
Since each installation is unique, no test can fully evaluate off-cycle migration, therefore
the following safeties are required:
Split • Crankcase Heater *
SYSTEM DESIGN
36 AB218186428184en-US1401
Manage off cycle migration
GENERAL INFORMATION
Test N° Purpose Test condition Pass criteria Solutions
PRODUCT INFORMATION
insulated.
* Crank case heater (CCH) It’s recommended that the heater be turned on
The Crank case heaters are designed to protect for a minimum of 8 hours prior to starting the
the compressor against off-cycle migration of compressor.
refrigerant.
Additional heater power or thermal insulation **Liquid line solenoid valve (LLSV)
might be needed in case of ambient temperature A LLSV is used to isolate the liquid charge
below 23°F and a wind speed above 5m/second. on the condenser side, thereby preventing
The heater must be energized whenever all the against charge transfer to the compressor
compressors are off. during off -cycles. The quantity of refrigerant
Crank case heater accessories are available from on the low-pressure side of the system can be
SYSTEM DESIGN
Danfoss (see section “Accessories”). further reduced by using a pump-down cycle in
association with the LLSV.
***Pump-down cycle
By decreasing pressure in the sump, pump down:
Optimum
location area • evacuates refrigerant from oil
• set the sump saturating pressure much
lower than ambiance temperature and due
to that, avoid refrigerant condensation in the
On/off cycling (cycle Danfoss recommends a restart delay timer to motor cooling after start-up along with proper
rate limit) limit compressor cycling. The timer prevents oil return. Note that the oil return may vary since
reverse compressor rotation, which may occur it depends upon system design.
ORDERING INFORMATION
AB218186428184en-US1401 37
Provide power supply and electrical protection
For overload setting, take the max current be either hardware or software managed.
you can face on the application and add •P
rovide separate electrical supply for the
10%. Setting must always be lower than Max heaters so that they remain energized even
Operating Current (see table “Three phase when the machine is out of service (e.g.
electrical characteristics” from the section seasonal shutdown).
The wiring diagrams below are examples for a safe and reliable compressor wiring:
PRODUCT INFORMATION
CONTROL CIRCUIT
L1 L3 L2
Q1
F1 F1
KM
KA KS
KM KA KA
PM
A1
T1 T2
A3
SYSTEM DESIGN
KS 180 s HPs
Control device................................................... TH
A2 T3
Optional short cycle timer (3 min) ..........180 s
Control relay..................................................... KA
Liquid Line Solenoid valve..........................LLSV LP
TH
Compressor contactor................................... KM
Phase monitor................................................. PM
Safety lock out relay.........................................KS KS M
Pump-down control low pressure switch...LP DGT
High pressure safety switch........................ HPs
Fused disconnect.............................................Q1 KM KA LLSV KS
Fuses....................................................................F1
INTEGRATION INTO SYSTEM
Compressor motor............................................M
Discharge gas thermostat.......................... DGT
Wiring diagram with pump-down cycle
Note:
For H-series compressor, phase monitors are mandatory. The selected phase monitor should lock out
the compressor from operation in reverse.
ORDERING INFORMATION
38 AB218186428184en-US1401
Control logic
GENERAL INFORMATION
Tripping conditions Re-start conditions
PRODUCT INFORMATION
Cycle rate limit Danfoss requires a minimum compressor running Therefore, to guarantee these 2 requirements,
requirements time of 2 minutes to ensure proper oil return and a three-minute (180- sec) time out is
sufficient motor cooling. recommended.
Additionally, compressor service life is based on a
maximum of 12 starts per hour.
Oil management logic In some cases, oil management can be enhanced If after running long time in full load, oil
recommendations by control logic: unbalance appears, then a function can be in
control to stop all compressors in manifold
If oil return test failed, a function can be during one minute every two hours in order to
integrated in control to run all compressors balance oil between compressors. Time and delay
SYSTEM DESIGN
simultaneously during one minute every hour in can be fine-tuned by Oil balancing test N°2 §
order to boost oil return. Time and delay can be Manage oil in the circuit.
fine-tuned by oil return test N°1 §Manage oil in
the circuit. During oil boost, pay special attention
to superheat management to avoid liquid flood
back and foaming.
