Motor rating and head loss calculation

1100

1547 mm

6 Outlet = 2.6 m x 1.9176 m

5 H.T Panel Area = 2.6 m x 1.9176 m
4 L.T Panel Area = 2.6 m x 1.9176 m
3 Plenum Area = 2.6 m x 1.9176 m
2 Fan Df = 1.319 m
1 Silencer Do = 1.549 m
Di = 1.1 m
Inner Pod = 0.96 m
Inlet

1. Cross-section area to airflow

1 Area = (3.14159 x(Do^2-Di^2)/4 = 0.9342 m2

2 Area = (3.14159 xDf^2)/4 = 1.3664 m2

3 Area = 2.6 x 1.9176 = 4.9858 m2

6 Area = 2.6 x 1.9176 = 4.9858 m2

2. Velocity at each position (V= Volume flow rate /Area)

Volume flow rate of fan = 75.64 m3/s

Number of fan = 9 ea

. Air density at radiator inlet 35 C = 1.1500 kg/m3

. Air density at the end of L.T panel 46.7 C = 1.1067 kg/m3
. Air density at radiator outlet 72.9 C = 1.0127 kg/m3

.V1= Volume flow rate /Area 1 = 80.97 m/s

.V2= Volume flow rate /Area 2 = 55.36 m/s
.V3= Volume flow rate /Area 3 = 15.17 m/s
.V6= Volume flow rate /Area 6 = 15.17 m/s

Velocity Head values

Vh1 = 0.5 x V1^2 x p(inlet density) = 3769.9471 Pa
Vh2 = 0.5 x V2^2 x p(inlet density) = 1762.0275 Pa
Vh3 = 0.5 x V3^2 x p(inlet density) = 132.3452 Pa
Vh6 = 0.5 x V6^2 x p(inlet density) = 116.5443 Pa

K values is estimated by "Woods Practical Guide to Fan Engineering"

(There may be a slight error in friction coefficient K.)

Enterence K= 0.75 H = K x Vh1 = 2827.5 Pa

1PAGE
702295278.xls
 1--2 K= 0.21 H = K x Vh2 = 370.0 Pa
2--3 K= 0.43 H = K x Vh3 = 56.9 Pa
Exit 5--6 K= 1 H = K x Vh5 = 116.5 Pa

Total head loss = 3370.9 Pa

= 343.7 mmWG

3. Head loss in L.T & H.T core

· Head loss in L.T Core

.Outside dia. of tube Do= 0.0254 m
.Friction coefficient f= 0.8899
.number of tube column n= 9 ea
.Max. air mass velocity Gmax= 26280 kg/m2 h
.Acceleration g= 127000000 m / h2
.Air density at bulk temp. ρ= 1.1277 kg/m3 at 40.85 C
.Absolute viscocity μ= 0.06874 kg/m h2 at 40.85 C
.Reynold number Re= 9710.7
S1= 0.06350 m
S2= 0.06350 m

S1 ^(-0.927) S1^(-0.515)
f = 37.86 x Re^(-0.316) x(----) x (----)
Do S2
= 0.8899

n·Gmax^2
△P = f·------------
2·g·ρ

= 19.31 mmWG
= 189.4 Pa

· Head loss in H.T Core

.Outside dia. of tube Do= 0.0254 m
.Friction coefficient f= 0.9145
.number of tube column n= 7 ea
.Max. air mass velocity Gmax= 25200 kg/m2 h
.Acceleration g= 127000000 m / h2
.Air density at bulk temp. ρ= 1.0597 kg/m3 at 59.8 C
.Absolute viscocity μ= 0.07186 kg/m h2 at 59.8 C
.Reynold number Re= 8907.3
S1= 0.06350 m
S2= 0.06350 m

2PAGE
702295278.xls
 S1 ^(-0.927) S1^(-0.515)
f = 37.86 x Re^(-0.316)x (----) x (----)
Do S2
= 0.9145

n·Gmax^2
△P = f·------------
2·g·ρ

= 15.10 mmWG
= 148.1 Pa

Total static head loss = 215.3 Pa

(Excluding velocity head loss) = 23.62 mmWG

4. Required motor ratings

Volume flow rate V= 4538.4 m/min

Static head loss △P = 23.62 mmWG(=Kg/m2)
Fan efficiency nf = 0.811
Mechanical efficiency nd= 0.95

