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    Rotary Dryer

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    havied

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    Rotary Dryer

    Uploaded by

    havied
    1 views8 pages

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    © © All Rights Reserved

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    1 views8 pages

    Rotary Dryer

    Uploaded by

    havied

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 8

    A.

    5 ROTARY DRYER

    Fungsi : Mengurangi Kadar Air pada Kristal Na3PO4

    Kondisi Operasi :

    T Udara Masuk : 95 oC = 203 oF

    T Udara Keluar : 45 oC = 113 oF

    T Feed Masuk : 45 oC = 113 oF

    T Feed Keluar : 90 oC = 194 oF

    Komponen :

    Tabel A.4 Komponen pada Rotary Dryer

    Komponen Fraksi mol ρ (g/ml) ρ campuran, ρ.xi


    (g/ml)
    (Xi)

    Na3PO4.H2O 1 1,62 1,62

    Na2SO4 9,47401E-05 2,66 0,000252009

    NaCl 6,22005E-05 2,16 0,000134353

    Total 1 6,44 1,62

    Maka Densitas Campuran :

    1
    Densitas Campuran = Xi
    Total
    densitas

    1
    =
    1, 62

    = 0,61728 g/ml
    Umpan Masuk = 4330,808 Kg/jam

    Log Mean Temperature Difference (LMTD)

    ∆t1 = T Udara Masuk- T Udara Keluar

    = 203 oF – 113 oF

    = 90 oF

    ∆t2 = T Feed Keluar - T Feed Masuk

    = 194 oF – 113 oF

    = 81 oF

    ∆ t 1−∆ t 2
    LMTD = ∆t1
    ln
    ∆t2

    90−81
    = 90
    ln
    81

    = 85,42 oF

    Massa Udara yang digunakan = 20866,88 kg/jam (Ulrich, table 4-10)

    G adalah Mass Velocity = 0,5 – 5 kg/m2 detik

    Asumsi G = 0,5 kg/m2 detik

    = 1800 kg/m2.jam

    = 368,338 lb/ft2.jam

    1. Area Dryer
    MassaUdara
    Area dryer =
    G

    20866.88 20866 , 88 kg/ jam


    =
    368,338 1800 kg /m2 . jam
    = 56,65144 m2

    = 609,7395 ft2

    2
    π xD
    Area Dryer =
    4
    2
    π xD
    56,6514 m2 =
    4

    D =
    √ 56,6514 m2 x 4
    3 ,14

    = 8,4951 m

    = 27,8585 ft

    Kecepatan Peripheral dryer 0,25 – 0,5 m/s (Perry ed 6)

    Kec. Peripheral = 0,25 m/s

    = 15 m/menit

    Kecepatan Periperal
    Kec. Putaran Dryer (N) =
    D

    15 m/menit
    =
    8,4951 m

    = 1,7665 rpm

    Menghitung Koefisien volumetric heat transfer, Ua :

    0 ,67
    240 x G
    Ua ¿ (Ulrich, Table 4-10)
    D

    Keterangan :

    Ua = Koefisien Volumetrik heat transfer (J/m3.s.K)

    G = Gas mass velocity (kg/m2s)


    D = Diameter dryer (m)

    G = 0,5 kg/m2

    D = 8,4951 m

    0 ,67
    240 x 0 , 5 kg/m 2 s
    Ua ¿
    8,4951 m

    Ua = 17,76425 J/m3s.K

    2. Perhitungan Panjang
    Q = Ua x V x ∆T (Perry ed 7, Eq 12-55)

    2
    π xD xL
    V =
    4

    Keterangan :

    Q = Panas Total

    Ua = Koefisien Volumetrik heat transfer (J/m3.s.K)

    V = Volume drum (m3)

    ∆T = LMTD

    D = Diameter drum (m)

    L = Panjang (m)

    Q = 1989,97 kkal/j = 2312,787 J/s

    2
    π xD xL
    Q = Ua x x ∆T
    4
    2
    3 ,14 x 8,495 m x L
    2312,787 J/s = 17,76425 J/m3s.K x x 85,42 K
    4

    85887.43
    L = 2312,787
    L = 131,6479 ft = 40,12 m

    3. Tebal Shell

    P xr
    t = +C
    f x E−0 , 6 P

    Dipakai double welded butt joint e = 80%

    Tekanan maksimal diijinkan f = 13700 Psi

    Tekanan operasi P = 14,7 Psi

    Tekanan Design = 1,2xP operasi Poper = 17,64 Psi

    Faktor korosi C = 0,125

    PxD
    t = +C
    f x E−0 , 6 P

    17 ,64 Psi x 27.8585


    t = +0,125
    13700 psi x 0 , 8−0 , 6 17 , 64 Psi

    t = 0,147455 in

    3
    maka tebal shell yang digunakan adalah
    16

    4. Menghitung Isolasi

    Isolasi yang dipakai adalah = Batu setebal 4 in = 0,333 ft

    Diameter dalam rotary = 27,8585 ft

    Diameter luar rotary = Di + 2ts

    = 27,8585 ft + 2(0,14745)

    = 28,0059 ft

    Diameter rotary terisolasi = Do + 2 x Batu 4 in

    =28,0059 ft + 2 x 0,333 ft
    = 28,67256 ft

    5. Menghitung berat total

    a. Berat shell

    π
    We = x ¿) x L x ρ
    4

    Dimana :

    We = Berat Shell

    Do = Diameter Luar = 28,00596 ft

    Di = Diameter dalam = 27,8585 ft

    L = Panjang Drum = 40,12 ft

    ρ = Densitas steel = 494,2 lb/ft3

    π
    We = x ¿) x L x ρ
    4

    3 ,14
    We = x ¿ x 40,12 ft x 494,2 lb/ft3
    4

    We = 128212 lb

    b. Berat Isolasi

    π
    We = x ¿) x L x ρ
    4
    Wei = Berat isolasi

    Do = Diameter Luar = 28,67256 ft

    Di = Diameter dalam = 28,00596 ft

    L = Panjang Drum = 40,12 ft

    ρ = Densitas steel = 19 lb/ft3

    π
    Weis = x ¿) x L x ρ
    4

    3 ,14
    Weis = x ¿ x 40,12 ft x19 lb/ft3
    4

    Weis = 22608,3 lb

    c. Berat Total

    We + Weis = Wtot

    Wtot = 128212 lb + 22608,3 lb

    Wtot = 150820,3 lb

    5. Menghitung Power Rotary

    N x (4 , 75 dWe+0,1925 DWtot +0 , 33 Weis)


    Hp =
    100000

    Hp= 1,7665 rpm x ¿ ¿

    Hp = 37,74709

    Asumsi efisiensi motor 80%

    Hp = 37,74709 x 0,8

    Hp = 30,19767 hp

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