AB218186428184en-US1401 39
Control logic
Defrost logic In reversible systems, the defrost logic can be 2. Transferring liquid refrigerant from one
recommendations worked out to limit liquid flood back effect by: exchanger to the other one thanks to pressures.
1. Running full load during defrost to share liquid
GENERAL INFORMATION
Compressor 1 ON
Compressor 2 ON
PRODUCT INFORMATION
4WV Heating
EXV 100%
,
,
d*
d*
ts s
e. nce
ce
ng
tar nd
ts s
ng
rs
rs
tar nd
st
od lan
ati
so
so
e s co
ati
fro
od ala
e s co
rt m
s
er rom
es
es
m ba
he
siv se
ks
nk
he
De
ge fro
gm tb
siv se
e.
pr
pr
an
es 0.5
ha
ng st
in
in
ng d f
lin os
es 0.5
om
ati lmo
th
ys
nc cha qui
oo lm
s
co
su ith
nc cha qui
tay
ll c
su ith
sta
a
n2 2w
ere ex r li
all
ere ex r li
)s
pa
n2 2w
n
e
o h re
cc
V)
diff or sfe
r
p
cc
diff or sfe
V t es a
Vt sa
V
ee p
W
Sto
to
W
e
ee p
re do an
tw d C
re do an
e
4
c
S
tw d C
4
4W sur
4W sur
e
e(
su out o tr
o
rt.
d.
e
e(
su in tr
be an
EX ode Valv
be an
en
sta
ge es
ge es
EX e alv
es to to
lay p1
an pr
an pr
pr r to ed
lay p1
st
pr or ed
V
st
de t C
m ay
fro
ch en
ch en
m ay
to oo en
fro
de rt C
to do en
ind V o .
4W
ou V o .
r
4W
De
h
h
p
a
De
p
d
St
a
SYSTEM DESIGN
St
es
t
* EXV Opening degree and time have to be set to keep a minimum pressure for 4 way valve moving.
In any case, defrost logics must respect requirements and tests described in sections “Manage
superheat” and “Manage operating envelope”.
Pump-down logic Pump down is initiated prior to shutting Two types of pump-down exist:
recommendations down the last compressor on the circuit by • One shot pump down (preferred): when
INTEGRATION INTO SYSTEM
de-energizing a liquid line solenoid valve last compressor of the circuit stops, suction
or closing electronic expansion valve. When presssure is decreased 22psi (R22,R407C), 36psi
suction pressure reached the cut-out pressure, (R410A) below nominal evaporating pressure.
compressor is stopped, and liquid solenoid valve Even if suction pressure increases again, the
or electronic expansion valve remains closed. compressor will not restart.
• Continuous pump-down: traditional pump-
dow, Compressor restarts automatically when
suction pressure increases. A non-return valve in
the discharge line is recommended.
ORDERING INFORMATION
40 AB218186428184en-US1401
Reduce moisture in the system
Excessive air and moisture • can destroy the lubricating properties of the oil.
• can increase condensing pressure and cause All these phenomena can reduce service life
excessively high discharge temperatures. and cause mechanical and electrical compressor
GENERAL INFORMATION
• can create acid giving rise to copper platting. failure.
Requirements H-series compressors are delivered with < 100 During operation, the filter drier must reduce this
ppm moisture level. to a level between 20 and 50 ppm.
At the time of commissioning, system moisture
content may be up to 100 ppm.
Solutions To achieve this requirement, a properly sized For new installations with H-series compressors
and type of drier is required. Important selection with polyolester oil, Danfoss recommends using
criteria’s include: the Danfoss DML (100% molecular sieve) solid
PRODUCT INFORMATION
• driers water content capacity, core filter drier.
• system refrigeration capacity,
• system refrigerant charge.
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION
AB218186428184en-US1401 41
Assembly line procedure
Compressor storage Store the compressor not exposed to rain, between -31°F and 131°F when charged with
corrosive or flammable atmosphere between refrigerant.