0.0098 x V x △p
M= ---------------
60 x ηf xηd

Power= 22.73 kw

So,the rating of motor equals to 22.73 kw

3PAGE
702295278.xls
 F C
Kelvin Degree
100 -173.00
150 -123.00
200 -73.00
250 -23.00
300 27.00
350 77.00
400 127.00
450 177.00
500 227.00
550 277.00
600 327.00
650 377.00
700 427.00
750 477.00
800 527.00
850 577.00
900 627.00
950 677.00
1000 727.00
1100 827.00
1200 927.00
1300 1027.00
1400 1127.00
1500 1227.00
1600 1327.00
1700 1427.00
1800 1527.00
1900 1627.00
2000 1727.00
2100 1827.00
2200 1927.00
2300 2027.00
2400 2127.00
2500 2227.00

4PAGE
702295278.xls
 The Property for Air

Density Cp Viscosity Kin. Visco. k Pr α

kg/m3 kj/kg C kg/m sx10^5 m2/sx10^6 W/m C m2/sx10^4
3.6010 1.0266 0.0000 1.92 0.00925 0.7700 0.0250
2.3675 1.0099 0.0000 4.34 0.01374 0.7530 0.0575
1.7684 1.0061 1.3289 7.49 0.01809 0.7390 0.1017 F
1.4128 1.0053 1.5990 11.31 0.02227 0.7220 0.1568 Kelvin
1.1774 1.0057 1.8462 15.69 0.02624 0.7080 0.2216 300
0.9980 1.0090 2.0750 20.76 0.03003 0.6970 0.2983
0.8826 1.0140 2.2860 25.90 0.03365 0.6890 0.3760 350
0.7833 1.1207 2.4840 31.71 0.03707 0.6830 0.4222
0.7048 1.0295 2.6710 37.90 0.04038 0.6800 0.5564
0.6423 1.0392 2.8480 44.34 0.04360 0.6800 0.6532
0.5879 1.0551 3.0180 51.34 0.04659 0.6800 0.7512
0.5432 1.0635 3.1770 58.51 0.04953 0.6820 0.8578
0.5030 1.0752 3.3320 66.25 0.05230 0.6840 0.9672
0.4709 1.0856 3.4810 73.91 0.05509 0.6860 1.0774
0.4405 1.0978 3.6250 82.29 0.05779 0.6890 1.1951
0.4149 1.1095 3.7650 90.75 0.06028 0.6920 1.3097
0.3925 1.1212 3.8990 99.30 0.06279 0.6960 1.4271
0.3716 1.1321 4.0230 108.20 0.06525 0.6920 1.5510
0.3524 1.1417 4.1520 117.80 0.06752 0.6960 1.6779
0.3204 1.1600 4.4400 138.60 0.07320 0.6990 1.9690
0.2947 1.1790 4.6900 159.10 0.07820 0.7020 2.2510
0.2707 1.9270 4.9300 182.10 0.08370 0.7040 2.5830 Air side after modification
0.2515 1.2140 5.1700 205.50 0.08910 0.7070 2.2900
0.2355 1.2300 5.4000 229.10 0.09460 0.7050 3.2620
0.2211 1.2480 5.6300 254.50 0.10000 0.7050 3.6090
0.2082 1.2670 5.8500 280.50 0.10500 0.7050 3.9770 F
0.1970 1.2870 6.0700 308.10 0.11100 0.7040 4.3790 Kelvin
0.1858 1.3090 6.2900 338.50 0.11700 0.7040 4.8110 300
0.1762 1.3380 6.5000 369.00 0.12400 0.7020 5.2600 139.64
0.1682 1.3720 6.7200 399.60 0.13100 0.7000 5.7150 350
0.1602 1.4190 6.9300 432.60 0.13900 0.7070 6.1200
0.1538 1.4820 7.1400 464.00 0.14900 0.7100 6.5400
0.1458 1.5740 7.3500 504.00 0.16100 0.7180 7.0200
0.1394 1.6880 7.5700 543.50 0.17500 0.7300 7.4410

5PAGE
702295278.xls
 C Density Cp Viscosity Kin. Visco. k Pr a
Degree kg/m3 kj/kg C kg/m sx10^5 m2/sx10^6 W/m C m2/sx10^4
27.00 1.1774 1.0057 1.8462 15.69 0.0262 0.7080 0.2216
74.20 1.0080 1.0088 2.0622 20.48 0.0298 0.6976 0.2216
77.00 0.9980 1.0090 2.0750 20.76 0.0300 0.6970 0.2983

