F002A2Z A17

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REFERENCE NO Page 1 of 2

Test Specifications
(subject to alternations)
For Field Service only

REFERENCE NO : TSS-TS-SWJ-F..A2ZA17 (B) ADJUSTMENT OF PUMP AND GOVERNOR


Edition : 03.2017 GUIDE SLEEVE TRAVEL
Replaces(edition) :- Control lever position : Free
Test oil : F 002 S3E 001 Speed-min-1 (rpm) : 800
Revision :3 Control rack travel in mm : 0.3-0.7
1.MAXIMUM SPEED CONTROL (RATED SPEED)
Combination No. : F 002 A2Z A17
(without supplementry idling spring)

Injection pump : PES 3 A 90 D 320 RS 2000 Control lever position : 50.0±4.0°


Speed-min-1 (rpm) : 500
Governor : RSV 325...1000 A 1 C 1377 R Boost pressure in bar :-
Control rack travel in mm : 10.5-10.7
Customer : M&M - Swaraj
Speed-min-1 (rpm) : 1000
Engine model : RB29
Boost pressure in bar :-
Engine code :-
Control rack travel in mm : 9.45-9.55
Application : TRACTOR
TEST BENCH REQUIREMENTS Speed-min-1 (rpm) : 1040-1050
Boost pressure in bar :-

Test oil inlet temperature : 38°-42°C Control rack travel in mm : 8.5


Overflow valve : F002A10627 Speed-min-1 (rpm) : 1045-1075
Inlet pressure in bar : 1.5 Boost pressure in bar :-
Test injector : 0681343009 Control rack travel in mm : 4.0
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1200
High pressure pipe : 6X2X600
Boost pressure in bar :-
(ODXIDxlength) in mm
Control rack travel in mm : 0.3-1.4
2.FULL LOAD DELIVERY
(A) CALIBRATION OF PUMP WITHOUT GOVERNOR ACTION
Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Direction of rotation : Clockwise Control rack travel in mm : 9.45-9.55
Prestroke in mm : 2.75-2.85(2.7-2.9) Delivery quantity(x ) : 30.75-31.25(29.75-32.25)
Control rack position in mm : 18.0-21.0 in cm³/500 strokes
Cam sequence : 1-3-2 Maximum spread in cm³ : 1.5(3.5)
Cam displacement : 0-120-240° ±0.5° 3.TORQUE CONTROL
Tappet clearance in mm : min 0.2 Speed-min-1 (rpm) : 500
Injection Timing locking :- Boost pressure in bar :-
BASIC SETTING Control rack travel in mm : 10.5-10.7
Speed-min-1 (rpm) : 600
Speed-min-1 (rpm) : 1000 Boost pressure in bar :-
Control rack travel in mm : 9.45-9.55 Control rack travel in mm :10.5-10.7
Delivery quantity(x ) : 6.05-6.35 Speed-min-1 (rpm) : 500
in cm³/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.3(0.7) Control rack travel in mm : 10.5-10.7
Speed-min-1 (rpm) : 600
Boost pressure in bar :-
Speed-min-1 (rpm) : 325 Control rack travel in mm : 10.5-10.7
Control rack travel in mm : 5.9-6.1 Speed-min-1 (rpm) :-
Delivery quantity(x ) : 0.55-0.95(0.35-1.15) Boost pressure in bar :-
in cm/100 strokes Control rack travel in mm :-
Maximum spread in cm³ : 0.5(0.7) Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Control rack travel in mm : 9.45-9.55
Contd...2

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REFERENCE NO Page 2 of 2
TSS-TS-SWJ-F..A2ZA17
4. COURSE OF DELIVERY 6.MAXIMUM SPEED CONTROL (RATED SPEED)
Speed-min-1 (rpm) : 600 (with supplementary idling spring)
Boost pressure in bar :-
Delivery quantity(x ) : 28.5-30.0(27.5-31.0) Speed-min-1 (rpm) :-
in cm³/500 strokes Control rack travel in mm :-
Maximum spread in cm³ :-
Speed-min-1 (rpm) : 800 7. GOVERNOR CUTTING IN SPEED
Boost pressure in bar :- Speed-min-1 (rpm) : 1040-1050
Delivery quantity(x ) : 5.15-6.65(4.15-7.65) Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 8.5
Maximum spread in cm³ :-
Speed-min-1 (rpm) :- While over checking ,if the cutting speed is above the rated speed and if,
Boost pressure in bar :- -the delivery values are within the overchecking tolerance
Delivery quantity(x ) :- -control rack remains at full load position even at 50 min
in cm³/500 strokes (rpm) less than the rated speed
Maximum spread in cm³ :- the cutting-in speed should be declared OK.
Speed-min-1 (rpm) :- 8. DEGREE OF IRREGULARY
Control rack travel in mm :- Speed-min-1 (rpm) : 1055-1085
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 4.0
Maximum spread in cm³ :- No of notches : 12.0
5. IDLING SPEED CONTROL (RATED SPEED) 9. STARTING TRAVEL
Control lever position : 20.0±4.0° Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 325 Control rack travel in mm :-
Control rack travel in mm : 5.9-6.1 Delivery quantity(x ) :-
in cm³/500 strokes
Speed-min-1 (rpm) : 100
Control rack travel in mm : Minimum 19.0 10.STARTING FUEL DELIVERY
Speed-min-1 (rpm) : 100
Speed-min-1 (rpm) : 325
Control rack travel in mm : 15.25-17.25
Control rack travel in mm : 5.9-6.1
Delivery quantity(x ) :-
Speed-min-1 (rpm) : 360-420
in cm³/100 strokes
Control rack travel in mm : 2.0

Note:

1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders

2. Values given in brackets are overchecking values -

Applicable only for BOSCH and MICO Test benches 100317


These Test specifications should not be copied or transmitted to a third party without our written permission.All rights reserved.

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