-31°F and 158°F when charged with nitrogen and
GENERAL INFORMATION
Compressor holding Each compressor is shipped with a nominal dry • Remove the suction plug first and the discharge
charge nitrogen holding charge between 4 and 10psi plug afterwards to avoid discharge check valve
and is sealed with elastomer plugs. gets stuck in open position.
An opened compressor must not be exposed to
Respect the following sequence: air for more than 20 minutes to avoid moisture is
• Remove the nitrogen holding charge via the captured by the PVE oil.
suction Schrader valve to avoid an oil mist blow
out.
PRODUCT INFORMATION
Handling Each Danfoss H-series scroll compressor is • For tandem and trio assemblies, use a spreader
equipped with the lift ring on the top shell and bar and all compressor rings as shown in picture
ring for the discharge port. below.
• Always use both these rings when lifting the • Never use the lift rings on the compressor to lift
compressor. the full unit.
• Use lifting equipment rated and certified for
the weight of the compressor or compressor Maintain the compressor in an upright position
assembly. during all handling manoeuvres (maximum of
• A spreader bar rated for the weight of the 15° from vertical).
compressor is highly recommended to ensure a
better load distribution.
• The use of lifting hooks closed with a clasp is
SYSTEM DESIGN
recommended.
HEAVY
INTEGRATION INTO SYSTEM
do not lift
manually
ORDERING INFORMATION
42 AB218186428184en-US1401
Assembly line procedure
Piping assembly Good practices for piping assembly is a pre-requisite to ensure compressor service life.
System cleanliness
GENERAL INFORMATION
Circuit contamination possible cause: Requirement:
Brazing and welding oxides During brazing, flow nitrogen through the system
Filings and particles from the removal of burrs in pipe- Remove any particles and burrs generated by tube
work cutting and hole drilling
PRODUCT INFORMATION
Brazing procedure: • Use flux in paste or flux coated brazing rod.
• Brazing operations must be performed by • Use brazing rod with a minimum of 5% silver
qualified personnel. content.
• Make sure that no electrical wiring is connected • It is recommended to use double-tipped torch
to the compressor. using acetylene to ensure a uniform heating of
• To prevent compressor shell and electrical box connection.
overheating, use a heat shield and/or a heat- • To enhance the resistance to rust, a varnish on
absorbent compound. the connection is recommended.
• Clean up connections with degreasing agent
• Flow nitrogen through the compressor.
heat shield
SYSTEM DESIGN
C B A
AB218186428184en-US1401 43
Assembly line procedure
• Connect a vacuum pump to both the LP and HP with Nitrogen to improve moisture removal.
sides.
• Evacuate the system to a pressure of 500 μm Hg For more detailed information see “Vacuum
(9.7 mpsi) absolute. pump-down and dehydration procedure”
TI-026-0302.
Refrigerant charging
R
Initial charge: If needed, a complement of charge can be done:
• For the initial charge, the compressor must not • In liquid phase while compressor is running by
PRODUCT INFORMATION
Dielectric strength and The tests are performed on each compressor at • Insulation resistance is measured with a 500 V
insulation resistance tests the factory between each phase and ground. DC megohm tester and must be higher than 1
megohm.
SYSTEM DESIGN
• Dielectric strength test is done with a high • The presence of refrigerant around the
potential voltage (hi-pot) of 2Un +1000V AC motor windings will result in lower resistance
at least, and leakage current must be less than values to ground and higher leakage current
5 mA. Additional tests of this type are not readings. Such readings do not indicate a faulty
recommended as it may reduce motor lifetime. compressor. To prevent this, the system can be
Nevertheless, if such a test is necessary, it must first operated briefly to distribute refrigerant.
be performed at a lower voltage.
INTEGRATION INTO SYSTEM
R
Do not use a megohm meter nor apply
power to the compressor while it is under
vacuum as this may cause internal damage.