50 -0.1794 0.0033 0.2288 5.0700 0.0038 -0.0110 0.0767

47 -8.4677 0.1558 10.7994 239.3040 0.1789 -0.5192 3.6202
58.8700 50.2850 92.3100 784.5000 1.3120 35.4000 11.0800
50.4023 50.4408 103.1094 1023.804 1.4909 34.8808 14.7002
1.0080 1.0088 2.0622 20.4761 0.0298 0.6976 0.2940

Air side after modification

C Density Cp Viscosity Kin. Visco. k Pr a

Degree kg/m3 kj/kg C kg/m sx10^5 m2/sx10^6 W/m C m2/sx10^4
27.00 1.1774 1.0057 1.8462 15.69 0.0262 0.7080 0.2216
59.80 1.0597 1.0079 1.9963 19.02 0.0287 0.7008 0.2216
77.00 0.9980 1.0090 2.0750 20.76 0.0300 0.6970 0.2983

50 -0.1794 0.0033 0.2288 5.0700 0.0038 -0.0110 0.0767

33 -5.8843 0.1082 7.5046 166.2960 0.1243 -0.3608 2.5158
58.8700 50.2850 92.3100 784.5000 1.3120 35.4000 11.0800
52.9857 50.3932 99.8146 950.796 1.4363 35.0392 13.5958
1.0597 1.0079 1.9963 19.0159 0.0287 0.7008 0.2719

6PAGE
702295278.xls
 The Calculation for Result

Heat exchange quantity for air side

Bulk temp. =

Ambient Temp. : = 35 degree

7PAGE
702295278.xls
 Checking Time = 15:00 - 17:35
a Engine Load = 12.5 MW
m2/sx10^4 The number of fan = 8 EA
0.2216 Area = #REF! m2
0.2216 Air inlet temp. = 35.0 kg/m3
0.2983 Air outlet temp. = 0.0000 kj/kg C
Air density = 0.0000 kg/m3
T = 38.5 C

Q = m x Cp x T
#REF! kg/s #REF! kj/kg C 38.5 C
Design spec.

a
m2/sx10^4
0.2216
0.2216
0.2983

0.0767
0.0000
0.0000
0.0000
#DIV/0!

8PAGE
702295278.xls
 9PAGE
702295278.xls
= #REF!
5081.0 kW
#REF! %

10PAGE
702295278.xls
Motor rating and head loss calculation

1100 by M.K.HA

1547 mm

6 Outlet = 2.6 m x 1.9176 m

5 H.T Panel Area = 2.6 m x 1.9176 m
4 L.T Panel Area = 2.6 m x 1.9176 m
3 Plenum Area = 2.6 m x 1.9176 m
2 Fan Df = 1.319 m
1 Silencer Do = 1.549 m
Di = 1.1 m
Inner Pod = 0.96 m
Inlet

1. Cross-section area to airflow

1 Area = (3.14159 x(Do^2-Di^2)/4 = 0.9342 m2

2 Area = (3.14159 xDf^2)/4 = 1.3664 m2

3 Area = 2.6 x 1.9176 = 4.9858 m2

6 Area = 2.6 x 1.9176 = 4.9858 m2

2. Velocity at each position (V= Volume flow rate /Area)

Volume flow rate of fan = 15 m3/s

Number of fan = 12 ea

. Air density at radiator inlet 35 C = 1.1500 kg/m3

. Air density at the end of L.T panel 46.7 C = 1.1067 kg/m3
. Air density at radiator outlet 72.9 C = 1.0127 kg/m3

.V1= Volume flow rate /Area 1 = 16.06 m/s

.V2= Volume flow rate /Area 2 = 10.98 m/s
.V3= Volume flow rate /Area 3 = 3.01 m/s
.V6= Volume flow rate /Area 6 = 3.01 m/s

Velocity Head values

Vh1 = 0.5 x V1^2 x p(inlet density) = 148.2568 Pa
Vh2 = 0.5 x V2^2 x p(inlet density) = 69.2934 Pa
Vh3 = 0.5 x V3^2 x p(inlet density) = 5.2046 Pa
Vh6 = 0.5 x V6^2 x p(inlet density) = 4.5832 Pa

K values is estimated by "Woods Practical Guide to Fan Engineering"

(There may be a slight error in friction coefficient K.)

