5 Test Specifications

(Subject to alterations)
For Field Service only
REFERENCE NO. : SSE-TS-NH 235 1.5 Maximum speed regulaton
Edition : 03.2004 Speed - min-1 (rpm) : 1200
Replaces (edition) : - Boost pressure in bar : -
Test oil : F 002 S3E 001 Delivery quantity ( x ) : 27.5±1.0
Injection pump : 0 460 414 235 in cm³ /500 strokes
VE 4/11F 1250 L 1031 1.6 Starting fuel delivery
: Speed - min-1 (rpm) : 100
Customer : New Holland Tractors (I) Ltd. Delivery quantity ( x ) : 55.0±12.5
Engine model : IVECO 8045.05.785 in cm³ /500 strokes
Engine code : 53055 Boost pressure in bar
Application : Tractor (India - TREM 2) 1.7 Load dependent port closing (LFB)
TEST BENCH REQUIREMENTS Speed - min-1 (rpm) : (NA)
Test oil inlet temperature : 38° - 42° C
Inlet pressure in bar : 0.30 - 0.40
Test injector : 1 688 901 022 1.8 Exhaust Gas Recirculation (EGR)setting point
Opening pressure in bar : 130 Speed - min-1 (rpm) : -
High pressure pipe : H-S/EFEP 109 2. TESTING
(OD x ID x length) in mm : 6 x 2 x 450 2.1 Timer travel
Injection timing locking Speed - min-1 (rpm) : 1000
Direction of rotation : Anticlockwise Boost pressure in bar : -
Plunger stroke in mm : - Timer travel in mm : (0.5 - 1.3)
Drive shaft key way position (at BDC) should be between Speed - min-1 (rpm) : 1000
A & D (DV holders) and after injection timing locking Boost pressure in bar : -
it should be inline with DV holderA Timer travel in mm : 1.3 - 1.9
-1
1. SETTING Speed - min (rpm) : '-
1.1 Timer travel Boost pressure in bar : -
Speed - min-1 (rpm) : 1000 Timer travel in mm : -
Boost pressure in bar : '- Speed - min-1 (rpm) : -
Timer travel in mm : 0.9±0.2 Boost pressure in bar : -
1.2 Vane pump pressure Timer travel in mm : -
Speed - min-1 (rpm) : 1000 # to be checked by disconnecting the power to KSB
Boost pressure in bar : - Speed - min-1 (rpm) : -
Vane pump pressure in bar : 6.8±0.3 Boost pressure in bar : -
1.3 Full load delivery Timer travel in mm : -
Speed - min-1 (rpm) : 750
Boost pressure in bar : - 2.2 Vane pump pressure
-1
Delivery quantity ( x ) : 38.75±0.25 Speed - min (rpm) : 450
in cm³ /500 strokes Boost pressure in bar : -
Maximum spread in cm³ ∆ ( ) : 1.8 Vane pump pressure in bar : 3.2 - 4.6
Speed - min-1 (rpm) : - Speed - min-1 (rpm) : 1000
Boost pressure in bar : - Boost pressure in bar : -
Delivery quantity ( x ) : - Vane pump pressure in bar : (6.1 - 7.5)
in cm³ /500 strokes Speed - min-1 (rpm) : -
Speed - min-1 (rpm) : - Boost pressure in bar : -
Boost pressure in bar : - Vane pump pressure in bar : -
Delivery quantity ( x ) : - # to be checked by disconnecting the power to KSB
in cm³ /500 strokes Speed - min-1 (rpm) : -
1.4 Idling delivery Boost pressure in bar : -
-1
Speed - min (rpm) : 325 Vane pump pressure in bar : -
Delivery quantity ( x ) : 16.0±0.5
in cm³ /500 strokes
Maximum spread in cm³ ∆ ( ) : 2.0
Contd…2
 SSE-TS-NH 235 -2-
-1
2.3 Overflow quantity Speed - min (rpm) : -
-1
Speed - min (rpm) : 450 Boost pressure in bar : -
Boost pressure in bar : - Delivery quantity ( x ) : -