ORDERING INFORMATION
44 AB218186428184en-US1401
Commissioning
Preliminary check
Check electrical power supply: • Voltage and voltage unbalance within tolerance:
• Phase order: For H-series compressors, reverse For more details refer to section “Motor voltage”.
GENERAL INFORMATION
rotation is obvious if the compressor do not
build up pressure and sound level is abnormal
high. For more details refer to section “Motor
protection”.
Initial start-up • Crankcase heaters must be energized at least 8 Start the compressor for 1 second, then wait for
hours in advance to remove refrigerant. 1 to 2 minutes. After 3 or 4 jogs the compressor
• A quicker start-up is possible by “jogging” the can be started. This operation must be repeated
compressor to evacuate refrigerant. for each compressor individually.
PRODUCT INFORMATION
System monitoring The system must be monitored after initial If Oil Top-up is needed, it must be done while the
startup for a minimum of 60 minutes to ensure compressor is idle. Use the schrader connector
proper operating characteristics such as: or any other accessible connector on the
• Correct superheat and subcooling. compressor suction line. Always use new cans.
• Current draw of individual compressors within For more detailed information see “Lubricants
acceptable values (max operating current). filling in instructions for Danfoss Commercial
• No abnormal vibrations and noise. Compressors” TI 2-025-0402.
• Correct oil level.
Oil level checking and In installations with good oil return and line Always use oil from new cans.
top-up runs up to 50 ft, no additional oil is required. Top-up the oil while the compressor is idle. Use
If installation lines exceed 50 ft, additional oil any accessible connector on the compressor
SYSTEM DESIGN
may be needed. 1 or 2% of the total system suction line and a suitable pump.
refrigerant charge (in weight) can be used to
roughly define the required oil top-up quantity.
AB218186428184en-US1401 45
Dismantle and disposal
46 AB218186428184en-US1401
Ordering information and packaging
Packaging
GENERAL INFORMATION
Single pack Compressors are packed individually in a
cardboard box. They can be ordered in any
quantity. Minimum ordering quantity = 1. As far
as possible, Danfoss will ship the boxes on full
pallets of 8,9, or 16 compressors according below
table.
PRODUCT INFORMATION
washers and sleeves
• 4 additional sleeves
• 1 screw for earth connection
• Run capacitors are not provided
SYSTEM DESIGN
Each industrial pack pallet contains following
accessories:
Packaging details According to delivery region, packaging dimensions and compressor quantities are different.
See below for details. For US made H-series compressors (code number starting with 120U)
AB218186428184en-US1401 47
Ordering information and packaging
Compressor code Danfoss H-series scroll compressors can be Please use the code numbers from below tables
numbers ordered in either industrial packs or in single for ordering.
packs.
GENERAL INFORMATION
U C 6 120U1516
HRM054 U P 6 120U1511 120U1871 120U1696 120U1811
T P 6 120U2292
T P 6 120U1521
HRM058 U C 6 120U1536
U P 6 120U1531 120U1876 120U1711 120U1821
T P 6 120U1541 120U2760 120U1721 120U2082
HRM060 U C 6 120U1551 120U2077
U P 6 120U1546 120U1881 120U1736 120U1611 120U1831
T C 6 120U1891 120U1746
HLM068
T P 6 120U1556
INTEGRATION INTO SYSTEM
HCM120 T C 7 120U0396
T C 8 120U2207
Made in US
48 AB218186428184en-US1401
Ordering information and packaging
GENERAL INFORMATION
Model Code no.