Enterence K= 0.75 H = K x Vh1 = 111.2 Pa

11PAGE
702295278.xls
 1--2 K= 0.21 H = K x Vh2 = 14.6 Pa
2--3 K= 0.43 H = K x Vh3 = 2.2 Pa
Exit 5--6 K= 1 H = K x Vh5 = 4.6 Pa

Total head loss = 132.6 Pa

= 13.5 mmWG

3. Head loss in L.T & H.T core

· Head loss in L.T Core

.Outside dia. of tube Do= 0.0254 m
.Friction coefficient f= 0.8899
.number of tube column n= 9 ea
.Max. air mass velocity Gmax= 26280 kg/m2 h
.Acceleration g= 127000000 m / h2
.Air density at bulk temp. ρ= 1.1277 kg/m3 at 40.85 C
.Absolute viscocity μ= 0.06874 kg/m h2 at 40.85 C
.Reynold number Re= 9710.7
S1= 0.06350 m
S2= 0.06350 m

S1 ^(-0.927) S1^(-0.515)
f = 37.86 x Re^(-0.316) x(----) x (----)
Do S2
= 0.8899

n·Gmax^2
△P = f·------------
2·g·ρ

= 19.31 mmWG
= 189.4 Pa

· Head loss in H.T Core

.Outside dia. of tube Do= 0.0254 m
.Friction coefficient f= 0.9145
.number of tube column n= 7 ea
.Max. air mass velocity Gmax= 25200 kg/m2 h
.Acceleration g= 127000000 m / h2
.Air density at bulk temp. ρ= 1.0597 kg/m3 at 59.8 C
.Absolute viscocity μ= 0.07186 kg/m h2 at 59.8 C
.Reynold number Re= 8907.3
S1= 0.06350 m
S2= 0.06350 m

12PAGE
702295278.xls
 S1 ^(-0.927) S1^(-0.515)
f = 37.86 x Re^(-0.316)x (----) x (----)
Do S2
= 0.9145

n·Gmax^2
△P = f·------------
2·g·ρ

= 15.10 mmWG
= 148.1 Pa

Total static head loss = 455.6 Pa

(Excluding velocity head loss) = 49.98 mmWG

4. Required motor ratings

Volume flow rate V= 900 m/min

Static head loss △P = 49.98 mmWG(=Kg/m2)
Fan efficiency nf = 0.75
Mechanical efficiency nd= 0.95

0.0098 x V x △p
M= ---------------
60 x ηf xηd

Power= 10.31 kw

So,the rating of motor equals to 10.31 kw

13PAGE
702295278.xls
 F C
Kelvin Degree
100 -173.00
150 -123.00
200 -73.00
250 -23.00
300 27.00
350 77.00
400 127.00
450 177.00
500 227.00
550 277.00
600 327.00
650 377.00
700 427.00
750 477.00
800 527.00
850 577.00
900 627.00
950 677.00
1000 727.00
1100 827.00
1200 927.00
1300 1027.00
1400 1127.00
1500 1227.00
1600 1327.00
1700 1427.00
1800 1527.00
1900 1627.00
2000 1727.00
2100 1827.00
2200 1927.00
2300 2027.00
2400 2127.00
2500 2227.00