Overflow quantity : 38.0 - 84.0 in cm³ /500 strokes
in cm³ /10 seconds Idle stop
-1
Speed - min (rpm) : 1250 Control lever position : Idling position
-1
Boost pressure in bar : - Speed - min (rpm) : 325
Overflow quantity : 61.0 - 117.0 Boost pressure in bar : -
in cm³ /10 seconds Delivery quantity ( x ) : (13.0 - 19.0)
2.4 Fuel deliveries in cm³ /500 strokes
-1
End stop Speed - min (rpm) : 450
Control lever position : Maximum Boost pressure in bar : 0
-1
Speed - min (rpm) : 750 Delivery quantity ( x ) : Maximum 1.5
-1
Boost pressure in bar : - Speed - min (rpm) : -
Delivery quantity ( x ) : (36.75 - 40.75) Boost pressure in bar : -
in cm³ /500 strokes Delivery quantity ( x ) : -
-1
Speed - min (rpm) : 450 Electrical shutoff (solenoid)
Boost pressure in bar : - (By disconnecting solenoid switch)
Delivery quantity ( x ) : 27.25 - 31.25 Control lever position : Idling position
-1
in cm³ /500 strokes Speed - min (rpm) : 325
-1
Speed - min (rpm) : 1250 Boost pressure in bar : -
Boost pressure in bar : - Delivery quantity ( x ) : Maximum 1.5
Delivery quantity ( x ) : 35.0 - 39.5 in cm³ /500 strokes
in cm³ /500 strokes Mechanical shutoff
-1
Speed - min (rpm) : 1325 (By operating stop lever)
-1
Boost pressure in bar : - Speed - min (rpm) : 750
Delivery quantity ( x ) : (23.0 - 31.0) Boost pressure in bar : -
in cm³ /500 strokes Delivery quantity ( x ) : Maximum 1.5
-1
Speed - min (rpm) : 1400 in cm³ /500 strokes
Boost pressure in bar : - Exhaust Gas Recirculation (EGR) setting point
-1
Delivery quantity ( x ) : Maximum 1.5 Speed - min (rpm) :
in cm³ /500 strokes Delivery quantity ( x ) :
-1
Speed - min (rpm) : - in cm³ /500 strokes
Boost pressure in bar : - 2.5 Solenoid
Delivery quantity ( x ) : - Rated voltage : 12V
in cm³ /500 strokes 3. ASSEMBLY AND SETTING DIMENSIONS
Speed - min-1 (rpm) : - Description
Boost pressure in bar : - K : 3.24 - 3.36 mm
Delivery quantity ( x ) : - KF : 6.2 - 6.6 mm
in cm³ /500 strokes MS1 : 1.3 - 1.7 mm
Caution: KSB solenoid should be connected (12 V) while calibrating the pump at all points except where indicated.
PROCEDURE FOR SETTING OF LOAD DEPENDENT PORT CLOSSING (LFB)
- Adjusting governor shaft: (See 9.1 and 9.7 of VE pump Repair & Testing booklet )
Before start of calibration, screw-in governor shaft until there is a gap of approximately 3 mm from the housing flange
to the end face of governor shaft. Then calibrate pump as per calibration chart .(from 1.1 to 1.6)
- Setting load dependent port closing operation 1.7.
Loosen the lock nut of the governor shaft. Run the test bench at the specified speed (as per 1.7). Keep the control
lever in maximum position. Screw-out governor shaft slowly till the vane pump pressubegins to fal. Then screw-in
governor shaft again by 1/8 of a turn. Lock the governor shaft by tightening the lock nut to the specified torque.
Note: 3 X : Average of the cylinders
1 .Sl. No. of
g the operations indicate the sequence
g of operation.

Applicable only for BOSCH and MICO test benches 090104