Compressors Connections Features
Variation 1 2 4 5 7 9
HRM032 U P 6 120U0918
T P 6 120U2364 120U2084
HRM034
U P 6 120U0923 120U1078 120U0998
T P 6 120U2089
HRM038
U P 6 120U0928 120U1088 120U1008 120U0963 120U1053
PRODUCT INFORMATION
HRM040 U P 6 120U0933 120U1098 120U1018
T P 6 120U2124 120U2149 120U2104
HRM042
U P 6 120U0938 120U1108 120U1028 120U1063
HRM045 U P 6 120U0943 120U1118 120U1038 120U1068
T P 6 120U2129 120U2159 120U2094
HRM047
U P 6 120U0948 120U1128 120U1048 120U0988 120U1073
U C 8 120U1668
HRM048
U P 6 120U1493 120U1663 120U1788
T P 6 120U1673
HRM051
U P 6 120U1503
T P 6 120U2289
HRM054 U C 6 120U1513
U P 6 120U1508 120U1868 120U1693 120U1808
T P 6 120U1518
SYSTEM DESIGN
U C 6 120U1533
HRM058
U C 8 120U1716
U P 6 120U1528 120U1873 120U1708 120U1818
T P 6 120U1538 120U2757 120U1718 120U2079
HRM060 U C 6 120U1548 120U2074
U P 6 120U1543 120U1878 120U1733 120U1608 120U1828
T C 6 120U1888 120U1743
HLM068
T P 6 120U1553
T C 6 120U1893 120U1748 120U2599 120U1853
HLM072
T P 6 120U1563
T C 6 120U1898 120U1758 120U1833
Made in US
AB218186428184en-US1401 49
Ordering information and packaging
T C 6 120U1916 120U1781
HLP081 T C 8 120U1786
T P 6 120U1591 120U1651
T C 6 120U0906 120U0601
HCP094 T C 7 120U0606
T C 8 120U0916 120U0611
T C 6 120U0376
HCP109 T C 7 120U0381
T C 8 120U0386
ORDERING INFORMATION
T C 6 120U0766 120U0401
HCP120 T C 7 120U0406
T C 8 120U0411
Made in US
50 AB218186428184en-US1401
Ordering information and packaging
GENERAL INFORMATION
Model Code no.
Compressors Connections Features
Variation 1 2 4 5 7 9
HRP025 T P 6 120U3087
HRP034 T P 6 120U2021 120U2016
HRP038 T P 6 120U1083 120U1003 120U0958
PRODUCT INFORMATION
HRP040 T P 6 120U1093 120U1013 120U1926
HRP042 T P 6 120U1023 120U2154
HRP045 T P 6 120U1033 120U0973
HRP047 T P 6 120U1123 120U1043 120U0983
HRP048 T C 8 120U1658
HRP048 T P 6 120U1653
HRP051 T P 6 120U1498 120U1858 120U1678
HRP054 T P 6 120U1688 120U2194
HRP058 T P 6 120U1698 120U1593
SYSTEM DESIGN
T C 8 120U1728
HRP060
T P 6 120U2294 120U1723 120U1603
T C 6 120U2011
HLP068
T P 6 120U1558 120U1618
T C 6 120U1753
HLP072 T C 8 120U2069
T P 6 120U1628
HCP109 T C 7 120U0378
T C 8 120U0383
T C 6 120U0763 120U0398
HCP120 T C 7 120U0403
T C 8 120U0408
Made in US
AB218186428184en-US1401 51
Ordering information and packaging
HRH056
U P 6 120U1306 120U1476 120U1381 120U1336 120U1431
T C 6 120U2062 120U2052 120U2057 120U2450
HLH061 T P 6 120U2042 120U2047
T C 8 120U2494 120U2486 120U2490
T C 6 120U1481 120U1391 120U1436
HLH068 T P 6 120U1311 120U1341
T C 8 120U2427 120U2417 120U2422
T C 6 120U1486 120U1396 120U2037
HLJ072 T P 6 120U1316 120U1346
T C 8 120U2177 120U2167 120U2498
INTEGRATION INTO SYSTEM
Made in US
52 AB218186428184en-US1401
Ordering information and packaging
GENERAL INFORMATION
Model Code no.