14PAGE
702295278.xls
 The Property for Air

Density Cp Viscosity Kin. Visco. k Pr α

kg/m3 kj/kg C kg/m sx10^5 m2/sx10^6 W/m C m2/sx10^4
3.6010 1.0266 0.0000 1.92 0.00925 0.7700 0.0250
2.3675 1.0099 0.0000 4.34 0.01374 0.7530 0.0575
1.7684 1.0061 1.3289 7.49 0.01809 0.7390 0.1017 F
1.4128 1.0053 1.5990 11.31 0.02227 0.7220 0.1568 Kelvin
1.1774 1.0057 1.8462 15.69 0.02624 0.7080 0.2216 300
0.9980 1.0090 2.0750 20.76 0.03003 0.6970 0.2983
0.8826 1.0140 2.2860 25.90 0.03365 0.6890 0.3760 350
0.7833 1.1207 2.4840 31.71 0.03707 0.6830 0.4222
0.7048 1.0295 2.6710 37.90 0.04038 0.6800 0.5564
0.6423 1.0392 2.8480 44.34 0.04360 0.6800 0.6532
0.5879 1.0551 3.0180 51.34 0.04659 0.6800 0.7512
0.5432 1.0635 3.1770 58.51 0.04953 0.6820 0.8578
0.5030 1.0752 3.3320 66.25 0.05230 0.6840 0.9672
0.4709 1.0856 3.4810 73.91 0.05509 0.6860 1.0774
0.4405 1.0978 3.6250 82.29 0.05779 0.6890 1.1951
0.4149 1.1095 3.7650 90.75 0.06028 0.6920 1.3097
0.3925 1.1212 3.8990 99.30 0.06279 0.6960 1.4271
0.3716 1.1321 4.0230 108.20 0.06525 0.6920 1.5510
0.3524 1.1417 4.1520 117.80 0.06752 0.6960 1.6779
0.3204 1.1600 4.4400 138.60 0.07320 0.6990 1.9690
0.2947 1.1790 4.6900 159.10 0.07820 0.7020 2.2510
0.2707 1.9270 4.9300 182.10 0.08370 0.7040 2.5830 Air side after modification
0.2515 1.2140 5.1700 205.50 0.08910 0.7070 2.2900
0.2355 1.2300 5.4000 229.10 0.09460 0.7050 3.2620
0.2211 1.2480 5.6300 254.50 0.10000 0.7050 3.6090
0.2082 1.2670 5.8500 280.50 0.10500 0.7050 3.9770 F
0.1970 1.2870 6.0700 308.10 0.11100 0.7040 4.3790 Kelvin
0.1858 1.3090 6.2900 338.50 0.11700 0.7040 4.8110 300
0.1762 1.3380 6.5000 369.00 0.12400 0.7020 5.2600 139.64
0.1682 1.3720 6.7200 399.60 0.13100 0.7000 5.7150 350
0.1602 1.4190 6.9300 432.60 0.13900 0.7070 6.1200
0.1538 1.4820 7.1400 464.00 0.14900 0.7100 6.5400
0.1458 1.5740 7.3500 504.00 0.16100 0.7180 7.0200
0.1394 1.6880 7.5700 543.50 0.17500 0.7300 7.4410

15PAGE
702295278.xls
 C Density Cp Viscosity Kin. Visco. k Pr a
Degree kg/m3 kj/kg C kg/m sx10^5 m2/sx10^6 W/m C m2/sx10^4
27.00 1.1774 1.0057 1.8462 15.69 0.0262 0.7080 0.2216
74.20 1.0080 1.0088 2.0622 20.48 0.0298 0.6976 0.2216
77.00 0.9980 1.0090 2.0750 20.76 0.0300 0.6970 0.2983

50 -0.1794 0.0033 0.2288 5.0700 0.0038 -0.0110 0.0767

47 -8.4677 0.1558 10.7994 239.3040 0.1789 -0.5192 3.6202
58.8700 50.2850 92.3100 784.5000 1.3120 35.4000 11.0800
50.4023 50.4408 103.1094 1023.804 1.4909 34.8808 14.7002
1.0080 1.0088 2.0622 20.4761 0.0298 0.6976 0.2940

Air side after modification

C Density Cp Viscosity Kin. Visco. k Pr a

Degree kg/m3 kj/kg C kg/m sx10^5 m2/sx10^6 W/m C m2/sx10^4
27.00 1.1774 1.0057 1.8462 15.69 0.0262 0.7080 0.2216
59.80 1.0597 1.0079 1.9963 19.02 0.0287 0.7008 0.2216
77.00 0.9980 1.0090 2.0750 20.76 0.0300 0.6970 0.2983

50 -0.1794 0.0033 0.2288 5.0700 0.0038 -0.0110 0.0767

33 -5.8843 0.1082 7.5046 166.2960 0.1243 -0.3608 2.5158
58.8700 50.2850 92.3100 784.5000 1.3120 35.4000 11.0800
52.9857 50.3932 99.8146 950.796 1.4363 35.0392 13.5958
1.0597 1.0079 1.9963 19.0159 0.0287 0.7008 0.2719

16PAGE
702295278.xls
 The Calculation for Result

Heat exchange quantity for air side

Bulk temp. =

Ambient Temp. : = 35 degree

17PAGE
702295278.xls
 Checking Time = 15:00 - 17:35
a Engine Load = 12.5 MW
m2/sx10^4 The number of fan = 8 EA
0.2216 Area = #REF! m2
0.2216 Air inlet temp. = 35.0 kg/m3
0.2983 Air outlet temp. = 0.0000 kj/kg C
Air density = 0.0000 kg/m3
T = 38.5 C

Q = m x Cp x T
#REF! kg/s #REF! kj/kg C 38.5 C
Design spec.

a
m2/sx10^4
0.2216
0.2216
0.2983

0.0767
0.0000
0.0000
0.0000
#DIV/0!

18PAGE
702295278.xls
 19PAGE
702295278.xls
= #REF!
5081.0 kW
#REF! %

20PAGE
702295278.xls