Compressors Connections Features
Variation 1 2 4 5 7 9
HRH029 U P 6 120U2274 120U2279 120U2284
HRH031 U P 6 120U1133 120U1248 120U1188 120U1163
HRH032 U P 6 120U1138 120U1253 120U1193 120U1168 120U1218
HRH034 U P 6 120U1143 120U1258 120U2446 120U2647 120U1223
HRH036 U P 6 120U1148 120U1263 120U1198 120U1173 120U1228
HRH038 U P 6 120U1153 120U1268 120U1203 120U1178 120U2655
PRODUCT INFORMATION
HRH039 U P 6 120U2463
HRH040 U P 6 120U1158 120U1273 120U1208 120U1183 120U1238
U P 6 120U1278 120U1448 120U1353 120U1403
HRH041
U C 8 120U2404 120U2394
HRH044 U P 6 120U1283 120U1453 120U1358
HRH047 U P 6 120U2359
HRH048 U P 6 120U2579
U P 6 120U1288 120U1458 120U1363
HRH049
U C 8 120U2479 120U2471 120U2475
HRH050 U P 6 120U2467
HRH051 U P 6 120U1293 120U1463 120U1368 120U1323 120U1418
HRH054 U P 6 120U1298 120U1468 120U1373 120U1328 120U1423
HRH056 U C 6 120U1383 120U2234
HRH056 U P 6 120U1303 120U1473 120U1378 120U1333 120U1428
SYSTEM DESIGN
T P 6 120U2039 120U2044
HLH061 T C 6 120U2059 120U2049 120U2054 120U2447
T C 8 120U2491 120U2483 120U2487
T C 6 120U1478 120U1388 120U1433
HLH068 T C 8 120U2424 120U2414 120U2419
T P 6 120U1308 120U1338
T C 6 120U1483 120U1393 120U2034
HLJ072 T C 8 120U2174 120U2164 120U2495
T P 6 120U1313 120U1343
HLJ075 T C 6 120U2269 120U2264 120U1443
Made in US
AB218186428184en-US1401 53
Ordering information and packaging
Model Industrial
Model Voltage code Connections Features Single pack
variation pack
HRM034 T 4 P 6 121L2364 121L2367
HRM034 T 5 P 6 121L2119 121L2122
GENERAL INFORMATION
54 AB218186428184en-US1401
Spare parts & accessories
GENERAL INFORMATION
Pack
Type Code n° Description Application Packaging
size
50Hz,Motor Code 5: HRM025-042/HRP025-042/HRH029-036
70 μF 120Z0051 PSC wiring Run Capacitor 70 μF, Multipack 10
60HZ,Motor Code 1 : HRM051-054/HRP051/HRH041-HRH051
50Hz,Motor Code 5: HRM045-047/HRP045-047/HRH038-040
60 μF 120Z0050 PSC wiring Run Capacitor 60 μF, Multipack 10
60Hz,Motor Code 1 : HRM040-048/HRH038-HRH040
50Hz,Motor Code 5: HRM054-HLM081/HRP054-HLP081/
55 μF 8173234 PSC wiring Run Capacitor 55 μF, HRH051-HLJ083 Multipack 10
60Hz,Motor Code 1 : HRM058-060/HRH036
50Hz,Motor Code 5: HRM051/HRP051
50 μF 8173233 PSC wiring Run Capacitor 50 μF, Multipack 10
60Hz,Motor Code 1 : HRH032-034
PRODUCT INFORMATION
45 μF 8173232 PSC wiring Run Capacitor 45 μF, 60Hz,Motor Code 1 : HRM025-034/HRH031 Multipack 10
Pack
Type Code n° Description Application Packaging
size
SYSTEM DESIGN
50Hz,Motor Code 5: HRM058-HLM081/HRP058-HLP081/
88-108 μF 8173001 CSR wiring Start Capacitor 88-108 μF, HRH051-HLJ083 Multipack 10
60HZ,Motor Code 1 : HRM038-047/HRM058-060/HRH032-40
CSR wiring Starting Relay, motor voltage code 5 -
RVA9CKL 120Z0393 HRM/P032-047 HRH031-040 Multipack 10
220-240V / 1 / 50Hz
RVA4GKL 120Z0395 CSR wiring Starting Relay, motor voltage code HRM/P058-060 HLM/P068-081 HRH051-056 HLH061-068 Multipack 10
5 - 220-240V / 1 / 50Hz HLJ072-083
RVA2ABKL 120Z0397 CSR wiring Starting Relay, motor voltage code 1 HRM/P038-058U-060U HLM/068-081 HRH032- Multipack 10
-208-230V / 1 / 60Hz 056,HLH061-068,HLJ072-083
Pack
Type Code n° Description Application Packaging
size
ORDERING INFORMATION
HRP/HRM025-034-038-040-042
120Z0126 Rotolock adaptor set (1-1/4" ~ 3/4") , (1" ~ 1/2") HRH029-031-032-034-036038 - Multipack 6
group 1
HRP/HRM045-047-051-057-058-
060-068-072-075
120Z0127 Rotolock adaptor set (1-1/4" ~ 7/8") , (1" ~ 1/2") Multipack 6
HRH040-041-044-049-051-056-
061-068-072-075-083 - group 2
120Z0128 Rotolock adaptor set (1-1/4" ~ 7/8") , (1-1/4" ~ 3/4") HRM/HRP078-081 - group 3 Multipack 6
HCM/P094-109-120 HCJ090-091-
120Z0129 Rotolock adaptor set (1-3/4" ~ 1-1/8") , (1-1/4" ~ 7/8") Multipack 6
105-106-120-121 - group 4
AB218186428184en-US1401 55
Spare parts & accessories
Rotolock adaptor
GENERAL INFORMATION
Application Pack
Type Code n° Description Packaging
(see above group) size
120Z0366 Rotolock adaptor (1-1/4" ~ 3/4") Group 1 suction Multipack 10
120Z0367 Rotolock adaptor (1-1/4" ~ 7/8") Group 2 & 3 suction Multipack 10
120Z0364 Rotolock adaptor (1-3/4" ~ 1-1/8") Group 4 suction Multipack 10
120Z0365 Rotolock adaptor (1" ~ 1/2") Group 1 & 2 discharge Multipack 10
120Z0366 Rotolock adaptor (1-1/4" ~ 3/4") Group 3 discharge Multipack 10
120Z0367 Rotolock adaptor (1-1/4" ~ 7/8") Group 4 discharge Multipack 10
PRODUCT INFORMATION
Crankcase heater
Pack
Type Code No Description Application Packaging
Size
120Z0055 Belt type crankcase heater, 40 W, 230 V, CE mark HRM032-034-038-040-042-045- Multipack 6
047 - HRP025-038-040-042-045-047
120Z0056 Belt type crankcase heater, 40 W, 400 V, CE mark - HRH029-032-034-036-038-040 Multipack 6
120Z0057 Belt type crankcase heater, 50 W, 230 V, CE mark HRM048-051-054-058-060 / HLM068-072- Multipack 6
075 - HRP048-051-054-058-060 / HLP068-
120Z0058 Belt type crankcase heater, 50 W, 400 V, CE mark 072-075 - HRH041-049-051-054-056 / Multipack 6
SYSTEM DESIGN
Lubricant
ORDERING INFORMATION
120Z5034 PVE (0.95 liter can) 320HV (FVC68D) HRH, HLH, HLJ, HCJ, HRP, HLP & HCP Multipack 1
56 AB218186428184en-US1401
Spare parts & accessories
Mounting hardware
GENERAL INFORMATION
Type Code No Description Application Packaging Pack Size
PRODUCT INFORMATION
Acoustic hoods
SYSTEM DESIGN
120Z5085 Acoustic hood
Terminal box
AB218186428184en-US1401 57
Danfoss Commercial Compressors
is a worldwide manufacturer of compressors and condensing units for refrigeration and HVAC applications. With a wide range of
high quality and innovative products we help your company to find the best possible energy efficient solution that respects the
environment and reduces total life cycle costs.
We have 40 years of experience within the development of hermetic compressors which has brought us amongst the global
leaders in our business, and positioned us as distinct variable speed technology specialists. Today we operate from engineering
and manufacturing facilities spread across three continents.
Danfoss Scrolls
Our products can be found in a variety of applications such as rooftops, chillers, residential air conditioners,
heatpumps, coldrooms, supermarkets, milk tank cooling and industrial cooling processes.
http://danfoss.us.com